Yale Forklift E826 (OS030BF) Service Manual – PDF DOWNLOAD

Description

Yale Forklift E826 (OS030BF) Service Manual – PDF DOWNLOAD

FILE DETAILS:

Yale Forklift E826 (OS030BF) Service Manual – PDF DOWNLOAD

Language : English
Pages : 1076
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Yale Forklift E826 (OS030BF) Service Manual – PDF DOWNLOAD

520371765-2200YRM1229-(01-2012)-US-EN 1
toc 1
Wire Driver Manual 1
Safety Precautions Maintenance and Repair 2
General 5
Description 5
Installation Procedure 7
Checks and Adjustments 8
Checks 8
Adjustments 9
Troubleshooting 11
Wire Driver Troubleshooting 11
Guide Wire Troubleshooting 12
Guide Wire Repair 13
Short Circuit Repair 13
Open Circuit Repair 13
System II Wire Guidance Specifications 16
tables 1
Table 1 Wire Driver Troubleshooting 11
524150794-4000YRM0135-(03-2011)-US-EN 21
toc 21
Lift Cylinders 21
Safety Precautions Maintenance and Repair 22
Safety Procedures When Working Near Mast 25
General 29
Description 29
Lowering Control Valve 29
Cylinders (General) 32
Lift Cylinder Repair 32
Lift Cylinder Removal Without Removing Mast 32
Standard Masts With Main Lift Cylinder Fastened to Crossmember o 32
Standard and Full Free-Lift Masts With Lift Cylinder Fastened to 33
Masts That Have Two Cylinders, Main Lift Cylinder and Free-Lift 34
Disassemble 34
Assemble 34
Lift Cylinder Installation in Mast 36
Standard Masts With Main Lift Cylinder Fastened to Crossmember o 36
Standard and Full Free-Lift Masts With Lift Cylinder Fastened to 36
Chevron-Style Packing 37
Chevron-Style Packing Installation on Piston 37
Chevron-Style Packing Installation in Packing Gland 39
Lift Cylinders for HI VIS® Masts 41
Description 41
Lowering Control Valve 41
Remove 43
Disassemble 44
Assemble 44
Install 46
Main Lift Cylinders 46
Free-Lift Cylinder 46
Lift System Leak Check 46
Specifications 47
Troubleshooting 48
tables 21
Table 1 Cylinder Retainer Torque Specifications and Weight Guid 47
524150797-8000YRM0231-(02-2023)-US-EN 53
General 59
Threaded Fasteners 59
Nomenclature, Threads 59
Strength Identification 60
Cotter (Split) Pins 61
Fastener Torque Tables 66
Conversion Table 68
524150797-8000YRM0231-(03-2020)-US-EN 75
General 79
Threaded Fasteners 79
Nomenclature, Threads 79
Strength Identification 80
Cotter (Split) Pins 81
Fastener Torque Tables 86
Conversion Table 88
524153907-1900YRM0097-(05-2012)-US-EN 95
toc 95
Hydraulic Gear Pumps 95
Safety Precautions Maintenance and Repair 96
Description 99
Operation 100
Flow Control Valve 100
Relief Valve 100
Hydraulic Gear Pump Repair 101
Remove 101
Disassemble 102
Clean 102
Inspect 103
Assemble 106
Install 108
Pump Output Check 108
Method No 1 108
Method No 2 109
Hydraulic System Air Check 110
Troubleshooting 111
524158040-2240YRM0001-(01-2023)-US-EN 117
General 123
Battery Type 123
Lead-Acid Batteries 123
Lithium-Ion Batteries 124
Specific Gravity 124
Chemical Reaction in a Cell 124
Electrical Terms 126
Battery Selection 127
Battery Voltage 128
Battery as a Counterweight 128
Battery Ratings 128
Kilowatt-Hours 128
Battery Maintenance 129
Safety Procedures 129
Maintenance Records 129
New Battery 129
Cleaning Battery 130
Adding Water to Battery 132
Hydrometer 132
Battery Temperature 133
Charging Battery 134
Types of Battery Charges 135
Methods of Charging 136
Troubleshooting Charger 137
Knowing When Battery Is Fully Charged 137
Where to Charge Batteries 137
Equipment Needed 137
Battery Connectors 138
Battery Care 138
Troubleshooting 140
524158040-2240YRM0001-(03-2020)-US-EN 145
General 149
Battery Type 149
Lead-Acid Batteries 149
Lithium-Ion Batteries 150
Specific Gravity 150
Chemical Reaction in a Cell 150
Electrical Terms 152
Battery Selection 152
Battery Voltage 153
Battery as a Counterweight 154
Battery Ratings 154
Kilowatt-Hours 154
Battery Maintenance 154
Safety Procedures 154
Maintenance Records 155
New Battery 155
Cleaning Battery 155
Adding Water to Battery 157
Hydrometer 158
Battery Temperature 159
Charging Battery 160
Types of Battery Charges 160
Methods of Charging 162
Troubleshooting Charger 162
Knowing When Battery Is Fully Charged 163
Where to Charge Batteries 163
Equipment Needed 163
Battery Connectors 164
Battery Care 164
Troubleshooting 166
524163979-0100YRM0760-(01-2012)-US-EN 171
toc 171
Frame 171
Safety Precautions Maintenance and Repair 172
General 175
Description 175
Frame Repair 176
Remove and Disassemble 176
Covers, Panels, and Plates 176
Caster and Caster Wheels 176
Description 176
Caster, Replace 177
Caster Wheels, Replace 177
Painting Instructions 178
Label Replacement 178
524164052-4000YRM0763-(01-2012)-US-EN 185
toc 185
MAST 185
Safety Precautions Maintenance and Repair 186
General 189
Mast Weldments 189
Operator Platform 191
Two-Stage Mast 192
Description 192
Load Rollers 194
Operation 194
Three-Stage Mast 194
Description 194
Operation 195
524164053-4000YRM0764-(05-2018)-US-EN 199
General 203
Forks 203
Replace 203
Safety Procedures When Working Near Mast 205
Operator Platform 207
Remove 207
Install 209
Two-Stage Mast 210
Remove 210
Disassemble 210
Clean and Inspect 212
Lift Cylinders 214
Assemble 214
Install 214
Three-Stage Mast 218
Remove 218
Disassemble 218
Clean and Inspect 220
Lift Cylinders 220
Assemble 220
Install 221
Load Wheels Replacement 221
Lift System Leak Check 222
Lift Chain Adjustment 222
Mast Adjustments 223
Operator Platform Adjustment 224
Troubleshooting 225
550032941-0630YRM1460-(03-2021)-US-EN 229
GK Master Drive Unit 233
General 233
Description 233
Maintenance 234
Changing the Oil 234
Traction Motor and Drive Unit Splines 234
Remove 234
Assemble 235
Mounting Electric Motor 235
Pivoted Connection 236
Disassemble 236
Install 236
Troubleshooting 237
550032942-0620YRM1461-(01-2012)-US-EN 239
toc 239
AC Motor Repair 239
Safety Precautions Maintenance and Repair 240
General 243
Special Precautions 243
Discharging the Capacitors 243
Traction Motor Repair 244
Remove 244
Disassemble 244
Inspect 245
Assemble 246
Drive End Bearing, Replace 247
Install 247
Hydraulic Motor Repair (OS/SS030BF) 248
Remove 248
Disassemble 248
Electrical Connector Repair or Replacement 250
Clean 250
Inspect 250
Assemble 251
Install 253
Troubleshooting 254
tables 239
Table 1 Speed Sensor Connector 250
Table 2 Thermal Sensor Connector 250
550032943-1600YRM1462-(01-2012)-US-EN 257
toc 257
Steering System 257
Safety Precautions Maintenance and Repair 258
General 261
Discharging The Capacitors 262
Checks, Calibrations, and Repairs 263
Electric Steering 263
Input Devices 263
Checks 263
Checks Prior to Powerup 263
Check Steering System for Correct Operation 264
Check High Lift Traction Speed Reduction and Shutoff 264
Calibrations 265
Auto-Center Steering Input Sensor Neutral 265
Drive Wheel Zero Angle Offset – Straight Travel Adjustment 266
Drive Wheel Angle (Multiturn Steering) 266
Initial Check 266
Adjustment 266
Drive Wheel Angle (Auto-Centering Steering) 266
Initial Check 266
Adjustment 267
Repairs 267
General 267
Steer Unit Assembly 267
Replace 267
Component Replacement 269
Steering Proximity Switch 270
Replace 270
Analog Input Sensor (Smart Steer) 271
Replace 271
Stepper Motor (Multiturn) 272
Replace 272
Troubleshooting 274
tables 257
Table 1 Platform Heights 264
550032944-1800YRM1463-(06-2016)-US-EN 277
General 281
Special Precautions 282
Description 283
Repair 284
Air Gap 284
Remove 285
Install 285
Operational Check 287
Troubleshooting 288
550032946-1900YRM1465-(05-2012)-US-EN 291
toc 291
Hydraulic System 291
Safety Precautions Maintenance and Repair 292
General 295
Discharging The Capacitors 295
Description 296
Hydraulic System (24/36 Volt DC Hoist) 296
Hydraulic System (36 Volt AC Hoist) 296
Control Handle 296
Control Valve 297
Description 297
Relief Valve 297
Manual Lowering Valve 297
Proportional Solenoid Valve 297
DC Hoist 297
AC Hoist 297
Solenoid Valve 297
Check and Adjust 297
Main Relief Valve 297
Lift Pump and Motor 299
Remove (DC Hoist) 299
Disassemble 300
Assemble 300
Install 300
Remove (AC Hoist) 301
Disassemble 302
Assemble 302
Install 303
Hydraulic Tank 304
Description 304
Remove and Disassemble 304
Assemble and Install 305
Troubleshooting 306
550032947-2200YRM1466-(02-2014)-US-EN 311
550032949-2200YRM1468-(01-2012)-US-EN 535
toc 535
Electrical System 535
Safety Precautions Maintenance and Repair 536
General 539
Discharging the Capacitors 540
Major Electrical System Features 541
Integrated System 541
CANbus Advantages 541
CANbus Communications 541
Electric Steering 541
Centering Proximity Sensor 541
Traction 541
CAN I/O 542
Input Devices 542
Output Devices 542
Encoder Integrity 543
Test Encoders 543
Proximity Switches 543
Key Switch 543
Multifunction Displays 543
BDI 543
Speed 543
Steer Angle 544
Truck Hours 544
Operational Mode 544
Setup 544
Setup Instructions 544
ACE0 Traction Control Unit 544
Normal Operation 544
Display 544
Password Access 544
Startup Checklist 544
Truck Operation Mode 545
Diagnostics 545
Power-On Self-Test 545
Interlocks 546
Setup Menu Diagnostics 546
Calibration 546
Traction Throttle 546
Lift/Lower Throttle 547
Proportional Valve 547
AC Traction Motor Controller 548
Controller Removal 549
Install 549
Low-Voltage Protection Function 549
AC Hoist Motor Controller 549
Controller Removal 550
Install 550
Low-Voltage Protection Function 550
Contactor and Electrical Panel Checks 550
Fuses 550
Contactors 551
General 551
Test 552
Tips 553
Disassemble and Assemble 553
Traction Throttle Sensor Removal and Installation 554
Instrument Panel Removal and Installation 556
Key Switch Removal and Installation 556
Remove 556
Install 556
Foot Switch Removal and Installation 557
Slack Chain Switch Removal and Installation 558
Limit Switch Removal and Installation 559
DC to DC Converter 559
tables 535
Table 1 Proximity Switches 543
Table 2 Coil Resistance 552
550032950-2200YRM1469-(12-2013)-US-EN 563
550032951-2200YRM1470-(12-2013)-US-EN 579
550032952-2200YRM1471-(08-2016)-US-EN 645
Introduction 649
Steering System and Wire Guidance Electric Components 650
EPS AC0 Module 650
Antenna Module 650
LED Operation 651
Alignment 651
Connection and Configuration 652
Stepper Motor (Multi-turn Steering) 653
Dual Hall Effect Sensor (Smart Steer) 653
Steering Motor Encoder 653
Centering Proximity Switch 653
Wire Guidance Parameters 654
EPS AC0 Module Parameters 654
Steer Settings 654

iSi SETTINGS PERFORMANCE Px 33 STEER RATIO
(MTS GAIN) 654

iSi SETTINGS S23
(SET STEER 0 POS) 654
Truck Settings 654

iSi SETTINGS S28 WIRE GUIDANCE
(WIRE GUIDANCE) 654
WG Config 654

iSi WG REV OFFSET S32
(WG REV OFFSET) 654
Antenna FWD and Antenna RR Module Parameters 654
WG Config 654

iSi SETTINGS S29 FWD ANT FREQ, S30 REV ANT FREQ
(LINE FREQUENCY) 654

iSi SETTINGS S34 FWD ANT LEAD, S37 REV ANT LEAD
(LEAD REGULATION) 654

iSi SETTINGS S33 FWD ANT LAG, S36 REV ANT LAG
(LAG REGULATION) 654

iSi SETTINGS S35 FWD ANT ACQ AREA, S38 REV ANT ACQ AREA
(ACQUISITION AREA) 655

iSi SETTINGS S39 WIRE DEPTH FWD, S40 WIRE DEPTH REV
(ANTENNA HEIGHT) 655
STRENGTH ACQ 655

iSi CALIBRATE C10 FREQUENCY CAL
(FREQUENCY ACQ) 655

iSi SETTINGS S31 WG SLOW SET
(WG SLOW SET) 655
Wire Guidance Setup 656
Set Frequency 656
Set Antenna Height 656
WG Antenna Calibration 656
WG Frequency Calibration 657
Set Steer 0 Position 657
Reverse Antenna Adjustment 657
Set WG REV OFFSET 658
Wire Guidance Operation 658
Wire Guidance Switch 659
Wire Acquisition 659
Steered Wheel Side 659
Load Wheel Side 660
Wire Guidance Adjustment 662
Signal Strength Setting Adjustment 662
Wire Guidance Installation 663
Forward Antenna 663
Reverse Antenna 663

OS030BF and OS030EF
664
SS030BF 666
Wire Guidance Troubleshooting 667
EPS AC0 Module Troubleshooting 667

iSi 10114, 10115 COM ERROR ANTENNA
(CODE 65516 NODE 6) 667
WG NOT CALIB 667
550032953-8000YRM1472-(03-2021)-US-EN 671
General 675
How to Move a Disabled Truck 675
How to Tow the Lift Truck 676
How to Put a Lift Truck on Blocks 676
How to Raise the Drive Tire 676
How to Raise the Load Wheels 677
Safety Procedures When Working Near Mast 678
Maintenance Schedule 680
Maintenance Procedures Every 8 Hours or Daily 691
How to Make Checks With Key Switch in the OFF Position 691
Hydraulic System 691
Battery 691
Safety Labels 692
Mast, Platform, Forks, Lift Chains, and Header Hoses 692
Inspection of Personal Fall Protection System (PFPS) 693
Pallet Clamp 693
Tire, Wheels, and Caster 693
How to Make Checks With Key Switch in the ON Position 694
Gauges, Lights, Horn, and Fuses 694
Fuses 694
Direction/Speed, Lift/Lower, and Horn Control 696
Lift System Operation 697
Parking Brake 697
Steering System 697
Maintenance Procedures Every 350 Hours or 2 Months 698
Hydraulics 698
Hydraulic Hoses 698
Hydraulic Tank Breather 698
How to Change Hydraulic Oil and Filter 698
Check for Leaks in Lift System 700
Check Lift Cylinders for Leaks 700
Electrical Inspection 701
Motor Brushes 701
Caster Wheel 702
Mast 702
Lift Chains 702
Electrical Cable Sheaves 703
Master Drive Unit 703
Maintenance Procedures Every 2000 Hours or Yearly 704
Electrical Inspection 704
Contactors 704
Master Drive Unit 704
Traction Motor and Input Pinion Splines 704
Wheels and Bearings 704
How to Change Hydraulic Oil and Filter 704
Inspection of Personal Fall Protection System (PFPS) and PFPS Tether Point 706
Battery Maintenance 707
How to Charge Battery 707
How to Change the Battery 708
General 708
Battery, Remove 708
Battery, Install 709
Wheels and Tires 711
How to Change Drive and Steer Tires 711
How to Replace Load Wheels 711
550032953-8000YRM1472-(09-2022)-US-EN 715
General 719
How to Move a Disabled Truck 719
How to Tow the Lift Truck 720
How to Put a Lift Truck on Blocks 720
How to Raise the Drive Tire 720
How to Raise the Load Wheels 721
Safety Procedures When Working Near Mast 722
Maintenance Schedule 724
Maintenance Procedures Every 8 Hours or Daily 736
How to Make Checks With Key Switch in the OFF Position 736
Hydraulic System 736
Battery 736
Safety Labels 737
Mast, Platform, Forks, Lift Chains, and Header Hoses 737
Inspection of Personal Fall Protection System (PFPS) 738
Pallet Clamp 738
Tire, Wheels, and Caster 738
How to Make Checks With Key Switch in the ON Position 739
Gauges, Lights, Horn, and Fuses 739
Fuses 739
Direction/Speed, Lift/Lower, and Horn Control 741
Lift System Operation 742
Parking Brake 742
Steering System 742
Maintenance Procedures Every 350 Hours or 2 Months 743
Hydraulics 743
Hydraulic Hoses 743
Hydraulic Tank Breather 743
How to Change Hydraulic Oil and Filter 743
Check for Leaks in Lift System 745
Check Lift Cylinders for Leaks 745
Electrical Inspection 746
Motor Brushes 746
Caster Wheel 747
Mast 747
Lift Chains 748
Electrical Cable Sheaves 749
Master Drive Unit 749
Maintenance Procedures Every 2000 Hours or Yearly 750
Electrical Inspection 750
Contactors 750
Wheels and Bearings 750
How to Change Hydraulic Oil and Filter 750
Inspection of Personal Fall Protection System (PFPS) and PFPS Tether Point 752
Battery Maintenance 753
How to Charge Battery 753
How to Change the Battery 754
General 754
Battery, Remove 754
Battery, Install 755
Wheels and Tires 757
How to Change Drive and Steer Tires 757
How to Replace Load Wheels 757
550032954-8000YRM1473-(03-2018)-US-EN 761
550032955-8000YRM1474-(10-2013)-US-EN 781
550073166-0620YRM1621-(12-2018)-US-EN 793
General 797
Special Precautions 797
Discharging the Capacitors 797
Traction Motor Repair 797
Remove 798
Disassemble 800
Clean/Inspect 804
Assemble 805
Install 806
Hydraulic Motor Repair 807
Disassemble 807
Inspect 809
Assemble 810
Special Tools 811
Tool Chart 811
Troubleshooting 812
550073167-0630YRM1609-(03-2021)-US-EN 817
Master Drive Unit 821
General 821
Description 821
Maintenance 822
Changing the Oil 822
Remove 822
Clean and Inspect 827
Install 830
Troubleshooting 831
550089217-2200YRM1650-(12-2013)-US-EN 835
550089220-2200YRM1651-(04-2020)-US-EN 851
General 859
Introduction 859
Description 859
Button Keypad 859
LED Indicator Lights 859
LCD Screen 859
Dash Display Menu Access 859
Menu Navigation 860
Dash Display Menu Operation 860
Nodes 860
Menu Structure 861
Service-Level Menu 862
Hour Meters 863
H1 Truck Hours 864
H2 Traction Hours 864
H3 Pump Hours 864
H4 Steer Hours 864
H5 Odometer Miles 864
H10 Display Hours 864
H30 Traction Node Hours 864
H40 Steer Node Hours 864
H50 Pump Node Hours 864
H70 Fwd Ant Node Hours 864
H71 Rev Ant Node Hours 864
H90 CAN I/O Hours 864
Performance 865
Performance Level 1 865
P1 1 Forward 866
P1 2 Reverse 866
P1 3 Acceleration 866
P1 4 Plug 866
P1 5 Coast 866
P1 6 Lift Speed 866
P1 7 Lower Speed 866
P1 8 Lift Accel 866
P1 9 Lift Decel 866
P1 10 Lower Accel 866
P1 11 Lower Decel 866
P1 33 Steer Ratio 867
Passwords 867
Add Password 867
Delete Password 867
Edit Password 868
Operator Password 868
Clear Log 868
Operator Logs 868
Operator 1-150 868
Information 868
I1 Series 869
I3 Serial Number 869
I5 Truck Voltage 869
Settings 869
S1 Metric 872
S2 User Performance 872
S3 Timeout 872
S4 Battery Type 872
S5 BDI Startup Full 872
S6 BDI Full 872
S7 BDI Empty 872
S8 BDI Reset 873
S9 Lift Interrupt 873
S10 Audible Warning 873
S12 Checklist 873
S13 Maint Reminder 873
S14 Restore Default 873
S15 Truck Lockout 874
S19 Lift Limit 874
S20 Lift Limit Enable 874
S21 Lower Limit 874
S22 Lower Limit Enable 874
S23 Set Steer 0 Positive 874
S25 Max CW Angle F 874
S27 Max CCW Angle F 874
S28 Wire Guidance 874
S29 Forward Antenna Freq 874
S30 Reverse Antenna Freq 874
S31 Wire Guidance Slow Set 874
S32 Wire Guidance Reverse Offset 874
S33 Forward Antenna Lag 874
S34 Forward Antenna Lead 874
S35 Forward Antenna ACQ Area 874
S36 Reverse Antenna Lag 875
S37 Reverse Antenna Lead 875
S38 Reverse Antenna ACQ Area 875
S39 Wire Depth Forward 875
S40 Wire Depth Reverse 875
S43 Simultaneity 875
S61 Extended Shift 875
S66 SWS Source 875
Software Version 876
Error Log 876
(E1) Error Log 1 877
Error 1 1 (E1 1) 877
Error 1 2 (E1 2) 877
Error 1 3 (E1 3) 877
Error 1 4 (E1 4) 877
Diagnostics 878
Diagnostics 878
D1 Status 878
D2 Input 878
D3 Output 878
D1 Status 879
D1 1 CAN 879
D1 2 Contactor 879
D1 3 Full Traction 879
D1 4 Limp Traction 879
D1 5 Steering 879
D1 6 Lift 879
D1 7 Lower 880
D2 Inputs 880
D2 10 Display 880
D2 10 1 Bus Error 881
D2 10 2 Bus Max Error 881
D2 10 30 Traction 881
D2 10 40 Steer 881
D2 10 50 Pump 881
D2 10 70 Forward Antenna 881
D2 10 71 Reverse Antenna 881
D2 10 90 CAN I/O 881
D2 30 Traction 882
D2 30 1 Target Speed 884
D2 30 2 Motor Speed 884
D2 30 3 Motor ENC 884
D2 30 5 Cont Temp 884
D2 30 6 Motor Temp 884
D2 30 7 Motor Curr 884
D2 30 8 Cap V 884
D2 30 9 Cap Max V 884
D2 30 10 Cap Min V 884
D2 30 11 Key V 884
D2 30 12 Key Max V 884
D2 30 13 Key Min V 884
D2 30 14 Brake Connect 884
D2 30 16 MC Connect 884
D2 30 19 Brake SW 884
D2 30 21 Service Key Switch 884
D2 30 22 Mast Proximity Switch 884
D2 30 26 Steer Status 885
D2 30 27 Load Hold Current 885
D2 30 28 Lift/Lower Valve Current 885
D2 30 31 Bank Out Current 885
D2 30 32 SOC 885
D2 40 Steer 885
D2 40 1 Target Speed 887
D2 40 2 Motor Speed 887
D2 40 3 Motor ENC 887
D2 40 5 Cont Temp 887
D2 40 7 Motor Curr 887
D2 40 8 Cap V 887
D2 40 9 Cap Max V 887
D2 40 10 Cap Min V 888
D2 40 11 Key V 888
D2 40 12 Key Max V 888
D2 40 13 Key Min V 888
D2 40 17 Center Prox SW 888
D2 40 18 Target Angle 888
D2 40 19 Steer Angle 888
D2 40 20 Wire Guidance Status 888
D2 40 21 APP Angle Forward 888
D2 40 22 APP Angle Reverse 888
D2 40 23 Side Error Forward 888
D2 40 24 Side Error Reverse 888
D2 40 25 Side Dist Forward 888
D2 40 26 Side Dist Reverse 888
D2 40 27 Frequency IN Range 888
D2 50 Pump 889
D2 50 1 Target Speed 890
D2 50 2 Motor Speed 890
D2 50 3 Motor ENC 890
D2 50 5 Cont Temp 890
D2 50 6 Motor Temp 890
D2 50 7 Motor Curr 890
D2 50 8 Cap V 890
D2 50 9 Cap Max V 890
D2 50 10 Cap Min V 890
D2 50 11 Key V 890
D2 50 12 Key Max V 890
D2 50 13 Key Min V 890
D2 70 Forward Antenna 891
D2 70 1 Line Frequency 891
D2 70 2 Field Strength 891
D2 70 3 Line Strength 891
D2 70 4 Path 891
D2 71 Reverse Antenna 892
D2 71 1 Line Frequency 892
D2 71 2 Field Strength 892
D2 71 3 Line Strength 892
D2 71 4 Path 892
D2 90 CAN I/O 893
D2 90 1 Height ENC 894
D2 90 2 Height ENC 894
D2 90 5 Gate Switch 895
D2 90 6 Lift Limit Switch 895
D2 90 7 Slack Chain Switch 895
D2 90 9 Brake Switch 895
D2 90 10 WG Switch 895
D2 90 14 Horn Switch 895
D2 90 15 Lift Switch 895
D2 90 16 Lower Switch 895
D2 90 17 Traction Input 895
D2 90 18 Hydraulic Input 895
D2 90 19 Auto CTR CW Sig 895
D2 90 20 Auto CTR CCW Sig 895
D2 90 21 MTS Q Line 895
D2 90 22 MTS D Line 895
D2 90 23 Steer Stat 895
D2 90 50 WG Light Connect 895
D3 Output 896
D3 10 Display 896
D3 10 10 Display Com 896
D3 10 30 Trac Comm 896
D3 10 40 Steer Com 896
D3 10 50 Pump Com 896
D3 10 70 Forward Antenna 897
D3 10 71 Reverse Antenna 897
D3 10 90 CAN I/O Com 897
D3 30 Traction 897
D3 30 1 U-V Line DC Curr 898
D3 30 2 U-W Line DC Curr 898
D3 30 3 V-W Line DC Curr 898
D3 30 4 Motor Open 898
D3 30 5 Motor Circuit 898
D3 30 6 Brake 898
D3 30 7 MC 898
D3 30 10 Lift/Lower 898
D3 30 11 Load Hold 898
D3 30 12 LH Valve Relay 898
D3 30 15 Horn 898
D3 30 17 Audible Alarm 898
D3 40 Steer 899
D3 40 1 U-V Line DC Curr 899
D3 40 2 U-W Line DC Curr 899
D3 40 3 V-W Line DC Curr 899
D3 40 4 Motor Open 899
D3 40 5 Motor Circuit 899
D3 40 6 Status Line 899
D3 50 Pump 900
D3 50 1 U-V Line DC Curr 900
D3 50 2 U-W Line DC Curr 900
D3 50 3 V-W Line DC Curr 900
D3 50 4 Motor Open 900
D3 50 5 Motor Circuit 900
D3 90 CAN I/O 901
D3 90 15 WG Light 901
D3 90 16 Sonalert 901
Calibration 901
550089223-9000YRM1648-(01-2015)-US-EN 905
550267564-0630YRM2448-(09-2022)-US-EN 1037
General 1043
General 1043
Description 1043
Discharging The Capacitors 1044
Master Drive Unit Repair 1048
Maintenance 1048
Draining the Oil 1048
Remove 1048
Disassemble 1050
Clean and Inspect 1051
Assemble 1051
Install 1052
Replace the Wheel Seal on Kordel Drive Units 1052
Tools required 1052
Truck setup 1052
Wheel shaft seal and protection ring removal (method 1) 1053
Wheel shaft seal and protection ring removal (method 2) 1053
Wheel shaft seal and protection ring installation 1055
Troubleshooting 1056
550289235-0800YRM5432-(05-2023)-US-EN 1059
Weight and Dimensions 1065
Safety and Precautions 1066
Safety Procedures For Working Near The Mast 1066
Before Starting Repairs To The Hydraulic System Always 1066
Preparing Truck For Assembly 1067
List of All Special Tools and Equipment Needed for the Assembly 1067
Preparing Mast and Platform for Initial Assembly 1067
Preparing Drive Frame for Assembly 1068
Truck Assembly 1069
Installing Mast and Platform to Drive Frame 1069
Connecting Hydraulic Hoses 1069
Connecting Electrical Connectors 1070
Installing Wire Guide Antenna 1074
Programing and Parameters 1074
Installing Drive Frame Cover 1074
General Checks After Assembly 1075
Plumbing Check 1075
Lubrication Check 1075
Functionality Check 1075
Cleaning 1075
Labels 1075

S.V 05/24