Yale Forklift GDP/GLP35-40LJ, GDP/GLP45-55 MJ (E813) Parts Manual PDF

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Yale Forklift GDP/GLP35-40LJ, GDP/GLP45-55 MJ (E813) Parts Manual – PDF DOWNLOAD

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Yale Forklift GDP/GLP35-40LJ, GDP/GLP45-55 MJ (E813) Parts Manual – PDF DOWNLOAD

Language : English
Pages : 658
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Yale Forklift GDP/GLP35-40LJ, GDP/GLP45-55 MJ (E813) Parts Manual – PDF DOWNLOAD

toc 1
1 GENERAL TRUCK 21
GENERAL TRUCK 24
OPERATOR MODULE 26
HOOD AND COVERS 28
FLOOR PLATES AND COVERS 32
NON-SUSPENSION SEAT ⇒PENDING PER ECN 74952 34
NON-SUSPENSION SEAT PENDING PER ECN 74952⇒ 36
FULL SUSPENSION SEAT SHEET 1 OF 2 ⇒PENDING PER ECN 74952 38
FULL SUSPENSION SEAT SHEET 2 OF 2 ⇒PENDING PER ECN 74952 40
FULL SUSPENSION SEAT PENDING PER ECN 74952⇒ 42
COUNTERWEIGHT 44
REAR SCREEN 46
OVERHEAD GUARD 48
SOUND REDUCTION 50
UNDERCARRIAGE PAN ⇒PENDING PER ECN 92950 52
UNDERCARRIAGE PAN PENDING PER ECN 92950⇒ 54
LOAD BACKREST 56
FORKS STANDARD TAPER CLASS III 58
FORKS STANDARD TAPER CLASS IV 59
FORKS POLISHED FULL BOTTOM TAPER CLASS III AND IV 60
LABELS 62
2 DIESEL ENGINE 65
COOLING SYSTEM DIESEL 68
FAN DRIVE ASSEMBLY DIESEL 72
BAFFLE AND ATTACHING PARTS DIESEL 76
EXHAUST TIER II 78
ENGINE MOUNT TIER II 80
ASSEMBLED ENGINE TIER II 82
CYLINDER BLOCK TIER II 84
CYLINDER HEAD AND INDUCTION MANIFOLD TIER II 86
VALVE COVER AND ROCKER ARM SHAFT TIER II 88
CRANKSHAFT AND PISTONS TIER II 90
OIL PAN AND PUMP TIER II 92
WATER PUMP AND OUTLET TIER II 94
TIMING GEAR TIER II 96
EXHAUST MANIFOLD TIER II 98
OIL FILTER TIER II 99
OIL COOLER TIER II 101
FUEL INJECTION PUMP TIER II ⇒S/N E813A01604B 104
FUEL INJECTION PUMP WITH BLEED BACK SYSTEM S/N E813A01605B⇒ 106
ROTARY EXHAUSTER TIER II 108
3 LPG ENGINE (4 3L) 111
COOLING SYSTEM LPG 114
FAN DRIVE ASSEMBLY LPG 118
ENGINE BELT DRIVE AND ALTERNATOR MOUNTING GLP WITH POWER SHIFT T 122
BAFFLE AND ATTACHING PARTS LPG 124
ENGINE MOUNTING LPG 126
ENGINE AND ATTACHING PARTS 128
ASSEMBLED ENGINE GLP WITH POWER SHIFT TRANSMISSION PENDING€PER€E 132
COIL ASSEMBLY PENDING PER ECN 93375-07⇒ 134
EXHAUST MANIFOLD 135
CYLINDER BLOCK 136
CAMSHAFT AND OIL PAN 138
CYLINDER HEAD 142
VALVE COVER AND INLET MANIFOLD 144
VALVE COVER AND INLET MANIFOLD GLP WITH POWER SHIFT TRANSMISSION 146
OIL PUMP 150
EXHAUST WITHOUT LOW EMISSIONS 152
EXHAUST THREE-WAY CATALYTIC CONVERTER WITH LOW EMISSIONS 154
EXHAUST GROUP LPG WITH POWER SHIFT TRANSMISSION PENDING€PER€ECN€ 156
4 FUEL SYSTEM 159
FUEL SUPPLY SYSTEM GDP TIER II 164
FUEL PUMP AND WATER SEPERATOR GDP TIER II 166
WATER SEPARATOR GDP TIER II 168
FUEL SENDER AND ATTACHING PARTS GDP TIER II 170
FUEL FILTER AND ATTACHING PARTS GDP TIER II 172
FUEL SYSTEM GLP OPEN LOOP WITH HYDROSTATIC TRANSMISSION 174
LPG CONVERTER OPEN LOOP WITH HYDROSTATIC TRANSMISSION 177
GOVERNOR GLP WITH HYDROSTATIC TRANSMISSION 178
FUEL SYSTEM GLP CLOSED LOOP WITH HYDROSTATIC TRANSMISSION 180
CARBURETOR GLP WITH LOW EMISSIONS WITH HYDROSTATIC TRANSMISSION 184
FILTER AND LOCK-OFF VALVE GLP CLOSED LOOP WITH HYDROSTATIC TRANS 186
FUEL SUPPLY SYSTEM GLP POWERSHIFT TRANSMISSION 188
ENGINE FUEL SYSTEM GLP WITH POWER SHIFT TRANSMISSION PENDING€PER 190
THROTTLE BODY AND LPG MIXER WITH POWER SHIFT TRANSMISSION PENDIN 192
LPG REGULATOR AND LOCK-OFF PENDING PER ECN 93375-07⇒ 194
LPG TANK AND BRACKET FIXED 196
LPG TANK AND BRACKET SWING OUT 198
LPG TANK BRACKET SWING OUT/DROP DOWN 200
AIR INTAKE AMD FILTER SYSTEM GLP 202
AIR INTAKE AND FILTER SYSTEM GDP TIER II 206
AIR FILTER GLP AND GDP TIER II 210
THROTTLE LINKAGE GLP POWERSHIFT TRANSMISSION 212
THROTTLE LINKAGE GLP FORWARD AND REVERSE LEVER WITH HYDROSTATIC 214
THROTTLE LINKAGE GLP FOOT DIRECTIONAL CONTROL WITH HYDROSTATIC T 216
THROTTLE LINKAGE GDP TIER II POWERSHIFT TRANSMISSION 220
THROTTLE LINKAGE GDP FORWARD AND REVERSE WITH HYDROSTATIC TRANSM 222
THROTTLE LINKAGE GDP FOOT DIRECTIONAL CONTROL WITH HYDROSTATIC T 224
THROTTLE ARM ASSEMBLY 228
F00T DIRECTIONAL CONTROL PEDAL AND BRACKET ASSEMBLY ⇒PENDING P 230
FOOT DIRECTIONAL CONTROL PEDAL AND BRACKET ASSEMBLY PENDING€PER€ 232
DIRECTIONAL CONTROL PEDAL 234
5 ELECTRICAL SYSTEM 237
ELECTRICAL SYSTEM COWL POWERSHIFT TRANSMISSION 242
ELECTRICAL SYSTEM COWL HYDROSTATIC TRANSMISSION 246
ELECTRICAL SYSTEM THROTTLE-UP HYDROSTATIC TRANSMISSION 248
TRANSMISSION CONTROLLER HYDROSTATIC TRANSMISSION 250
INSTRUMENT PANEL 251
ELECTRICAL SYSTEM GLP 254
ENGINE ELECTRICAL SYSTEM GLP WITH POWER SHIFT TRANSMISSION PENDI 256
ELECTRICAL SYSTEM ALTERNATOR AND BATTERY GLP35LJ, GLP40LJ, GLP45 258
ELECTRICAL SYSTEM ENGINE GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP 260
ALTERNATOR AND MOUNTING DIESEL 264
STARTER GLP 266
STARTER MOTOR GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 268
DISTRIBUTOR GLP35LJ, GLP40LJ, GLP45MJ, GLP50MJ, GLP55MJ 270
DISTRIBUTOR ASSEMBLY GLP WITH POWER SHIFT TRANSMISSION PENDING€P 272
WIRE HARNESS GDP TIER II ENGINE ⇒S/N E813A01842C 274
WIRE HARNESS GDP TIER II ENGINE S/N E813A01843C⇒ 276
WIRE HARNESS GLP SWITCH 278
WIRE HARNESS DIAGNOSTIC 279
WIRE HARNESS MODULE POWERSHIFT TRANSMISSION 280
WIRE HARNESS MODULE HYDROSTATIC TRANSMISSION 286
WIRE HARNESS ENGINE, GLP GM V6, 4 3L SHEET 1 OF 2 294
WIRE HARNESS ENGINE, GLP, GM V6, 4 3L SHEET 2 OF 2 296
WIRE HARNESS – ENGINE GLP WITH POWER SHIFT TRANSMISSION SHEET 1 299
WIRE HARNESS – ENGINE GLP WITH POWER SHIFT TRANSMISSION SHEET 2 302
WIRE HARNESS GLP REGULATOR PENDING PER ECN 93375-07⇒ 304
WIRE HARNESS INTERFACE, GLP WITH POWER SHIFT TRANSMISSION PENDIN 306
WIRE HARNESS HYDROSTATIC THROTTLE-UP THREE FUNCTION 308
WIRE HARNESS HYDROSTATIC THROTTLE-UP FOUR FUNCTION 310
WIRE HARNESS THROTTLE-UP SWITCH WITH HYDROSTATIC TRANSMISSION 312
WIRE HARNESS BRAKE PRESSURE SWITCH ⇒Pending Per ECN 93150 314
WIRE HARNESS BRAKE PRESSURE SWITCH Pending Per ECN 93150⇒ 315
WIRE HARNESS POWERSHIFT TRANSMISSION CONTROL ⇒Pending Per ECN  316
WIRE HARNESS POWERSHIFT TRANSMISSION CONTROL Pending€Per€ECN€931 318
WIRE HARNESS POWERSHIFT TRANSMISSION CONTROL PENDING€PER€ECN€749 322
6 STEERING SYSTEM 325
STEERING SYSTEM 328
STEERING COLUMN 330
SHIFT LEVER 332
STEERING AXLE 334
STEER CYLINDER 338
STEERING PUMP 340
STEER TIRES AND WHEELS 342
7 BRAKE SYSTEM 345
BRAKE SYSTEM POWERSHIFT TRANSMISSION 348
BRAKE SYSTEM HYDROSTATIC TRANSMISSION 352
BRAKE ASSEMBLY GLP/GDP35LJ, GLP/GDP40LJ 354
BRAKE ASSEMBLY GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55MJ 358
MASTER CYLINDER AND BRAKE BOOSTER 360
BRAKE RELAY ASSEMBLY 362
PARK BRAKE 364
8 TRANSMISSION 367
TRANSMISSION T086 – T089 POWERSHIFT SHEET 1 OF 2 ⇒S/N E813V020 370
TRANSMISSION T086 – T089 POWERSHIFT SHEET 2 OF 2 ⇒S/N E813V020 372
TRANSMISSION T118 – T121 POWERSHIFT SHEET 1 OF 2 S/N€E813V02053B 376
TRANSMISSION T118 – T121 POWERSHIFT SHEET 2 OF 2 S/N€E813V02053B 378
CLUTCH PACKS T086 – T089 POWERSHIFT ⇒S/N E813V02052B 382
CLUTCH PACKS T118 POWERSHIFT SINGLE SPEED S/N E813V02053B⇒ 384
CLUTCH PACKS T120 – T121 POWERSHIFT TWO SPEED S/N E813V02053B⇒ 386
CONTROL VALVE POWERSHIFT TRANSMISSION 388
MANIFOLD VALVE POWERSHIFT TRANSMISSION 390
VALVE HIGH AND LOW POWERSHIFT TRANSMISSION 392
TORQUE CONVERTER POWERSHIFT TRANSMISSION 394
TRANSMISSION LINES POWERSHIFT TRANSMISSION 396
DIFFERENTIAL ASSEMBLY POWERSHIFT TRANSMISSION 398
TRANSMISSION MOUNTING POWERSHIFT TRANSMISSION 400
DRIVE AXLE POWERSHIFT TRANSMISSION 402
DRIVE AXLE HYDROSTATIC TRANSMISSION 406
HYDRAULIC PUMP MOUNTING HYDROSTATIC TRANSMISSION 410
HYDRAULIC PUMP HYDROSTATIC TRANSMISSION 412
CONTROL VALVE HYDROSTATIC TRANSMISSION 414
9 HYDRAULIC SYSTEM 417
HYDRAULIC SYSTEM WITH POWERSHIFT TRANSMISSION 420
HYDRAULIC SYSTEM WITH HYDROSTATIC TRANSMISSION 424
HYDRAULIC CONTROL LINES THREE FUNCTION 428
HYDRAULIC CONTROL LINES FOUR FUNCTION 430
HYDRAULIC CONTROL VALVE ATTACHING PARTS THREE FUNCTION (TWO LEVE 432
HYDRAULIC CONTROL VALVE ATTACHING PARTS FOUR FUNCTION WITH DETEN 436
HYDRAULIC CONTROL VALVE ATTACHING PARTS WITH HYDROSTATIC TRANSMI 438
HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION 440
HYDRAULIC FILTER HOUSING 442
HYDRAULIC TEST PORT 444
HYDRAULIC PUMP 446
MAST INSTALLATION 448
TILT CYLINDER 450
10 MAST-TWO STAGE LIMITED FREE-LIFT 453
OUTER MAST TWO STAGE LIMITED FREE-LIFT 456
INNER MAST TWO STAGE LIMITED FREE-LIFT 458
MAIN LIFT TWO STAGE LIMITED FREE-LIFT 460
MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT 464
CARRIAGE TWO STAGE LIMITED FREE-LIFT 468
HEADER HOSE TWO STAGE LIMITED FREE-LIFT 470
11 MAST-THREE STAGE FULL FREE-LIFT 473
OUTER MAST THREE STAGE FULL FREE-LIFT 476
INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT 478
INNER MAST THREE STAGE FULL FREE-LIFT 480
MAIN LIFT THREE STAGE FULL FREE-LIFT 482
MAIN LIFT CYLINDERS THREE STAGE FULL FREE-LIFT 486
FREE-LIFT THREE STAGE FULL FREE-LIFT 490
FREE-LIFT CYLINDERS THREE STAGE FULL FREE-LIFT 494
CARRIAGE THREE STAGE FULL FREE-LIFT 498
HEADER HOSE THREE STAGE FULL FREE-LIFT 500
12 MAST-TWO STAGE FULL FREE-LIFT 503
OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT 506
INNER AND FREE LIFT MAST TWO STAGE FULL FREE-LIFT 510
MAIN LIFT CYLINDERS TWO STAGE FULL FREE-LIFT 512
FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT 516
CARRIAGE TWO STAGE FULL FREE-LIFT 520
HEADER HOSE TWO STAGE FULL FREE-LIFT 524
13 OPTIONS 529
MIRROR DUAL WITHOUT CAB 534
SPOT LIGHT WITHOUT CAB 536
ROTATING BEACON WITHOUT CAB 538
REAR DRIVE LIGHT WITHOUT CAB 540
HEADLIGHTS, REAR LIGHTS, AND SIDE LIGHTS WITHOUT CAB 542
CAB ATTACHING PARTS SHEET 1 OF 6 544
CAB ATTACHING PARTS SHEET 2 OF 6 546
CAB ATTACHING PARTS SHEET 3 OF 6 548
CAB ATTACHING PARTS SHEET 4 OF 6 550
CAB ATTACHING PARTS SHEET 5 OF 6 552
CAB ATTACHING PARTS SHEET 6 OF 6 556
CAB DOOR ASSEMBLY 560
HEATER INSTALLATION GLP WITH POWERSHIFT TRANSMISSION 564
HEATER INSTALLATION GDP35LJ, GDP40LJ, GDP45MJ, GDP50MJ, GDP55MJ 566
WIRE HARNESS REVERSE ALARM 568
WIRE HARNESS AUXILIARY LIGHTS WORKLIGHTS 569
AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT 570
AUXILIARY TUBE EXTENSION KIT THREE STAGE FULL FREE-LIFT 572
SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT GLP/GDP35LJ, GLP 574
SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT GLP/GDP45MJ, GLP 576
SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT GLP/GDP35 578
SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT GLP/GDP45 580
SIDE-SHIFT CARRIAGE FRAME 1201 MM TWO STAGE LIMITED FREE-LIFT GL 582
SIDE-SHIFT CARRIAGE FRAME 1505 MM TWO STAGE LIMITED FREE-LIFT GL 584
SIDE-SHIFT CARRIAGE FRAME TWO STAGE FULL FREE-LIFT GLP/GDP45MJ, 586
SIDE-SHIFT CARRIAGE FRAME 1201 MM, TWO AND THREE STAGE FULL FREE 588
SIDE-SHIFT CARRIAGE FRAME 1505 MM, TWO AND THREE STAGE FULL FREE 590
SIDE-SHIFT CARRIAGE FRAME TWO AND THREE STAGE FULL FREE-LIFT GLP 592
LIFTING EYES 594
AUDIBLE ALARM 596
FENDER EXTENSION GLP/GDP35LJ, GLP/GDP40LJ 598
FENDER EXTENSION GLP/GDP45MJ, GLP/GDP50MJ, GLP/GDP55 MJ 600
TIRE AND WHEEL SINGLE DRIVE WHEEL GLP/GDP35LJ, GLP/GDP40LJ 602
TIRE AND WHEEL SINGLE DRIVE WHEEL GLP/GDP45MJ, GLP/GDP50MJ, GLP/ 604
TIRE AND WHEEL DUAL DRIVE WHEEL 606
TIRE AND WHEEL DRIVE WHEEL RADIAL 608
TIRE AND WHEEL STEERING 612
TIRE AND WHEEL STEERING RADIAL 7 00 X 12 PNEUMATIC TIRE 614

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