Yale Forklift GDP130EB, GDP140EB, GDP160EB (D877) Parts Manual PDF

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Yale Forklift GDP130EB, GDP140EB, GDP160EB (D877) Parts Manual – PDF DOWNLOAD

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Yale Forklift GDP130EB, GDP140EB, GDP160EB (D877) Parts Manual – PDF DOWNLOAD

Language : English
Pages : 870
Downloadable : Yes
File Type : PDF
PN : 524295477

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TABLE OF CONTENTS:

Yale Forklift GDP130EB, GDP140EB, GDP160EB (D877) Parts Manual – PDF DOWNLOAD

GENERAL TRUCK 23
FLOORPLATES 28
HOODS AND COVERS 30
COUNTERWEIGHT 32
COUNTERWEIGHT AND OPTIONAL LIFTING EYES 34
OVERHEAD GUARD WIRE MESH 36
CAB ATTACHING PARTS 38
EXTERIOR MIRRORS 40
CAB DOOR ATTACHING PARTS 42
CAB DOOR RIGHT HAND (→ S/N D877E01727G (Closed Cab With Heater/Closed Cab With Air Conditioning and Insulation)) (→ S/N D877E01726G (Closed Cab With Insulation)) 44
CAB DOOR RIGHT HAND (S/N D877E01728G → (Closed Cab With Heater/Closed Cab With Air Conditioning and Insulation)) (S/N D877E01727G → (Closed Cab With Insulation)) 48
CAB DOOR LEFT HAND (→ S/N D877E01726G (Closed Cab With Insulation)) (→ S/N D877E01727G (Closed Cab With Heater/Closed Cab With Air Conditioning and Insulation)) 52
CAB DOOR LEFT HAND (S/N D877E01727G → (Closed Cab With Insulation)) (S/N D877E01728G → (Closed Cab With Heater/Closed Cab With Air Conditioning and Insulation)) 56
CAB FLOORMATS 59
HANDHOLD AND UNDERFLOOR COVER OPEN CAB 60
CAB WINDOWS INSTALLATION 62
MAIN WINDOW ASSEMBLY 64
WINDOW WIPER SYSTEM WASHER BOTTLE KIT 66
WINDOW WIPER SYSTEM REAR AND ROOF WIPER KITS – AND FRONT WIPER OPTIONS 68
CAB SUNSHADES 70
DASH DISPLAY 72
RADIO PREPARATION 74
RADIO CONSOLE 76
REAR DUCT AND CONSOLE 78
CAB RECIRCULATING FAN 80
INDICATOR DISPLAY AND CONTROLS 82
CAB ELECTRONIC CONTROLS AND PANELS 84
CAB AND TILT CYLINDER MOUNTING 86
TILT CYLINDER CAB 90
TILT PLATFORM ASSEMBLY 92
CAB TILT PUMP ASSEMBLY ELECTRIC 93
HAND PUMP 94
ELECTRIC PUMP 96
CONDENSER AND ATTACHING PARTS THREE-FAN SYSTEM (→ S/N D877E01681F) 98
AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS DIESEL ENGINE 100
AIR CONDITIONING COMPRESSOR AND ATTACHING PARTS LPG ENGINE 102
COMPRESSOR ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM (S/N D877E01682F →) 104
HEATER AND AIR CONDITIONER MOUNTING WITH THREE-FAN CONDENSER SYSTEM 106
HEATER ASSEMBLY WITH THREE-FAN CONDENSER SYSTEM 108
HEATER AND AIR CONDITIONER ASSEMBLY WITH THREE-FAN CONDENSER SYSTEM 110
HEATER AND AIR DUCT ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM 112
AIR DUCT ASSEMBLY HEATER – WITH TWO-FAN CONDENSER SYSTEM (S/N D877E01682F →) 114
HEATER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM (S/N D877E01682F →) 116
HEATER SYSTEM WITH TWO-FAN CONDENSER SYSTEM (S/N D877E01682F →) 118
HEATING AND AIR CONDITIONING SYSTEM FILTER 119
AIR CONDITIONER SYSTEM ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM (S/N D877E01682F →) 120
CONDENSER SYSTEM TWO-FAN SYSTEM (S/N D877E01682F →) 122
CONDENSER TWO-FAN SYSTEM (S/N D877E01682F →) 124
AIR CONDITIONER SYSTEM WITH TWO-FAN CONDENSER SYSTEM (S/N D877E01682F →) 126
AIR CONDITIONER ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM (S/N D877E01682F →) 128
AIR DUCT ASSEMBLY AIR CONDITIONING – WITH TWO-FAN CONDENSER SYSTEM (S/N D877E01682F →) 130
CONTROL PANEL ASSEMBLY WITH TWO-FAN CONDENSER SYSTEM (S/N D877E01682F →) 132
HEATER HOSES DIESEL ENGINE 134
HEATER HOSES LPG ENGINE 136
TRAINING SEAT 138
DELUXE SUSPENSION SEAT 140
SEAT SUSPENSION ASSEMBLY AIR 142
SEAT SUSPENSION ASSEMBLY MECHANICAL 146
SEAT SUSPENSION MOUNTING 150
SEAT ASSEMBLY 154
PIVOT ARM ASSEMBLY 158
LABELS MAIN 160
LABELS LPG FUEL TRUCK 162
LABELS HYDRAULIC CONTROL – JOYSTICK 164
LABELS HYDRAULIC CONTROL – LEVERS 165
ARMREST ASSEMBLY 166
LOUVER CLIMATE CONTROL CAB 168
AIR DUCT LOUVER, CLIMATE CONTROL CAB 170
SEAT ASSEMBLY CLIMATE CONTROL CAB 172
CLIMATE CONTROL SYSTEM 174
AIR CONDITIONER SYSTEM CLIMATE CONTROL CAB 176
AIR CONDITIONER CLIMATE CONTROL CAB 178
CAB ASSEMBLY CLIMATE CONTROL CAB 180
ENGINE ASSEMBLY – DIESEL 183
RADIATOR ASSEMBLY 188
COOLING SYSTEM 190
EXHAUST SYSTEM 192
AIR COMPRESSOR 194
AIR COMPRESSOR MOUNTING 196
AIR COMPRESSOR COOLANT PLUMBING 198
AIR HEATER 200
AIR INTAKE CONNECTION 202
AIR INTAKE HOSE 204
AIR INTAKE MANIFOLD 205
AIR TRANSFER CONNECTION 206
ALTERNATOR SUPPORT AND WATER INLET 207
ALTERNATOR SUPPORT AND WATER INLET 208
BELT TENSIONER 209
CAMSHAFT 210
CONNECTING RODS AND PISTONS 212
CONNECTING RODS AND PISTONS 214
COOLANT HEATER STARTING AID 216
CRANKCASE BREATHER 217
CRANKSHAFT AND BEARINGS 218
CRANKSHAFT AND BEARINGS 220
CYLINDER BLOCK 222
CYLINDER BLOCK 224
CYLINDER HEAD 226
ENGINE ASSEMBLY 228
ENGINE CONTROL MODULE 230
ENGINE COOLANT VENT 232
ENGINE MOUNT 233
ENGINE OIL COOLER 234
ETR MODULE WIRING 235
EXHAUST MANIFOLD 236
FAN DRIVE AND MOUNTING 238
FLYWHEEL AND MOUNTING 240
FLYWHEEL HOUSING 241
FLYWHEEL HOUSING 242
FLYWHEEL HOUSING 244
FRONT GEAR COVER 246
LIFTING BRACKETS AND MOUNTING 247
LIFTING BRACKETS AND MOUNTING 248
LUBRICATING OIL PUMP 250
OIL FILLER 251
OIL FILTER 252
OIL LEVEL GAUGE 253
OIL PAN 254
REAR GEAR HOUSING 256
ROCKER LEVERS 258
THERMOSTAT 260
TORQUE CONVERTER COOLER PLUGS 261
TURBOCHARGER 262
TURBOCHARGER PLUMBING 263
TURBOCHARGER PLUMBING 264
VALVE COVER 266
VALVE TAPPETS 267
VIBRATION DAMPER 268
VIBRATION DAMPER 269
WATER OUTLET CONNECTION 270
WATER PUMP 271
WATER PUMP DRIVE 272
ENGINE BLOCK HEATER 274
ENGINE ASSEMBLY – LPG 277
RADIATOR ASSEMBLY 280
COOLING SYSTEM 282
EXHAUST SYSTEM 284
ACCESSORY DRIVE BELT AND TENSIONER 286
ACCESSORY HOLE COVER 287
AIR COMPRESSOR COOLANT PLUMBING 288
AIR COMPRESSOR INLET CONNECTION 290
AIR INTAKE CONNECTION 292
CAM FOLLOWER COVER 293
CAMSHAFT 294
CRANKCASE BREATHER 296
CRANKSHAFT AND MAIN BEARINGS 298
CYLINDER BLOCK 302
CYLINDER HEAD 304
ENGINE ASSEMBLY 306
ENGINE MOUNT 308
ENGINE OIL COOLER 310
EXHAUST GAS SENSOR PLUMBING 312
EXHAUST MANIFOLD 313
EXHAUST OUTLET CONNECTION 314
FAN DRIVE 315
FLYWHEEL 316
FLYWHEEL HOUSING 318
FRONT GEAR COVER AND HOUSING 320
FRONT GEAR TRAIN ACCESSORY DRIVE 322
INTAKE MANIFOLD 324
LIFTING BRACKET 326
OIL LEVEL GAUGE 328
OIL PAN 330
OIL PUMP 332
PISTON AND CONNECTING ROD 334
ROCKER LEVERS 336
THERMOSTAT 338
THERMOSTAT HOUSING 339
TURBOCHARGER 340
TURBOCHARGER COMPRESSOR OUTLET CONNECTION 342
TURBOCHARGER PLUMBING 344
TURBOCHARGER ASSEMBLY 346
VALVE COVER 348
VALVE TAPPET 350
VIBRATION DAMPER 352
WATER INLET CONNECTION 354
WATER OUTLET CONNECTION 355
WATER PUMP 356
FUEL SYSTEM 357
FUEL SYSTEM LPG 360
FUEL SYSTEM DIESEL 364
AIR INTAKE SYSTEM LPG 366
AIR INTAKE SYSTEM DIESEL – DRY BRAKE 368
AIR INTAKE SYSTEM DIESEL – WET BRAKE 370
AIR CLEANER ASSEMBLY 372
FOOT DIRECTIONAL CONTROL PEDAL ASSEMBLY 374
THROTTLE PEDAL LINKAGE 376
FUEL SYSTEM ACCESSORIES CUMMINS LPG 378
REMOTE FUEL FILTER CUMMINS DIESEL (→ S/N D877E01677F (Wet Brakes)) (→ S/N D877E01699F (Dry Brakes)) 379
REMOTE FUEL FILTER CUMMINS DIESEL (S/N D877E01678F → (Wet Brakes)) (S/N D877E01700F → (Dry Brakes)) 380
FUEL CONTROL MODULE CUMMINS LPG 382
FUEL FILTER CUMMINS LPG 385
FUEL INJECTOR PLUMBING CUMMINS DIESEL 386
FUEL INJECTION PUMP CUMMINS DIESEL 388
FUEL INJECTOR CUMMINS DIESEL 390
FUEL FILTER PLUMBING CUMMINS DIESEL 391
FUEL FILTER CUMMINS DIESEL 392
FUEL INLET FITTING CUMMINS DIESEL 393
FUEL RAIL SYSTEM CUMMINS DIESEL (→ S/N D877E01677F (Wet Brakes)) (→ S/N D877E01699F (Dry Brakes)) 394
FUEL RAIL SYSTEM CUMMINS DIESEL (S/N D877E01678F → (Wet Brakes)) (S/N D877E01700F → (Dry Brakes)) 396
ELECTRICAL SYSTEM 399
ELECTRICAL SYSTEM DIESEL ENGINE 404
ELECTRICAL SYSTEM LPG ENGINE 408
BATTERY DISCONNECT 412
LIGHT SWITCHES 414
DC-DC CONVERTER AND ATTACHING PARTS 415
RELAYS AND FUSES 416
JOYSTICK ASSEMBLY TWISTLOCKS 420
CONTROL PANEL AIR CONDITIONER 422
CONTROL PANEL HEATER 424
ENGINE CONTROL SYSTEM CUMMINS DIESEL (→ S/N D877E01677F (Wet Brakes)) (→ S/N D877E01699F (Dry Brakes)) 426
ENGINE CONTROL SYSTEM CUMMINS DIESEL (S/N D877E01678F → (Wet Brakes)) (S/N D877E01700F → (Dry Brakes)) 428
ENGINE CONTROL SYSTEM CUMMINS LPG 430
STARTER MOTOR CUMMINS DIESEL 432
STARTER MOTOR CUMMINS LPG 433
ALTERNATOR AND MOUNTING CUMMINS DIESEL (→ S/N D877E01677F (Wet Brakes)) (→ S/N D877E01699F (Dry Brakes)) 434
ALTERNATOR AND MOUNTING CUMMINS DIESEL (S/N D877E01678F → (Wet Brakes)) (S/N D877E01700F → (Dry Brakes)) 436
ALTERNATOR AND MOUNTING CUMMINS LPG 437
ENGINE IGNITION SYSTEM CUMMINS LPG 440
WIRE HARNESS CHASSIS, LPG – SHEET 1 0F 2 442
WIRE HARNESS CHASSIS, LPG – SHEET 2 0F 2 446
WIRE HARNESS CHASSIS, DIESEL – SHEET 1 0F 2 452
WIRE HARNESS CHASSIS, DIESEL – SHEET 2 0F 2 456
WIRE HARNESS CAB SIDE CONSOLE – SHEET 1 OF 3 460
WIRE HARNESS CAB SIDE CONSOLE – SHEET 2 OF 3 464
WIRE HARNESS CAB SIDE CONSOLE – SHEET 3 OF 3 468
WIRE HARNESS CLOSED CAB 470
WIRE HARNESS OPEN CAB 474
WIRE HARNESS WINDOW WASH PUMPS 476
WIRE HARNESS BRAKE TEMPERATURE 477
WIRE HARNESS BACK-UP ALARM 478
WIRE HARNESS REAR DRIVE LIGHT EXTENSION 480
WIRE HARNESS CAB LIGHTS 482
WIRE HARNESS FRONT LIGHTS – WITH FRONT FENDER AND MAST WORKLIGHTS 484
WIRE HARNESS FRONT LIGHTS 486
WIRE HARNESS MAST WORKLIGHT EXTENSION 488
WIRE HARNESS MAST LIGHT EXTENSION – RIGHT HAND 489
WIRE HARNESS MAST LIGHT EXTENSION – LEFT HAND 490
WIRE HARNESS REAR WORK LIGHTS 491
WIRE HARNESS STROBE LIGHT 492
WIRE HARNESS AIR DRYER 493
WIRE HARNESS CAB UNDERFLOOR 494
WIRE HARNESS CAB TILT 496
WIRE HARNESS ARMREST – OPEN CAB 498
WIRE HARNESS ARMREST – CLOSED CAB 500
WIRE HARNESS REAR WIPER 502
WIRE HARNESS STEERING COLUMN 504
WIRE HARNESS HYDRAULIC OIL TEMPERATURE 506
WIRE HARNESS FRONT END 507
WIRE HARNESS TWO STAGE LIMITED FREE-LIFT 509
WIRE HARNESS SHIFT LEVER 510
WIRE HARNESS TAIL LIGHTS 511
SECOND 12V SOCKET OPTION CLIMATE CONTROL CAB 512
ELECTRIC HORN 513
STEERING SYSTEM 515
STEERING COLUMN ASSEMBLY 518
STEERING COLUMN AND ATTACHING PARTS 520
STEER AXLE 522
STEER CYLINDER 526
BRAKE SYSTEM 529
PARK BRAKE SOLENOID VALVE 532
WET BRAKE SYSTEM LPG ENGINE 534
WET BRAKE SYSTEM DIESEL ENGINE 538
DRY BRAKE SYSTEM 542
BRAKE ASSEMBLY WET BRAKE 546
BRAKE ASSEMBLY DRY BRAKE 548
DRAIN VALVE DRY BRAKE 550
BRAKE VALVE WET BRAKE 552
BRAKE VALVE DRY BRAKE 554
BRAKE VALVE (AIR BRAKE) 556
AIR DRYER SYSTEM DIESEL ENGINE – DRY BRAKE 558
AIR DRYER SYSTEM LPG ENGINE – DRY BRAKE 560
AIR DRYER ASSEMBLY 562
HYDRAULIC GEAR PUMP LPG ENGINE – WET BRAKE 564
HYDRAULIC GEAR PUMP DIESEL ENGINE – WET BRAKE 565
BRAKE ACCUMULATOR 566
ACCUMULATOR CHARGE VALVE 568
BRAKE AND INCHING PEDAL LINKAGE 570
TRANSMISSION 573
UNIVERSAL SHAFT 576
AUXILIARY PUMP DRIVE 578
CHARGE PUMP AND FILTER ASSEMBLY 580
TRANSMISSION CONTROL VALVE 582
DRIVE GEAR 586
DRIVE PLATE 588
FORWARD CLUTCH 590
FORWARD CLUTCH 592
GEAR CLUTCH INSTALLATION 594
REVERSE IDLER SHAFT 596
LOW CLUTCH 598
LOW CLUTCH 600
OUTPUT FLANGE 602
OUTPUT SHAFT 604
OUTPUT SHAFT 606
REVERSE AND SECOND CLUTCH 608
THIRD CLUTCH 610
TORQUE CONVERTER ASSEMBLY 612
TORQUE CONVERTER HOUSING AND ATTACHING PARTS 614
TRANSMISSION CASE 616
TRANSMISSION MOUNT AND ATTACHING PARTS LPG ENGINE 618
TRANSMISSION MOUNT AND ATTACHING PARTS DIESEL ENGINE 620
TURBINE SHAFT AND STATOR SUPPORT 622
AXLE HOUSING AND ATTACHING PARTS 624
DIFFERENTIAL AND CARRIER WET BRAKE 626
DIFFERENTIAL AND CARRIER DRY BRAKE 630
HUB AND SHAFT ASSEMBLY WET BRAKE 634
HUB AND SHAFT ASSEMBLY DRY BRAKE 636
PARK BRAKE WET BRAKE 638
HYDRAULIC SYSTEM 641
HYDRAULIC SUPPLY AND RETURN SHEET 1 OF 3 644
HYDRAULIC SUPPLY AND RETURN SHEET 2 OF 3 648
HYDRAULIC SUPPLY AND RETURN SHEET 3 OF 3 650
HYDRAULIC TANK AND ATTACHING PARTS 652
HYDRAULIC TANK AND ATTACHING PARTS 654
HYDRAULIC CONTROL VALVE ASSEMBLY 656
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS SHEET 1 OF 2 660
HYDRAULIC CONTROL VALVE AND ATTACHING PARTS SHEET 2 OF 2 662
PILOT VALVE ASSEMBLY 664
END CAP PARTS LIFT SECTION 666
HYDRAULIC CONTROLS LEVERS 668
HYDRAULIC CONTROLS JOYSTICK 671
HYDRAULIC PUMP 672
LIFT ACCUMULATOR ASSEMBLY 674
LIFT ACCUMULATOR AND ATTACHING PARTS 675
TILT CYLINDER ASSEMBLY 676
TILT CYLINDER AND ATTACHING PARTS 678
ELECTRONIC LEVER ASSEMBLY 680
ELECTRONIC LEVER ASSEMBLY WITH CLAMP ATTACHMENT 682
MAST INSTALLATION 684
Mast-Two Stage Limited Free-Lift 687
CARRIAGE FOUR, FIVE, AND SIX FUNCTION 690
CARRIAGE INDIVIDUAL FORK POSITIONER (FOUR FUNCTION) 694
CARRIAGE SIMULTANEOUS FORK POSITIONER (THREE FUNCTION) 698
CARRIAGE THREE FUNCTION 702
INNER MAST 704
LIFT 706
LIFT CYLINDER 710
OUTER MAST 712
Mast-Three Stage Full Free-Lift 715
CARRIAGE FOUR, FIVE, AND SIX FUNCTION 718
STANDARD PIN CARRIAGE (THREE STAGE) – (FOUR, FIVE, AND SIX FUNCTION) 720
CARRIAGE INDIVIDUAL FORK POSITIONER (FOUR FUNCTION) 722
CARRIAGE SIMULTANEOUS FORK POSITIONER (THREE FUNCTION) 724
CARRIAGE THREE FUNCTION 726
FREE-LIFT CYLINDER 728
MAIN LIFT CYLINDER 730
MAST ASSEMBLY SHEET 1 OF 3 732
MAST ASSEMBLY SHEET 2 OF 3 734
MAST ASSEMBLY SHEET 3 OF 3 736
ATTACHMENTS AND HEADER HOSE GROUP 739
DIRECTIONAL CONTROL VALVE 742
FORKS 744
FORK POSITIONING CYLINDER 746
HEADER HOSE THREE STAGE FULL FREE-LIFT 748
HEADER HOSE TWO STAGE LIMITED FREE-LIFT 750
SIDE-SHIFT CARRIAGE DUAL FUNCTION WITH FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT 754
SIDE-SHIFT CARRIAGE FOUR, FIVE, AND SIX FUNCTION – THREE STAGE FULL FREE-LIFT 758
SIDE-SHIFT CARRIAGE FOUR, FIVE, AND SIX FUNCTION – TWO STAGE LIMITED FREE-LIFT 762
SIDE-SHIFT CARRIAGE INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) – THREE STAGE FULL FREE-LIFT 766
SIDE-SHIFT CARRIAGE INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) – TWO STAGE LIMITED FREE-LIFT 770
SIDE-SHIFT CARRIAGE SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) – THREE STAGE FULL FREE-LIFT 774
SIDE-SHIFT CARRIAGE SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) – TWO STAGE LIMITED FREE-LIFT 778
SIDE-SHIFT CARRIAGE THREE FUNCTION – THREE STAGE FULL FREE-LIFT 782
SIDE-SHIFT CARRIAGE THREE FUNCTION – TWO STAGE LIMITED FREE-LIFT 784
SIDE-SHIFT CYLINDER DUAL FUNCTION WITH FORK POSITIONER 786
SIDE-SHIFT CYLINDER THREE STAGE FULL FREE-LIFT 788
SIDE-SHIFT CYLINDER TWO STAGE LIMITED FREE-LIFT 790
OPTIONS 793
DIRECTIONAL MARKER 796
FRONT FENDER LIGHTS 797
TAIL LIGHT ASSEMBLY 798
CAB-MOUNTED DRIVE LIGHTS 800
ALARM 802
STROBE LIGHT 804
STEER TIRES AND WHEELS BERGOUGNAN – SOLID TIRE 806
STEER TIRES AND WHEELS BRIDGESTONE 807
STEER TIRES AND WHEELS MICHELIN 808
STEER TIRES AND WHEELS TRELLEBORG 809
DRIVE TIRES AND WHEELS BERGOUGNAN – SOLID TIRE 810
DRIVE TIRES AND WHEELS BRIDGESTONE 811
DRIVE TIRES AND WHEELS MICHELIN 812
DRIVE TIRES AND WHEELS TRELLEBORG 813
MAST WORKLIGHTS TWO AND THREE STAGE MAST 814
REAR WORK LIGHTS 816
SOUND REDUCTION HOOD 817
LIFTING EYES 818
HEATED TOP WINDOW CLIMATE CONTROL CAB 820
NUMERICAL INDEX 821
USER SUPPORT INFORMATION 865

S.V 07/24