Yamaha 8hp 4 Stroke High Thrust Outboard Shop Manual 2001 – 2011 – PDF DOWNLOAD

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Yamaha 8hp 4 Stroke High Thrust Outboard Shop Manual 2001 – 2011

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LANGUAGE:ENGLISH
PAGES:291
DOWNLOADABLE:YES
FILE TYPE:PDF

YAMAHA 8HP 4 STROKE HIGH THRUST OUTBOARD SHOP MANUAL 2001 – 2011 – PDF DOWNLOAD:

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DESCRIPTION:

Yamaha 8hp 4 Stroke High Thrust Outboard Shop Manual 2001 – 2011

• This manual has been prepared by Yamaha primarily for use by Yamaha dealers and their trained mechanics when performing maintenance procedures and repairs to Yamaha equipment. It has been written to suit the needs of persons who have a basic understanding of the mechanical and electrical concepts and procedures inherent in the work, for without such knowledge attempted repairs or service to the equipment could render it unsafe or unfit for use.
• Because Yamaha has a policy of continuously improving its products, models may differ in detail from the descriptions and illustrations given in this publication. Use only the latest edition of this manual. Authorized Yamaha dealers are notified periodically of modifications and significant changes in specifications and procedures, and these are incorporated in successive editions of this manual.

HOW TO USE THIS MANUAL
MANUAL FORMAT

All of the procedures in this manual are organised in a sequential, step-by-step format. The information has been compiled to provide the mechanic with an easy to read, handly reference that contains comprehensive explanations of all disassembly, repair, assembly, and inspection operations. In this revised format, the condition of a faulty component will precede an arrow symbol and the course of action required will follow the symbol, e.g.,

• Bearings
• Pitting/scratches –> Replace.

To assist you in finding your way through this manual, the section title and major heading is given at the top of every page.

TABLE OF CONTENTS:

Yamaha 8hp 4 Stroke High Thrust Outboard Shop Manual 2001 – 2011

Return to main index.................................................  0
F6Z / F8Z Service Manual.............................................  1
	How to use this manual...........................................  3
	Symbols..........................................................  6
	Table of contents................................................  7
	Chapter 1, General Information...................................  8
		Identification...............................................  9
		Safety while working......................................... 10
		Special tools................................................ 13
	Chapter 2, Specifications........................................ 17
		General specifications....................................... 18
		Maintenance specifications................................... 22
		Tightening torques........................................... 31
	Chapter 3, Periodic Check and Adjustment......................... 34
		Maintenance interval chart................................... 35
		Top cowling.................................................. 36
		Fuel system.................................................. 37
		Control system............................................... 38
		Power unit................................................... 43
		Cooling system............................................... 48
		Lower unit................................................... 49
		General...................................................... 51
	Chapter 4, Fuel System........................................... 56
		Fuel joint, fuel filter and fuel pump........................ 57
		Intake system................................................ 61
		Carburetor................................................... 64
	Chapter 5, Power Unit............................................ 68
		Manual starter............................................... 70
		Flywheel rotor............................................... 78
		Power unit................................................... 81
		Thermostat, timing belt and gears............................ 92
		Anode and exhaust cover...................................... 98
		Cylinder head and oil pump...................................100
		Oil pump.....................................................104
		Camshaft and valves..........................................106
		Crankshaft, piston and cylinder body.........................115
	Chapter 6, Lower Unit............................................126
		Water pump...................................................132
		Propeller shaft housing and propeller........................134
		Drive shaft and forward gear.................................142
		Bearing housing, shift cam and lower case....................145
		Backlash.....................................................149
	Chapter 7, Bracket Unit..........................................152
		Steering handle..............................................153
		Shift lever..................................................159
		Bottom cowling...............................................161
		Upper case...................................................163
		Swivel and steering bracket..................................168
		Steering friction............................................169
		Clamp bracket................................................171
		Swivel bracket...............................................174
	Chapter 8, Electrical System.....................................176
		Electrical components........................................177
		Ignition system..............................................183
		Ignition control system......................................188
		Charging system..............................................191
	Chapter 9, Trouble Analysis......................................195
	Wiring Diagram...................................................200
T8PH / T8PR Supplementary Service Manual.............................202
	How to use this manual...........................................204
	Symbols..........................................................207
	Table of contents................................................208
	General Information..............................................211
		Identification...............................................211
		Special tools................................................212
	Specifications...................................................213
		General specifications.......................................213
		Maintenance specifications...................................217
		Tightening torques...........................................229
	Periodic Check and Adjustment....................................232
		Maintenance interval chart...................................232
		Power unit...................................................233
		Power tilt system / general..................................234
	Lower Unit.......................................................235
		Water pump...................................................237
		Propeller shaft housing and propeller shaft..................239
		Propeller shaft ass'y........................................241
		Propeller shaft housing ass'y................................243
		Drive shaft, forward gear, shift rod and oil seal housing....247
		Shimming.....................................................253
		Backlash measurement.........................................257
	Bracket Unit.....................................................260
		Upper case...................................................260
		Steering friction............................................262
		Power tilt unit..............................................263
	Electrical System................................................281
		Starter motor................................................281
		Power tilt system............................................285
	Wiring Diagram...................................................290

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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