YAMAHA FZ6-SS FZ6-SSC SERVICE MANUAL – PDF DOWNLOAD

Description

YAMAHA FZ6-SS FZ6-SSC SERVICE MANUAL – PDF DOWNLOAD

DESCRIPTION:

YAMAHA FZ6-SS FZ6-SSC SERVICE MANUAL – PDF DOWNLOAD

NOTICE

• This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles should have a basic understanding of mechanics and the techniques to repair these types of vehicles.
• Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehicle unsafe and unfit for use. This model has been designed and manufactured to perform within certain specifications in regard to performance and emissions.
• Proper service with the correct tools is necessary to ensure that the vehicle will operate as designed. If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model. This policy is intended to provide the customer with the most satisfaction from his vehicle and to conform to federal environmental quality objectives.
• Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable.
• This Service Manual contains information regarding periodic maintenance to the emission control system. Please read this material carefully
• Designs and specifications are subject to change without notice

HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order.

1 The manual is divided into chapters. An abbreviation and symbol in the upper right corner of each page indicate the current chapter. Refer to “SYMBOLS”.

2 Each chapter is divided into sections. The current section title is shown at the top of each page, except in Chapter 3 (“PERIODIC CHECKS AND ADJUSTMENTS”), where the sub-section title(s) appears.

3 Sub-section titles appear in smaller print than the section title.

4 To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each removal and disassembly section.

5 Numbers are given in the order of the jobs in the exploded diagram. A circled number indicates a disassembly step.

6 Symbols indicate parts to be lubricated or replaced. Refer to “SYMBOLS”.

7 A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of parts, notes in jobs, etc.

8 Jobs requiring more information (such as special tools and technical data) are described sequentially.
TABLE OF CONTENTS:

YAMAHA FZ6-SS FZ6-SSC SERVICE MANUAL – PDF DOWNLOAD

FZ6-SS(C) Service Manual...............................................  1
	How to use this manual.............................................  4
	Symbols............................................................  5
	Table of contents..................................................  6
	Chapter 1, General Information..................................... 17
		Motorcycle identification...................................... 17
		Features....................................................... 18
		Important information.......................................... 22
		Checking the connections....................................... 24
		Special tools.................................................. 25
	Chapter 2, Specifications.......................................... 28
		General specifications......................................... 28
		Engine specifications.......................................... 29
		Chassis specifications......................................... 37
		Electrical specifications...................................... 41
		Conversion table / general tightening torque specifications.... 44
		Lubrication points and lubricant types......................... 50
		Cooling system diagrams........................................ 52
		Engine oil lubrication chart................................... 56
		Lubrication diagrams........................................... 57
		Cable routing.................................................. 63
	Chapter 3, Periodic Checks and Adjustments......................... 78
		Engine......................................................... 88
		Chassis........................................................119
		Electrical.....................................................137
	Chapter 4, Chassis.................................................147
		Front wheel and brake discs....................................147
		Rear wheel and brake disc......................................155
		Front and rear brakes..........................................162
		Front fork.....................................................191
		Handlebar......................................................201
		Steering head..................................................205
		Rear shcok absorber assembly...................................210
		Swingarm and drive chain.......................................214
	Chapter 5, Engine..................................................221
		Camshafts......................................................228
		Cylinder head..................................................239
		Valves and valve springs.......................................242
		Starter clutch and generator...................................252
		Shift shaft....................................................259
		Crankshaft position sensor and pickup rotor....................262
		Clutch.........................................................266
		Oil pan and oil pump...........................................275
		Crankcase......................................................282
		Connecting rods and pistons....................................287
		Crankshaft.....................................................303
		Transmission...................................................308
	Chapter 6, Cooling System..........................................318
		Radiator.......................................................318
		Oil cooler.....................................................322
		Thermostat.....................................................325
		Water pump.....................................................328
	Chapter 7, Fuel Injection System...................................334
		Throttle bodies................................................358
		Air induction system...........................................365
	Chapter 8, Electrical System.......................................369
		Electrical components..........................................369
		Checking switch continuity.....................................371
		Checking the switches..........................................372
		Checking the bulbs and bulb sockets............................373
		Ignition system................................................376
		Electric starting system.......................................382
		Starter motor..................................................387
		Charging system................................................392
		Lighting system................................................395
		Signaling system...............................................402
		Cooling system.................................................411
		Fuel pump system...............................................415
		Self-diagnosis.................................................420
	Chapter 9, Troubleshooting.........................................423
	Wiring Diagram.....................................................429

Need help? Contact: [email protected]

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M