Yamaha V-Star 1100 Classic XVS1100 2001 2002 2003 2004 2005 Repair Service Owners Manual – PDF Download

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DESCRIPTION:

• Yamaha V-Star 1100 Classic XVS1100 2001 2002 2003 2004 2005 Repair Service Owners Manual
• This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual. There fore, anyone who uses this book to perform maintenance and repairs on Yamaha Vehicles should have a basic understanding of mechanics and the techniques to repair these types of vehicles.
• Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehicle unsafe and unfit for use. This model has been designed and manufactured to perform within certain specifications in regard to performance and emissions. Proper service with the correct tools is necessary to ensure that the vehicle will operate as designed.
• If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model. This policy is intended to provide the customer with the most satisfaction from his vehicle and to conform with federal environmental quality objectives. Yamaha Motor Company, Ltd. is continually striving to improve all of its models.
• Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable. This Service Manual contains information regarding periodic maintenance to the emission control system. Please read this material carefully.

TABLE OF CONTENTS:

Yamaha V-Star 1100 Classic XVS1100 2001 2002 2003 2004 2005 Repair Service Owners Manual

XVS1100L(C) Service Manual....................................................................................  1
	How to use this manual....................................................................................  4
	Illustrated symbols.......................................................................................  5
	Table of contents.........................................................................................  6
	Chapter 1, General Information............................................................................  7
		Motorcycle identification.............................................................................  8
		Important information.................................................................................  9
		Checking of connections............................................................................... 11
		Special tools......................................................................................... 12
	Chapter 2, Specifications................................................................................. 16
		General specifications................................................................................ 17
		Maintenance specifications............................................................................ 20
		Conversion table / general torque specifications...................................................... 36
		Lubrication points and lubricant types................................................................ 37
		Lubrication diagrams.................................................................................. 39
		Cable routing......................................................................................... 42
	Chapter 3, Periodic Checks and Adjustments................................................................ 53
		Periodic maintenance chart for emission control system / general maintenance and lubrication chart.... 55
		Fuel tanks and seats.................................................................................. 57
		Engine................................................................................................ 59
		Chassis............................................................................................... 76
		Electrical system..................................................................................... 91
	Chapter 4, Engine.........................................................................................100
		Engine removal........................................................................................103
		Engine................................................................................................107
		Cylinder heads........................................................................................108
		Rocker arms and camshaft..............................................................................118
		Valves and valve springs..............................................................................123
		Cylinders and pistons.................................................................................130
		Timing gears..........................................................................................136
		Clutch................................................................................................140
		Generator and starter clutch..........................................................................149
		Shift shaft...........................................................................................155
		Oil pump..............................................................................................157
		Crankshaft and connecting rods........................................................................161
		Transmission..........................................................................................170
		Middle gear...........................................................................................174
	Chapter 5, Carburetion....................................................................................185
		Air induction system..................................................................................195
	Chapter 6, Chassis........................................................................................197
		Front wheel and brake discs...........................................................................199
		Rear wheel and brake disc.............................................................................208
		Front and rear brakes.................................................................................214
		Front fork............................................................................................241
		Handlebar.............................................................................................250
		Steering head.........................................................................................256
		Rear shock absorber and swingarm......................................................................261
		Shaft drive...........................................................................................270
	Chapter 7, Electrical.....................................................................................287
		Electrical components.................................................................................289
		Switches..............................................................................................290
		Checking the bulbs and bulb sockets...................................................................293
		Ignition system.......................................................................................296
		Electric starting system..............................................................................301
		Charing system........................................................................................311
		Lighting system.......................................................................................314
		Signal system.........................................................................................319
		Fuel pump system......................................................................................327
		Carburetor heater system..............................................................................332
		Evaporative emission control system...................................................................336
		Self-diagnosis........................................................................................338
	Chapter 8, Troubleshooting................................................................................341
	Wiring Diagram............................................................................................347
XVS1100AM(C) Supplementary Service Manual.....................................................................349
	How to use this manual....................................................................................354
	Illustrated symbols.......................................................................................355
	Table of contents.........................................................................................356
	Specifications............................................................................................357
		Maintenance specifications............................................................................357
		Lubrication points and lubricant types................................................................360
		Lubrication diagrams..................................................................................361
		Cable routing.........................................................................................362
	Periodic Checks and Adjustments...........................................................................373
		Periodic maintenance chart for emission control system / general maintenance and lubrication chart....373
		Fuel tank and seats...................................................................................375
		Chassis...............................................................................................376
		Electrical system.....................................................................................380
	Chassis...................................................................................................381
		Front and rear brakes.................................................................................381
		Front fork............................................................................................385
		Steering head.........................................................................................396

PLEASE NOTE:

⦁ This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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