Yamaha Vmax Vz150 Vz175 Z150 Z175 Z200 Lz150 Lz200 V6 Outboard Complete Service Manual 2004 -2014 – PDF DOWNLOAD

Description

Yamaha Vmax Vz150 Vz175 Z150 Z175 Z200 Lz150 Lz200 V6 Outboard Complete Service Manual 2004 -2014

FILE DETAILS:

LANGUAGE:ENGLISH
PAGES:316
DOWNLOADABLE:YES
FILE TYPE:PDF

YAMAHA VMAX VZ150 VZ175 Z150 Z175 Z200 LZ150 LZ200 V6 OUTBOARD COMPLETE SERVICE MANUAL 2004 -2014 – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Yamaha Vmax Vz150 Vz175 Z150 Z175 Z200 Lz150 Lz200 V6 Outboard Complete Service Manual 2004 -2014

• This manual has been prepared by Yamaha primarily for use by Yamaha dealers and their trained mechanics when performing maintenance procedures and repairs to Yamaha equipment. It has been written to suit the needs of persons who have a basic understanding of the mechanical and electrical concepts and procedures inherent in the work, for without such knowledge attempted repairs or service to the equipment could render it unsafe or unfit for use.
• Because Yamaha has a policy of continuously improving its products, models may differ in detail from the descriptions and illustrations given in this publication. Use only the latest edition of this manual. Authorized Yamaha dealers are notified periodically of modifications and significant changes in specifications and procedures, and these are incorporated in successive editions of this manual.

How to use this manual 
Manual format
The format of this manual has been designed to make service procedures clear and easy to understand.
Use the information below as a guide for effective and quality service.
1 Parts are shown and detailed in an exploded diagram and are listed in the components list.
2 Tightening torque specifications are provided in the exploded diagrams and after a numbered step with tightening instructions.
3 Symbols are used to indicate important aspects of a procedure, such as the grade of lubricant and lubrication point.
4 The components list consists of part names and part quantities, as well as bolt and screw dimensions.
5 Service points regarding removal, checking, and installation are shown in individual illustrations to explain the relevant procedure.

TABLE OF CONTENTS:

Yamaha Vmax Vz150 Vz175 Z150 Z175 Z200 Lz150 Lz200 V6 Outboard Complete Service Manual 2004 -2014

Return to main index.......................................  0
Z/LZ/VZ150C / Z/VZ175C / Z/LZ/VZ200C Service Manual........  1
Contents...................................................  3
Chapter 1 General Information..............................  4
	How to use this Manual.................................  5
	Safety While Working...................................  7
	Identification ........................................  9
	Propeller Selection....................................  9
	Predelivery Checks..................................... 11
Chapter 2 Specifications................................... 15
	General Specifications................................. 16
	Maintenance Specifications............................. 22
	Tightening Torques..................................... 42
Chapter 3 Periodic Checks and Adjustments.................. 45
	Special Service Tools.................................. 46
	Maintenance Interval Chart............................. 47
	Top Cowling............................................ 48
	Power Unit............................................. 50
	Control System......................................... 52
	Oil Injection System................................... 54
	Power Trim and Tilt Unit............................... 54
	Lower Unit............................................. 55
	General................................................ 57
Chapter 4 Fuel System...................................... 60
	Special Service Tools.................................. 61
	Hose Routiing.......................................... 62
	Fuel Filter ........................................... 63
	Fuel Pump.............................................. 64
	Oil Injection System................................... 68
	Throttle Body Assembly and Vapor Separator............. 72
	High-Pressure Fuel Line................................ 87
	High-Pressure Fuel Pump................................ 89
Chapter 5 Power Unit....................................... 93
	Special Service Tools.................................. 95
	Power Unit............................................. 96
	Intake Manifold........................................115
	Throttle Lever and Shift Position Switch...............117
	Cylinder Head..........................................119
	Exhaust Cover..........................................122
	Crankcase..............................................124
	Cylinder Block.........................................125
Chapter 6 Lower Unit.......................................144
	Special Service Tools..................................146
	Lower Unit (Regular Rotation Model)....................149
	Propeller Shaft Housing (Regular Rotation Model).......154
	Drive Shaft and Lower Case (Regular Rotation Model)....159
	Shimming (Regular Rotation Model)......................167
	Lower Unit (Counter Rotation Model)....................174
	Propeller Shaft Housing (Counter Rotation Model).......179
	Drive Shaft and Lower Case (Counter Rotation Model)....184
	Shimming (Counter Rotation Model)......................193
Chapter 7 Bracket Unit.....................................200
	Special Service Tools..................................201
	Bottom Cowling.........................................202
	Upper Case.............................................206
	Steering Arm...........................................213
	Power Trim and Tilt Unit...............................216
	Clamp Brackets.........................................241
	Power Trim and Tilt Electrical System..................245
Chapter 8 Electrical Systems...............................248
	Special Service Tools..................................250
	Checking the Electrical Components.....................251
	Electrical Components..................................252
	Ignition and Ignition Control System...................261
	Fuel Control System....................................268
	Starting System........................................274
	Starter Motor..........................................276
	Charging System........................................280
	Oil Feed Pump Control System...........................282
Chapter 9 Troubleshooting..................................285
	Special Service Tools..................................286
	Yamaha Diagnostic System...............................287
	Power Unit.............................................290
	Self-Diagnosis.........................................307
Wiring Diagram.............................................313

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.