YAMAHA YFM250XL(C) Service Manual – PDF DOWNLOAD

Description

YAMAHA YFM250XL(C) Service Manual – PDF DOWNLOAD

DESCRIPTION:

YAMAHA YFM250XL(C) Service Manual – PDF DOWNLOAD

• This manual was produced by the Yamaha Motor Company primarily for use by Yamaha
  dealers and their qualified mechanics. It is not possible to include all the knowledge of a
  mechanic in one manual, so it is assumed that anyone who uses this book to perform maintenance
  and repairs on Yamaha machine has a basic understanding of the mechanical ideas
  and the procedures of machine repair. Repairs attempted by anyone without this knowledge
  are likely to render the machine unsafe and unfit for use.
• Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications
  and significant changes in specifications or procedures will be forwarded to all authorized
  Yamaha dealers and will appear in future editions of this manual where applicable.

HOW TO USE THIS MANUAL
MANUAL ORGANIZATION
This manual is intended as a handy, easy-to-read reference book for the mechanic. It is
divided into chapters, sections and sub-sections. Comprehensive explanations of all installation,
removal, disassembly, assembly, repair and inspection procedures are laid out with the
individual steps in sequential order.
PAGE FEATURES
The circled numbers below refer to the features indicated in the sample page.
1: An abbreviation and symbol in the upper right corner of each page indicates the current
chapter.
2: The current section title is shown at the top of each page.†
3: Sub-section titles appear in smaller print than the section title.†
4: Lines of asterisks (*) mark the beginning and end of a particularly important procedure.
The steps of such procedures are marked with bullets (•).
5: Important information such as fluids, special tools and torques are framed and marked
with a corresponding symbol.
6: A circled number refers to an illustrated part.

TABLE OF CONTENTS:

YAMAHA YFM250XL(C) Service Manual – PDF DOWNLOAD

YFM250XL(C) Service Manual…………………………………………. 1
How to use this manual…………………………………………. 4
Illustrated symbols……………………………………………. 5
Index………………………………………………………… 6
Table of contents……………………………………………… 7
Chapter 1, General Information………………………………….. 15
Machine identification……………………………………… 15
Important information………………………………………. 16
Checking of connections…………………………………….. 18
Special tools……………………………………………… 19
Chapter 2, Specifications………………………………………. 25
General specifications……………………………………… 25
Maintenance specifications………………………………….. 28
How to use the conversion table / general torque specifications…. 44
Lubrication points and lubricant types……………………….. 45
Lubrication diagrams……………………………………….. 47
Cable routing……………………………………………… 49
Chapter 3, Periodic Inspections and Adjustments…………………… 55
Front fender………………………………………………. 57
Rear fender……………………………………………….. 59
Fuel tank…………………………………………………. 61
Engine……………………………………………………. 64
Chassis…………………………………………………… 80
Electrical………………………………………………… 92
Chapter 4, Engine Overhaul……………………………………… 99
Engine removal…………………………………………….. 99
Engine disassembly………………………………………….103
Inspection and repair……………………………………….118
Engine assembly and adjustment……………………………….143
Chapter 5, Carburetion………………………………………….177
Chapter 6, Drive Train………………………………………….187
Middle gear service…………………………………………187
Final drive gear and drive shaft……………………………..210
Chapter 7, Chassis……………………………………………..229
Front wheels and front brake…………………………………229
Rear wheels/rear brake and rear axle………………………….237
Steering system…………………………………………….248
Front shock absorber and front arm……………………………256
Rear shock absorber and swingarm……………………………..263
Chapter 8, Electrical…………………………………………..271
Electrical components……………………………………….271
Switch inspection…………………………………………..272
Checking of bulbs…………………………………………..276
Ignition system…………………………………………….277
Electric starting system…………………………………….282
Charging system…………………………………………….291
Lighting system…………………………………………….294
Signal system………………………………………………299
Chapter 9, Troubleshooting………………………………………305
Wiring Diagram…………………………………………………311
YFM250XN Supplementary Service Manual………………………………..313
How to use this manual………………………………………….316
Illustrated symbols…………………………………………….317
Table of contents………………………………………………318
General Information…………………………………………….320
Machine identification………………………………………320
Specifications…………………………………………………321
General specifications………………………………………321
Maintenance specifications…………………………………..322
Cable routing………………………………………………326
Periodic Inspections and Adjustments……………………………..333
Engine…………………………………………………….335
Chassis……………………………………………………336
Chassis……………………………………………………….339
Front wheel………………………………………………..339
Front brake………………………………………………..342
Rear wheel/rear brake and rear axle…………………………..356
Front shock absorber and front arm……………………………357
Rear shock absorber and swingarm……………………………..358
Electrical…………………………………………………….359
Ignition system…………………………………………….360
Electric starting system…………………………………….366
Wiring Diagram…………………………………………………373
YFM250XP Supplementary Service Manual………………………………..374
How to use this manual………………………………………….377
Illustrated symbols…………………………………………….378
Table of contents………………………………………………379
Specifications…………………………………………………380
General specifications………………………………………380
Maintenance specifications…………………………………..381
Cable routing………………………………………………383
Periodic Checks and Adjustments………………………………….391
Chassis……………………………………………………393
Electrical…………………………………………………….394
Signal system………………………………………………395
Wiring Diagram…………………………………………………398

IMAGES PREVIEW OF THE MANUAL:

YAMAHA YFM250XL(C) SERVICE MANUAL – PDF DOWNLOAD:

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