YAMAHA YFM400FAR Service Manual – PDF DOWNLOAD

Description

YAMAHA YFM400FAR Service Manual – PDF DOWNLOAD

DESCRIPTION:

YAMAHA YFM400FAR Service Manual – PDF DOWNLOAD

• This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers
  and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one
  manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on
  Yamaha machine has a basic understanding of the mechanical ideas and the procedures of
  machine repair. Repairs attempted by anyone without this knowledge are likely to render the
  machine unsafe and unfit for use.
• Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications and
  significant changes in specifications or procedures will be forwarded to all authorized Yamaha
  dealers and will appear in future editions of this manual where applicable

HOW TO USE THIS MANUAL
MANUAL ORGANIZATION
This manual consists of chapters for the main categories of subjects. (See “Illustrated symbols”)
1st title 1: This is the title of the chapter with its symbol in the upper right corner of each page.
2nd title 2: This title indicates the section of the chapter and only appears on the first page of each
section. It is located in the upper left corner of the page.
3rd title 3: This title indicates a sub-section that is followed by step-by-step procedures
accompanied by corresponding illustrations.

TABLE OF CONTENTS:

YAMAHA YFM400FAR Service Manual – PDF DOWNLOAD

Return to Index page…………………………………. 0
YFM400FAR Service Manual……………………………… 1
How to use this Manual……………………………….. 4
Index………………………………………………. 6
Table of Contents……………………………………. 7
Chapter 1 General Information…………………………. 17
Machine Identification……………………………. 17
Important Information…………………………….. 18
Checking of Connections…………………………… 20
Special Tools……………………………………. 21
Chapter 2 Specifications……………………………… 26
General Specifications……………………………. 26
Maintenance Specifications………………………… 29
How to use the Conversion Table……………………. 45
General Torque Specification………………………. 45
Lubrication Points and Lubricant Types……………… 46
Coolant Flow Diagrams…………………………….. 47
Oil Flow Diagrams………………………………… 49
Cable Routing……………………………………. 52
Chapter 3 Periodic Checks and Adjustments………………. 62
Introduction…………………………………….. 62
Periodic Maintenance/Lubrication…………………… 62
Seat, Carriers, Fenders and Fuel Tank………………. 64
Footrest Boards………………………………….. 70
Engine………………………………………….. 71
Chassis…………………………………………. 97
Electrical……………………………………….115
Chapter 4 Engine……………………………………..124
Engine Removal……………………………………124
Cylinder Head…………………………………….131
Camshaft, Rocker Arms and Valves……………………139
Cylinder and Piston……………………………….150
Recoil Starter and AC Magneto………………………157
Primary and Secondary Sheaves………………………165
Clutch…………………………………………..174
Crankcase………………………………………..179
Crankshaft and Oil Pump……………………………188
Transmission……………………………………..193
Middle Gear………………………………………198
Chapter 5 Cooling System………………………………211
Radiator…………………………………………211
Thermostat……………………………………….215
Water Pump……………………………………….217
Chapter 6 Carburetion…………………………………222
Carburetor……………………………………….222
Chapter 7 Drive Train…………………………………229
Troubleshooting…………………………………..229
Front Constant Velocity Joints and Differential Gear….232
Rear Axle/Final Drive Gear and Drive Shaft…………..243
Chapter 8 Chassis…………………………………….258
Front and Rear Wheel………………………………258
Front Brake………………………………………263
Rear Brake……………………………………….276
Steering System…………………………………..285
Front Arms and Front Shock Absorbers………………..297
Rear Shock Absorber and Swingarm……………………303
Chapter 9 Electrical………………………………….308
Electrical Components……………………………..308
Checking the Switches……………………………..309
Checking the Bulbs and Bulb Sockets…………………313
Ignition System…………………………………..316
Electric Starting System…………………………..322
Charging System…………………………………..329
Lighting System…………………………………..332
Signal System…………………………………….339
Cooling System……………………………………350
2WD/4WD Selecting System…………………………..355
Chapter 10 Troubleshooting…………………………….359
Starting Failure/Hard Starting……………………..359
Poor Idle Speed Performance………………………..360
Poor Medium and High-Speed Performance………………360
Faulty Drive Train………………………………..361
Faulty Gear Shifting………………………………362
Faulty Clutch Performance………………………….362
Overheating………………………………………363
Faulty Brake……………………………………..363
Shock Absorber Malfunction…………………………364
Unstable Handling…………………………………364
Lighting System…………………………………..364
Wiring Diagram……………………………………….365

IMAGES PREVIEW OF THE MANUAL:

YAMAHA YFM400FAR SERVICE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V