Yamaha YFM7FGPW Service Repair Manual – PDF DOWNLOAD

Description

Yamaha YFM7FGPW Service Repair Manual

FILE DETAILS:

Yamaha YFM7FGPW Service Repair Manual 

Language: English
Size: 12.8  MB
Pages: 494
Format: PDF
Downloadable: YES

DESCRIPTION:

Yamaha YFM7FGPW Service Repair Manual 

FOREWORD:

• This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha vehicle has a basic understanding of the mechanical ideas and the procedures of vehicle repair. Repairs attempted by anyone without this knowledge are likely to render the vehicle unsafe and unfit for use.
• This model has been designed and manufactured to perform within certain specifications in regard to performance and emissions. Proper service with the correct tools is necessary to ensure that the vehicle will operate as designed. If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model.
• This policy is intended to provide the customer with the most satisfaction from his vehicle and to conform to federal environmental quality objectives. Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable.

TABLE OF CONTENTS:

Yamaha YFM7FGPW Service Repair Manual 

TABLE OF CONTENTS.....................................................  0
	GENERAL INFORMATION...............................................  7
		VEHICLE IDENTIFICATION........................................  8
		FEATURES......................................................  9
		IMPORTANT INFORMATION......................................... 16
		SPECIAL TOOLS................................................. 19
	SPECIFICATIONS.................................................... 26
		GENERAL SPECIFICATIONS........................................ 27
		ENGINE SPECIFICATIONS......................................... 31
		CHASSIS SPECIFICATIONS........................................ 38
		ELECTRICAL SPECIFICATIONS..................................... 40
		TIGHTENING TORQUES............................................ 42
		HOW TO USE THE CONVERSION TABLE............................... 48
		GENERAL TIGHTENING TORQUE SPECIFICATIONS...................... 48
		LUBRICATION POINTS AND LUBRICANT TYPES........................ 49
		COOLANT FLOW DIAGRAMS......................................... 51
		OIL FLOW DIAGRAMS............................................. 52
		CABLE ROUTING................................................. 54
	PERIODIC CHECKS AND ADJUSTMENTS................................... 72
		INTRODUCTION.................................................. 75
		PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM.... 75
		GENERAL MAINTENANCE AND LUBRICATION CHART..................... 76
		PERIODIC MAINTENANCE AND LUBRICATION CHART.................... 78
		ENGINE SKID PLATES, SEAT, CARRIERS AND FENDERS................ 81
		ELECTRICAL COMPONENTS TRAY.................................... 87
		FOOTREST BOARDS............................................... 91
		AIR FILTER CASE............................................... 92
		ENGINE........................................................ 93
		CHASSIS.......................................................124
		ELECTRICAL SYSTEM.............................................147
	ENGINE............................................................158
		ENGINE REMOVAL................................................161
		CYLINDER HEAD.................................................170
		ROCKER ARMS AND CAMSHAFT......................................178
		VALVES AND VALVE SPRINGS......................................185
		CYLINDER AND PISTON...........................................194
		AC MAGNETO....................................................202
		BALANCER GEARS AND OIL PUMP GEARS.............................209
		PRIMARY AND SECONDARY SHEAVES.................................213
		CLUTCH........................................................223
		CRANKCASE.....................................................228
		CRANKSHAFT AND OIL PUMP.......................................235
		TRANSMISSION..................................................241
		MIDDLE GEAR...................................................249
	COOLING SYSTEM....................................................264
		RADIATOR......................................................265
		THERMOSTAT....................................................269
		WATER PUMP....................................................271
	FUEL INJECTION SYSTEM.............................................276
		FUEL INJECTION SYSTEM.........................................277
		FUEL TANK.....................................................304
		THROTTLE BODY.................................................309
	DRIVE TRAIN.......................................................317
		TROUBLESHOOTING...............................................318
		FRONT CONSTANT VELOCITY JOINTS AND DIFFERENTIAL GEAR..........321
		REAR CONSTANT VELOCITY JOINTS AND FINAL DRIVE GEAR............333
	CHASSIS...........................................................352
		FRONT AND REAR WHEELS.........................................354
		FRONT AND REAR BRAKES.........................................361
		STEERING SYSTEM...............................................384
		FRONT ARMS AND FRONT SHOCK ABSORBER ASSEMBLIES................400
		REAR KNUCKLES AND STABILIZER..................................405
		REAR ARMS AND REAR SHOCK ABSORBER ASSEMBLIES..................408
	ELECTRICAL........................................................412
		ELECTRICAL COMPONENTS.........................................414
		CHECKING SWITCH CONTINUITY....................................417
		CHECKING THE SWITCHES.........................................418
		CHECKING THE BULBS AND BULB SOCKETS...........................420
		IGNITION SYSTEM...............................................423
		ELECTRIC STARTING SYSTEM......................................429
		STARTER MOTOR.................................................435
		CHARGING SYSTEM...............................................440
		LIGHTING SYSTEM...............................................443
		SIGNALING SYSTEM..............................................447
		COOLING SYSTEM................................................459
		FUEL PUMP SYSTEM..............................................464
		2WD/4WD SELECTING SYSTEM......................................467
		EPS (ELECTRIC POWER STEERING) SYSTEM..........................472
	TROUBLESHOOTING...................................................485
		STARTING FAILURE/HARD STARTING................................486
		POOR IDLE SPEED PERFORMANCE...................................487
		POOR MEDIUM AND HIGH-SPEED PERFORMANCE........................487
		FAULTY DRIVE TRAIN............................................488
		FAULTY GEAR SHIFTING..........................................489
		FAULTY CLUTCH PERFORMANCE.....................................489
		OVERHEATING...................................................490
		OVERCOOLING...................................................490
		FAULTY BRAKE..................................................490
		SHOCK ABSORBER MALFUNCTION....................................491
		UNSTABLE HANDLING.............................................491
		LIGHTING SYSTEM...............................................491
	YFM7FGPW 2007 WIRING DIAGRAM......................................494

YAMAHA YFM7FGPW SERVICE REPAIR MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]