Yamaha YTM 200 (ERN/EK/EL) Service Manual PDF Download

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Yamaha Ytm 200 Ern Ek El Repair Manual Improved

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LANGUAGE:ENGLISH
PAGES:385
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YAMAHA YTM 200 ERN EK EL REPAIR MANUAL IMPROVED – PDF DOWNLOAD:

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DESCRIPTION:

Yamaha Ytm 200 Ern Ek El Repair Manual Improved

INTRODUCTION:

This chapter includes all information necessary to perform recommended inspections and adjustments. These preventive maintenance procedures, if follovved, vvill ensure more reliable vehicle operation and a longer service life. The need for costly overhaul vvork vvill be greatly reduced. This information applies to vehicles already in service and to new vehicles that are being prepared for sale. All service technicians should be familiar vvith this entire chapter.

MAINTENANCE INTERVALS CHARTS:

The follovving charts should be considered strictly as a guide to general maintenance and lubrication intervals. You must take into consideration that vveather, terrain, geographical location, and a variety of individual uses. This time schedule should be altered to match individual ovvner’s requirements. For example, if the machine is continually operated in an area of high humidity, then all parts must be lubricated much more frequently that shovvn on the chart to avoid damage caused by vvater to metal parts.

TABLE OF CONTENTS:

Yamaha Ytm 200 Ern Ek El Repair Manual Improved

INDEX...................................................  1
YTM 225 DRS Supplementary Service Manual................  2
	CONTENTS............................................  3
		SPECIAL TOOLS...................................  4
		FRONT FORK......................................  5
		SPECIFICATIONS.................................. 12
		CABLE ROUTING................................... 25
YTM 225 DRN Supplementary Service Manual................ 30
	CONTENTS............................................ 30
	SPECIAL TOOLS....................................... 31
	MIDDLE GEAR SERVICE................................. 33
	DRIVE SHAFT......................................... 55
	ELECTRICAL.......................................... 60
		YTM225DRN CIRCUIT DIAGRAM....................... 61
		ELECTRICAL COMPONENTS 1......................... 63
		ELECTRICAL COMPONENTS 2......................... 64
		ELECTRIC STARTING SYSTEM........................ 65
			TROUBLESHOOTING CHART....................... 67
			STARTING CIRCUIT CUT-OFF SYSTEM............. 69
		CHARGING SYSTEM................................. 74
			TROUBLESHOOTING CHART....................... 76
		IGNITION SYSTEM................................. 80
			TROUBLESHOOTING CHART....................... 82
			TROUBLESHOOTING CHART (2)................... 85
		LIGHTING SYSTEM................................. 88
			TROUBLESHOOTING CHART....................... 90
		SIGNAL SYSTEM................................... 91
			TROUBLESHOOTING CHART....................... 93
			SVVITCHES................................... 94
	APPENDICES.......................................... 95
		SPECIFICATIONS.................................. 95
		CABLE ROUTING...................................107
		VVIRING DIAGRAM.................................111
YTM 200 ERN Supplementary Service Manual................112
	SPECIAL TOOLS.......................................112
	NEW SERVICE.........................................113
		REVERSE SYSTEM..................................113
		MIDDLE GEAR.....................................114
		DAMPER CAM......................................125
		ELECTRICAL COMPONENTS...........................127
	APPENDICES..........................................128
	SPECIFICATIONS......................................128
		1. GENERAL SPECIFICATIONS.......................128
		II. MAINTENANCE SPECIFICATIONS..................130
		GENERAL TORQUE SPECIFICATIONS...................140
		DEFINITION OF UNITS.............................140
	ELECTRICAL..........................................141
		CIRCUIT DIAGRAM.................................141
		VVIRING DIAGRAM.................................142
YTM 225 DXK Supplementary Service Manual................  0
	SPECIAL TOOLS.......................................144
	MAINTENANCE AND LUBRICATION CHART...................145
		PERIODIC MAINTENANCE............................145
		LUBRICATION INTERVALS...........................145
	NEW SERVICE.........................................146
		ENGINE..........................................146
		MIDDLE GEAR SERVICE.............................147
		CHASSIS.........................................150
			FRONT FORK..................................150
			REAR SHOCK ABSORBER.........................154
			SVVINGARM...................................157
			FINAL GEAR..................................163
			DRIVE SHAFT.................................172
	SPECIFICATIOIMS.....................................173
		I. GENERAL SPECIFICATIONS.......................173
		II. MAINTENANCE SPECIFICATIONS..................175
		GENERAL TOROUE SPECIFICATIONS...................184
		CONVERSION TABLES...............................185
	EXPLODED DIAGRAMS...................................186
	LUBRICATION DIAGRAMS................................201
	CABLE ROUTING.......................................204
	YTM225DXK VVIRING DIAGRAM...........................206
YTM 200 EK Service Manual...............................207
	CHAPTER 1.GENERAL INFORMATION.......................208
		MACHINE IDENTIFICATION..........................209
		SPECIAL TOOLS...................................210
	CHAPTER 2.PERIODIC INSPECTIONS ANDADJUSTMENT........215
		INTRODUCTION....................................216
		MAINTENANCE INTERVALS CHARTS....................216
			PERIODIC MAINTENANCE........................216
			LUBRICATION INTERVALS.......................217
		ENGINE..........................................218
		CHASSIS.........................................224
		ELECTRICAL......................................232
	CHAPTER 3.ENGINE OVERHAUL...........................234
		ENGINE REMOVAL..................................236
		ENGINE DISASSEMBLY..............................240
		INSPECTION AND REPAIR...........................248
		ENGINE ASSEMBLY ANDADJUSTMENT...................268
		MIDDLE GEAR SERVICE.............................289
	CHAPTER 4.CARBURETION...............................295
		CHAPTER 5.CHASSIS...............................301
		FRONT WHEEL.....................................303
		REAR VVHEEL.....................................305
		FRONT FORK......................................311
		STEERING HEAD...................................316
		CABLES AND FITTINGS.............................318
		SHAFT DRIVE.....................................319
		CARBURETOR......................................296
		AIR CLEANER AND CRANKCASE VENTILATION SYSTEM....300
	CHAPTER 5.CHASSIS...................................301
		FRONT WHEEL.....................................303
		REAR VVHEEL.....................................305
		FRONT FORK......................................311
		STEERING HEAD...................................316
		CABLES AND FITTINGS.............................318
		SHAFT DRIVE.....................................319
		DRIVE SHAFT (COUPLING GEAR).....................327
	CHAPTER 6.ELECTRICAL................................328
		YTM200EK CIRCUIT DIAGRAM........................329
		ELECTRIC STARTING SYSTEM........................330
		STARTING CIRCUITOPERATION.......................331
		STARTER MOTOR...................................332
		STARTER RELAY...................................333
		STARTING CIRCUITCUT-OFF RELAY...................334
		CHARGING SYSTEM.................................336
		FLYWHEEL MAGNETO AND RECTIFIER..................337
		IGNITION SYSTEM.................................339
		LIGHTING SYSTEM.................................343
	CHAPTER 7. APPENDICES...............................350

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