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Yanmar 4TNE92 4TNE94L 4TNE98 Industrial Engines Operation Manual – PDF
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Yanmar 4TNE92 4TNE94L 4TNE98 Industrial Engines Operation Manual – PDF DOWNLOAD
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Description
Yanmar 4TNE92 4TNE94L 4TNE98 Industrial Engines Operation Manual – PDF DOWNLOAD
FILE DETAILS:
Yanmar 4TNE92 4TNE94L 4TNE98 Industrial Engines Operation Manual – PDF DOWNLOAD
Language : English
Pages : 92
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Yanmar 4TNE92 4TNE94L 4TNE98 Industrial Engines Operation Manual – PDF DOWNLOAD
Cover........................................................................ 1 Introduction................................................................. 3 Record of Ownership...................................................... 4 Yanmar Warranties............................................................ 5 Yanmar Limited Warranty.................................................. 5 What is Covered by this Warranty?.................................... 5 How Long is the Warranty Period?..................................... 5 What the Engine Owner Must Do:....................................... 5 To Locate an Authorized Yanmar Industrial Engine..................... 6 Dealer or Distributor:............................................... 6 What Yanmar Will Do:................................................. 6 What is Not Covered by this Warranty?................................ 6 Warranty Limitations:................................................ 6 Warranty Modifications:.............................................. 7 Questions:........................................................... 7 Customer Registration................................................ 7 Yanmar Co., Ltd. Limited Emission Control................................ 8 System Warranty - USA Only............................................... 8 Your Warranty Rights and Obligations:................................ 8 California....................................................... 8 All States....................................................... 8 Manufacturer’s Warranty Period:...................................... 8 Warranty Coverage:................................................... 9 Warranted Systems / Parts Covered by this Warranty:.................. 9 Exclusions:..........................................................10 Owner’s Warranty Responsibilities:...................................10 Table of Contents............................................................11 Safety.......................................................................15 Safety Statements........................................................15 Safety Precautions.......................................................16 Before You Operate...................................................16 During Operation and Maintenance.....................................16 Product Overview.............................................................25 Yanmar TNE Series Engine Features and Applications.......................25 Component Identification.................................................26 Location of Labels.......................................................26 EPA / ARB Emission Control Regulations - USA Only........................27 Emission Control Labels - USA Only.......................................27 EPA / CARB Labels (Typical)..........................................27 The 97/68/EC Directive Certified Engines.................................28 Engine Family............................................................28 Function of Major Engine Components......................................29 Function of Cooling System Components....................................30 Gauges and Indicators....................................................31 Gauges...............................................................31 Indicators...........................................................31 Controls.................................................................32 Key Switch...........................................................32 Glow Plugs...........................................................32 Governor Lever.......................................................33 Engine Stop Solenoid (Magnetic Valve)................................33 Cold Start Device (CSD)..............................................34 Necessity of CSD.................................................34 CSD Coupler Shape................................................35 Controller External View (Optional)..............................35 Connecting Diagram...............................................36 Actuation Chart..................................................36 Relay Characteristics............................................36 Before You Operate...........................................................37 Diesel Fuel..............................................................37 Diesel Fuel Specifications...........................................37 Additional Technical Fuel Requirements...........................37 Filling the Fuel Tank................................................38 Priming the Fuel System..............................................40 Engine Oil...............................................................41 Engine Oil Specifications............................................41 Service Categories...............................................41 Definitions......................................................41 Additional Technical Engine oil Requirements:....................42 Engine Oil Viscosity.................................................42 Checking Engine Oil..................................................42 Adding Engine Oil....................................................42 Engine Oil Capacity (Typical)........................................43 Engine Coolant...........................................................43 Engine Coolant Specifications............................................44 Alternative Engine Coolant...........................................44 Additional Technical Coolant Specifications:.........................44 Filling Radiator With Engine Coolant.................................44 Daily Check of the Cooling System....................................46 Engine Coolant Capacity (Typical)....................................46 Daily Checks.............................................................46 Visual Checks........................................................46 Check Diesel Fuel, Engine Oil, and Engine Coolant Levels.............47 Check Engine Speed Control...........................................47 Check Operator’s Console.............................................47 Check Indicators.....................................................47 Engine Operation.............................................................49 Starting Engine..........................................................49 Checking the Engine During Operation.....................................50 Battery Switch...........................................................52 Adjust Engine Speed......................................................53 Shutting Down the Engine.................................................53 Periodic Maintenance.........................................................55 Precautions..............................................................55 The Importance of Periodic Maintenance...............................55 Performing Periodic Maintenance......................................55 The Importance of Daily Checks.......................................56 Keep a Log of Engine Hours and Daily Checks..........................56 Yanmar Replacement Parts.............................................56 Tools Required.......................................................56 Ask Your Authorized Yanmar Industrial Engine.........................56 Dealer or Distributor For Help.......................................56 Required EPA / ARB Maintenance - USA Only............................56 EPA / ARB Installation Requirements - USA Only.......................56 Tightening Fasteners.................................................56 Standard Torque Chart....................................................57 Periodic Maintenance Schedule............................................57 Periodic Maintenance Procedures..........................................59 Daily................................................................59 Drain Fuel Filter / Water Separator..............................59 Check Fuel Hoses and Engine Coolant Hoses........................60 Every 250 Hours of Operation.........................................61 Check and Clean Radiator Fins....................................61 Check and Adjust Cooling Fan V-belt..............................62 Check Battery....................................................63 Clean Air Cleaner Element........................................64 Every 500 Hours of Operation.........................................66 Replace Engine Oil and Engine Oil Filter.........................66 Check and Adjust the Governor Lever and Engine Speed Control.....68 Every 1000 Hours of Operation........................................69 Adjust Intake / Exhaust Valve Clearance..........................69 Clean Fuel Filter / Water Separator..............................69 Replace Fuel Filter..............................................70 Every 2000 Hours of Operation........................................73 Replace Air Cleaner Element......................................73 Inspect Clean and Test Fuel Injectors............................73 Every 4000 Hours of Operation........................................74 Drain, Flush, and Re-fill the Coolant System with New Coolant....74 Replace Fuel Hoses and Engine Coolant Hoses......................75 Troubleshooting..............................................................77 Troubleshooting Chart....................................................78 Troubleshooting Information..............................................80 Long Term Storage............................................................81 Before You Place the Engine in Long Term Storage.........................81 Returning the Engine to Service..........................................82 Specifications...............................................................83 General..................................................................83 Description of Model Number..........................................83 Engine Speed Specifications..........................................83 Engine General Specifications........................................84 Principal Engine Specifications..........................................85 4TNE92 EPA Tier2 & Tier3.............................................85 4TNE94L EPA Tier2....................................................86 4TNE94L EPA Tier3....................................................87 4TNE98 EPA Tier2.....................................................88 4TNE98 EPA Tier3.....................................................89
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