Yanmar B75W Wheel Excavator Service Manual – PDF DOWNLOAD
YANMAR B75W WHEEL EXCAVATOR SERVICE MANUAL:
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Yanmar B75W Wheel Excavator Service ManualYanmar B75W Wheel Excavator Service Manual
DESCRIPTION:
Yanmar B75W Wheel Excavator Service Manual – PDF DOWNLOAD
The individual assemblies of the manufacturer machine program and the functions of and adjustments to the installed units are described in this service manual. The hydraulics and electrics diagrams and sectional representations combined with the operating instructions and spare parts list should make maintenance and repair work easier.
Descriptions of work procedures and assembly steps were consciously omitted, because big repairs are generally performed by qualified and experienced workshop personnel, who are masters at this routine work. Safety and cleanliness at the workstation is the highest priority when performing repairs.
Using tools in perfect condition and generally replacing sealing components during each repair should be a matter of course. Provided no special values are specified, screw connections are to be fastened with the usual tightening torques. This service manual has been issued by the customer service department with the aim of jointly improving the servicing of manufacturer machines.
The service messages we send out for information can serve as a supplement. We keep this manual up to date with continuous additions. This document may be copied and transmitted to third parties neither wholly nor in excerpts without our consent. The division of the main groups can be seen in the table of contents.
The accident prevention regulations of the responsible employer’s liability insurance association are to be strictly observed. Attentiveness when performing repairs is the best way of preventing accidents. We therefore recommend studying the relevant instructions concerning the intended repair in detail.
Maintenance and repair work on machines in the field may only begin once the work equipment has been placed on the ground, the engine is turned off, the machine is secured against rolling away, and the hydraulic system has been relieved of pressure. If repair work is performed by qualified personnel in the workshop, the relevant accident prevention regulations apply here too.
TABLE OF CONTENTS:
Yanmar B75W Wheel Excavator Service Manual – PDF DOWNLOAD
TW075_4_0105 - Cover 01/21/2019................................................................................................................ 1
List of Contents........................................................................................................................... 2
01 General................................................................................................................................. 3
Introduction / user notice............................................................................................................. 5
Safety and accident prevention......................................................................................................... 7
Symbol and hazard descriptions......................................................................................................... 19
Tightening torques for pistons or piston nuts.......................................................................................... 25
Tightening torques for guide bushings.................................................................................................. 26
Pictograms............................................................................................................................. 27
Measuring connections.................................................................................................................. 35
Units and conversion tables............................................................................................................ 37
02 Technical Data.......................................................................................................................... 47
0105 ► 0160 Technical data............................................................................................................. 49
0161 ► XXXX Technical data............................................................................................................. 57
Drift values........................................................................................................................... 65
03 Diesel Engine........................................................................................................................... 67
Operating manual D_TD_TCD 2.9 L4....................................................................................................... 69
Notes.............................................................................................................................. 70
Foreword........................................................................................................................... 73
Table of contents.................................................................................................................. 75
General............................................................................................................................ 76
Engine description................................................................................................................. 78
Model.......................................................................................................................... 78
Engine illustration............................................................................................................ 82
Lubricating oil plan........................................................................................................... 90
Fuel system plan............................................................................................................... 91
Coolant plan................................................................................................................... 92
Exhaust gas recirculation...................................................................................................... 93
Exhaust gas aftertreatment..................................................................................................... 95
Electrics/Electronics.......................................................................................................... 98
Operation..........................................................................................................................100
Ambient conditions.............................................................................................................100
Initial commissioning..........................................................................................................102
Start process..................................................................................................................105
Operation monitoring...........................................................................................................106
Exhaust gas aftertreatment system..............................................................................................110
Regeneration Stage V / Tier 4..................................................................................................115
Regeneration Stage IIIA, IIIB and Tier 4i, 4...................................................................................118
Stopping process...............................................................................................................121
Operating media....................................................................................................................122
Lubricating oil................................................................................................................122
Fuel...........................................................................................................................125
Coolant........................................................................................................................126
SCR reduction agent............................................................................................................128
Maintenance........................................................................................................................130
Maintenance schedule...........................................................................................................130
Service and maintenance work.......................................................................................................133
Lubricating oil system.........................................................................................................133
Fuel system....................................................................................................................136
SCR (Selective Catalytic Reduction)............................................................................................139
Cooling system.................................................................................................................140
Engine cleaning................................................................................................................142
Suction system.................................................................................................................143
Belt drives....................................................................................................................145
Electrical system..............................................................................................................147
Faults.............................................................................................................................148
Fault table....................................................................................................................148
Engine management..............................................................................................................154
Transport and storage..............................................................................................................157
Transport......................................................................................................................157
Engine corrosion protection....................................................................................................158
Technical data.....................................................................................................................161
Engine and setting data........................................................................................................161
Tools..........................................................................................................................163
Workshop manual TCD 2.9 L4.............................................................................................................167
Table of contents..................................................................................................................169
General............................................................................................................................172
Safety informatin / User information...............................................................................................173
Special tools......................................................................................................................180
Job cards..........................................................................................................................193
01 Crankcase / front cover.....................................................................................................193
W 01-00-01 Check crankcase pressure........................................................................................193
W 01-17-01 Removing and installing the controlvalve........................................................................198
W 01-90-01 Sealing parts (crankcase,oilfiller neck)........................................................................201
W 01-90-23 Oilmeasuring device.............................................................................................202
W 01-90-32 Line (crankcase breather).......................................................................................203
02 Oilpan......................................................................................................................205
W 02-01-01 Removing and installing the lubricating oilpan..................................................................205
05 Crankshaft/Torsionalvibration damper........................................................................................211
W 05-02-03 Removing and installing the drive flange........................................................................211
W 05-03-01 Removing and installing the flywheel(f astening parts)..........................................................218
W 05-90-05 Fastening parts (Pulley - drive flange).........................................................................220
08 Cylinder head...............................................................................................................221
W 08-00-01 Checking the compression pressure (when injectors are removed)..................................................221
W 08-01-01Removing and installing the cylinder head cover..................................................................227
09 Gear case / Gear drive......................................................................................................229
W 09-01-01Replacing the crankshaft sealing ring (flywheelside).............................................................229
W 09-02-03 Removing and installing the sealing cover.......................................................................232
W 09-03-01Removing and fitting the front cover (f astening parts)..........................................................234
W 09-04-01Replacing the crankshaft sealing ring (opposite side to flywheel)................................................238
W 09-90-63 Oilpressure controlvalve........................................................................................241
15 Lubricating oilcooler / Lubricating oilfilter...............................................................................242
W 15-02-01Removing and installing the lubricating oilcooler................................................................242
W 15-90-38 Lubricating oilfilter installation..............................................................................244
16 Lubricating oilpipe.........................................................................................................245
W 16-01-01Removing and installing the oilsuction pipe......................................................................245
17 lnjection pump/High pressure pump...........................................................................................247
W 17-01-04 Removing and installing the high-pressure pump..................................................................247
19 Fuelinjector / ]njector.....................................................................................................255
W 19-01-01Removing and installing the injector.............................................................................255
20 Fuelfilter / Fuelpump.......................................................................................................262
W 20-90-16 Fuelpre-filter..................................................................................................262
W 20-90-17 Fuelfilter......................................................................................................264
W 20-90-20 Pressure sensor installation (fuelpressure).....................................................................266
W 20-90-40 Levelsensor (f uelpre-filter)...................................................................................268
W 20-90-47 Fuelsupplv pump (electric)......................................................................................269
21 Fuel pipes..................................................................................................................271
W 21-04-01 Removing and installing the rail................................................................................271
W 21-04-03 Removing and installing the pressure relief valve (Rail)........................................................276
W 21-04-05 Removing and installing the railpressure sensor.................................................................280
W 21-05-05 Removing and installing the fuelline (injector,rail,high-pressure pump)........................................283
W 21-90-30 Fuelline (Quick coupling).......................................................................................288
22 Air filter / Suction pipe / Charge air line.................................................................................290
W 22-01-01 Removing and installing the charge air line.....................................................................290
W 22-90-35Intake nozzle (Exhaust turbocharger).............................................................................294
W 22-90-54 Charge air manifold.............................................................................................295
37 Coolant pump................................................................................................................296
W 37-03-01 Removing and installing the coolant pump........................................................................296
W 37-90-13 V-belt pulley (f astening parts,coolant pump)...................................................................300
38 Coolant pipes / Thermostat housing..........................................................................................301
W 38-01-01 Removing and installing the thermostat..........................................................................301
W 38-01-02 Checking the thermostat (when removed)..........................................................................304
41 Exhaust pipe / Exhaust gas recirculation....................................................................................306
W 41-01-01 Removing and installing the exhaust pipe........................................................................306
W 41-05-01 Removing and installing the flutter valve.......................................................................308
W 41-05-02 Removing and installing the exhaust gas recirculation module....................................................312
W 41-05-03 a Removing and installing exhaust gas recirculation valve.......................................................316
W 41-05-03 b Removing and installing exhaust gas recirculation valve.......................................................321
43 Exhaust gas turbocharger....................................................................................................322
W 43-01-01Removing and installing the exhaust gas turbocharger.............................................................322
W 43-04-01 Removing and installing the lubricating oil line (Exhaust turbocharger).........................................325
W 43-05-01 Removing and installing the lubricating oil return line (upper partial section) (Exhaust turbocharger)..........329
W 43-05-02 Removing and installing the lubricating oil return line (lower partial se tion) (Exhaust turbocharger)..........332
44 Generator / Starter.........................................................................................................336
W 44-02-01 Removing and installing the generator...........................................................................336
W 44-90-42 Generator.......................................................................................................339
W 44-90-90 Starter.........................................................................................................340
48 Electric....................................................................................................................341
W 48-90-05 Fastening parts (Cable harness, transfer connector, crankcase)..................................................341
W 48-90-20 Pressure sensor installation (f uel pressure/ lubricating oil pressure).........................................342
W 48-90-68 Cable harness ..................................................................................................344
49 Tools/Special tools.........................................................................................................345
W 49-01-03 Check cooling system for leaks..................................................................................345
W 49-02-01Removing and installing turning gear/locking device..............................................................348
51 Measuring instruments.......................................................................................................350
W 51-02-01 Removing and installing the speed sensor (Crankshaft)...........................................................350
W 51-02-03 Removing and installing the speed sensor (Camshaft).............................................................352
W 51-08-01 a Removing and installing pressure/temperature sensor (Charge air)..............................................354
W 51-08-01 b Removing and installing pressure/temperature sensor (Charge air)..............................................356
W 51-09-01 Removing and installing the temperature sensor (Charge air).....................................................360
W 51-90-20 Pressure sensor installation (Lubrication oil pressure).........................................................363
W 51-90-20 Temperature sensor (Coolant) ...................................................................................364
52 Connection housing..........................................................................................................365
W 52-01-01Installing and removing the connection housing...................................................................365
71 Exhaust gas treatment.......................................................................................................367
W 71-10-01 Order of assembly (lnstalling catalyst) DOC (Diesel Oxidation Catalyst), SCR (Selective Catalytic Reduction)....367
W 71-90-09 Holder (Module size 13")........................................................................................373
W 71-90-09 Holder (Module size 5.66")......................................................................................374
W 71-90-09 Holder (Module size 8.5").......................................................................................375
W 71-90-09 Holder (Module size 9.5").......................................................................................376
Bleeding the fuel system...............................................................................................................377
04 Hydraulics..............................................................................................................................379
0105 ► 0160 Articulated boom...........................................................................................................381
0161 ► XXXX Articulated boom...........................................................................................................382
0161 ► XXXX Articulated boom UNDER CARRIAGE............................................................................................383
0161 ► XXXX Articulated boom RECIRCULATION.............................................................................................384
0161 ► XXXX Articulated boom PILOT CONTROL.............................................................................................385
0161 ► XXXX Articulated boom WORKING HYDRAULICS........................................................................................386
0105 ► 0160 Circular boom..............................................................................................................387
0161 ► XXXX Circular boom..............................................................................................................388
05 Setting Instructions....................................................................................................................389
General setting instructions...........................................................................................................391
Hydromatik tightening values...........................................................................................................393
Travel hydraulics......................................................................................................................395
0105 ► 0160 Control valve 9 SX12.......................................................................................................409
0161 ► XXXX Control valve 10 SX12......................................................................................................413
Working hydraulics.....................................................................................................................417
06 Function Description....................................................................................................................427
Pilot control device 4TH6 .............................................................................................................429
0215 ► XXXX Grip Options - Joystick....................................................................................................431
07 Electrics...............................................................................................................................437
Cable colors overview..................................................................................................................439
07.49.11 Vehicle electrics; Project: 0105_V0.1.1 from SERIAL.-NO.: TW07540105 to TW07540119............................................441
01 Cover sheet.....................................................................................................................441
2 | 6293540002.................................................................................................................442
3 | 6293540003.................................................................................................................443
4 | 6293540004.................................................................................................................444
5 | 6293540005.................................................................................................................445
02 Schematic circuit diagram.......................................................................................................446
10 | 6293541010................................................................................................................446
11 | 6293541011................................................................................................................447
12 | 6293541012................................................................................................................448
13 | 6293541013................................................................................................................449
14 | 6293541014................................................................................................................450
15 | 6293541015................................................................................................................451
16 | 6293541016................................................................................................................452
17 | 6293541017................................................................................................................453
18 | 6293541018................................................................................................................454
19 | 6293541019................................................................................................................455
20 | 6293541020................................................................................................................456
21 | 6293541021................................................................................................................457
22 | 6293541022................................................................................................................458
23 | 6293541023................................................................................................................459
24 | 6293541024................................................................................................................460
25 | 6293541025................................................................................................................461
26 | 6293541026................................................................................................................462
27 | 6293541027................................................................................................................463
28 | 6293541028................................................................................................................464
29 | 6293541029................................................................................................................465
30 | 6293541030................................................................................................................466
31 | 6293541031................................................................................................................467
32 | 6293541032................................................................................................................468
03 Cable harness...................................................................................................................469
101 +1 | 6293542011............................................................................................................469
102 +1 | 6293542012............................................................................................................470
103 +1 | 6293542013............................................................................................................471
104 +2 | 6293543111............................................................................................................472
105 +2 | 6293543112............................................................................................................473
106 +2.1 | 6293106041..........................................................................................................474
107 +9 | 6293606142............................................................................................................475
108 +3 | 6293543030............................................................................................................476
109 +7 | 6293043020............................................................................................................477
110 +2.2 | 6293240011..........................................................................................................478
111 +2.3 | 6293740021..........................................................................................................479
112 +2.4 | 6293151041..........................................................................................................480
113 +6 | 6293043040............................................................................................................481
115 +1.1 | 6293042030..........................................................................................................482
116 +1.2 | 6293042040..........................................................................................................483
120 +5 | 6293544010............................................................................................................484
121 +5 | 6293544020............................................................................................................485
124 +5 | 6293544050............................................................................................................486
125 +5 | 6293044060............................................................................................................487
126 +5 | 5653246958............................................................................................................488
04 overview........................................................................................................................489
201 | 6293540010...............................................................................................................489
202 | 6293542022...............................................................................................................490
203 | 6293542023...............................................................................................................491
204 | 6293040011...............................................................................................................492
205 | 6293040012...............................................................................................................493
206 | 6293040013...............................................................................................................494
207 +1 | 6293542021............................................................................................................495
07.49.12 Vehicle electrics; Project: 0120_V0.1.2 from SERIAL.-NO.: TW07540120 to TW07540214............................................497
01 Cover sheet.....................................................................................................................497
2 | 6293540002.................................................................................................................498
3 | 6293540003.................................................................................................................499
4 | 6293540004.................................................................................................................500
5 | 6293540005.................................................................................................................501
02 Schematic circuit diagram.......................................................................................................502
10 | 6293541010................................................................................................................502
11 | 6293541011................................................................................................................503
12 | 6293541012................................................................................................................504
13 | 6293541013................................................................................................................505
14 | 6293541014................................................................................................................506
15 | 6293541015................................................................................................................507
16 | 6293541016................................................................................................................508
17 | 6293541017................................................................................................................509
18 | 6293541018................................................................................................................510
19 | 6293541019................................................................................................................511
20 | 6293541020................................................................................................................512
21 | 6293541021................................................................................................................513
22 | 6293541022................................................................................................................514
23 | 6293541023................................................................................................................515
24 | 6293541024................................................................................................................516
25 | 6293541025................................................................................................................517
26 | 6293541026................................................................................................................518
27 | 6293541027................................................................................................................519
28 | 6293541028................................................................................................................520
29 | 6293541029................................................................................................................521
30 | 6293541030................................................................................................................522
31 | 6293541031................................................................................................................523
32 | 6293541032................................................................................................................524
03 Cable harness...................................................................................................................525
101 +1 | 6293542011............................................................................................................525
102 +1 | 6293542012............................................................................................................526
103 +1 | 6293542013............................................................................................................527
104 +2 | 6293543111............................................................................................................528
105 +2 | 6293543112............................................................................................................529
106 +2.1 | 6293106041..........................................................................................................530
107 +9 | 6293606142............................................................................................................531
108 +3 | 6293543030............................................................................................................532
109 +2.2 | 6293240011..........................................................................................................533
110 +2.3 | 6293740021..........................................................................................................534
111 +2.4 | 6293151041..........................................................................................................535
112 +6 | 6293043040............................................................................................................536
113 +1.1 | 6293042030..........................................................................................................537
114 +1.2 | 6293042040..........................................................................................................538
120 +5 | 6293544010............................................................................................................539
121 +5 | 6293544020............................................................................................................540
122 +5 | 6293544050............................................................................................................541
123 +5 | 6293044060............................................................................................................542
126 +5 | 5653246958............................................................................................................543
04 overview........................................................................................................................544
201 | 6293540010...............................................................................................................544
202 | 6293542022...............................................................................................................545
203 | 6293542023...............................................................................................................546
204 | 6293040011...............................................................................................................547
205 | 6293040012...............................................................................................................548
206 | 6293040013...............................................................................................................549
207 +1 | 6293542021............................................................................................................550
07.49.13 Vehicle electrics; Project: CRT 0120_V0.5.1 from SERIAL.-NO.: TW07540120 to TW07540214........................................551
01 Cover sheet.....................................................................................................................551
2 | 6293540002.................................................................................................................552
3 | 6293540003.................................................................................................................553
4 | 6293540004.................................................................................................................554
5 | 6293540005.................................................................................................................555
02 Schematic circuit diagram.......................................................................................................556
10 | 6293541010................................................................................................................556
11 | 6293541011................................................................................................................557
12 | 6293541012................................................................................................................558
13 | 6293541013................................................................................................................559
14 | 6293541014................................................................................................................560
15 | 6293541015................................................................................................................561
16 | 6293541016................................................................................................................562
17 | 6293541017................................................................................................................563
18 | 6293541018................................................................................................................564
19 | 6293541019................................................................................................................565
20 | 6293541020................................................................................................................566
21 | 6293541021................................................................................................................567
22 | 6293541022................................................................................................................568
23 | 6293541023................................................................................................................569
24 | 6293541024................................................................................................................570
25 | 6293541025................................................................................................................571
26 | 6293541026................................................................................................................572
27 | 6293541027................................................................................................................573
28 | 6293541028................................................................................................................574
29 | 6293541029................................................................................................................575
30 | 6293541030................................................................................................................576
31 | 6293541031................................................................................................................577
32 | 6293541032................................................................................................................578
33 | 6293541033................................................................................................................579
03 Cable harness...................................................................................................................580
101 +1 | 6293542011............................................................................................................580
102 +1 | 6293542012............................................................................................................581
103 +1 | 6293542013............................................................................................................582
104 +2 | 6293543511............................................................................................................583
105 +2 | 6293543112............................................................................................................584
106 +2.1 | 6293106041..........................................................................................................585
107 +9 | 6293606142............................................................................................................586
108 +3 | 6293543030............................................................................................................587
109 +2.2 | 6293240011..........................................................................................................588
110 +2.3 | 6293740021..........................................................................................................589
111 +2.4 | 6293151041..........................................................................................................590
112 +6 | 6293043040............................................................................................................591
113 +1.1 | 6293042030..........................................................................................................592
114 +1.2 | 6293042040..........................................................................................................593
120 +5 | 6293544010............................................................................................................594
121 +5 | 6293544020............................................................................................................595
122 +5 | 6293544050............................................................................................................596
123 +5 | 6293044060............................................................................................................597
126 +5 | 5653246958............................................................................................................598
04 overview........................................................................................................................599
201 | 6293540510...............................................................................................................599
202 | 6293542022...............................................................................................................600
203 | 6293542023...............................................................................................................601
204 | 6293040011...............................................................................................................602
205 | 6293040512...............................................................................................................603
206 | 6293040013...............................................................................................................604
207 +1 | 6293542021............................................................................................................605
07.49.14 Vehicle electrics; PROJECT: TW75_0215-_V0.1.5 from SERIAL.-NO.: TW07540215 to TW0754XXXX......................................607
01 Cover sheet.....................................................................................................................607
2 | 6293540002.................................................................................................................608
3 | 6293540003.................................................................................................................609
4 | 6293540004.................................................................................................................610
5 | 6293540005.................................................................................................................611
02 Schematic circuit diagram.......................................................................................................612
10 | 6293541010................................................................................................................612
11 | 6293541011................................................................................................................613
12 | 6293541012................................................................................................................614
13 | 6293541013................................................................................................................615
14 | 6293541014................................................................................................................616
15 | 6293541015................................................................................................................617
16 | 6293541016................................................................................................................618
17 | 6293541017................................................................................................................619
18 | 6293541018................................................................................................................620
19 | 6293541019................................................................................................................621
20 | 6293541020................................................................................................................622
21 | 6293541021................................................................................................................623
22 | 6293541022................................................................................................................624
23 | 6293541023................................................................................................................625
24 | 6293541024................................................................................................................626
25 | 6293541025................................................................................................................627
26 | 6293541026................................................................................................................628
27 | 6293541027................................................................................................................629
28 | 6293541028................................................................................................................630
29 | 6293541029................................................................................................................631
30 | 6293541030................................................................................................................632
31 | 6293541031................................................................................................................633
32 | 6293541032................................................................................................................634
03 Cable harness...................................................................................................................635
101 +1 | 6293542011............................................................................................................635
102 +1 | 6293542012............................................................................................................636
103 +1 | 6293542013............................................................................................................637
104 +2 | 6293543211............................................................................................................638
105 +2 | 6293543212............................................................................................................639
106 +2.1 | 6293106041..........................................................................................................640
107 +9 | 6293606242............................................................................................................641
108 +3 | 6293543030............................................................................................................642
109 +2.2 | 6293240011..........................................................................................................643
110 +2.3 | 6293740121..........................................................................................................644
111 +2.4 | 6293151041..........................................................................................................645
112 +6 | 6293043040............................................................................................................646
114 +8 | 6293240031............................................................................................................647
115 +1.1 | 6293042030..........................................................................................................648
116 +1.2 | 6293042040..........................................................................................................649
117 +1.3 | 5350555741..........................................................................................................650
120 +5 | 6293544010............................................................................................................651
121 +5 | 6293544020............................................................................................................652
122 +5 | 6293544050............................................................................................................653
123 +5 | 6293044060............................................................................................................654
126 +5 | 5653246958............................................................................................................655
04 overview........................................................................................................................656
201 | 6293540010...............................................................................................................656
202 | 6293542022...............................................................................................................657
203 | 6293542023...............................................................................................................658
204 | 6293040011...............................................................................................................659
205 | 6293040012...............................................................................................................660
206 | 6293040013...............................................................................................................661
207 +1 | 6293542021............................................................................................................662
07.49.15 Vehicle electrics; PROJECT: TW75 CRT_0215_V0.5.2 from SERIAL.-NO.: TW07540215 to TW0754XXXX...................................663
01 Cover sheet.....................................................................................................................663
2 | 6293540002.................................................................................................................664
3 | 6293540003.................................................................................................................665
4 | 6293540004.................................................................................................................666
5 | 6293540005.................................................................................................................667
02 Schematic circuit diagram.......................................................................................................668
10 | 6293541010................................................................................................................668
11 | 6293541011................................................................................................................669
12 | 6293541012................................................................................................................670
13 | 6293541013................................................................................................................671
14 | 6293541014................................................................................................................672
15 | 6293541015................................................................................................................673
16 | 6293541016................................................................................................................674
17 | 6293541017................................................................................................................675
18 | 6293541018................................................................................................................676
19 | 6293541019................................................................................................................677
20 | 6293541020................................................................................................................678
21 | 6293541021................................................................................................................679
22 | 6293541022................................................................................................................680
23 | 6293541023................................................................................................................681
24 | 6293541024................................................................................................................682
25 | 6293541025................................................................................................................683
26 | 6293541026................................................................................................................684
27 | 6293541027................................................................................................................685
28 | 6293541028................................................................................................................686
29 | 6293541029................................................................................................................687
30 | 6293541030................................................................................................................688
31 | 6293541031................................................................................................................689
32 | 6293541032................................................................................................................690
33 | 6293541033................................................................................................................691
03 Cable harness...................................................................................................................692
101 +1 | 6293542011............................................................................................................692
102 +1 | 6293542012............................................................................................................693
103 +1 | 6293542013............................................................................................................694
104 +2 | 6293543611............................................................................................................695
105 +2 | 6293543612............................................................................................................696
106 +2.1 | 6293106041..........................................................................................................697
107 +9 | 6293606242............................................................................................................698
108 +3 | 6293543030............................................................................................................699
109 +2.2 | 6293240011..........................................................................................................700
110 +2.3 | 6293740021..........................................................................................................701
111 +2.4 | 6293151041..........................................................................................................702
112 +6 | 6293043040............................................................................................................703
114 +8 | 6293240031............................................................................................................704
115 +1.1 | 6293042030..........................................................................................................705
116 +1.2 | 6293042040..........................................................................................................706
117 +1.3 | 5350555741..........................................................................................................707
120 +5 | 6293544010............................................................................................................708
121 +5 | 6293544020............................................................................................................709
122 +5 | 6293544050............................................................................................................710
123 +5 | 6293044060............................................................................................................711
126 +5 | 5653246958............................................................................................................712
04 overview........................................................................................................................713
201 | 6293540510...............................................................................................................713
202 | 6293542022...............................................................................................................714
203 | 6293542023...............................................................................................................715
204 | 6293040011...............................................................................................................716
205 | 6293040512...............................................................................................................717
206 | 6293040013...............................................................................................................718
207 +1 | 6293542021............................................................................................................719
Monitoring displays....................................................................................................................721
Heating and climate controller.........................................................................................................729
Relay assignment.......................................................................................................................731
Fuse assignment........................................................................................................................735
Diesel engine control unit structural diagram..........................................................................................737
Electrical components structural diagram...............................................................................................739
Diagnostics and programming connection.................................................................................................740
08 Maintenance.............................................................................................................................741
Specification for fuels, lubricants, and coolants......................................................................................743
Inspection plan........................................................................................................................747
Measurement protocol...................................................................................................................751
09 Operation...............................................................................................................................753
Keypad operation.......................................................................................................................755
Instructions for using the combo-tool (display)........................................................................................757
10 Options.................................................................................................................................789
All-wheel steering hydraulic circuit diagram...........................................................................................791
Pressure setting, front dozer blade....................................................................................................793
Exhaust gas after-treatment system –
diesel particle filter (DPF) replacement.........................................................797
Auto-idling system.....................................................................................................................803
11 Repair Instructions.....................................................................................................................811
Fitting hydraulic screw connections....................................................................................................813
Adhesive kit – cab windows.............................................................................................................825
Tilting the cab........................................................................................................................827
12 Diagnosis / Tools.......................................................................................................................831
Special tools - purchased parts........................................................................................................833
ACTIA - Diagnostic Messaging Specification.............................................................................................841
SerDia 2010 - Diagnoses- and Error Codes SPN / FMI.....................................................................................863
Diagnostics and programming port - purchased parts.....................................................................................911
Home to List of Contents................................................................................................................... 2
PLEASE NOTE:
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