Yanmar EB3100 DIESEL TRACTOR OPERATOR’S MANUAL – PDF DOWNLOAD

Description

Yanmar EB3100 DIESEL TRACTOR OPERATOR’S MANUAL – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

 DESCRIPTION:

Yanmar EB3100 DIESEL TRACTOR OPERATOR’S MANUAL – PDF DOWNLOAD

INTRODUCTION:

• Handle the tractor correctly by following the instructions in the Operator’s Manual
  so that the tractor will provide long years of reliable and predictable service.
• The Operator’s Manual constitutes an indispensable part of the Yan mar tractor
  product. Always keep the Operator’s Manual readily accessible.
• Carefully study the Operator’s Manual to get familiar with the instructions and
  informations contained in the Operator’s Manual. The instructions and
  informations are helpful in using the tractor correctly and safely, avoiding
• personal injury and other accidents during operation and servicing of the tractor.
  When using any implement together with the tractor, also carefully study the
• Operator’s Manual of the implement so that the operator can use the implement
  safely, correctly and efficiently.
• The Operator’s Manual is organized with sections arranged in a particular order
  so that the operator can better understand the safety messages and the controls
  on the tractor to help the operator operate the tractor correctly and safely. The
• Operator’s Manual will also help the operator answer questions about operation
  and servicing.
• The tractor shown in the Operator’s Manual may somewhat differ from the actual
  tractor. The Operator’s Manual will still assist the operator in understanding the
  instructions associated with the tractor. Before delivery of the tractor, your
• Yan mar Tractor dealer has performed a pre-delivery check to ensure that the
  tractor can long remain problem free.

TABLE OF CONTENTS:

Yanmar EB3100 DIESEL TRACTOR OPERATOR’S MANUAL – PDF DOWNLOAD

1 About The Operator’s Manual 1-1
2 Safety Alert Symbol 1-2
3 Precautions Before Operating The Tractor 1-3
4 Safe Practices for Operating the Tractor 1-4
1 Start the Tractor 1-4
2 Work with the Tractor 1-5
3 Stop the Tractor 1-5
4 Considerations for Safety of a Child 1-5
5 Operate the Tractor on Slopes 1-6
6 Travel on a Road 1-7
7 Safe Practices for Parking the Tractor 1-7
8 Operate the Power Take Off (PTO) 1-8
9 Use the 3-Point Hitch 1-8
10 Roll-Over Protective Structure (ROPS) Precautions 1-8
11 Safe Practices for Servicing the Tractor 1-9
12 Replace the rubber product/s such as Hydraulic Hose, Fuel Hoses, Power Steering Hoses,
Radiator Hoses and Air Intake Hoses for Every 2 Years 1-10
13 This tractor is not designed for forest industry, quarry or mining use 1-10
14 Safe Operation of Implements and Attachments 1-11
15 Understand the Tractor Safety Decals 1-11
■ Safety Alert Symbol 1-11
■ Care of DANGER, WARNING and CAUTION Decals 1-11
1 Specifications Table 3-1
2 Traveling Speeds 3-2
1 Overview 5-1
■ Names of Main Components 5-1
■ Functions of Main Components 5-2
2 Operator Station Controls 5-3
■ Names of Components 5-3
■ Function of Components 5-4
3 Instrument Panel 5-12
3 EB3100 Operator’s Manual
TABLE OF CONTENTS
1 Pre-Operation Check 6-1
2 Precautions Before Operation 6-1
3 Routine Checks 6-1
4 Prevent Damage to Plastic Surfaces and Painted Surfaces 6-1
1 Start the Engine 7-1
2 Start the Engine in Cold Weather 7-7
3 Shut Off the Engine 7-7
4 Restart a Stalled Engine 7-8
5 Start When the Engine Runs Out of Fuel 7-9
1 Operate a New Tractor 8-2
■ Always run the tractor at less than full speed during the first 50 hours of operation 8-2
■ Change the lubricating oil for the new tractor 8-2
2 Raise and Lower the Roll-Over Protective Structure (ROPS) 8-3
■ Lower (folded “down”) the Roll-Over Protective Structure (ROPS) 8-3
■ Raise (unfolded “up”) the Roll-Over Protective Structure (ROPS) 8-4
3 Operate the Tractor 8-5
■ Turn Signals 8-5
■ Light Control/Hazard Lights Button Switch 8-6
■ Warm Up Transmission Hydraulic Oil in a Cold Weather Situation 8-6
■ Range Gear Lever 8-7
■ 2WD/4WD Lever 8-7
■ Tips on the 4-Wheel Drive 8-8
■ 3-Point Hitch Control Lever 8-8
■ Throttle Control Lever 8-9
■ Drive Pedals 8-9
■ Engage the Cruise Control 8-10
■ Disengage the Cruise Control 8-10
4 Stop the Tractor 8-11
■ Stopping Procedure 8-11
■ Stop in an Emergency 8-12
5 Use the Brake 8-13
■ Engage the Parking Brake 8-13
■ Disengage the Parking Brake 8-13
■ Use the Brake Pedals as Driving Brake (On Roads) 8-13
■ Use the Brake Pedals for Easier Turning 8-14
6 Practices for Safe Operation 8-14
■ Differential Lock 8-14
■ Drive the Tractor on Roads 8-15
■ Push or Tow the Tractor 8-16
■ Allowable Loads When Towing with the Tractor 8-16
■ Transport the Tractor on a Trailer 8-17
■ Operate on Slopes and Rough Terrain 8-18
■ Uphill and Downhill Slopes 8-19
■ Steep Downhill Slope 8-19
■ About the Power Steering 8-19
EB3100 Operator’s Manual 4
TABLE OF CONTENTS
1 Operate the Power Take Off (PTO) System 9-1
■ Determine the Appropriate Power Take Off (PTO) Speed 9-2
■ Engage Power Take Off (PTO) (with the operator on the operator seat) 9-3
■ Engage the Rear Power Take Off (PTO) (with the operator out of the operator seat 9-3
■ Disengage Power Take Off (PTO) (with the operator on the operator seat) 9-4
2 Use the Power Take Off (PTO) Safely 9-4
■ Use the Power Take Off (PTO) Shaft Cap 9-4
3 Install an Implement to the Power Take Off (PTO) Driveline 9-5
1 3-Point Hitch 10-1
■ Use the 3-Point Hitch Control Lever 10-2
■ Use the Position Stop Knob 10-2
■ Hydraulic Flow Control/Stop Knob 10-2
■ Use the Lower Links (and Top Link as Needed) 10-3
■ Level the Implement Front to Rear 10-4
■ Level the Implement Side to Side 10-5
■ Adjust the Stabilizer 10-5
2 Drawbar 10-6
■ Maximum Drawbar Loads 10-6
■ Deploy/Stow the Drawbar 10-6
■ Remove Drawbar 10-7
3 Use the Safety Chain 10-7
1 3-point Hitch Control System 11-1
■ Use the 3-Point Hitch Control Lever 11-1
■ Use the Position Stop Knob 11-2
■ Hydraulic Flow Control/Stop Knob 11-2
2 Operate the Implement Control Valve 11-3
■ Implement Control Lever 11-3
■ Implement Control Lever Lock 11-4
■ Connect the Implement Hydraulic Hoses 11-5
■ Disable the “Regen” Function of the Implement Control Valve 11-5
1 Tyres 12-1
2 Adjust the Wheel 12-2
■ Check the Wheel Bolt Tightening Torque 12-2
■ Select the Front Tyre Rolling Direction 12-3
■ Change the Tyre Tread Width 12-3
3 Remove/Install the Wheels 12-4
4 Weight (Option) 12-4
■ Select the Appropriate Amount of Front Weight 12-5
■ Front Weights (option) 12-5
■ Select the Appropriate Amount of Rear Weight 12-6
■ Use the Optional Rear Wheel Weights 12-6
■ Use the Optional Rear Ballast 12-7
■ Use Liquid Weight for the Tyres 12-7
5 EB3100 Operator’s Manual
TABLE OF CONTENTS
1 Maintenance Check List 13-1
2 Diesel Fuel Specifications 13-3
3 Lubricants 13-4
4 Replacement Parts 13-5
■ Technical Document 13-5
■ Parts 13-5
■ Service the Tractor 14-1
■ Warranty and Repair of the Engine 14-1
1 Open/Close the Hood 14-2
■ Open the Hood 14-2
■ Close the Hood 14-3
2 Daily Checks 14-3
■ Check the Engine Oil Level 14-3
■ Inspect the Transmission Hydraulic Oil Level 14-4
■ Check the Tyre Air Pressure 14-5
■ Clean the Front Grille and Side Screens 14-6
■ Check the Fuel Line 14-6
■ Check the Power Steering Line 14-6
■ Check the Retractable Seatbelt 14-6
■ Check the Roll-Over Protective Structure (ROPS) 14-6
■ Check the Headlights, Hazard Lights, etc 14-6
■ Check and Refill the Fuel Tank 14-7
■ Check and Clean the Rubber Dust Unloading Valve 14-8
■ Check the Radiator Hoses and Clamps 14-8
■ Clean Radiator Cooling Screen 14-9
■ Clean Radiator Cooling Fins 14-9
■ Check the Wheel Bolt Tightening Torque 14-10
■ Inspection Procedure for the Safety Interlock System 14-11
■ Check the Cooling System 14-14
3 Check and Replace as Necessary 14-15
■ Inspect the Alternator/Fan Belt 14-15
■ Check and Replace the Battery 14-15
■ Check the Fuses 14-15
■ Check the Light Bulbs 14-15
■ Check and Drain the Fuel/Water Separator 14-15
4 First 50 Hours 14-16
■ Change the Engine Oil 14-16
■ Replace the Engine Oil Filter 14-16
■ Replace the Transmission Hydraulic Oil Filters 14-16
■ Change the Transmission Hydraulic Oil 14-16
■ Clean the Transmission Hydraulic Oil Strainer 14-16
■ Change the Alternator/Fan Belt 14-16
5 Every 50 Hours 14-16
■ Check the Front Axle Oil Level 14-16
■ Grease Up 14-17
■ Service the Alternator/Fan Belt 14-20
■ Check the Fuel/Water Separator 14-21
■ Check the Battery Condition 14-21
6 Every 100 Hours 14-21
■ Service the Air Cleaner Element 14-21
■ Clean the Fuel/Water Separator and Replace the Fuel Filter 14-23
EB3100 Operator’s Manual 6
TABLE OF CONTENTS
7 Every 200 Hours 14-24
■ Engine Oil 14-24
■ Change the Engine Oil and Engine Oil Filter 14-24
■ Inspect and Adjust the Toe-in 14-25
■ Check the Air Intake Hoses and Clamps 14-25
8 Every 300 Hours 14-26
■ Transmission Hydraulic Oil 14-26
■ Change the Transmission Hydraulic Oil and Replace the Transmission Hydraulic Oil Filters and Clean
Transmission Hydraulic Oil Strainer 14-26
9 Every 500 Hours 14-28
■ Change the Front Axle Gear Oil 14-28
■ Replace the Fuel Filter 14-29
■ Adjust the Front Axle Pivot 14-30
■ Adjust the Brake 14-30
10 Every 1000 Hours 14-31
■ Service the Cooling System 14-31
■ Recommended Engine Coolant 14-33
■ Adjust the Tension of the Throttle Control Lever 14-33
■ Adjust the Engine Valve Clearance 14-33
■ Check the Fuel Injection Nozzle 14-33
■ Check the Fuel Injection Pump 14-33
11 Every 1 Year 14-34
■ Replace the Air Cleaner Element 14-34
12 Every 2 Years or 2000 Hours 14-34
■ Replace the Thermostat 14-34
13 General Maintenance 14-34
1 Battery 15-1
■ Service the Battery Safely 15-1
■ Inspect the Battery 15-2
■ Remove and Install the Battery 15-2
■ Clean the Battery and Terminals 15-3
■ Use a Booster Battery 15-3
2 Fuses 15-4
■ Replace the Accessory Fuses 15-4
■ Check the Alternator Fuse and the Main Fuse 15-4
3 Bulb 15-5
■ Replace the Headlight Bulb 15-5
■ Replace the Tail Lights Bulb and the Turn Signal/Hazard Lights Bulb 15-5
■ Replace the Sidelights Bulb 15-6
■ Replace the Instrument Panel Light Bulb 15-6
4 Headlights 15-7
■ Adjust the Headlights 15-7
1 Safe Practices for Storage 16-1
1 Prepare the Tractor for Storage 16-1
2 Prepare the Fuel and Engine for Storage 16-1
■ Fuel 16-1
■ Engine 16-2
2 Prepare the Stored Tractor for Operation 16-2
7 EB3100 Operator’s Manual
TABLE OF CONTENTS
1 How to Use the Troubleshooting Table 17-1
1 Engine 17-1
2 Electrical System 17-8
3 Brakes 17-10
4 Steering 17-10
5 Body and Machinery 17-11
EB3100 Operator’s

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