Yanmar Model TNE Series Industrial Diesel Engine Service Manual – PDF DOWNLOAD

Description

Yanmar Model TNE Series Industrial Diesel Engine Service Manual – PDF DOWNLOAD

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DESCRIPTION:

Yanmar Model TNE Series Industrial Diesel Engine Service Manual – PDF DOWNLOAD

FOREWORD :

• This Service Manual describes the procedure of maintenance and service of the Yanmar industrial TNE series engine (Special swirl precombustion chamber (hereinafter “Indirect injection system”) and Direct injection systems}. Before starting service and maintenance of TNE engine, you are requested to read this Service Manual carefully to your full understanding and to take careful note that the standard TNE engine may differ in the structure and applicable specification from that loaded on each of individual driven machines (such as the generator, pump, compressor, and combine, etc.).
• For further information, carefully read the Service Manual issued for each driven machine. This Service Manual in subject to changes, with or without notice, with respect to the structure and the content of maintenance for the purpose of improving engine quality.

TABLE OF CONTENTS:

Yanmar Model TNE Series Industrial Diesel Engine Service Manual – PDF DOWNLOAD

1 Specifications and Performance 1-1
1-1 2TNE68 1-1
1-2 3TNE68 1-2
1-3 3TNE74 1-3
1-4 3TNE78A 1-4
1-5 3TNE82A 1-5
1-6 3TNE82 1-6
1-7 3TNE84 1-7
1-8 3TNE88 1-8
1-9 4TNE82 1-9
1-10 4TNE84 1-10
1-11 4TNE88 1-11
1-12 3TNE84T 1-12
1-13 4TNE84T 1-13
2 Cross Sectional Views 2-1
2-1 Special Swirl Pre-combustion Chamber System 2-1
2-2 Direct Injection System 2-2
3 Cooling Water, Lubricating Oil and Fuel Oil 3-1
3-1 Cooling water 3-1
3-2 lubricating oil 3-1
3-3 Fuel oil 3-3
4 Troubleshooting 4-1
4-1 Trouble causes and remedies 4-1
4-2 Trouble diagnosis through measurement of compression pressure 4-3
5 Special Service Tools and Measuring Instruments 5-1
5-1 Special service tools 5-1
5-2 Measuring instruments 5-3
6 Measurement, Inspection and Adjustment 6-1
6-1 Measuring the compression pressure 6-1
6-2 Adjusting the valve head clearance 6-3
6-3 Checking the V -belt tension 6-4
6-4 Measuring and checking the injection pressure and spray patterns
of the fuel injection valve 6-4
6-5 Checking and adjusting the fuel injection timing 6-8
6-6 Adjusting the no-load maximum (or minimum) revolutions 6-10
6-7 Checking the COOling water system and radiator for water leakage 6-10
6-8 Checking the battery 6-11
6-9 Checking sensors 6-13
6-10 Checking the oil cooler 6-14
6-11 Checking the piston cooling nozzle 6-15
7 Measuring Procedures, Service Data and Corrective Action 7-1
7-1 Cylinder head 7-1
7-2 Cylinder block 7-7
7-3 Valve rocker arm 7-10
7-4 Piston and piston ring 7-12
7·5 Connecting rod 7-17
7-6 Camshaft 7-20
7-7 Crankshaft 7-22
Gears
Trochoid pump
8 Disassembly and Reassembly
8-1 Disassembly
8-2 Precautions before and during reassembly
9 Service Data
9-1 Cylinder head
9-2 Cylinder block
9-3 Valve rocker arm
9-4 Piston
9-5 Piston ring
9-6 Connecting rod
9-7 Camshaft
9-8 Crankshaft
9-9 Side gap and backlash 9-6
9-1 0 Others 9-6
10 Tightening Torque 10-1
10-1 Main bolVnut 10-1
10-2 Standard bolt and nut 10-1
11 Fuel Injection Pump for Indirect Injection System 11-1
11·1 Exploded views (YPFR type) 11-1
11-2 Disassembly 11-2
11·3 Inspection 11-3
11-4 Reassembly 11-5
12 Fuel Injection Pump for Direct Injection System 12-1
12-1 Exploded Views (YPES type) 12·1
12-2 Special service tools for disassembly and reassembly 12·2
12-3 Disassembly 12-3
12-4 Inspection 12-7
12-5 Reassembly 12·9
13 Governor 13·1
13-1 Exploded views of governorfor indirect injection system 13-1
13-2 Exploded views of governor for direct injection system 13-2
13-3 Disassembly 13-3
13-4 Inspection 13-7
13-5 Reassembly 13-9
14 Turbocharger 14·1
14-1 Specifications 14·1
14-2 Construction 14-1
14-3 Waste gate valve adjusting method 14-3
14·4 Exploded view of Turbocharger (wI waste gate) 14-5
14-5 Tightening torque 14-6
14-6 Service standards 14-6
15 Service Information for CARS ULG regulation 15·1
15-1 Emission control labels : 15-1
15-2 Limiting the high idle and low idle adjustment screw 15-6
15-3 Limiting the fuel volume limiter screw 15-7
Attached Drawing 1 Exploded Views of Engine Components A·1
Attached Drawing 2 Exploded Views of Engine Components A·

YANMAR MODEL TNE SERIES INDUSTRIAL DIESEL ENGINE SERVICE MANUAL – PDF DOWNLOAD:

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