YANMAR ViO75 EP EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD

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YANMAR ViO75 EP EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD

YANMAR VIO75 EP EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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YANMAR ViO75 EP EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD

• This Operation and Maintenance Manual for the YANMAR ViO75 Excavator is designed to provide you with important information and suggestions necessary for using the machine with safety and efficiency.
• Please be sure to read through the manual before using the machine, to make yourself familiar with the procedures and instructions for operating, inspecting and servicing. Keep in mind that failure to observe the precautions given in the manual or using any procedures not prescribed in the manual may cause a serious accident.
• Improper use of the machine may lead to hazards which can result in death or serious injury. Personnel engaged in operating and maintaining the machine are required to familiarize themselves with the contents of the manual before setting about their job. •
• Do not attempt to operate the machine before making yourself familiar with the contents of the manual. • Personnel responsible for using the machine must keep the manual at hand and review it periodically. •
• If the manual should be lost or damaged, promptly order a new copy from the dealer. • When you transfer the machine to another user, always transfer the manual as well. • We at YANMAR provide customers with products in compliance with all applicable your country’s regulations and industrial standards.
• If you are using a YANMAR machine purchased abroad, the machine may lack some safety devices. Please consult your dealer to confirm whether or not that machine is in compliance with all applicable your country’s regulations and industrial standards. •
• Some machine specifications may differ from those which are described in this manual because of improvements in its design and performance. If you have any questions about the contents of the manual, don’t hesitate to contact your dealer. •
• Important safety instructions have been presented throughout this manual, and have been summarized in PART ONE : SAFETY. Be sure to review these pages and pay heed to those safety instructions before proceeding to operate the machine.

TABLE OF CONTENTS:

YANMAR ViO75 EP EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD

COVER......................................................................  1
FOREWORD...................................................................  2
1. Introduction............................................................  3
2. Safety Information......................................................  4
3. Product Overview........................................................  5
	3-1. Intended uses.....................................................  5
	3-2. Break in period...................................................  5
4. Operation License.......................................................  6
5. Ordering Replacement Parts and Service Calls............................  7
	5-1. Location of machine serial number plate...........................  7
	5-2. Location of engine serial number plate............................  7
	5-3. Ordering replacement parts and service calls......................  7
6. Contents................................................................  8
SAFETY..................................................................... 13
7. Basic Precautions....................................................... 14
8. Operating Precautions................................................... 18
	8-1. Precautions before starting the engine............................ 18
	8-2. Precautions for starting the engine, working and parking.......... 20
	8-3. Precautions for transportation.................................... 25
	8-4. Precautions for the battery....................................... 26
	8-5. Precautions for towing............................................ 27
	8-6. Precautions for hooked bucket..................................... 28
9. Precautions for Servicing............................................... 31
	9-1. Precautions before servicing...................................... 31
	9-2. Precautions during servicing...................................... 33
10. Safety Messages (Warning Labels)....................................... 37
	10-1. Location of warning labels....................................... 37
OPERATION.................................................................. 38
11. Identification of Important Parts...................................... 39
	11-1. Overview of the machine.......................................... 39
	11-2. Controls and switches............................................ 40
12. Description of Control Devices......................................... 41
	12-1. Monitors......................................................... 41
	12-2. Switches......................................................... 44
	12-3. Control levers and pedals........................................ 47
	12-4. Engine hood...................................................... 51
	12-5. Storage compartment for the operation & maintenance manual....... 52
	12-6. Bonnet B......................................................... 52
	12-7. Windshield (for cabin)........................................... 53
	12-8. Hammer for emergency escape from operator’s cab (for cabin)...... 55
	12-9. Operator’s seat.................................................. 56
	12-10. Headlight....................................................... 57
	12-11. Ash tray (for cabin)............................................ 57
	12-12. Right window glass (for cabin).................................. 57
	12-13. Cabin side door................................................. 58
	12-14. Replenishment of windshield washer fluid........................ 58
	12-15. Fuse............................................................ 59
13. Operating Instructions................................................. 61
	13-1. Checking before starting the engine.............................. 61
	13-2. Starting up the engine........................................... 71
	13-3. Operating and checking instructions after starting the engine.... 74
	13-4. Traveling........................................................ 76
	13-5. Steering......................................................... 79
	13-6. Stopping the machine............................................. 81
	13-7. Swinging the upperstructure...................................... 82
	13-8. Operating the implement.......................................... 83
	13-9. Precautions for operating the implement.......................... 84
	13-10. Precautions for working......................................... 87
	13-11. Precautions for going up and down a slope....................... 88
	13-12. Escaping from the mud........................................... 90
	13-13. Operations using the bucket..................................... 91
	13-14. Replacing the bucket (for machines without a quick coupler)..... 92
	13-15. Reversing the bucket (for machines without a quick coupler)..... 94
	13-16. Parking the machine............................................. 96
	13-17. Inspection requirements after completing operation.............. 97
	13-18. Stopping the engine............................................. 98
	13-19. Inspection requirements after stopping the engine............... 99
	13-20. Locking......................................................... 99
	13-21. Handling the rubber crawlers (for rubber crawler types).........100
	13-22. Handling hydraulic P.T.O........................................105
14. Transportation.........................................................110
	14-1. Loading and unloading the machine................................110
	14-2. Precautions for loading the machine..............................112
	14-3. Precautions for transporting the machine.........................113
	14-4. Suspending the machine...........................................114
15. Care and Service in Cold Weather.......................................116
	15-1. Preparing for cold weather.......................................116
	15-2. Precautions after a day's work...................................118
	15-3. After cold weather ends..........................................118
16. Long-term Storage......................................................119
	16-1. Before storing...................................................119
	16-2. Storing..........................................................120
	16-3. Using the machine again..........................................120
17. Troubleshooting........................................................121
	17-1. Phenomena that do not constitute faults..........................121
	17-2. Towing...........................................................122
	17-3. If the battery is overdischarged.................................123
	17-4. Troubleshooting..................................................128
MAINTENANCE................................................................130
18. Precautions for Servicing..............................................131
19. Basic Servicing Practices..............................................134
	19-1. Oils, fuel, and cooling water....................................135
	19-2. Electrical equipment.............................................138
	19-3. Hydraulic system.................................................139
20. Consumables............................................................140
21. Fueling, Oiling and Greasing Based on Temperature Range................141
	21-1. Fuel and oil.....................................................141
	21-2. Cooling water....................................................141
22. Standard Tightening Torque for Bolts and Nuts..........................142
	22-1. Required tools...................................................142
	22-2. Torque table.....................................................143
23. Replacing Essential Parts Periodically.................................144
24. Maintenance Table......................................................146
	24-1. Table of service time intervals..................................146
	24-2. Service intervals when using the hydraulic breaker...............150
25. Procedures for Maintenance.............................................151
	25-1. First services...................................................151
	25-2. Nonperiodic services.............................................152
	25-3. Checking before start-up.........................................169
	25-4. Maintenance every 50 service hours...............................177
	25-5. Maintenance every 100 service hours..............................178
	25-6. Maintenance every 250 service hours..............................179
	25-7. Maintenance every 500 service hours..............................186
	25-8. Maintenance every 1000 service hours.............................190
	25-9. Maintenance every 2000 service hours.............................195
SPECIFICATIONS AND DIMENSIONAL DIAGRAMS....................................196
26. Specifications and Dimensional Diagrams................................197
OPTIONAL PARTS AND ATTACHMENTS.............................................200
27. General Precautions....................................................201
	27-1. Safety precautions...............................................201
	27-2. Precautions for mounting an attachment (implement)...............202
28. Handling the Hooked Bucket.............................................203
	28-1. Checking the hooked bucket for damage............................203
	28-2. Prohibitions.....................................................203
	28-3. Precautions......................................................203
29. Optional Parts and Attachments.........................................204
	29-1. Optional parts and attachments...................................204
NOTES......................................................................206
30. Maintenance Log........................................................212
31. Notes..................................................................216
BACK COVER.................................................................221
SPINE TITLE................................................................222

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• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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