Zetor Tractor Forterra HSX 100 Forterra HSX 110 Forterra HSX 120 Forterra HSX 130 Forterra HSX 140 5 2015 Operator’s Manual – PDF DOWNLOAD

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Zetor Tractor Forterra HSX 100 Forterra HSX 110 Forterra HSX 120 Forterra HSX 130 Forterra HSX 140 5 2015 Operator’s Manual – PDF DOWNLOAD

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Zetor Tractor Forterra HSX 100 Forterra HSX 110 Forterra HSX 120 Forterra HSX 130 Forterra HSX 140 5 2015 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 202
Downloadable : Yes
File Type : PDF
Size: 19.6 MB

DESCRIPTION:

Zetor Tractor Forterra HSX 100 Forterra HSX 110 Forterra HSX 120 Forterra HSX 130 Forterra HSX 140 5 2015 Operator’s Manual – PDF DOWNLOAD

ZETOR:

• This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to
  become familiar with the operation and maintenance of your new tractor.
• Although many of you have rich experience with the operation of other tractors, please, read the
  information contained in this Operator’s Manual very carefully.
• In the Manual you will find a lot of new information and get a perfect overview of how to use the
  tractor with maximum efficiency during various kinds of work.
• If you observe the rules of tractor operation and maintenance and driving safety, your new tractor will
  become your reliable and long-term friend.

General safety regulations:
? The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
? Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
? Do not wear loose clothing and free flying long hair.
? During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)

Starting the engine
? The engine cannot be started by driving the tractor downhill.
? The engine cannot be started by towing the tractor with another tractor.
? Only start the engine from the driver’s seat with the shift lever and reversing lever in the neutral
position, PTO switched off and the clutch pedal depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
? The key in the switch box must be in the ‘I’ position.
? When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.

TABLE OF CONTENTS:

Zetor Tractor Forterra HSX 100 Forterra HSX 110 Forterra HSX 120 Forterra HSX 130 Forterra HSX 140 5 2015 Operator’s Manual – PDF DOWNLOAD

Location of serial numbers 11
Safety instructions for users 13
General safety regulations 13
Proper clothing 13
Starting the engine 14
Driving operation 14
Transportation of persons, operation 14
Fire prevention principles 15
Preventive daily maintenance 16
Driver’s seat 17
Front passenger´s seat notification 17
Protection of cab against aerosols 17
The level of external noise of tractor 18
The level of internal sound of tractor 18
The level of vibrations on driver´s seat 18
Aggregation tractor – machine/trailer 18
Tractors equipped with front end loader 19
Principles for operating tractors equipped with front end loader 20
Zetor tractors used for work in the woods 21
Safety labels 21
Preventive daily maintenance 23
Preventive daily maintenance 23
Fuel system leaks 23
Engine oil level 23
Cooling system 23
Liquid brakes 24
Trailer brakes 24
Hydrostatic steering 24
Air cleaner 24
Cab filtration 25
Hitches 25
Inspection of fouling of coolers 25
After work with front implements and in case of cooler clogging 25
Tyres and wheels 26
Short functional test 26
Acquaintance with the tractor 27
Safety cabin 27
Opening the door from the outside 27
Opening the door from the inside 27
Rear window 28
Side window 28
Emergency exits 28
Hinged lid 28
Adjustable screen and cover of the swing lid 29
Shelf 29
Rear view mirrors 29
Internal lighting 30
Aggregation opening 30
Driver´s seat 30
Driver’s seat Sears 31
Passenger´s seat 31
Control panel on the right column of the cabin 32
Control panel on the right rear mudguard 32
Panel of the instrument panel 32
Lights switch 33
Lights switch between the grill and the cabin 33
Switch of warning lights 33
Direction lights, lower beam head lights, head lights and horn switches 33
Switch box 34
Switch box key in the position (0) 34
Switch box key in the position (I) 34
Switch box key in the position (II) 34
Tilting and protrusion of steering wheel 35
CONTENS
3
Manual throttle 35
Pedals and levers 35
Reversing lever 35
Gear shifting lever 36
Gear shifting scheme 36
Road and reduced speeds shifting lever 36
PTO revolutions preselection lever 36
Auxiliary hydraulic switchbox control (external hydraulic circuit) 37
Manual brake lever and coupling for semi-trailer control lever 37
Battery disconnector 37
Heating control panel, * air-condition 38
Heating valve control (A) 38
Switch air-condition (C) 38
Air circulation in cabin control (D) 39
Proper function of the heating and air-condition system 39
Fast heating of the cabin area 39
Fast cooling of the space of the cabin 39
Operation of heating or air-condition with tractor´s work 40
Immediately after cooling the cabin 40
Air-condition and heating registers (A) 40
Front windshield (B) defrosting 41
*Air filter with active carbon 41
Wiper and washer of the front window 42
Front wiper speed switch 42
Rear window wiper 42
Windshield washer tank 42
Washer nozzle 43
Fuel tank 43
Fuel tank drain plug 43
Urea tank 43
Instrument panel 45
Instrument panel – signal lamps 45
Instrument panel – instruments 46
Instrument panel – buttons 46
Display description 47
Change of the look of display 47
Display – change of display 47
The average speed and the fuel consumption of the tractor 52
Display – resetting data 52
Display – manual brake 53
Display – indicator of service inspection intervals 53
Exceeding the service interval 53
Zeroing (reset) of the indicator of service inspection intervals 54
Error signalling 54
Display – error messages 55
Description of the display of error messages 55
Symbols of tractor nodes 56
Display – service menu 56
Service menu 56
Display – history of defects 57
Display – setting language mutation 57
Display – machined area 58
Machined area menu 58
Machined area width 58
Setting of the user-defined width of aggregation 59
Machined area record 59
Display – setting and calibration 60
Travel speed calibration 61
Setting of time 62
System of treatment of exhaust gases – setting 63
Instrument panel – warning 63
Replenish fuel 63
Add urea 63
CONTENS
4
High temperature of the cooling liquid 64
High air temperature in the engine air intake system 64
High oil temperature in the gearbox 65
Full pushing filter of the gearbox distributor 65
Full pushing filter of the hydraulics 66
System of additional treatment of exhaust gases 67
Conditions for DPF operation 68
Error signalling of DPF system 69
Conditions for SCR system operation 69
Urea (Aqueous Urea Solution AUS 32, DEF) 70
Principles for safe handling of urea (AUS 32, DEF) 70
Error signalling of SCR system 71
Indication of amount of urea in the tank 71
Indication of DPF and SCR errors on the display of the instrument panel 72
Reduction of the engine power and engine revolutions 73
Signalling of whether DPF is full 74
Long-term shutdown of tractor 74
Repairs and maintenance of the system of additional treatment of exhaust gases 74
System of treatment of exhaust gases – setting 75
Automatic regeneration of the diesel particulate filter – DPF Auto 75
Inhibition of regeneration of the diesel particulate filter – DPF Inhibit 76
Driving operation 77
Before you start 77
Non-permitted starting 77
*Coolant heater 77
Starting the engine with the use of coolant heater 78
Starting the engine 78
If you do not succeed in starting the engine 79
Ignition system failure signalization 79
Immediately after start 79
Engine heating 80
Error signalling 80
Indication of the limitation of the engine power and engine revolutions 80
Signalling errors in the system of additional treatment of exhaust gases 81
Diesel particle filter 82
Filter of solid particles – indication of operation and failures of the system 82
Diesel particle filter regeneration 83
Gear shifting 84
Reversing lever 84
Reversing lever position signalization 84
Driver´s seat – safety switch 84
Shifting road and reduced speeds 85
Road and reducing speeds lever position signalization 85
The principles of appropriate use of tractors 86
The description of the system of travel clutches 86
The way of controlling the travel clutch by 86
The differences in ways of controlling the travel clutch by 86
Interrupted sound signal 87
Dead start of the tractor 87
Dead start of tractor in regular operation – automatic dead start function 87
Dead start by means of automatic dead start function 87
Dead start of tractor in regular operation – clutch pedal 87
Dead start – using the clutch pedal 88
Change the direction of drive 88
Change the direction of drive by means of reversing lever 88
Change the direction of drive – using the clutch pedal 89
Gear shifting 89
Gear shifting – Using the clutch pedal 89
Gear shifting – using the clutch control button on the head of gear shifting lever 89
Blocking the automatic dead start function 89
Three-gear torque multiplier 89
Signalization of multiplier function 90
Increasing, decreasing the travel speed by two gears 90
CONTENS
5
Multiplier preselection switch 90
Multiplier pre-selection signalization 90
Automatic multiplier shifting 91
Front drive axle control 92
Driving with engaged front axle drive 92
Manual front drive axle control 92
Automatic front drive axle control 93
The button of the rear differential closure 94
Automatic control of the differential closure 94
Manual brake – signalization 95
Driving up the slope 95
Driving down the slope 95
Foot brakes 95
Air brakes of trailers and articulated trailers 96
Warning signalization of air pressured drop 96
One-hose and two-hose brakes 96
One-hose brakes 96
Two-hose brakes 97
Hydraulic brakes of trailers 97
Connecting and disconnecting quick couplings of trailer hydraulic brakes 97
Stopping the tractor – manual brake 98
Stopping the engine 98
Leaving the tractor 98
Warning signalization of hydrostatic steering failure 99
Important warnings 99
Running in the tractor 101
General principles of new tractor run-in in first 100 hours of operation 101
In first 10 hours of operation 101
From 100 hours of operation 101
Transportation 103
Front hook 103
Height adjustment and disassembly of the CBM stage hitch 103
Automatic mouth of the CBM stage hitch 104
Swing drawbar 104
Modular system of hitches for trailers and semi-trailers 104
Swinging draw-bar console module 104
Swinging draw-bar console with a fixed pin module 105
Console with a ø 80 ball module 105
Hitch for a single-axle CBM semi-trailer 105
Uncoupling of a single-axle trailer 105
Coupling of a single-axle trailer 106
Maximum permissible vertical static load of hitches for trailers and semi-trailers 106
Drive of agricultural machinery 109
Work with PTO shaft 109
Controlling the front and rear PTO shaft 109
Display of revolutions of the PTO shaft 109
Rear PTO shaft revolutions preselection lever 110
Standard and economical independent revolutions of rear PTO shaft 110
Dependent and independent rear PTO shaft revolutions 111
Facilitating connection of joint shaft of an aggregated machine to the tractor 111
Selection switch of rear PTO clutch revolutions (P T O ) 112
Replaceable end points of rear PTO shaft 112
Rear PTO switch 113
Engaging rear PTO shaft – Independent revolutions 113
Engagement of rear PTO shaft – dependent revolutions 114
Automatic disengagement of PTO clutch 114
Setting automatic disengagement of PTO shaft clutch – display description 115
Automatic disengagement of PTO shaft clutch – return to basic setting 115
Setting automatic disengagement of PTO shaft clutch 115
Work with automatic disengagement of PTO shaft clutch 116
Front PTO shaft 116
Front PTO shaft control 117
Maximum transferred output 117
CONTENS
6
Drive of machines with greater inertia masses 118
Hydraulic system 119
Hydraulic system 119
Hydraulic pump 119
Control elements placement 119
Outer hydraulic circuit 119
Connecting and disconnecting quick-couplers 119
Quick-couplings with drip collection 120
Amount of oil taken from outer hydraulic drives 120
Hydraulic distributor of the outer hydraulic circuit 121
Description of the functions of individual positions of control levers of the hydraulic distributor 121
Rear outlets of the outer hydraulic circuit 122
Front outlets of the outer hydraulic circuit 122
Connecting machines and implements to the outer hydraulic circuit 123
Electro-hydraulic system 125
Control element functions 125
Equipment ‘OFF’ 125
Blocking cancellation 126
Quick sinking 126
Transport of implements 127
Stop position 127
Vibration compensator (damper) 127
Limitation of the upper position of the three-point hitch 128
Lowering speed 128
Free position 128
Setting the control of three-point hitch 128
Manual setting of control of three-point hitch 129
Automatic control of three-point hitch 129
Using the rear control 130
External control buttons of the electro-hydraulic system 130
Indication of EHR-B errors 131
Description of signals of EHR-B electro-hydraulic system errors 131
Description of minor errors of the EHR-B electro-hydraulic system 132
Hitches 133
Rear three-point hitch 133
Safety principles of working with the three-point hitch 134
Height adjustment of the lifting draw-bars 134
Fixed and free position of the lower hydraulic draw-bars 134
Limiting draw-bars 134
*Lower draw bar with slipping out end pieces 135
*Lower draw bar with CBM hooks 135
Securing lower draw bars with CBM hooks 135
Upper draw-bar 136
*Front three-point hitch 136
Controlling front three-point hitch 136
Adjusting the lowering rate of the front three-point hitch 136
Hydraulic lock of the front three-point hitch 137
Working and transport position of the front three-point hitch 137
Driving with agricultural machines attached to the front three-point hitch 137
Wheel track chang 139
Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs 139
Possible adjustable tracks of the front wheels of the front driving axle of the tractors 139
Front wheels track of front drive axle in tractors equipped with non-removable discs 140
Toe-in of the wheels of the front driving axle 140
Adjustment of toe-in of the wheels of the front driving axle 141
Front drive axle fenders 141
Setting wheel stops with front drive axle 142
Rear wheels wheel track 142
Gauges of the tractor rear wheels equipped with screwed footer discs 142
Rear wheel track change 143
The gauges of the tractor rear wheels equipped with solid discs 143
Ballast weights 145
*Rear wheel weights 145
CONTENS
7
Bottom weights 145
*Front weights 145
*Weight of the front three-point hitch 146
Valve for filling tyre tubes with liquid 146
Procedure of filling the tyres with liquid 146
Procedure of draining liquid from the tyres 147
Wedging the front wheels 147
Antifreeze solution for tyre filling 148
Electric installation 149
Basic service information 149
Accumulator battery 149
Battery disconnector 150
Accumulator battery maintenance 150
Alternator 151
Alternator maintenance 151
Electric installation overload 151
Fuse panel 152
Placement of fuses in fuse box 152
The glow fuse 152
Checking the adjustment of the front grill headlights 154
Adjusting the front grill headlights 154
Checking the adjustment of the cab roof headlights 155
List of lamps 155
Tractor maintenance 157
Steps performed daily before the start of work 157
Steps performed every 50 hours of work 157
Steps performed every 100 hours of work 157
Steps performed every 500 hours of work 157
Steps performed outside the interval of 500 hours of work 158
Monthly performed actions 158
Filling and filter replacement 159
Used operation liquids and filling – quantities 160
ZETOR service fillings 160
Motor oils 160
Oil in the gearbox and final drivehousing 160
Oil for the front driving axle 160
Oil for the hydrostatic steering of the tractors 160
Specification of oils for Zetor engines equipped by diesel particle filter 160
Specification of the oil for the gearbox housing and the final drive housing 160
Specification of oil for the front driving axle 161
Specification of oil for the tractor hydrostatic control system 161
Other recommended service fillings tested on Zetor tractors 161
Oils for Zetor engines which are equipped with diesel particle filter 161
Oil to gear systems of tractors 161
Oil for the hydrostatic steering of the tractors 161
Front PTO oil 162
Oil for the front driving axle 162
Plastic lubricant for the tractor 163
Hydraulic brake liquid for the tractors 163
Liquid for the cooling system of the tractors 163
Fuel for Zetor engines which are equipped with diesel paricle filter 163
Urea (urea solution AUS 32) 164
Tractor greasing scheme 164
Safety instructions for lubrication of the tractor 164
Solid front drive axle 164
Hitch for a single-axle semi-trailer 165
Front three-point hitch 165
Three-point hitch 165
Hitch mouth for a trailer 165
Technical maintenance of the tractors after a general overhaul of the main groups 165
Maintenance instructions 167
Opening the hood 167
Checking the oil level in the engine 167
CONTENS
8
Draining oil from the engine 167
Filling the engine with oil 168
Replacing the fuel filter element 168
Bleeding the fuel system 168
Dry air cleaner maintenance instructions 169
Recovery of the mainair cleaner element 169
Replacing the safety element of the air cleaner 169
Reassembly of the air cleaner elements 170
Hydrostatic steering oil tank 170
Replacing the filtration element of the hydrostatic steering 170
Bleeding the hydraulic circuit of the hydrostatic steering 171
Replacing the hydrostatic steering hoses 172
Replacing coolant 172
Checking the oil in gearbox 173
Check and replacement of oil in gear box 173
Draining and checking holes 173
After draining oil 173
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 173
Insertion piece replacement of the oil cleaner with delivery filter of the gearbox switchboard 174
Filling, controlling and draining hole of oil of front drive axle 174
Filling, controlling and draining hole of oil of front wheels reducers 174
Front PTO 174
Brake fluid replacement 175
Carbon filter installation instructions 175
Cleaning the heating filters 175
Air filter with active carbon 176
Air-conditioning maintenance 176
Draining condensate from the air reservoir 177
Checking the air systems for leaks 177
Working pressure of air brakes 177
Maintenance and treatment of tyres 178
Recommended inflation values of the front wheel tyres 179
Tyres for driving wheels 179
Storing the tractor 179
Diesel particle filter maintenance 180
Replacement of carter exhaust oil separator filter element 180
Adjustment 181
Flat belt drive tension of accessories 181
Adjusting the play of the brake pedals 181
Bleeding the brake system of the tractor 181
Bleeding the rear brake system 182
Foot brake check 182
Foot brake adjustment 183
Parking brake adjustment 183
Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer 183
Adjusting the bowden cable 183
Main technical parameters 185
Main tractor’s parameters (mm) 185
Technical data of engines 186
Permitted maximum load of front axle (kg) 187
Permitted maximum load of rear axle (kg) 187
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 187
Manoeuvrability condition 187
Front tires steerability 188
Change of the load-bearing capacity of the front tyres (%) 189
Bearing capacity of rear tires 190
Change of the load capacity of the rear tyres (%) 191
Permitted combinations of wheels for tractors 191
Power 191
Performance on rear PTO shaft 191
Lifting force of the three-point hitch 191
Tensile force 192
Speed of tractor with engine revolutions of 2 200 rpm and parameter of rear wheels (km/h) 192
CONTENS
9
Dependent PTO shaft revolutions with nominal engine revolutions 193
Independent rear pto shaft revolutions 194
Speed of the Zuidberg front PTO 194
Outer outline and track turning diameter- fenders with turnable consoles 194
Outer outline and track turning diameter – fenders with solid consoles 194
Index 195

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M