Zetor Tractor Major CL 60 Major CL 80 Operator’s Manual – PDF DOWNLOAD
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Zetor Tractor Major CL 60 Major CL 80 Operator’s Manual – PDF DOWNLOAD
Description
Zetor Tractor Major CL 60 Major CL 80 Operator’s Manual – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
FILE DETAILS:
Zetor Tractor Major CL 60 Major CL 80 Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 134
Downloadable : Yes
File Type : PDF
Size: 12.2 MB
DESCRIPTION:
Zetor Tractor Major CL 60 Major CL 80 Operator’s Manual – PDF DOWNLOAD
ZETOR:
- You are presented with a user manual amendment which covers the operation and maintenance of a new model of
the PROXIMA series 2011. - You are kindly asked to become familiar with the contents of this manual, even though you may be experienced in
operating other tractors. - The manual contains new information and overview of how the tractor may be used in different kinds of work.
- If the operating, maintenance and safety rules are observed, your new tractor will become a reliable companion for
a long time.
? The tractor may only be operated by a trained person that has a valid driving licence and has been
thoroughly acquainted with the operation and safety rules.
? Besides the safety instructions mentioned in the Operator´s Manual you are obliged to respect
generally valid safety and traffic rules of the country where the tractor is used.
Proper clothing
? Do not wear loose clothing and free flying long hair.
? During all work use suitable (prescribed) means of personal protection (working boots, gloves,
goggles, etc.)
? Only start the engine from the driver’s seat with the shift lever and reversing lever in the neutral
position, PTO switched off and the clutch pedal depressed.
Life hazard when starting by means of short-circuiting the starter terminals!
? The key in the switch box must be in the ‘I’ position.
? When heating the engine with the * electric heater first plug the power supply cord to the heater and
only then to the electric mains. After the end of heating first disconnect the heater from the electric
mains.
TABLE OF CONTENTS:
Zetor Tractor Major CL 60 Major CL 80 Operator’s Manual – PDF DOWNLOAD
Location of serial numbers 9
User´s safety instructions 11
General safety regulations 11
Proper clothing 11
Starting the engine 12
Driving operation 12
Risk of the tractor overturning 13
Transportation of persons, operation 13
Fire prevention principles 14
Preventive daily maintenance 15
Driver’s seat 16
Protection of cab against aerosols 16
The level of external noise of tractor 17
The level of internal sound of tractor 17
The level of vibrations on driver´s seat 17
Aggregation tractor – machine/trailer 18
Tractors equipped with front end loader 18
Principles for operating tractors equipped with front end loader 19
Zetor tractors used for work in the woods 20
Safety labels 20
Preventive daily maintenance 21
Preventive daily maintenance 21
Fuel system leaks 21
Engine oil level 21
Cooling system 21
Hydrostatic steering 22
Trailer brakes 22
Hitches 22
After work with front implements and in case of cooler clogging 22
Tyres and wheels 23
Short functional test 23
Acquaintance with the tractor 25
Safety cab 25
Opening doors from the outside 25
Opening doors from the inside 25
Rear window 26
Bottom rear window 26
Side window 26
Hinged lid 27
Emergency exits 27
Driver´s seat 27
Tilting steering wheel 27
Panel of switches on cab´s roof 28
Switches and controls on the dashboard 28
Direction indicator switch 28
Headlights switch 28
Front windshield wiper and washer 29
Switch of warning lights 29
Switch box key in the position (0) 30
Switch box key in the position (I) 30
Switch box key in the position (II) 30
Cab heating 31
Cab heating registers 31
Cab air condition 31
Dashboard 32
Information display – basic view 33
Information display – fault notifications 33
Information display – warning indication of the hand brake 33
Information display – indication of activation of PTO shafts 34
Information display – warning indication of PTO shafts 34
Manual fuel control lever 34
Hydraulic control 35
Auxiliary hydraulic switchboard control 35
CONTENTS
3
Pedals 35
Differential lock 35
Reversing lever 36
Gear shifting lever 36
Road and reduced speeds shifting lever 36
Manual brake and PTO shaft disengagement lever 36
PTO shaft drive engagement lever 37
PTO shaft revolutions 540 and 1000 rpm shifting lever 37
Battery disconnector 37
Fuel tank 38
Minimum fuel amount in the fuel tank 38
Driving operation 39
Before you start the engine 39
Starting the engine 40
If engine does not start 40
Manipulation with starter 41
Immediately after start 41
Engine heating 41
Engine performance limitation 42
Error signalling 43
Information display – warning indication of the hand brake 43
Drive away 44
Selection of road or reduced speeds 45
Gear shifting 45
Selecting driving direction – reversing lever 45
Gear shifting from lower to higher gears 46
Gear shifting from higher to lower gears 46
Travelling up the slope 47
Travelling down the slope 47
Differential lock 47
Front drive axle control 48
Driving with front drive axle engaged 48
Foot brakes pedals 48
Brakes of trailers and semi-trailers 49
Connection of the ABS system of the trailer or semi-trailer 49
The button for temporary deactivation of brakes of the trailer or semi-trailer 49
Trailer and semi-trailer air brakes 50
Notification signalization of air pressure drop 50
One-hose and two-hose brakes 50
One-hose brakes 51
Two-hose brakes 51
Hydraulic brakes of trailers 52
Connecting and disconnecting quick couplings of trailer hydraulic brakes 52
Stopping the tractor – manual brake 52
Stopping the engine 52
Leaving the tractor 53
Important notification 53
Running in the tractor 55
General principles of new tractor run-in in first 100 hours of operation 55
In first 10 hours of operation 55
From 100 hours of operation 55
Transportation 57
Front hook 57
Multistage adjustable suspension 57
Vertical adjustment and multistage suspension disassembly 57
Automatic mouth of the CBM stage hitch 58
Swing drawbar 58
Modular suspension system for trailers and semitrailers 58
Swing drawbar bracket module 58
Aggregation with trailer and semitrailer 59
Maximum permitted vertical static suspensions load for trailers and semitrailers 59
Drive of agricultural machinery 61
Working with PTO shaft 61
CONTENTS
4
PTO shaft covers 61
Information display – indication of activation of PTO shafts 62
Information display – warning indication of PTO shafts 62
Control elements of PTO shafts 62
The clutch release lever of the manual deactivation of the rear PTO shaft 62
PTO shaft drive engagement lever 63
PTO shaft revolutions 540 and 1000 rpm shifting lever 63
The button for activation of the front PTO shaft 63
Working modes of PTO shafts 63
Activation of the rear PTO shaft – independent revolutions – common working mode 64
Activation of the rear PTO shaft – independent revolutions – stationary working mode 65
Rear PTO shaft – dependent revolutions 65
Front PTO shaft 66
Activation of the front PTO shaft – common working mode 66
Activation of the front PTO shaft – stationary working mode 67
Maximum transmitted output 68
Drive of machines with greater inertia masses 68
Hydraulic system 69
Hydraulic equipment 69
Hydraulic control panel 69
Means of internal hydraulic circuit regulation 69
Internal hydraulic circuit control elements 70
Free (floating) position 70
Speed of three-point linkage lowering control 70
Hydraulic sensitivity system control 71
Position regulation of rear three-point linkage heave 71
Power regulation of three-point linkage heave 71
Mixed regulation of three-point linkage heave 72
External hydraulic circuit 72
Extrernal hydraulic circuit control elements 72
Two-section switchboard external hydraulic circuit controlling levers function 73
One-section switchboard external hydraulic circuit controlling levers function 74
Quick-couplers engagement and disengagement 74
Connecting machines and tools to external hydraulic circuit 75
Control of the front 3-point hitch 75
Front outlets of the external hydraulic circuit 76
Control of the external hydraulic circuit front outlets 76
Hitches 77
Rear three-point linkage 77
Safety principles when working with a three-point linkage 77
Vertical adjusment of lifting draw bars 78
Fixed and free position of lower hydraulic draw bars 78
Limiting draw bars 78
Upper draw bar 78
Selection of holes in bracket 79
*Lower draw bar with slipping out end pieces 79
*Lower draw bar with CBM hooks 79
Securing lower draw bars with CBM hooks 80
*Front three-point hitch 80
Controlling front three-point hitch 80
Adjusting the lowering rate of the front three-point hitch 81
Hydraulic lock of the front three-point hitch 81
Working and transport position of the front three-point hitch 81
Driving with agricultural machines attached to the front three-point hitch 81
Wheel track change 83
Change of front wheels track with front drive axle 83
Setting wheel stops with front drive axle 84
Front wheels toe-in 84
Adjustment of toe-in of the wheels of the front driving axle 84
Front drive axle fenders 85
Rear wheel track change 86
Ballast weights 87
Ballast weights in front of bonnet grill 87
CONTENTS
5
Weights of the front three-point hitch 87
Weights of rear wheels 87
Valve for filling tires with liquid 88
Making front wheels stable 88
Filling tires with liquid procedure 88
Draining liquid from tires procedure 89
Anti-freezing solution for filling tires 89
Electric installation 91
Basic service information 91
Accumulator battery 91
Battery disconnector 91
Accumulator battery maintenance 92
Alternator 92
Alternator maintenance 93
Fuse box 93
Placement of fuses in fuse box 94
Lights adjustment in tractor´s grill check 95
Lights adjustment in tractor´s grill 95
Lights adjustment in cab roof check 95
List of lamps 96
Tractor maintenance 97
Service inspections 97
Before starting the engine 97
After starting the engine 97
Steps taken after every 100 hours of operation 97
Steps taken after every 500 hours of operation 97
Steps taken beyond 500 Mth interval 97
Replacing fillings and filters 98
Used operation liquids and fillings – amount 99
Zetor service fillings 99
Motor oils 99
Specification of oil for the front driving axle 99
Other recommended service fillings tested on Zetor tractors 100
Oil to gear systems of tractors 100
Oil for the front driving axle 100
Front PTO oil 101
Plastic lubricant for the tractor 101
Liquid for the cooling system of the tractors 101
Fuel 101
Tractor greasing plan 102
Safety instructions for lubrication of the tractor 102
Three-point linkage and rear semi-axes bearings 102
Front three-point hitch 102
Maintenance instructions 103
Front bonnet opening 103
Checking oil levels in engine 103
Draining oil from engine 103
Replacing full-continuous motor oil filter 104
Pouring oil to engine 104
Fuel filtering 105
Raw fuel filter clearing 105
Cartridge replacement in the raw fuel filter 105
Cartridge replacement in the fine fuel filter 106
Fuel system venting 106
Air filter maintenance 107
Recovery of the mainair cleaner element 107
Replacing the safety element of the air cleaner 107
Reassembly of the air cleaner elements 108
Bleeding the heating system 108
Coolant replacement 109
Checking the oil in gear box, final drive housing and rear axle 110
Replacement of the transmission oil cleaner element with hydraulic pump suction filter 110
Replacement of the filter of the hydraulics suction 110
CONTENTS
6
Replacement of filter element of hydrostatic control 111
Venting hydraulic circuit of hydrostatic steering 112
Replacing the hoses of hydrostatic steering 112
Gear system drain plug 112
Oil replacement in gear system 113
Filling, controlling and draining hole of oil of front drive axle 113
Filling, controlling and draining hole of oil of front wheels reducers 113
Front PTO 113
Air system tightness inspection 114
Heating filtration element 114
Air-condition filtration elements 114
Filtration elements cleaning 115
Draining the condensate from air collector 115
Air condition maintenance 115
Maintenance of the oil cooler of the front PTO 116
Maintenance and treatment of tires 116
Tractor shutdown and recommended points for tractor lifting 116
Adjustment 117
Flat belt drive tension of accessories 117
Stretching the V-belt in the air-conditioner compressor 117
Stretching the V-belt in the compressor 117
P T O shaft clutch control lever adjustment 118
Adjusting clutch pedal 118
Foot brake check 118
Foot brake adjustment 119
Parking brake adjustment 119
Main technical parameters 121
Main tractor’s parameters (mm) 121
Tractor´s weight 121
Technical data of engines 122
Permitted maximum load of front axle (kg) 123
Permitted maximum load of rear axle (kg) 123
Permitted maximum weight of set ‘tractor + mounted machine’ (kg) 123
Front tires steerability 123
Bearing capacity of rear tires 123
Hydraulic system 124
Tractor´s speed in km/h with engine nominal revolutions 124
Performance on rear PTO shaft 124
Dependent PTO shaft revolutions with nominal engine revolutions 125
Independent PTO shaft revolutions 125
Front PTO shaft 125
Clearance-circle and turning circle diameter 125
Calculation of tractor load limit 126
Index 129
Customer Support: [email protected]
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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