ZF-ECOMID 16 S 109 Repair Manual 1304 751 103a – PDF DOWNLOAD

Description

ZF-ECOMID 16 S 109 Repair Manual 1304 751 103a – PDF DOWNLOAD

FILE DETAILS:

ZF-ECOMID 16 S 109 Repair Manual 1304 751 103a – PDF DOWNLOAD

Language : English
Pages : 122
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF-ECOMID 16 S 109 Repair Manual 1304 751 103a – PDF DOWNLOAD

back to the start 0
ZF-ECOMID 16 S 109 1
Copyright by ZF 2
Contents 3
Preface 5
General Notes 6
Work safety 8
Tighteining torques 9
Adjustment Data 11
Spring Table 15
Special Tools 17
Removal / Installation Summary 22
1 Pneumatic range-change and splitter shift mechanism 23
1 1 Disassembly 23
1 2 Assembly 23
2 Ouput 25
2 1 Removing output flange and cover 25
2 2 Removing bearing cover 26
2 3 Fitting bearing cover 26
2 4 Fitting output flange and cover 28
3 Range-change 29
3 1 Removing range-change / splitter operating cylinder 29
3 2 Fitting range-change / splitter operating cylinder 31
3 3 Dismantling range-change 35
3 4 Assembling range-change 37
4 Planetary mechanism with synchronizer 43
4 1 Dismantling synchronizer 43
4 2 Dismantling ring gear 44
4 3 Dismantling planet carrier 44
4 4 Assembling planet carrier 45
4 5 Assembling ring gear 46
4 6 Assembling synchronizer 46
5 Sun gear 49
5 1 Removing sun gear 49
5 2 Fitting sun gear 50
6 Shift mechanism 51
6 1 Removing shift mechanism 51
6 2 Fitting shift mechanism 52
6 3 Dismantling shift mechanism 54
6 4 Assembling shift mechanism 60
6 4 1 Driver arrangement 61
6 4 2 Compression spring arrangement (spring pack) according to parts list (spare parts catalogue) 66
6 4 2 1 Transmission installation position: horizontal left / Shift output: vertical top 66
6 4 2 2 Transmission installation position: horizontal left / Shift output: horizontal left 67
6 4 2 3 Transmission installation position: : horizontal left / Shift output: horizontal right 68
6 5 Assembling shift mechanism 69
7 Connection plate / lube oil pump 77
7 1 Removing connection plate 77
7 2 Removing and dismantling lube oil pump 77
7 3 Assembling and fitting lube oil pump 79
7 4 Assembing and fitting connection plate 81
8 Adjusting bearings on mainshaft, input shaft and layshaft 83
8 1 Adjusting mainshaft and input shaft 83
8 2 Adjusting layshaft 85
9 Shift rails and reverse idler gear 87
9 1 Removing shift rails 87
9 2 Removing reverse idler gear 91
9 3 Installing shift rails 92
9 4 Installing reverse idler gear 97
10 Input shaft, mainshaft and layshaft 99
10 1 Removing shafts 99
10 2 Installing shafts 102
11 Input shaft 107
11 1 Dismantling input shaft 107
11 2 Assembling input shaft 108
12 Mainshaft 109
12 1 Dismantling mainshaft 109
12 2 Assembling mainshaft 112
13 Layshaft 117
13 1 Dismantling layshaft 117
13 2 Assembling layshaft 118
14 Housing 119
14 1 Dismantling housing 119
14 2 Assembling housing 120

DESCRIPTION:

ZF-ECOMID 16 S 109 Repair Manual 1304 751 103a – PDF DOWNLOAD

Preface:

This manual is intended for skilled personnel who have been trained by ZF Friedrichshafen AG to carry out
maintenance and repair work on ZF products.

• This manual deals with the standard ZF product in accordance with the state of development on the date of
  issue.
• However, due to continuing development of the product, repair work might require work practices and test or adjustment
  data which are not contained in this manual.
• We therefore recommend that work done on your ZF product is
  carried out only by skilled mechanics who have had their practical and theoretical knowledge updated on a regular
  basis at our Service training courses.

Service points equipped by ZF Friedrichshafen AG all over the world offer you:
1. Well-trained personnel
2. Specified equipment, e.g. special tools
3. Genuine ZF spares, to our latest specifications
All work performed at these service points is carried out conscientiously and with care.

S.V 1/04/2025