ZF-ECOSPLIT 16 S 221, 16 S 181, 8 S 181 Repair Manual 1316 751 101c PDF

Description

ZF-ECOSPLIT 16 S 221, 16 S 181, 8 S 181 Repair Manual 1316 751 101c – PDF DOWNLOAD

FILE DETAILS:

ZF-ECOSPLIT 16 S 221, 16 S 181, 8 S 181 Repair Manual 1316 751 101c – PDF DOWNLOAD

Language : English
Pages : 79
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF-ECOSPLIT 16 S 221, 16 S 181, 8 S 181 Repair Manual 1316 751 101c – PDF DOWNLOAD

Contents 1-01
Preface 1-03
General information 1-04
Safety instructions 1-06
Tightening torques for nuts and bolts 1-07
Spring table 1-08
Adjustment data 1-09
Special tools 1-14
View of transmission 1-16
1 Removing components/range-change 2-01
1 1 Plastic pipes 2-01
1 2 Output flange 2-01
1 3 Cover 2-01
1 4 5/2-way valve 2-02
1 5 Shift cylinder for range-change 2-02
1 6 Housing/range-change 2-03
1 7 Planet gear train with synchronizer 2-04
1 8 Assembling planet gear train with range-change synchronizer 2-06
1 9 Assembling range-change /housing/output flange/piston 2-09
2 Removing components from centre housing 2-12
2 1 Splitter (GV) cylinder 2-12
2 2 Shift housing 2-12
2 3 Shift housing, friction-optimized version 2-16
2 4 Shift mechanism/selector patterns 2-21
3 Removing components from clutch housing 2-24
3 1 Release fork 2-24
3 2 Connection plate with integral pump 2-25
3 3 Clutch housing 2-26
4 Removing components 2-26
4 1 Removing components/clutch housing 2-26
4 2 Splitter shift rail /centre housing 2-26
4 3 Removing shafts 2-27
4 4 Removing components/centre housing 2-27
4 5 Input shaft 2-28
4 6 Mainshaft 2-30
4 7 Assembling synchronizer 2-37
4 7 1 Version ZF-BK 2-37
4 7 2 Version ZF-D 2-38
4 8 Layshaft 2-39
5 Installing components 2-41
5 1 Centre housing 2-41
5 2 Clutch housing 2-41
6 Synchronizer/wear limits 2-42
6 1 Determining wear limit (except 1st and 2nd gears) 2-42
6 2 Determining wear limit (1st and 2nd gears) 2-42
7 Adjusting mainshaft 2-43
7 1 Selecting thrust washer and shim, straight-cut version 2-43
7 1 Selecting thrust washer and shim, helical-cut version 2-44
8 Installing shafts 2-45
8 1 Installing input shaft, mainshaft, layshaft and shift rails 2-45
9 Splitter shift fork 2-46
9 1 Adjusting shift fork 2-46
10 Clutch housing/centre housing 2-48
10 1 Fitting clutch housing to centre housing 2-48
11 Adjusting shafts 2-49
11 1 Input shaft 2-49
11 2 Layshaft 2-50
12 Fitting clutch housing components 2-51
12 1 Connection plate with integral pump 2-52
12 2 Release fork 2-53
13 Fitting centre housing components 2-55
13 1 Reverse idler gear/reverse idler pin 2-55
13 2 Cylinder 2-55
13 3 5/2-way valve 2-56
13 4 Compressed air test for piston and splitter cylinder 2-56
13 5 Injection pipe 2-57
14 Fitting complete range-change 2-58
15 Fitting components 2-60
15 1 Shift housing 2-60
15 3 Plastic pipes 2-60
16 Compressed air test on breather 2-61

DESCRIPTION:

ZF-ECOSPLIT 16 S 221, 16 S 181, 8 S 181 Repair Manual 1316 751 101c – PDF DOWNLOAD

Preface:

This manual is intended for skilled personnel who have been trained by ZF Friedrichshafen AG to carry out
maintenance and repair work on ZF products.

• This manual deals with the standard ZF product in accordance with the state of development on the date of
  issue.
• However, due to continuing development of the product, repair work might require work practices and test or
  adjustment data which are not contained in this manual. We therefore recommend that work done on your ZF
  product is carried out only by skilled mechanics who have had their practical and theoretical knowledge updated on
  a regular basis at our Service Training Center.

Service points equipped by ZF Friedrichshafen AG all over the world offer you:
1. Well-trained personnel
2. Specified equipment, e.g. specialized tools
3. Genuine ZF spares, to our latest specifications

S.V 1/04/2025