ZF-ECOSPLIT 16 S 251 Repair Manual 1316 751 102 – PDF DOWNLOAD

Description

ZF-ECOSPLIT 16 S 251 Repair Manual 1316 751 102 – PDF DOWNLOAD

FILE DETAILS:

ZF-ECOSPLIT 16 S 251 Repair Manual 1316 751 102 – PDF DOWNLOAD

Language : English
Pages : 110
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

ZF-ECOSPLIT 16 S 251 Repair Manual 1316 751 102 – PDF DOWNLOAD

back to the start 0
16 S 251 1316 751 102 1
Copyright by ZF 2
Contents 3
Preface 5
Important information 6
Instructions for carrying out repairs 7
Tightening torques 9
Consumables 11
Adjustment data 12
Table of springs 17
Special tools 18
1 Removing components / range-change 27
1 1 Plastic pipes 27
1 2 Output flange 28
1 3 Cover 29
1 4 5/2-way valve 31
1 5 Shift cylinder for range-change 32
1 6 Housing/range-change 34
1 7 Planetary drive with synchronization 37
1 7 1 Synchronization 37
1 7 2 Ring gear 39
1 7 3 Planet carrier 40
2 Servoshift 43
2 1 Non-integrated version 43
2 2 Integrated version 44
3 Shift mechanism 45
3 1 Double “H” shift pattern Removing and dismantling shift housing 6 45
3 2 Superimposed “H” shift pattern Removing and dismantling shift housing 48
3 3 Shift mechanism for the integrated Servoshift Removing and dismantling of shift housing 53
3 4 Shift patterns without Servoshift shift mechanism left or right 58
3 4 1 Horizontal torque shaft left / Selector pattern I 58
3 4 2 Horizontal torque shaft left / Selector pattern II 59
3 4 3 Horizontal torque shaft right / Selector pattern I 60
3 4 4 Horizontal torque shaft right / Selector pattern II 61
3 5 Shift patterns with Servoshift shift mechanism left or right 62
3 5 1 Horizontal torque shaft left / Selector pattern I 62
3 5 2 Horizontal torque shaft left / Selector pattern II 63
3 5 3 Horizontal torque shaft right / Selector pattern I 64
3 5 4 Horizontal torque shaft right / Selector pattern II 65
3 6 Assembling complete shift housing 66
3 6 1 Shift without Servoshift 66
3 6 2 Shift with Servoshift 66
4 Components / clutch housing 67
4 1 Release fork and connection plate 67
4 4 1 Removing release fork (pulled) 67
4 1 2 Removing release fork (pulled) 69
4 1 3 Removing release fork (pushed) 71
4 1 4 Removing release fork (pulled) 73
4 2 Pump housing with integral pump 76
4 3 Clutch housing 77
4 4 Removing components 79
5 Components / centre housing 81
5 1 Splitter (GV) cylinder 81
5 2 Splitter shift rail 82
5 3 Removing shafts and components 84
5 3 1 Installing components 86
5 3 2 Installing shafts 87
5 3 3 Reverse idler gear 88
5 4 Injection pipe 88
5 5 Attaching components 89
6 Input shaft 6 91
7 Mainshaft 93
8 Layshaft 101
9 Synchronizer 103
9 1 Determining wear limit (except for 1st /2nd gear) 103
9 2 Determining wear limit (1st /2nd gear) 103
9 3 Assembling synchronizer 104
9 4 Sectional view of synchronizer/ZF-BK 104
10 Adjusting shafts 105
10 1 Mainshaft Determining ring and axial washer 105
10 2 Input shaft and connection plate 106
10 3 Layshaft 107
10 4 Planetary drive 108
11 Compressed air test 109
11 1 Compressed air test for piston and splitter cylinder 109
11 2 Compressed air test on breather 109

DESCRIPTION:

ZF-ECOSPLIT 16 S 251 Repair Manual 1316 751 102 – PDF DOWNLOAD

This manual is intended for skilled personnel who have
been trained by ZF Friedrichshafen AG to carry out
maintenance and repair work on ZF products.
This manual deals with the standard ZF product in
accordance with the state of development on the date of issue.
However, due to continuing development of the product, repair work might require work practices and test or adjustment data which are not contained in this manual.
We therefore recommend that work done on your ZF product is carried out only by skilled mechanics who have had their practical and theoretical knowledge updated on a regular basis at our After-Sales Service training courses.

Service points equipped by ZF Friedrichshafen AG all over the world offer you:
1. Well-trained personnel
2. Specified equipment, e.g. special tools
3. Genuine ZF spares, to our latest specifications

All work performed at these service points is carried out conscientiously and with care.

S.V 1/04/2025