ZF Transmission 5 HP – 24 Repair Manual – PDF DOWNLOAD

Description

ZF Transmission 5 HP – 24 Repair Manual – PDF DOWNLOAD

FILE DETAILS:

ZF Transmission 5 HP – 24 Repair Manual – PDF DOWNLOAD

Size: 11.2 MB
Format: PDF
Language: EN
Brand: ZF
Type of machine: Transmission
Type of document: Repair Manual
Model: ZF 5HP-24 – ZF GETRIEBE GMBH SAARBRUCKEN
Number of pages: 130 pages
Date modified: 2001

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

ZF Transmission 5 HP – 24 Repair Manual – PDF DOWNLOAD

Preliminary information:

• This manual covers the procedure for repairing the complete transmission.
• The repairing of this transmission is only allowed to persons with an specific training from ZF
  Getriebe GmbH.
• The entire disassembly and assembly procedure is described in chronological order.
• The photographs were kept general in nature so that they can be used with various applications;
  they are not binding in every case.
• We use Service Bulletines and training to announce important information and
  application-specific changes that must be taken into consideration in maintenance work.
• If this repair manual is given to a third party, there will be no modification service.
• The Service Bulletines regulations and specifications must be followed when making repairs.
• Depending on the type of damage that has occured, the repair work can be limited to that which is
  necessary to repair the damage.

Here, you must observe the following:
• Seals (such as O-rings, shaft seals, gaskets and filters) must always be renewed.
• All O-rings, rectangular-section rings, and other sealing rings must always be lubricated
with white petroleum jelly before installation.
• All bearings must always be in a slightly oiled condition when installed.
• For transmissions that have been used for a large number of kilometers
(> 80,000 km), all lined clutch discs and steel discs must be replaced.
• After clutches/ brakes have been damaged, the converter, oil tubes, and oil
cooler, must be cleaned thoroughly.
• If brake F has been damaged, or if a considerable distance has been covered
(> 150,000 km), piston F must be replaced.

TABLE OF CONTENTS:

ZF Transmission 5 HP – 24 Repair Manual – PDF DOWNLOAD

1. General information 1.1/1
1.1 Picture of the transmission 1.1/1
1.2 Diagram of power flow 1.2/1
1.3 (Previously used for the oil supply diagrams, not currently used)
1.4 Making adjustments 1.4/1
1.4.0 Measuring the disc sets (procedure) 1.4/1
1.4.1 Adjusting clearance of brake F (snap ring) 1.4/2
1.4.2 Adjusting clearance of brake D (snap ring) 1.4/4
1.4.3 Adjusting clearance of brake E (snap ring) 1.4/6
1.4.4 Adjusting clearance of clutch C (snap ring) 1.4/8
1.4.5 Adjusting clearance of clutch A (snap ring) 1.4/10
1.4.6 Adjusting clearance of clutch B (snap ring) 1.4/12
1.4.7 Output play (shim) 1.4.14
1.4.8 Input play (shim) 1.4.15
1.4.9 Adjusting switch (detent spring) 1.4.16
1.5 Tightening torques 1.5/1
1.6 Transmission test (test bench/vehicle) 1.6/1
1.7 Special tools 1.7/1
1.8 Function tests 1.8/1
1.8.1 Position switch 1.8/1
2. Disassembly 2.1/1
2.1 Disassembly of the transmission as of the assembly group 2.1/1
2.2 Brake F with freewheel, 1st gear 2.2/1
2.3 Output 2.3/1
2.4 Tower I 2.4/1
2.4.1 Brake D, E and clutch C 2.4/1
2.4.2 Planetary drive (III, II and I) 2.4/6
2.5 Tower II 2.5/1
2.6 Oil supply 2.6/1
2.7 Transmission with flow control valve and breather 2.7/1
2.8 Transmission with selector mechanism and parking lock 2.8/1
3. Assembly 3.1/1
3.1 Transmission with selector mechanism and parking lock 3.1/1
3.2 Brake F with freewheel, 1st gear 3.2/1
3.3 Tower I 3.3/1
3.3.1 Planetary drive (III, II and I) 3.3/1
3.3.2 Brake (E and D) 3.3/4
3.3.3 Assembly, clutch C 3.3/9
3.4 Output 3.4/1
3.5 Tower II (input with clutches A and B) 3.5/1
3.5.1 Clutch A (input) 3.5/1
3.5.2 Clutch B (input) 3.5/3
3.6 Oil supply 3.6/1
3.7 Control unit, oil pan and converter 3.7/1
(Complete control unit, see parts list, technical cover sheet, position Y02)

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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