Zoomlion RoughTerrain Crane RT Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Zoomlion RoughTerrain Crane RT Maintenance Manual – PDF DOWNLOAD
Language : English
Pages : 182
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Zoomlion RoughTerrain Crane RT Maintenance Manual – PDF DOWNLOAD
Owners, Users and Operators:
- Zoomlion Cranes appreciates your selection of the ZOOMLION Rough Terrain Crane for your
application. - No one should do the maintenance/service tasks to the crane unless they read and know the
data in this manual and the other technical documents supplied with the crane.
The Maintenance and Service Manual provides periodic inspections, maintenance and service
procedures that are necessary to make sure the performance, safety and reliability are at the
highest level. They can also increase the service life of the crane.
When you follow the instructions in this manual, your crane can operate at MAXIMUM
EFFICIENCY.
To look after your rights & interests and safety, you must obey all safety data in the
Maintenance and Service Manual. Only approved personnel can disassemble and adjust
hydraulic system components during maintenance. When a hydraulic component malfunctions
or is damaged, tell the local repair facility.
You do not have to keep the Maintenance & Service Manual in the cab of the crane. The
Maintenance & Service Manual must be with the crane if it is sold.
If there is something in the manual that you do not understand, speak with us. We (Zoomlion
Cranes) are NOT responsible for damages from an operator or service technician who does not
obey the instructions in the Maintenance and Service Manual.
About This Manual:
General:
The data (data, specifications, illustrations) in this manual is for cranes in production at the time of this
manuals publication. We reserve the right to make changes to this manual at any time, without obligation.
This manual is for maintaining and servicing the RT Crane in the field. Follow the operation and
maintenance procedures to make sure that your machine operates at MAXIMUM EFFICIENCY. Use the
CRANE PERIODIC INSPECTION CHECKLIST. Keep a maintenance log to monitor all maintenance
work on the machine.
An example of a Maintenance Log and Crane Periodic Inspection Checklist is at the end of this section.
Again, we at ZOOMLION appreciate your selection of our crane. User safety is most important. To
complete on-site tasks safely, operators and service technicians must be responsible. Obey the
instructions that follow:
· Comply – with Occupational Safety and Health Administration (OSHA), Federal,
State and Local Regulations.
· Read, Understand and Follow – the instructions in this and other manuals and
documents that come with the crane.
· Use Good, Safe Work Practices – in a common sense way.
· Only have trained operators and service technicians – directed by informed
and knowledgeable job-site supervisors.
· Do not use this crane – before the portable fire extinguisher, installed in the cab,
agrees with local fire protection rules.
TABLE OF CONTENTS:
Zoomlion RoughTerrain Crane RT Maintenance Manual – PDF DOWNLOAD
Contents iii
About This Manual v
Safety vii
Introduction 1
1 1 INTRODUCTION 1
1 2 OPERATOR OBSERVATION 1
1 3 WIRE-ROPE INSPECTION RECORD 3
1 4 ENGINE MAINTENANCE 4
1 5 ENGINE RADIATOR MAINTENANCE 7
1 6 TRANSMISSION MAINTENANCE 8
1 7 AXLE MAINTENANCE CHECK 10
1 8 TIRE MAINTENANCE CHECK 11
1 9 BRAKE SYSTEM MAINTENANCE 14
1 10 AIR SYSTEM MAINTENANCE 15
1 11 BATTERY MAINTENANCE 15
1 12 FUEL, COOLANT AND TORQUE CONVERTER HYDRAULIC TRANSMISSION
OIL 16
1 13 LUBRICATION 17
1 14 HYDRAULIC OIL 24
1 15 GEAR OIL 28
1 16 LUBRICATING GREASE 30
1 17 LUBRICATING POINTS 31
1 18 ADJUST, CLEAN AND REPLACE THE PARTS 33
1 19 BATTERY MAINTENANCE AND SERVICE 50
1 20 BATTERY MAINTENANCE – WINTER 51
1 21 OPERATION IN WINTER 52
1 22 OPERATION IN SUMMER 53
Troubleshooting 1
Edition 2 Page iv
Dec/2013
2 1 ELECTRICAL SYSTEM 1
2 2 HYDRAULIC SYSTEM 12
2 3 EXTEND / RETRACT SYSTEM 13
2 4 DERRICKING MECHANISM 14
2 5 SWING MECHANISM 15
2 6 HOIST MECHANISM 16
2 7 OUTRIGGERS 17
2 8 TRANSMISSION 18
2 9 BRAKE SYSTEM 21
2 10 STEERING SYSTEM 22
2 11 FRONT / REAR AXLES 25
2 12 DRIVE SHAFT 27
2 13 TIRES 28
2 14 ENGINE ERROR CODE 30
2 15 TRANSMISSION ERROR CODE 40
Inspection 84
3 1 PRE-START INSPECTION 84
3 2 NEW CRANE SPECIAL BREAK-IN REQUIREMENTS 88
3 3 PERIODIC INSPECTIONS AND SERVICE 88
3 4 PERIODIC CRANE INSPECTIONS 96
3 5 INSPECTIONS AND MAINTENANCES DURING BREAK-IN PERIOD 103
3 6 FILTER ELEMENTS LISTS 104
3 7 FLUID VOLUME REQUIREMENTS 106
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact heydownloadss@gmail.com . We still have 50,000 manuals unlisted
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