Zoomlion ZCC1100H Crawler Crane Parts Catalog Manual – PDF DOWNLOAD
FILE DETAILS:
Zoomlion ZCC1100H Crawler Crane Parts Catalog Manual – PDF DOWNLOAD
Language : English
Pages : 550
Downloadable : Yes
File Type : PDF
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DESCRIPTION:
Zoomlion ZCC1100H Crawler Crane Parts Catalog Manual – PDF DOWNLOAD
To Users:
- We appreciate your choice of our machine for your application. We will try our best to
provide you with thoughtful and quality service. - This catalog introduc es the structural and assembling features of spare parts.
- Carefully reading and understanding of the material presented in this catalog will save your
repair and ordering time.
TABLE OF CONTENTS:
Zoomlion ZCC1100H Crawler Crane Parts Catalog Manual – PDF DOWNLOAD
CHAPTER 1 COMPLETE MACHINE
1 1 ZCC1100HCL Crawler crane D00663110000000000Y 1-2
CHAPTER 2 BOOM SYSTEM
2 1 Main boom assy D00663110100000000Y 2-2
2 1 1 Main boom pivot section assy D00663110100400000Y 2-4
2 1 1 1 Main boom pivot section welded D00663110100410000Y 2-6
2 1 1 2 Angle indicator D00660300101600000Y 2-10
2 1 1 3 Mounting cylinder D00663118401800000_6400Y 2-12
2 1 2 Main boom head assy D00663110100200000Y 2-14
2 1 2 1 Main boom head welded D00663110100210000Y 2-16
2 1 2 2 Nylon pulley assy D00663110100220000Y 2-18
2 1 2 3 Installation of anemometer support D00661716605600000Y 2-20
2 1 3 Tip boom assy D00663110101400000Y 2-22
2 1 3 1 Nylon pulley assy D00663110100220000Y 2-24
2 1 4 3m main boom intermediate section assy D00663110100800000Y 2-26
2 1 4 1 3m main boom intermediate section welded D00663110100810000Y 2-28
2 1 5 6m main boom intermediate section assy D00663110101000000Y 2-30
2 1 5 1 6m main boom intermediate section welded D00663110101010000Y 2-32
2 1 6 9m main boom intermediate section assy D00663110101200000Y 2-34
2 1 6 1 9m main boom intermediate section welded D00663110101210000Y 2-36
2 1 7 9m main boom intermediate section A assy D00663110100600000Y 2-38
2 1 7 1 9m main boom intermediate section A welded D00663110100610000Y 2-40
2 2 Main boom tilting-back support D00663003100200002Y 2-42
2 3 Main boom guy lines D00663115400200000Y 2-44
2 4 Installation of intermediate tensioner D00663115400800000Y 2-46
2 5 Main boom assembly D00663024700400000Y 2-48
2 6 Fixed jib D00663110200000000Y 2-50
2 6 1 Fixed jib pivot section D00663020200200000Y 2-52
2 6 2 Fixed jib head assy D00663110200200000Y 2-54
2 6 2 1 Fixed jib head welded D00663110200210000Y 2-56
2 6 2 2 Running wheel assembly D00663020200420000Y 2-58
2 6 2 3 Nylon pulley assy D00663110100220000Y 2-60
2 6 3 6m fixed jib intermediate section D00663020200600000Y 2-62
2 7 Front tiltng-back support of fixed jib D00663003100600001Y 2-64
2 8 Rear tilting-back support of fixed jib D00663053100200000Y 2-66
2 9 FA-frame D00663117800000000Y 2-68
2 9 1 Driven sprocket assy D00663117800400000Y 2-70
2 9 2 Nylon pulley assy D00663110100220000Y 2-72
2 10 Fixed jib front guy lines D00663115400600000Y 2-74
2 11 Fixed jib rear guy lines D00663115400400000Y 2-76
2 12 Installation of signboard D00663114700400000Y 2-78
2 13 Installation of signs on the boom frame D00663117000400000Y 2-80
CHAPTER 3 POWER SYSTEM
3 1 Engine assembly D00663111000000000Y 3-2
3 2 Fuel supply system D00663111100000000Y 3-4
3 3 Exhaust system D00663111200000000Y 3-6
3 4 Cooling system D00663111300000000Y 3-8
3 4 1 RADIATOR ASSY D1000300334_100026Y 3-12
3 5 Air intake system D00663111400000000Y 3-14
3 5 1 Compound air filter assy D1000100012_100007Y 3-16
CHAPTER 4 SLEWING TABLE SYSTEM
4 1 Fixing device for slewing table D00663114700200000Y 4-2
4 2 Rope support installation of slewing table front section D00663114701600000Y 4-4
4 3 Rope support installation of slewing table rear section D00663114701000000Y 4-6
4 4 Cover plate installation D00663114700600000Y 4-8
4 5 Fixation of oil suction pipe of main pump D00663114701200000Y 4-10
4 6 Installation of nylon cushion block D00663114700800000Y 4-12
4 7 Inclinometer installation D00663604703200000Y 4-14
4 8 Counterweight assembly D00663114900000000Y 4-16
4 8 1 Counterweight lifting cylinder D00663118403700000_6400Y 4-20
4 9 A-frame assy D00663111800000000Y 4-22
4 9 1 Rear anchoring rods of A-frame D00663111800200000Y 4-24
4 9 2 Moveable pulley assy on A-frame D00663031800200000Y 4-26
4 10 Boarding insatllation D00663110510200000Y 4-28
4 10 1 Left hood D00663110510210000Y 4-30
4 10 2 Right hood D00663110510220000Y 4-32
4 10 3 Front section of right hood D00663110510230000Y 4-34
4 11 Base seal plate installation of boarding D00663110510400000Y 4-36
4 12 Sticking of sound absorption cotton D00663110510610000Y 4-38
4 13 Sticking of nonslipping label D00663110510620000Y 4-40
4 14 Guard rail installation D00663110510800000Y 4-42
4 15 Installation of oil cooler protective cover D00663110500600000Y 4-44
4 16 Air conditioning D00663117600000000Y 4-46
4 16 1 Cooling & heating device D1130100675_100026Y 4-48
4 17 Installation of signs on slewing table D00663117000600000Y 4-50
CHAPTER 5 HOIST GEAR
5 1 Hoisting winch 1 (I) D00663113500200000Y 5-2
5 1 1 Lowering limit switch D00663113500220000Y 5-4
5 1 2 Linder 210 motor+bucher balance valve D00663113500210000Y 5-6
5 2 Hoisting winch 1 D00663113500400000Y 5-8
5 2 1 Linder 165 motor+bucher balance valve D00663113500430000Y 5-10
5 2 2 Winch reducer D1030201281_100014Y 5-12
5 3 Hoisting winch 2 (I) D00663113500600000Y 5-22
5 3 1 Lowering limit switch D00663113500220000Y 5-24
5 3 2 Linder 210 motor+bucher balance valve D00663113500210000Y 5-26
5 4 Hoisting winch 2 D00663113500800000Y 5-28
5 4 1 Linder 165 motor+bucher balance valve D00663113500430000Y 5-30
5 4 2 Winch reducer D1030201281_100014Y 5-32
5 5 50t load hook (55 us ton) D00663114200200000_100017Y 5-42
5 6 30t load hook (33 us ton) D00663114200400000_100017Y 5-44
5 7 Load hook (8t) D00663024200600000_100017Y 5-46
5 8 Load hook (8t) D00663024200600000_100018Y 5-48
5 9 100t load hook (110 us ton) D00663114100000000_100017Y 5-50
5 10 Winch with free-fall function D00663113501410001Y 5-52
SPARE PARTS CATALOG FOR CRAWLER CRANE
V
5 10 1 Linder 105 motor+bucher balance valve D00663113501010000Y 5-54
5 11 Brake assy D00663113501600000Y 5-56
5 11 1 Left brake band assy D00663113501610000Y 5-60
5 11 2 Right brake band assy D00663113501620000Y 5-62
5 11 3 Brake cylinder D1010200343_6400Y 5-64
CHAPTER 6 DERRICKING MECHANISM
6 1 Derricking pulley block D00663112100000000Y 6-2
6 1 1 Pulley assy D00663000100640002Y 6-4
6 2 Derricking mechanism D00663112000000000Y 6-6
6 2 1 Derricking motor+balance valve D00663112000200000Y 6-8
6 2 1 1 Plunger motor D1010100003_100025Y 6-10
6 2 2 Derricking reducer D1030201321_100014Y 6-14
6 3 Ratchet wheel mechanism D00663003700000001Y 6-22
6 4 Ratchet wheel cylinder D00663307500000001_6400Y 6-24
CHAPTER 7 SLEWING GEAR
7 1 Slewing mechanism D00663114400000000Y 7-2
7 1 1 Hydraulic motor D1010100076_100033Y 7-4
7 1 2 Slewing reducer D1030200565_100013Y 7-6
7 2 Slewing ring assembly D00663024500000000Y 7-8
CHAPTER 8 CONTROL SYSTEM
8 1 Installation of signs on the operator’s cab D00663117000200000Y 8-2
8 2 Installation of cab pedal D00663054701000000Y 8-4
8 3 Operator’s cab assembly D00663110700000000Y 8-6
CHAPTER 9 UNDERCARRIAGE SYSTEM
9 1 Undercarriage central section assembly D00663112800800000Y 9-2
9 2 Additional support installation D00663112800620000Y 9-4
9 3 Left crawler carrier assy D00663112400000000Y 9-6
9 3 1 Traveling motor D1030200742_100033Y 9-10
9 3 1 Traveling reducer D1030200733_100013Y 9-12
9 3 2 Traveling reducer D1030200733_100014Y 9-16
9 4 Right crawler carrier assy D00663112500000000Y 9-24
9 3 1 Traveling motor D1030200742_100033Y 9-28
9 3 1 Traveling reducer D1030200733_100013Y 9-30
9 3 2 Traveling reducer D1030200733_100014Y 9-34
9 4 Folding bracket installation D00663115800000000Y 9-42
9 5 Support plate installation D00663110800000000Y 9-44
9 6 Support cylinder D00663118400700000_6400Y 9-46
9 7 Crawler carrier extending & retracting cylinder D00663118401600000_6400Y 9-48
9 9 Installation of signs on crane undercarriage D006631167000800000Y 9-50
CHAPTER 10 ELECTRICAL SYSTEM
10 1 Slewing table electrics D00663116300000000Y 10-2
10 1 1 Camera installation diagram D00663006320600002Y 10-6
10 1 2 Electrical control box assy for slewing table D00663116300400000Y 10-8
10 1 3 Wire harness of junction box (1) D00663116300210001Y 10-12
10 1 4 Wire harness of junction box (2) D00663116300220001Y 10-16
10 1 5 Wire harness of junction box (3) D00663116300230001Y 10-18
10 1 6 Wire harness of junction box (4) D00663116300240001Y 10-20
10 1 7 Wire harness of operator’s cab on slewing table D00663116300250001Y 10-24
10 1 8 Transition cable of slewing table D00663116300260001Y 10-30
10 2 Operator’s cab electrics D00663116200000000Y 10-32
10 2 1 Electrical control box assy for operator’s cab D00663116200210001Y 10-34
10 2 2 Operating console assy D00663116200220001Y 10-36
10 2 3 Right control panel assy D00663116200230001Y 10-38
10 2 4 Left control panel assy for three winches with free-fall functions D00663116200270000Y
10-40
10 3 Main boom eletrics D00663116400200000Y 10-42
10 3 1 Main boom wire harness D00663116400210001Y 10-44
10 4 Fixed jib electrics D00663116400400000Y 10-46
10 4 1 Wire harness of fixed jib D00663116400410001Y 10-48
10 5 Load moment limiter assy D1021402859_102316Y 10-50
10 6 Electrical system diagram D00663116100001010Y 10-53
CHAPTER 11 HYDRAULIC SYSTEM
SPARE PARTS CATALOG FOR CRAWLER CRANE
VII
11 1 Pipe layout – undercarriage hydraulic system D00663111700000000Y 11-2
11 1 1 Central revolving joint installation D00663004811600000Y 11-12
11 1 2 Undercarriage control valve installation D00663114801800000Y 11-14
11 1 3 Two-way hydraulic lock D1010300280_6500Y 11-16
11 2 Pipe layout – undercarriage hydraulic system D00663111710000000Y 11-18
11 2 1 Central revolving joint installation D00663004811600000Y 11-28
11 2 2 Undercarriage control valve installation D000663114801800000Y 11-30
11 3 Pipe layout- hoisting winch 1 without free-fall function D00663113500450000Y 11-32
11 4 Pipe layout- hoisting winch 2 without free-fall function D00663113500810000Y 11-36
11 5 Pipe layout –hoisting winch 1 with free-fall function D00663113500240000Y 11-40
11 6 Pipe layout –hoisting winch 2 with free-fall function D00663113500610000Y 11-44
11 7 Pipe layout –hoisting winch 3 with free-fall function D00663113501430000Y 11-48
11 8 Pipe layout – superstructure hydraulic system D00663111600000001Y 11-52
11 8 1 Pilot valve installation D00663114802400000Y 11-84
11 8 2 Control valve installation D000663114800800000Y 11-86
11 8 2 1 Control valve block I D1010300433_100029Y 11-88
11 8 3 Main valve installation D00663114800200000Y 11-90
11 8 4 Hydraulic oil tank installation D00663114800400000Y 11-92
11 8 5 Accumulator installation D00663004811200000Y 11-94
11 8 6 Oil cooler installation D00663114800600000Y 11-96
11 8 6 1 Radiator device D1010400009_100026Y 11-98
11 8 7 Pressure oil filter installation D00663114802800000Y 11-100
11 8 8 Control pressure relief valve installation D00663114801200000Y 11-102
11 8 9 Filter installation of winch with free-fall function D00663114801000000Y 11-104
11 8 9 1 Pressure oil filter D1010600016_101375Y 11-106
11 8 10 Upgrade counterweight cylinder valve installation D00663114803000000Y 11-108
11 8 10 1 Control valve block D1010303898_100029Y 11-110
11 8 11 Constant pressure pump control valve installation D00663114803200000Y 11-112
11 8 11 1 Control valve block D1010303895_100029Y 11-114
11 8 12 Lifting valve block installation D00663114802200000Y 11-116
11 8 12 1 Boom lifting valve block D1010302667_6500Y 11-118
11 8 13 Cooler installation D00663114802000000Y 11-120
11 8 13 1 Combination valve block D1010300423_100029Y 11-122
11 8 14 Solenoid ball valve installation D00663114801600000Y 11-124
11 8 14 1 Control valve D1010301868_6500Y 11-126
11 8 15 Balance valve D1010300200_100029Y 11-128
11 8 16 Variable pump D1010001069_100025Y 11-130
11 8 17 Gear pump D1010000078_100028Y 11-148
11 9 Oil pump drive device D00663113900000000Y 11-150
11 10 Hydraulic oil tank D00663113000000000Y 11-152
11 10 1 Return-line filter D1010600009_101281Y 11-154
11 11 Hydraulic system diagram D00663111500000001Y 11-158
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