Zoomlion ZCC800H Crawler Crane Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Zoomlion ZCC800H Crawler Crane Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 232
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Zoomlion ZCC800H Crawler Crane Operator’s Manual – PDF DOWNLOAD
To Users:
- Zoomlion appreciates your selection of ZOOMLION crawler crane for your application.
No one should operate the crane unless they read and understand the information in this manual. - This manual contains the instructions and data on the safety and operation of the crawler crane.
Follow the operation procedures to make sure that your machine operates at MAXIMUM
EFFICIENCY. The operator must keep this manual in the cab of the crane. - If there is anything in the manual that is not clear or you do not understand, please contact our
service technician. We (Zoomlion) are NOT responsible for damages from an operator who does not
obey the instructions in the OPERATOR’S MANUAL. - The OPERATOR’S MANUAL is an important part of the crane. If the crane becomes the property of
a different person, make sure that the manual stays in the cab of the crane. - The data (data, specifications, illustrations) in this manual is for cranes in production at the time of
this manuals publication. We reserve the right to make changes to this manual at any time, without
obligation. - The manual has been translated to be best of our knowledge. Zoomlion assumes no liability for
translation errors. The Chinese version of the OPERATOR’S MANUAL is solely applicable for
factual accuracy.
TABLE OF CONTENTS:
Zoomlion ZCC800H Crawler Crane Operator’s Manual – PDF DOWNLOAD
To Users I
Safety Instructions II
Chapter 1 Safety
1 1 Foreword 1-1
1 2 Note 1-3
1 3 Alarms and warnings 1-3
1 4 Component safety features 1-3
1 5 Features for operator safety 1-3
1 6 Environmental safety 1-4
1 7 Personal protective equipment (PPE) 1-4
1 8 Measured noise level 1-5
1 9 Vibration levels 1-5
1 10 Organizational safety measures 1-5
1 11 Personnel qualification, requirements and responsibilities 1-6
1 12 Safety advice regarding specific operational phases 1-6
1 13 Special Hazards 1-6
Chapter 2 Description of Crane
2 1 Product model 2-1
2 1 1 Product name plate and its position 2-1
2 1 2 Engine type and its manufacturer 2-3
2 1 3 Intended use of the crane 2-3
2 1 4 Crane design calculation 2-3
2 2 Terminology 2-5
2 2 1 Boom configurations 2-5
2 2 2 Description of main components 2-7
2 3 Product description 2-11
2 3 1 Crane undercarriage 2-11
2 3 2 Crane superstructure 2-11
2 3 3 Overall dimensions 2-13
2 4 Technical data 2-14
2 4 1 Main technical parameters 2-14
2 4 2 Specification of load hook and application of rope reeving 2-15
Contents
Operator’s Manual for Crawler Crane
IV
2 4 3 Rope reeving and specification of wire rope 2-15
2 4 4 Lifting height 2-17
2 4 5 Lifting capacity chart 2-20
Chapter 3 Safety Guidelines
3 1 Operational planning 3-1
3 2 Safety technical notes 3-2
3 2 1 Safety instructions for crane operator 3-2
3 2 2 Safety instructions for the rigger 3-3
3 2 3 Safety instructions for the signalman 3-4
3 2 4 Safety instructions for crane operating crew 3-4
3 2 5 Points for attention during crane operation 3-4
3 2 6 Safety signs 3-5
3 3 Slings 3-13
3 3 1 Slings introduction 3-13
3 3 2 Sling identification tags 3-13
3 3 3 Angle of choke 3-14
3 3 4 D/d ratio 3-14
3 3 5 Load angle factor 3-15
3 3 6 Load share 3-16
3 3 7 Load angle factor chart 3-17
3 3 8 Sling safety 3-17
3 3 9 Sling safety guide 3-18
3 3 10 Taglines 3-18
3 3 11 Load center of gravity 3-19
3 4 Requirements for operating site 3-20
3 4 1 Selecting an operating site 3-20
3 4 2 Slopes and trenches 3-20
3 4 3 Permissible ground pressure 3-21
3 4 4 Checking safety measures 3-22
3 5 Working weather 3-22
3 6 Electromagnetic influences 3-22
3 7 Underground cables 3-24
3 8 Checking safety measures 3-28
3 8 1 Counterweight 3-28
3 8 2 Hoisting winch and hoisting rope 3-29
3 9 Crane operation with a load 3-30
3 9 1 Operating conditions 3-30
Operator’s Manual Operator’s Manual ffoorr CCrraawwlleerr CCrraannee
V
3 9 2 Instructions for safety operation 3-33
3 9 3 Preparation for crane operation 3-38
3 9 4 Notes for crane operation 3-38
3 9 5 Checks after operation 3-40
3 10 Hand signals for controlling crane operations 3-41
Chapter 4 Crane Operation
4 1 Operation and controlling instrument 4-1
4 1 1 Operator’s cab assy 4-1
4 1 2 Left control box 4-3
4 1 3 Right control box 4-6
4 1 4 Safety control 4-9
4 2 Instructions for digital display system 4-15
4 2 1 Load moment limiter 4-15
4 2 2 Instrument panel 4-16
4 3 Startup of the crane 4-19
4 3 1 Adjustment of crane operator’s seat 4-19
4 3 2 Inspection before startup 4-21
4 3 3 Turning on power and relevant preparations 4-22
4 4 Safety device 4-26
4 4 1 Emergency stop button 4-26
4 4 2 Battery master switch 4-26
4 4 3 Flashing light 4-26
4 4 4 Load moment limiter 4-27
4 4 5 Angle indicator 4-27
4 4 6 Lowering limiter 4-28
4 4 7 Hoisting limiter 4-29
4 4 8 Derricking limiter 4-30
4 4 9 Anemometer 4-30
4 4 10 Crane inclinometer 4-30
4 5 Operation of crane 4-31
4 5 1 Operation of travel gear 4-31
4 5 2 Operation of hoisting winches 4-38
4 5 3 Derricking mechanism 4-42
4 5 4 Operation of slewing mechanism 4-46
4 5 5 Simultaneous operation 4-48
4 5 6 Crawler carrier extending & retracting mechanism 4-48
4 6 Rope reeving 4-51
Operator’s Manual for Crawler Crane
VI
4 6 1 Hoisting rope guidance and reeving 4-51
4 6 2 Derricking rope reeving 4-57
Chapter 5 Assembly and Dismantling
5 1 Safety-technical notes 5-1
5 1 1 Notes on assembly 5-1
5 1 2 Checking safety measures 5-1
5 1 3 Checking wire rope, load hook, rope pulley and anchoring rod 5-2
5 1 4 Raising and lowering boom 5-4
5 2 Unloading and assembly of basic machine 5-5
5 2 1 Unloading of basic machine 5-5
5 2 2 Assembly of basic machine 5-6
5 3 Assembly of rear counterweight 5-8
5 4 Installation of undercarriage wedge block 5-10
5 4 1 Description of undercarriage wedge block 5-10
5 4 2 Installation of undercarriage wedge block 5-11
5 5 Available boom configurations 5-14
5 6 Boom configurations and anchoring rods combination 5-15
5 6 1 Main boom configuration 5-15
5 6 2 Main boom with fixed jib configuration 5-26
5 7 Assembly and dismantling of main boom 5-35
5 7 1 Preparation for assembly 5-35
5 7 2 Assembly of main boom 5-35
5 7 3 Electrical connection to main boom 5-40
5 7 4 Raising main boom 5-41
5 7 5 Lowering and dismantling main boom 5-43
5 8 Assembly and dismantling of main boom with fixed jib 5-45
5 8 1 Preparation for assembly 5-45
5 8 2 Assembly of fixed jib 5-45
5 8 3 Electrical connection to fixed jib 5-51
5 8 4 Raising main boom with fixed jib 5-53
5 8 5 Lowering and dismantling main boom with fixed jib 5-55
5 9 Assembly and dismantling of tip boom 5-56
5 10 Transport dimensions and weights of main components 5-58
5 11 Transport means and points for attention 5-61
5 11 1 Transport means and relevant notes 5-61
5 11 2 Other requirements 5-61
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