Zoomlion ZLJ5580JQZ160V Truck Crane Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Zoomlion ZLJ5580JQZ160V Truck Crane Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 299
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Zoomlion ZLJ5580JQZ160V Truck Crane Operator’s Manual – PDF DOWNLOAD
FOREWORD:
- This manual introduces the safety instructions, technical data and safety operation of truck
crane with intent to safely operate the crane for users and optimize the working
performance of truck crane during operation. Always keep this manual handy in the driver’s
or operator’s cab. - This manual must be read and understood by all persons who are involved in operation
and maintenance of the crane. If there are any questions, please contact service engineer
of our company. Our company assumes no liability for your operation of the crane not in
terms of this manual. - The operator’s manual belongs to the crane. If you transfer the ownership of this crane, the
operator’s manual should be given to the new users.
The information and illustrations contained in this manual may not be copied or distributed,
nor used for competitive purposes. All rights are expressedly reserved in accordance with
copyright laws. - Our product and technical documents are subject to technical improvements and will
change without notice. Therefore, please acquaint yourself with our latest technology
information. These operating instructions have been translated to be best of one’s
knowledge. Zoomlion assumes no liability for translation errors.
TABLE OF CONTENTS:
Zoomlion ZLJ5580JQZ160V Truck Crane Operator’s Manual – PDF DOWNLOAD
Foreword I
Safety instruction II
Chapter 1 Description of crane
1 1 Model and name plates 01-1
1 1 1 Model 01-1
1 1 2 Name plates 01-1
1 1 3 Name plates installation locations 01-2
1 1 4 Vehicle identification number (VIN) and its locations 01-2
1 1 5 Engine model and manufacturer 01-2
1 1 6 Engine name plate installation location 01-3
1 2 Main components and product description 01-4
1 2 1 Main components 01-4
1 2 2 Product description 01-7
1 2 3 Boom 01-12
1 3 Technical data 01-18
1 3 1 Dimensions 01-18
1 3 2 Lifting capacity 01-19
1 3 3 Lifting height 01-19
1 3 4 Weights 01-19
1 3 5 Speeds 01-20
1 3 6 Energy consumption and environmental protection 01-21
1 3 7 Lifting capacity tables 01-22
1 3 8 Lifting height charts 01-42
Chapter 2 Safety
2 1 Safety instructions and safety signs 02-1
2 1 1 Safety instructions 02-1
2 1 2 Safety signs 02-1
2 2 Planning crane operation 02-3
2 3 Break-in instructions 02-4
2 4 General safety technical guidelines 02-5
2 4 1 Requirements of the crane operator, rigger and signalman 02-5
2 4 2 Selecting an operating site 02-8
2 4 3 Supporting 02-10
2 4 4 Working conditions 02-11
2 4 5 Points for attention for safe operation 02-13
2 5 Hand signals 02-17
Chapter 3 Operation – crane chassis
3 1 Driver’s cab 03-1
3 1 1 Overview 03-1
3 1 2 Steering wheel assy 03-3
3 1 3 General operating instruments 03-7
IV Q Y 1 6 0 V 633 TRUCK CRANE
3 1 3 1 Instrument panel assy 03-7
3 1 3 2 Display unit 03-14
3 1 4 Center console 03-23
3 1 4 1 Keyboard 03-24
3 1 4 2 DVD player 03-30
3 1 4 3 A/C control panel 03-32
3 1 4 4 Center console 03-35
3 1 5 Air horn button 03-36
3 1 6 Foot pedal (R): Engine control 03-36
3 1 7 Foot pedal (M): Service brake 03-36
3 1 8 Foot pedal (L): Clutch 03-36
3 1 9 Crane lighting 03-37
3 1 10 Door – driver’s cab 03-38
3 1 11 Seats in driver’s cab 03-39
3 1 12 Attachments 03-42
3 2 Before starting up the vehicle 03-43
3 2 1 Operating conditions 03-43
3 2 2 General checks before setting off 03-43
3 2 3 Axle suspension / axle locking system 03-51
3 2 4 General checks at vehicle start up 03-52
3 3 Driving the crane 03-53
3 3 1 Crane driving conditions 03-53
3 3 2 Starting and stopping the engine 03-53
3 3 3 Driving 03-55
3 3 4 Important control instruments while driving 03-57
3 3 5 Transmission and clutch operation 03-58
3 3 6 Steering operation 03-59
3 3 7 Brake operation 03-60
3 3 8 Off-road driving 03-62
3 3 9 Cruise control 03-62
3 3 10 PTO operation 03-65
3 3 11 Towing 03-65
3 3 12 Finishing driving operations 03-66
3 3 13 Engine error codes and diagnosis 03-66
3 4 Outrigger operation 03-75
3 4 1 Installing and removing the outrigger pads 03-76
3 4 2 Extending and retracting the outriggers 03-77
3 5 Driving operation 03-84
3 5 1 Move the crane to the job site 03-84
3 5 2 Crane movements in off-road conditions 03-84
3 5 3 Park the vehicle 03-85
3 5 4 Emergency stop on the roadway 03-85
Chapter 4 Operation – crane superstructure
4 1 Operator’s cab 04-1
4 1 1 Overview 04-1
4 1 2 Instrument console 04-2
QY160V633 TRUCK CRANE V
4 1 3 Control boxes 04-19
4 1 3 1 Left control box 04-19
4 1 3 2 Right control box 04-22
4 1 4 Engine control pedal 04-24
4 1 5 Operator’s seat 04-25
4 2 Computer system 04-26
4 2 1 General 04-26
4 2 2 Programs 04-28
4 2 2 1 Switching on the computer system and performing self-test 04-28
4 2 2 2 Main screen – configuration program 04-30
4 2 2 3 Setting up operating mode 04-34
4 2 2 4 Telescoping operation 04-37
4 3 Starting up the crane 04-51
4 3 1 Checks before starting up 04-51
4 3 2 Starting the engine 04-53
4 4 Safety devices 04-54
4 4 1 Support control unit 04-54
4 4 2 Angle indicator 04-55
4 4 3 Load moment limiter 04-55
4 4 4 Hoisting limit switch 04-56
4 4 5 Lowering limit switch 04-58
4 4 6 Hydraulic safety devices 04-58
4 4 7 Bypass operation 04-60
4 4 8 Wind speed warning system 04-61
4 4 9 Emergency stop switch 04-61
4 5 Crane operation 04-62
4 5 1 Preparations for crane operation 04-62
4 5 2 Derricking 04-63
4 5 3 Telescoping 04-65
4 5 4 Lifting / lowering 04-66
4 5 5 Slewing 04-69
4 5 6 Simultaneous crane movements 04-70
4 5 7 Rope reeving 04-79
Chapter 5 Equipment
5 1 Safety technical guidelines for assembly 05-1
5 2 Jib 05-2
5 2 1 General 05-2
5 2 2 Assembly 05-3
5 2 3 Angle setting 05-7
5 2 4 Disassembly 05-8
5 2 5 Reeving in auxiliary hoist rope 05-9
5 2 6 Electrical connection 05-10
5 3 Tip boom 05-13
5 3 1 Introduction 05-13
5 3 2 Assembly 05-14
5 3 3 Angle setting 05-15
VI Q Y 1 6 0 V 633 TRUCK CRANE
5 3 4 Disassembly 05-16
5 3 5 Reeving in the hoist rope 05-18
5 3 6 Electrical connection 05-19
5 4 Rooster sheave 05-20
5 4 1 Assembly 05-20
5 4 2 Dismantling 05-20
5 5 Counterweight 05-21
5 5 1 Counterweight and counterweight handler 05-21
5 5 2 Assembly 05-22
Chapter 6 Additional equipment
6 1 Air conditioning in driver’s cab 06-1
6 2 Air conditioning in operator’s cab 06-1
6 2 1 System technical data 06-1
6 2 2 Operating methods 06-1
6 2 3 Points for attention 06-3
6 2 4 Remedies for common errors 06-4
6 3 Remote controller – superstructure (Optional) 06-7
6 3 1 Operating method 06-8
6 3 2 Functions of the buttons or switches 06-8
Chapter 7 Transportation and storage
7 1 Transportation 07-1
7 2 Storage 07-2
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