10 kVA-35 kVA Diesel Generator Spare Parts Catalogue – Perkins 404D-22G Serial OLY00000KD4J04357 PDF

Description

10 kVA-35 kVA Diesel Generator Spare Parts Catalogue for Serial OLY00000KD4J04357

This PDF spare parts catalogue is for the 10 kVA – 35 kVA Diesel generator with serial number OLY00000KD4J04357. It is arranged as a parts identification and ordering reference rather than a workshop repair manual. The pages list part numbers, descriptions, quantities and assembly positions for engine, alternator, baseframe, enclosure and control-panel groups. The engine shown in the catalogue is the Perkins 404D-22G GN65873U at 1800RPM, and the alternator range entry is LL1014N SAE4/7.5 WDG06.

File Details

• Manual type: Spare Parts Catalogue
• Equipment: 10 kVA – 35 kVA Diesel generator
• Serial number: OLY00000KD4J04357
• Engine: Perkins 404D-22G GN65873U, 1800RPM
• Alternator: LL1014N SAE4/7.5 WDG06
• Language: English
• Page count: 621
• File format: PDF

Chapters Covered

The catalogue opens with these top-level groups and assemblies:

• STANDARD GROUP
• 400:ENGINE/ALTERNATORS.
• ENGINES.
• PERKINS ENGINE
• Recommended Stocking and Service Lists
• Core Unit
• Rear End Oil Seal
• Rocker Shaft Assembly
• ROCKER BOX
• Crankshaft, Pistons & Connecting Rods
• Cylinder Block
• Cylinder Head
• Engine Control
• Timing Case
• Camshaft & Gears
• Fuel Injection Equipment
• Atomisers
• Fuel Leak-Off Pipe
• Fuel Injection Pump
• High Pressure Fuel Pipes
• Flywheel Housing
• Flywheel & Starter Ring
• Starter Motor
• Cooling
• Lubricating Oil Sump
• Lubrication
• Front End Drive Input
• Water Pump
• Thermostat & Housing
• Water Outlet / Inlet
• Alternator & Generator
• Drive Belt & Tensioner
• Blanking Plates
• Front End Drive Output
• Rocker Cover Assembly
• Air Cleaner & Restriction Indicator
• Exhaust Manifold
• Low Pressure Fuel System
• Cold Start System
• Engine Lifting Eyes
• Throttle & Stop Controls
• Instrumentation
• Radiator & Cowling
• Fan
• Guards
• Fuel Pre-Lift Pump & Water Trap
• ALTERNATORS.
• BASEFRAME GROUP
• FUEL LINES/BREATHER GROUP
• COUPLING GROUP
• BATTERY GROUP
• PANEL STAND GROUP
• WIRING LOOM GROUP
• EXHAUST OPTIONS GROUP
• ENCLOSURE GROUP
• LABELS GROUP
• GENSET:DOCUMENTATION GROUP GHOST.
• LUBE OIL DRAIN GROUP
• COOLANT DRAIN GROUP
• PANEL:CONTROL PANEL GROUP GHOST.
• LIFTING ARRANGEMENT GROUP
• V01_WD_400 GROUP GHOST

Engine Mechanical and Cylinder Components

The engine-side pages take you through the rear end oil seal, rocker shaft assembly, rocker box, crankshaft, pistons and connecting rods, cylinder block, cylinder head, timing case and camshaft groups. These sections use exploded assembly drawings with numbered callouts, so you can match a part to its position in the engine before ordering. Piston and ring kit pages include standard and oversize references, while the connecting rod and crankshaft pages identify bearings, thrust washers, gears and fasteners. The cylinder head pages list valves, springs, collets, seals and seat inserts for the Perkins 404D-22G engine.

Fuel Injection, Atomisers and Leak-Off Pipe

Fuel injection equipment is broken down into atomisers, injectors, fuel leak-off pipe, fuel injection pump and high-pressure fuel pipes. The diagrams show pipe routing, clamps and mounting hardware, while the injector pages identify seals and related parts. This section is useful when you need to confirm the correct part number for an injector, high-pressure line or leak-off connection on the 10 kVA-35 kVA diesel generator.

Cooling, Lubrication and Front End Drive

Cooling and lubrication coverage includes the water pump, thermostat and housing, water outlet and inlet, radiator and cowling, fan, drive belt and tensioner, lubricating oil sump, oil filter, dipstick and filler tube. The front end drive input and output pages identify pulleys, keys, nuts, bearing holders, covers and seals. These pages are especially helpful when replacing a belt, water pump, thermostat, sump gasket or front oil seal and you need the surrounding fasteners and sealing rings as well as the main component.

Flywheel, Starter and Electrical Starting Components

The flywheel housing, flywheel and starter ring, starter motor and starter motor breakdown pages give part numbers for the housing, backplate, ring gear, starter drive, solenoid, bushes, armature and terminal kit. The electrical group also includes battery and cable parts, earth leads, wiring loom components, relays and fuses. If you are tracing a starting fault or replacing a damaged starter or flywheel ring, these exploded views help you identify the exact sub-part instead of ordering a complete assembly unnecessarily.

Alternator, Generator and Baseframe

Alternator and generator coverage includes the LL1014N SAE4/7.5 WDG06 alternator range entry and a detailed breakdown of the 1000 Series single-bearing alternator with terminal box. Parts shown include the D.E. bracket, N.D.E. bracket, terminal box, terminal plate, AVR, fan, screens, bearings, wound exciter field, armature and earth terminal. The baseframe group covers the skid and tank base, fuel level gauge, filler, plugs, closing plates, mounting hardware and coupling group for baseframe upfit.

Enclosure, Control Panel, Labels and Lifting

The enclosure and panel sections list doors, ducts, panels, roof assembly, hinges, latches, seals, foam sealing, gland plates and panel fasteners. Control-panel parts include the DCP1.0 panel tower, electrical connection group, transformer, ground link, power loom, emergency-stop control group and power plate. Labels and documentation pages identify warning labels, rating plates, operator manuals and warranty statements. The lifting arrangement group covers the lifting frame, side members, cross members, lifting eyes and associated bolts and nuts.

Recommended Stocking and Service Lists

The catalogue includes Perkins recommended stocking and service lists arranged as Level 1 – Service, Level 2 – Repair and Level 3 – Overhaul. These pages are useful for planning a parts stock for basic maintenance, external component repair or full engine overhaul. They sit alongside the illustrated parts groups, so you can move from a recommended stocking reference to the exact section drawing and part number.

A Practical Parts Reference for the 10 kVA-35 kVA Diesel Generator

This 10 kVA-35 kVA Diesel Generator Spare Parts Catalogue is built for the person who needs to identify a part correctly the first time. The numbered exploded views let you see how a rocker box, injector pipe, water pump, starter motor, alternator terminal box or enclosure door is assembled, then cross-check the part number, description and quantity in the adjacent list. For a generator tied to serial number OLY00000KD4J04357, that serial-specific reference matters when a superseded part or a nearby variant could otherwise lead to the wrong order.

Because the catalogue also covers the baseframe, fuel lines, battery cables, control panel, labels and lifting arrangement, it is not limited to engine parts. It supports maintenance planning, breakdown repair and refurbishment work across the generator package. You can use it to build a spares list before a service interval, confirm fasteners and seals during a repair, or check the correct sub-component before replacing an expensive assembly. The part number tables also show quantity and, where printed, from/to applicability dates, which helps you compare a part against the machine in front of you.

Delivery is instant after payment. The PDF can be opened on a laptop, tablet or phone and printed for the workshop, so the parts pages are available at the machine rather than locked in an office file. Whether you are ordering a single seal, tracing an alternator terminal component or stocking common service parts for a 10 kVA-35 kVA diesel generator, this spare parts catalogue gives you a clear, illustrated route from assembly to part number.

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