Daewoo Doosan Mega 500-V (TIER II) Operation and Maintenance Manual 022-00029E – PDF DOWNLOAD

Description

Daewoo Doosan Mega 500-V (TIER II) Operation and Maintenance Manual 022-00029E – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan Mega 500-V (TIER II) Operation and Maintenance Manual 022-00029E – PDF DOWNLOAD

• Daewoo reserves the right to improve our products in a continuing process to provide the best possible product to the market place. These improvements can be implemented at any time with no obligation to change materials on previously sold products.
• It is recommended that consumers periodically contact their distributors for recent documentation on purchased equipment. This documentation may include attachments and optional equipment that is not available in your machine’s package.
• Please call your distributor for additional items that you may require. Illustrations used throughout this manual are used only as a representation of the actual piece of equipment, and may vary from the actual item

TO THE OPERATOR OF A DAEWOO WHEEL LOADER

• Improper use of wheel loader could cause serious injury or death. Before operating wheel loader, or performing maintenance, operator or technician must read and understand entire Operation and Maintenance Manual. Any operation, maintenance, traveling or shipping methods  that do not follow safety guidelines printed in this Manual could cause serious injury or death
• Please respect the importance of taking responsibility for your own safety, and that other people who may be affected by your actions
• Safety information on the following pages is organized into the following topics.

1. “General Safety Essentials” on page 1-4
2. “Location of Safety Labels” on page 1-4
3. “Unauthorized Modifications” on page 1-13
4. “General Hazard Information” on page 1-13
5. “Before Starting Engine” on page 1-21
6. “Machine Operation” on page 1-24
7. “Maintenance” on page 1-31
8. “Battery” on page 1-39
9. “Towing” on page 1-41
10. “Shipping and Transportation” on page 1-42

• Improper operation and maintenance of this machine can be hazardous and could result in serious injury or death. Operator and maintenance personnel should read this manual thoroughly before beginning operation or maintenance.
• Keep this manual in the storage compartment to the rear of the operator’s seat, and have all personnel involved in working on the machine read the manual periodically. Some actions involved in operation and maintenance of the machine can cause a serious accident, if they are not done in a manner described in this manual.
• The procedures and precautions given in this manual apply only to intended uses of the machine. If you use your machine for any unintended uses that are not specifically prohibited, you must be sure that it is safe for any others. In no event should you or others engage in prohibited uses or actions as described in this manual.
• Daewoo delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country or purchased from someone in another country, it may lack certain safety devices and specifications that are necessary for use in your country.
• If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Daewoo or your Daewoo distributor before operating the machine

LEARN SIGNAL WORDS USED WITH SAFETY ALERT SYMBOL

Words “CAUTION,” “WARNING,” and “DANGER” used throughout this manual and on labels on machine indicate hazards or unsafe practices. All three statements indicate that safety is involved. Observe precautions indicated whenever you see the Safety Alert “Triangle,” no matter which signal word appears next to the “Exclamation Point” symbol.

Safety precautions are described in SAFETY from page 1-4 on.

Daewoo cannot predict every circumstance that might involve a potential hazard in operation and maintenance. Therefore the safety messages in this manual and on the machine may not include all possible safety precautions. If any procedures or actions not specifically recommended or allowed in this manual are used, you must be sure that you and others can do such procedures and actions safely and without damaging the machine. If your unsure about the safety of some procedures, contact a DAEWOO distributor

GENERAL SAFETY ESSENTIALS ACCESSORY APPLICATIONS

This wheel loader has been designed primarily for moving earth with a bucket. For use as a grapple or for other object handling, contact Daewoo. Lifting-work applications are permitted in approved lift configuration, to rated capacity only, with no side-loading (unless prohibited by local regulation). Do not use machine for activities for which it was not intended. Do not use bucket for lifting work, unless lift slings are used in approved configuration.

LOCATION OF SAFETY LABELS

There are several specific warning signs on this machine. The exact location of hazards and the description of the hazards are reviewed in this section. Please become familiarized with all warning signs. Make sure that all of the warning signs are legible. Clean the warning signs or replace the warning signs if you cannot read the words. Replace the illustrations if the illustrations are not visible. When you clean the warning signs, use a cloth, water and soap. Do not use solvent, gasoline, or other harsh chemicals to clean the safety signs. Solvents, gasoline, or other harsh chemicals could loosen the adhesive that secures the warning sign. Loose adhesive will allow the warning sign to fall off. Replace any safety sign that is damaged, or missing. If a safety sign is attached to a part that is replaced, install a safety sign on the replacement part

UNAUTHORIZED MODIFICATIONS

Any modification made without authorization or written approval from Daewoo can create a safety hazard, for which the machine owner must be held responsible. For safety’s sake, replace all OEM parts with the correct authorized or genuine Daewoo part. For example, not taking the time to replace fasteners, bolts or nuts with the correct replacement parts could lead to a condition in which the safety of critical assemblies is dangerously compromised

GENERAL HAZARD INFORMATION SAFETY RULES

Only trained and authorized personnel can operate and maintain the machine. Follow all safety rules, precautions and instructions when operating or performing maintenance on the machine. Do not operate the machine if you are not feeling well, if you are taking medication that makes you feel sleepy, if you have been drinking, or if you are suffering from emotional problems. These problems will interfere with your sense of judgement in emergencies and may cause accidents. When working with another operator or with a person on work site traffic duty, be sure that all personnel know the nature of the work and understand all hand signals that are to be used. Always observe strictly any other rules related to safety.

SAFETY FEATURES

Be sure that all guards and covers are installed in their proper position. Have guards and covers repaired immediately if damaged. Be sure that you understand the method of use of safety features such as transmission lever neutral lock and the seat belt, and use them properly. Never remove any safety features. Always keep them in good operating condition. Failure to use safety features according to the instructions in the Operation and Maintenance Manual could result in serious bodily injury.

TABLE OF CONTENTS:

Daewoo Doosan Mega 500-V (TIER II) Operation and Maintenance Manual 022-00029E – PDF DOWNLOAD

Safety..........................................................................................................  7
	To the Operator of a Daewoo Wheel Loader....................................................................  7
		Learn Signal Words Used with Safety Alert Symbol........................................................  9
	General Safety Essentials................................................................................... 10
		Accessory Applications.................................................................................. 10
	Location of Safety Labels................................................................................... 10
		1. Warning for Operation, Inspection and Maintenance (4190-2545, 190-00092)............................. 13
		2. Warning for Crush Hazard (4190-2548)................................................................. 13
		3. Warnings When Opening Engine Hood (2190-2525, 190-00095)............................................. 14
		4. Warning for Handling Accumulator (2190-2528, 190-00099).............................................. 14
		5. Keep Out of Steering Turn Area (4190-1992, 190-00120)................................................ 15
		6. Warning for High Temperature Hydraulic Oil (2190-2529, 190-00097).................................... 15
		7. Warning for High Temperature Coolant (2190-2531, 190-00097).......................................... 16
		8. Warning for Battery Maintenance (2190-2533, 190-00100)............................................... 16
		9. Warning for Riding on Machine (4190-1989, 190-00107)................................................. 17
		10. Warning for Performing Maintenance on Front Attachment (4190-2546, 190-00105)....................... 17
		11. Warning to use Safety Lock (4190-1993, 190-00121)................................................... 18
		12. Warning Tag (2190-2549, 190-00098).................................................................. 18
	Unauthorized Modifications.................................................................................. 19
	General Hazard Information.................................................................................. 19
		Safety Rules............................................................................................ 19
		Safety Features......................................................................................... 19
		Inside Operator's Compartment........................................................................... 20
		Clothing and Personal Protective Items.................................................................. 20
		Breathing Masks, Ear Protection May Be Required......................................................... 21
		Asbestos Dust Hazard Prevention......................................................................... 21
		Mounting and Dismounting................................................................................ 21
		Fuel, Oil and Hydraulic Fluid Fire Hazards.............................................................. 22
		Precautions When Handling Fluids at High Temperature.................................................... 22
		Injury from Work Equipment.............................................................................. 23
		Fire Extinguisher and First Aid Kit..................................................................... 23
		Protection from Falling or Flying Objects............................................................... 24
		Install Additional Safety Equipment If Conditions Require............................................... 24
		Maintain Standard Safety Equipment in Good Condition.................................................... 24
		Attachment Precautions.................................................................................. 25
		Accumulator............................................................................................. 25
		Engine Ventilation...................................................................................... 25
		Emergency Exit.......................................................................................... 26
	Before Starting Engine...................................................................................... 27
		Work Site Precautions................................................................................... 27
		Checks Before Starting Engine........................................................................... 28
		Engine Starting......................................................................................... 28
		Before Operating Machine................................................................................ 29
	Machine Operation........................................................................................... 30
		Operate While Seated at Operator’s Station ONLY......................................................... 30
		Seat Belts Should Be Used at All Times.................................................................. 30
		Movement Alarms......................................................................................... 30
		Travel Precautions...................................................................................... 31
		Sloping Terrain Requires Caution........................................................................ 31
		Avoid High-voltage Cables............................................................................... 32
		Before Starting to Dig, Contact Authorities............................................................. 32
		Be Aware of Height Obstacles............................................................................ 32
		Use Care on Loose Support............................................................................... 32
		Use Solid Support Blocking.............................................................................. 33
		Digging Beneath Overhangs............................................................................... 33
		Digging Beneath Wheel Loader............................................................................ 33
		Stay Alert for People Moving Through Work Area.......................................................... 33
		Be Aware of and Conform to Local Regulations............................................................ 33
		Never Use Ether Starting Aids........................................................................... 34
		Observe General Safety Rules............................................................................ 34
		Take Time to Provide Good Visibility.................................................................... 34
		Keep "Pinch Point" Areas Clear - Use Caution in Reverse................................................. 35
		Operate Carefully on Snow and Ice and in Very Cold Temperatures......................................... 35
		Parking Machine......................................................................................... 35
		Shutdown Control Functions.............................................................................. 36
		Never Let Anyone Ride on Attachment..................................................................... 36
	Maintenance................................................................................................. 37
		Use Warning Tag During Service.......................................................................... 37
		clean Before Inspection or Maintenance.................................................................. 37
		Proper Tools............................................................................................ 38
		Use of Lighting......................................................................................... 38
		Fire Prevention and Explosion Prevention................................................................ 38
		Burn Prevention......................................................................................... 39
		Welding Repairs......................................................................................... 40
		Precautions for Removal, Installation, and Storage of Attachments....................................... 40
		Precautions When Working on Machine..................................................................... 41
		Lock Inspection Covers.................................................................................. 41
		Crushing Prevention and Cutting Prevention.............................................................. 41
		Do Not Run Engine If Repairs or Work Are Being Performed Alone.......................................... 41
		Always Use Adequate Equipment Supports and Blocking..................................................... 42
		Do Not Work on Hot Engines or Hot Cooling or Hydraulic Systems.......................................... 42
		Hydraulic Cylinder Seals Require Periodic Replacement................................................... 42
		High Pressure Hydraulic Lines Can Store a Great Deal of Energy.......................................... 42
		Precautions with High Pressure Line, Tubes and Hoses.................................................... 43
		Obtain Immediate Medical Attention if Pressurized Oil Pierces Skin...................................... 43
		Use Correct Replacement Fasteners Tightened to Proper Torque............................................ 44
		Safety-critical Parts Must Be Replaced Periodically..................................................... 44
		Dispose of All Petroleum-based Oils and Fluids Properly................................................. 44
		Check Tire Pressure and Condition....................................................................... 44
	Battery..................................................................................................... 45
		Battery Hazard Prevention............................................................................... 45
		Disconnect Batteries Before Electrical Service or Electrical Welding.................................... 45
		Use Low Heat Portable Lighting.......................................................................... 46
		Boost Starting or Charging Engine Batteries............................................................. 46
	Towing...................................................................................................... 47
		Precautions When Towing................................................................................. 47
	Shipping and Transportation................................................................................. 48
		Obey State and Local Over-the-Road Regulations.......................................................... 48
Operating Controls.............................................................................................. 49
	Component Locations......................................................................................... 50
	Control Identification...................................................................................... 52
	Steering Console and Pedals................................................................................. 53
		1. Starter Switch....................................................................................... 54
		2. Horn Button (Two Places)............................................................................. 54
		3. Combination Switch Lever............................................................................. 55
		4. Accelerator Pedal.................................................................................... 56
		5. Steering Tilt Knob................................................................................... 56
		6. Brake Pedal (Right and Left Pedals).................................................................. 57
		7. Steering Wheel....................................................................................... 57
		8. Kick-down Switch (two Places)........................................................................ 58
		9. Transmission Lever................................................................................... 58
		10. Front Instrument Panel.............................................................................. 59
		11. Transmission Display................................................................................ 59
	Front Instrument panel...................................................................................... 60
		Gauges.................................................................................................. 61
		Warning Lights.......................................................................................... 61
		Switches................................................................................................ 61
		1. Fuel Gauge........................................................................................... 61
		2. Speedometer.......................................................................................... 62
		3. Hour Meter........................................................................................... 62
		4. Tachometer........................................................................................... 62
		5. Coolant Temperature Gauge............................................................................ 63
		6. Transmission Oil Temperature Gauge................................................................... 63
		7. Preheat Indicator Light.............................................................................. 63
		8. Air Cleaner Clogging Warning Light................................................................... 64
		9. Engine wARNING Light (Yellow Color).................................................................. 64
		10. Engine Stop Light (Red Color)....................................................................... 64
		11. Battery Warning Light............................................................................... 65
		12. Left Turn and Hazard Warning Light.................................................................. 65
		13. High Beam Indicator Light........................................................................... 65
		14. Right Turn and Hazard Warning Light................................................................. 65
		15. Work Light Indicator Light.......................................................................... 66
		16. Brake Oil Pressure Warning Light.................................................................... 66
		17. Engine Maintenance Light (Blue Color)............................................................... 66
		18. Parking Brake Indicator Light....................................................................... 67
		19. Unused Light........................................................................................ 67
		20. Hazard Warning Light Switch......................................................................... 67
		21. Load Isolation System (LIS) Switch (Option)......................................................... 68
		22. Boom Float Switch (option).......................................................................... 68
	Transmission Display........................................................................................ 69
	Right Side Switch Panel..................................................................................... 70
		1. Pilot Control Valve Lever (Joystick)................................................................. 71
		1A. ergo-II pilot control valve lever (Joystick) (option)............................................... 71
		2. Kick-down Switch (two Places) / Log Fork Switch (Option)............................................. 73
		3. Horn Button (Two Places)............................................................................. 73
		4. Cigar Lighter........................................................................................ 74
		5. Headlight Switch..................................................................................... 74
		6. front Work Light Switch.............................................................................. 75
		7. Rear Work Light Switch............................................................................... 75
		8. Rear Wiper Switch.................................................................................... 76
		9. Alternate Torque Switch (Economic Mode).............................................................. 76
		10. Alternate Idle Speed Switch......................................................................... 77
		11. Rotating Beacon Switch (Option)..................................................................... 77
		12. Cup Holder.......................................................................................... 77
		13. Engine Diagnostic Switch............................................................................ 77
		14. Idle Speed Control Switch........................................................................... 78
		15. Automatic Transmission Switch....................................................................... 78
		16. Transmission Cutoff Switch.......................................................................... 79
		17. Pilot Cutoff Switch................................................................................. 79
		18. Parking Brake Switch................................................................................ 80
	Various Cabin Locations..................................................................................... 81
		1. Cab Light............................................................................................ 82
		2. Stereo............................................................................................... 82
		3. Heater And Air conditioner Control Panel............................................................. 82
		4. Speakers............................................................................................. 82
		5. Storage Box.......................................................................................... 83
		6. Washer Tank.......................................................................................... 83
		7. Hot/Cold Refrigerator................................................................................ 83
		8. Electric Box......................................................................................... 84
		9. Fuse Box Two......................................................................................... 84
		10. Fuse Box One........................................................................................ 84
	Heater and Air Conditioner Operation........................................................................ 85
		Location of Controls and Vents.......................................................................... 85
		Operation Panel......................................................................................... 86
		1. Fan and Air Conditioner Switch....................................................................... 86
		2. Blower Fan Switches.................................................................................. 87
		3. Temperature Control Switch........................................................................... 87
		4. Selection Switch for Wind Direction.................................................................. 87
		5. Ventilation Selection Switch......................................................................... 88
		Memory Function of Used Mode............................................................................ 88
		Additional Operating Instruction........................................................................ 89
	Stereo...................................................................................................... 90
		1. On-off / Volume Control Knob......................................................................... 90
		2. Balance / Fader Control.............................................................................. 90
		3. Bass/Treble Control.................................................................................. 91
		4. Am/Fm Band Selection................................................................................. 91
		5. Automatic Memory (Ame)............................................................................... 91
		6. Tape Eject Button.................................................................................... 91
		7. Cassette Slot........................................................................................ 91
		8. & 9. Play Direction Button........................................................................... 91
		10. Automatic Selection................................................................................. 91
		11. Dolby B Selection................................................................................... 92
		12. Metal Selection..................................................................................... 92
		Care of Stereo.......................................................................................... 92
	Seat Adjustment............................................................................................. 94
		1. Adjusting Seat Forward/ Backward Lever............................................................... 94
		2 & 3. Adjusting Seat's Angle and Height Lever.......................................................... 94
		4. Weight Adjustment Knob............................................................................... 94
		5. Backrest Adjustment Lever............................................................................ 94
		6. Angle Adjustment of Armrest.......................................................................... 95
		7. Headrest............................................................................................. 95
	Seat Belt................................................................................................... 96
		Seat Belt Locking and Unlocking......................................................................... 96
	Door Side Latch............................................................................................. 97
	Fuse Box/Relay.............................................................................................. 98
		Fuse Boxes.............................................................................................. 98
		Relay...................................................................................................100
		Circuit Breaker.........................................................................................100
		Fusible Link............................................................................................100
	Window Glass Breaking Tool..................................................................................101
Operation.......................................................................................................103
	Instrument Panel Control Functions..........................................................................103
		Monitoring System.......................................................................................103
	New Machine Break-in Procedures.............................................................................103
	Engine Start and Stop.......................................................................................104
		Inspection Before Starting Engine.......................................................................104
		Engine Start............................................................................................104
		Starting with Auxiliary Batteries.......................................................................108
		Engine Stop.............................................................................................109
		Hydraulic System Warm-up................................................................................111
		Hydraulic System Warm-up - Cold Weather.................................................................111
	Machine Travel..............................................................................................111
	Machine Shutdown............................................................................................114
	Additional Braking..........................................................................................116
	Boom Raise Kickout..........................................................................................116
	Boom Lower Kickout (Option).................................................................................117
	Bucket Angle Indicator......................................................................................118
	Adjustment of Bucket Position Switch........................................................................118
	Towing Machine..............................................................................................119
		Emergency Release of the Parking Brake..................................................................120
		Adjusting regulations...................................................................................121
	If Engine Stalls While Traveling............................................................................122
	Allowable Water Depth.......................................................................................122
Inspection, Maintenance and Adjustment..........................................................................123
	Preventive Maintenance......................................................................................123
		Serial Numbers..........................................................................................123
		Safety Precautions......................................................................................124
	Table of Recommended Lubricants.............................................................................125
	Fluid Capacities............................................................................................127
	Maintenance Intervals.......................................................................................128
		10 Hour / Daily Service.................................................................................128
		50 Hour / Weekly Service................................................................................128
		250 Hour / Monthly Service..............................................................................129
		500 Hour / 3 Month Service..............................................................................129
		1,000 Hour / 6 Month Service............................................................................129
		1,500 Hour / 9 Month Service............................................................................129
		2,000 Hour / Annual Service.............................................................................129
	10 Hour / Daily Service.....................................................................................130
		Grease Front Attachment Pins............................................................................130
		Inspect All Tires for Correct Tire Pressure and Signs of Damage or Abnormal Wear........................130
		Check Engine Oil Level..................................................................................130
		Check Transmission Oil Level............................................................................131
		Check Hydraulic System Oil Level........................................................................132
		Check for Leaks in the Hydraulic System.................................................................133
		Refill Fuel.............................................................................................134
		Check for Leaks in the Fuel System......................................................................134
		Drain Fuel Condensation.................................................................................134
		Check Coolant Level.....................................................................................135
		Check Antifreeze Protection Levels......................................................................136
		Check Level of Window Washer Fluid......................................................................136
		Inspect the Bucket Teeth and Side Cutters for Signs of Wear.............................................136
		Inspect Seat Belt for Proper Operation..................................................................136
		Inspect the Structure for Cracks and Faulty Welds.......................................................136
		Check the Operation of All Switches.....................................................................137
		Check the Operation of All Exterior Lights, Horn and Control Console Indicator and Monitor Lights.......137
		Start Engine, Check Starting Ability, and Observe Exhaust Color at Start-up and at Normal Operati.......137
		Check Operation of All Controls.........................................................................137
		Inspect Engine Fan Blade................................................................................138
		Check Engine Drive Belt Wear............................................................................138
		Check Air Intake System.................................................................................139
		Check Crankcase Breather Tube...........................................................................139
	50 Hour / Weekly Service....................................................................................140
		Perform All 10 Hour / Daily Service Checks..............................................................140
		Grease Front Attachment Pins............................................................................140
		Grease Steering Cylinder Rod and Base Ends..............................................................145
		Grease Upper and Lower Center Pins......................................................................145
		Change Engine Oil and Filter (Initial)..................................................................145
		Hydraulic Full Flow Filter Replacement (Initial)........................................................146
		Check Water Pump Belt Tension - Alternator, and Air Conditioner Belt (Initial)..........................146
		Clean Exterior of Radiator, Oil Cooler and Air-conditioner Evaporator...................................146
	250 Hour / Monthly Service..................................................................................147
		Perform All 10 Hour / Daily and 50 hour Service Checks..................................................147
		Grease Drive Shaft Center Bearing.......................................................................147
		Replace Hydraulic System Pilot Filter...................................................................147
		Check Engine Air Cleaner Pre- cleaner...................................................................148
		Hydraulic Full Flow Filter Replacement..................................................................149
		Drain Water From Hydraulic Oil Tank.....................................................................150
		Clean Air Cleaner.......................................................................................150
		Check Water Pump Belt Tension...........................................................................151
		Change Engine Oil and Filter............................................................................152
		Replace DCA4 Coolant Filter Cartridge...................................................................153
		Replace Fuel Filter.....................................................................................155
		Axle Differential and Planetaries Oil Replacement (Initial).............................................156
		Check Differential Gear Oil.............................................................................156
		Check Planetary Gear Oil................................................................................156
		Replacing Transmission Oil and Filter (Initial).........................................................156
	500 Hour / 3 Month Service..................................................................................157
		Perform All 10 Hour / Daily, 50, 150, and 250 Hour Service Checks.......................................157
		Clean Exterior of Radiator, Oil Cooler and Air-conditioner Evaporator...................................157
		Clean Air Conditioning Filter...........................................................................157
	1,000 Hour / 6 Month Service................................................................................159
		Perform All 10 Hour / Daily, 50, 150, 250, and 500 Hour Service Checks..................................159
		Change Radiator Coolant.................................................................................159
		Drain and Replace Transmission Oil and Filter...........................................................160
		Clean Fuel Tank and Strainer............................................................................162
		Check Air Condition Refrigerant.........................................................................163
		Check and Adjust Engine.................................................................................163
	1,500 Hour / 9 Month Service................................................................................164
		Perform All 10, 50, 150, 250, and 500 Hour Service Checks...............................................164
		Replace Outer and Inner Air Cleaner Elements............................................................164
		Axle Differential and Planetaries Oil Replacement.......................................................164
	2,000 Hour / Annual Service.................................................................................166
		Perform All 10 Hour / Daily, 50, 150, 250, 500 and 1000 Hour Service Checks.............................166
		Replace Hoses...........................................................................................166
		Bleed Brakes............................................................................................166
		Drain and Replace Hydraulic Oil.........................................................................167
		Clean Hydraulic Oil Suction Strainer....................................................................169
		Check Vibration Damper..................................................................................169
		Check Brake Accumulator.................................................................................170
		Check Steering, Brake, Drive Shaft, Engine, and Fuel System.............................................170
	Severe Conditions Maintenance...............................................................................171
	Fuel Transfer Pump..........................................................................................172
	Handling of Accumulator.....................................................................................174
	Check Hydraulic Pressures...................................................................................175
		Main Pump Pressure......................................................................................175
		Transmission System Pressure............................................................................176
		Brake Charge Pressure...................................................................................176
		Pilot Control Valve Lever (Joystick) Activation Pressure................................................176
		Steering Pump Pressure..................................................................................176
		Service Brake Outlet Pressure...........................................................................177
		Parking Brake Release Pressure..........................................................................177
		Fan Motor Pressure......................................................................................178
	Tires and Wheels............................................................................................179
		Wheel Nut Torque........................................................................................179
		Check Tire For Damage...................................................................................180
	Electrical System...........................................................................................181
		Check Battery Condition.................................................................................181
	Bolt Torque Chart...........................................................................................182
	Long Term Storage...........................................................................................183
		Cleaning................................................................................................183
		Hydraulic System........................................................................................183
		Lubrication.............................................................................................183
		Battery.................................................................................................183
		Cooling System Care.....................................................................................183
Transportation..................................................................................................185
	Loading Machine on a Trailer................................................................................185
	Summary of Safety Precautions for Lifting...................................................................186
Troubleshooting.................................................................................................187
	Engine......................................................................................................187
	Hydraulic System............................................................................................189
	Travel System...............................................................................................191
		General.................................................................................................191
		Transmission Error Codes................................................................................192
	Steering....................................................................................................196
	Braking.....................................................................................................197
	Electrical System...........................................................................................197
Specifications..................................................................................................199
	General Specifications......................................................................................199
	Working Range and Dimensions................................................................................200
	Working Capacities..........................................................................................202
		Bucket Capacity.........................................................................................202
		Tipping Load............................................................................................202
		Material Weight.........................................................................................202
	Approximate Weight of Workload Materials....................................................................202
Index...........................................................................................................205

DAEWOO DOOSAN MEGA 500-V (TIER II) OPERATION AND MAINTENANCE MANUAL 022-00029E – PDF DOWNLOAD:

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