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1988 Jeep XJ 2.5L 4-CYL – VIN [H] Cherokee Service Manual – PDF DOWNLOAD
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1988 Jeep XJ 2.5L 4-CYL – VIN [H] Cherokee Service Manual – PDF DOWNLOAD
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Description
1988 Jeep XJ 2.5L 4-CYL – VIN [H] Cherokee Service Manual – PDF DOWNLOAD
DESCRIPTION:
1988 Jeep XJ 2.5L 4-CYL – VIN [H] Cherokee Service Manual – PDF DOWNLOAD
VALVES : Valve Arrangement E-I-I-E-E-I-I-E (Front-to-rear). Valve Guides Valve guides are not replaceable. If clearance is excessive, valve guides must be reamed to accommodate oversized stem valves.
ROCKER ARMS & BRIDGE :
Removal
1) Remove PCV valve hose at valve cover. Remove valve cover bolts. Using a razor knife, cut RTV sealant along valve cover. Pry upward on valve cover in areas marked “PRY HERE” near bolt hole areas.
2) Remove valve cover. Alternately loosen each rocker arm bolt one turn at a time. Remove rocker arm assemblies and push rods. Mark components for reassembly. Components must be installed in original location. Installation Reverse removal procedures. Install rocker arm components in original location. Tighten bolts to specification. Apply RTV sealant on valve cover prior to installation.
VALVE SPRINGS:
Valve springs can be removed without removing cylinder head. Valve Spring Installed Height Information not available from manufacturer.
HYDRAULIC VALVE LIFTERS
Removal Remove rocker arms and push rods. See ROCKER ARMS & BRIDGE. Using Lifter Remover/Installer (J-21884), remove lifter through push rod openings of cylinder head. Mark lifter location for reassembly reference. Replace lifters as an assembly if damaged. Internal components cannot be interchanged. Inspection Inspect lifter and camshaft mating surfaces for wear. Check cylinder block lifter bore diameter. Lifter bore diameter should be within .9055-.9065″ (22.999-23.025 mm). Replace parts as necessary. Installation Soak lifter assembly in engine oil supplement prior to installation. Reverse removal procedures for installation. Install lifter in original location.
ENGINE FRONT COVER
Removal
1) Disconnect negative battery cable. Remove drive belts, fan and hub assembly. Remove pulley from vibration damper. Remove vibration damper retaining bolt and washer. 2) Using Puller (J-21719-01), remove vibration damper and key. Remove oil pan-to-front cover bolts. Remove cover-to-block retaining bolts. Remove front cover. 3) Cut oil pan gasket even with face of cylinder block. Remove gasket from oil pan. Pry crankshaft oil seal from cover.
Installation
1) Ensure all gasket surfaces are clean. Ensure oil slinger is installed on crankshaft. Apply sealing compound on both sides of front cover gasket. Install gasket on cylinder block. Replace front section of oil pan seal with similar section fabricated from new seal. 2) Coat seal with RTV sealant and place in position. Apply sealant to the joint area of oil pan and cylinder block. Place front cover on cylinder block. Place Front Cover Seal Installer (J-22248) in front cover seal area.
3) Install all retaining bolts. Tighten bolts to specification. Install front cover oil seal. See FRONT COVER OIL SEAL Remove front cover seal installer.
4) Reverse removal procedures. Lubricate vibration damper retaining bolt with oil prior to installation. Tighten bolts to specification.
FRONT COVER OIL SEAL
Removal & Installation
1) Remove vibration damper. Using Seal Remover (J-9256), remove seal from front cover. Position new seal on Front Cover Seal Installer (J-22248) with lip facing outward. 2) Apply sealant to seal outer diameter. Lightly coat crankshaft with oil. Place front cover seal installer on front of crankshaft. Tap seal into front cover. Remove seal installer. Lightly coat seal contact area of vibration damper with oil. 3) Install key in crankshaft (if removed). Install vibration damper. Lubricate vibration damper bolt with oil. Install retaining bolt and washer. Tighten to specification.
CAMSHAFT & TIMING GEAR
Removal
1) Drain cooling system. Remove radiator. Remove engine front cover. See ENGINE FRONT COVER. Remove distributor. Remove fuel pump (if equipped with mechanical pump). Remove rocker arms and pushrods. See ROCKER ARMS & BRIDGE under VALVES.
2) Remove valve lifters. Mark lifters for location. Remove crankshaft oil slinger. Pull chain tensioner block toward tensioner lever to compress spring. Hold block and move tensioner lever to lock position. See Fig. 3. 3) Rotate crankshaft and align timing marks on crankshaft and camshaft gears. Remove camshaft gear retaining bolt. Remove gears and timing chain. Remove camshaft.
FILE DETAILS :
1988 Jeep XJ 2.5L 4-CYL – VIN [H] Cherokee Service Manual – PDF DOWNLOAD
Language : English
Pages : 1378
Downloadable : Yes
File Type : PDF
Size: 26.3 MB
Customer Support: [email protected]
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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