1990-2004 Pontiac Grand Am and Oldsmobile Alero Collision Repair Manual – PDF Download

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1990-2004 Pontiac Grand Am and Oldsmobile Alero Collision Repair Manual

FILE DETAILS:

1990-2004 Pontiac Grand Am and Oldsmobile Alero Collision Repair Manual

LANGUAGE:ENGLISH
PAGES:40
DOWNLOADABLE:YES
FILE TYPE:PDF

1990-2004 PONTIAC GRAND AM AND OLDSMOBILE ALERO COLLISION REPAIR MANUAL – PDF DOWNLOAD:

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SAMPLE PAGE FROM THE MANUAL:

1990-2004 Pontiac Grand Am and Oldsmobile Alero Collision Repair Manual

1.Remove all related panels and components including left front cradle bolt.
2.Visually inspect and restore as much of the damage as possible to factory specifications.
3.Remove all sealers and anti-corrosion materials as necessary.
4.Apply 25mm (1 inch) wide tape on the lower rail outer panel following the contour of the cowl (Fig.Ê2.12). Cut the outer panel along the forward edge of the tape. This will provide an overlap tab for welding the service part to the original rail without welding directly to the cowl panel.
5.Drill out all factory welds attaching the outer panel to the rail inner panel, be sure not to drill through the inner panel. Notice: Welds on engine cradle mounting bracket must also be drilled out to remove outer panel.
6.Remove the rail outer panel.
7.Locate the 16 x 35 slot on the in-board side of the rail (Fig.Ê2.13). Using the hole as a guide, mark a line on all three sides of the rail.

TABLE OF CONTENTS:

1990-2004 Pontiac Grand Am and Oldsmobile Alero Collision Repair Manual

Panel Identification 2-1
Front End Assembly 2-3
Front Wheelhouse Assembly 2-4
Front Lower Rail Assembly 2-7
Door Frame Opening 2-17
Roof Panel 2-22
Quarter Panel 2-24
Rear Wheelhouse 2-28
Rear Floor Assembly 2-31
Rear Rails 2-35
Rear End Panel Assembly 2-36
Body Dimensions 2-37

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