1992 Subaru Legacy Factory Service Manual Repair Workshop Manual – PDF DOWNLOAD

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1992 Subaru Legacy Factory Service Manual Repair Workshop Manual

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1992 Subaru Legacy Factory Service Manual Repair Workshop Manual

Language : English
Pages : 1427
Downloadable : YES
Format : PDF
Size : 49.2  MB

DESCRIPTION:

1992 Subaru Legacy Factory Service Manual Repair Workshop Manual 

FOREWORD:

This service “manual’has been prepared to . provide SUBARU service personnel with the necessary information and data for the correct maintenance and repair of SUBARU vehicle; This manual include the procedures for main- tenance disassembling. reassembling. inspection and adjustment of components and troubleshooting for guidance of both the- fully ‘ qualified and the less-experienced mechanics. Please peruse and utilize this manual fully to ensure complete repair work for satisfying our customers by keeping their vehicle in optimum condition. When replacement of- parts during repair work is needed. ‘ be sure to ‘use’ SUBARU genuine parts. All information. illustration and specifications ‘contained in this manual are based on the lat- est product information available ”at the time . of publication approval.

TABLE OF CONTENTS:

1992 Subaru Legacy Factory Service Manual Repair Workshop Manual 

Section 1 - General Section......................................................................   1
	Quick Refernce Index.........................................................................   2
	1-1 Specifications...........................................................................   6
		1. Except Australia......................................................................   7
		2. Australia.............................................................................  14
	1-3 General Information......................................................................  19
		1. General Precautions...................................................................  20
		2. Vehicle Identification Number (V.I.N).................................................  24
		3. Inditification Numbers and Label Locations............................................  30
		4. Recommended Fuel, Lubricant, Sealants and Adhesives...................................  32
		6. Tightening Torque of Standard Bolts and Nuts..........................................  35
		6. Lifting, Towing and Tie-down points...................................................  36
	1-4 Pre Delivery Inspection..................................................................  39
		1. Pre-road Test Inspection..............................................................  39
		2. Road Test Inspection..................................................................  47
		3. Post-road Test Inspection.............................................................  51
	1-5 Periodic Maintenance Services............................................................  54
		Schedule of Inspection and Maintenance Services..........................................  55
		1. Drive Belts...........................................................................  57
		2. Camshaft Drive Belts..................................................................  59
		3. Engine Oil............................................................................  62
		4. Engine Oil Filter.....................................................................  64
		5. Replace Engine Cooland and Inspect Cooiling System, Hoses and Connections.............  65
		6. Replace Fuel Filter, and Inspect Fuel System, Lines and Connections...................  69
		7. Air Cleaner Element...................................................................  71
		8. Spark Plugs...........................................................................  72
		9. Engine Idle Speedand Idle Mixture.....................................................  73
		10. Tansmission/Differential Gear Oil and Automatic Transmission.........................  75
		11. Brake Fluid..........................................................................  78
		12. Disc Brake Pads and Discs/Front and Rear Axil Boots and Axle Shaft Joint Portions....  80
		13. Brake Linings and Drums..............................................................  82
		14. Inspect Brake Lines and Check Operation of Parking and Serice Brake System...........  84
		15. Clutch and Hill-holder System........................................................  86
		16. Steering and Suspension System.......................................................  89
		17. Front and Rear Wheel Bearing Lubrcant................................................  95
	1-6 Special Tools............................................................................  97
		1. Engine Tools..........................................................................  98
		2. Manual Transmission and Differential Tools............................................ 101
		3. Automatic Transmission and Differential Tools......................................... 106
		4. Rear Wheel Drive (4WD Models) System Tools............................................ 113
		5. Suspension Tools...................................................................... 115
		6. Wheels and Axils Tools................................................................ 117
		7. Steering System Tools................................................................. 119
		8. Brake Tools........................................................................... 121
		9. Body Tools............................................................................ 121
Section 2 - Engine Section....................................................................... 415
	Quick Reference Index........................................................................ 416
	2-1 Emission control system and vaccum fitting............................................... 420
		1. System Application.................................................................... 421
		2. Schematic Drawaing.................................................................... 422
		3. General Precautions................................................................... 430
		4. Crankcase Emmsion Control System...................................................... 430
		5. Three-way Catalsyt.................................................................... 432
		6. A/F Control System.................................................................... 432
		7. Ignition Control System............................................................... 433
		8. Evaporative Emission Control System................................................... 436
		9. Vaccum Fitting........................................................................ 441
	2-2 On-car services.......................................................................... 446
		1. Foreword.............................................................................. 447
		2. Ignition Timing....................................................................... 447
		3. Engine Idle Speed..................................................................... 448
		4. Engine Compression.................................................................... 448
		5. Intake Manifold Vaccum................................................................ 449
		6. Hydraulic Lash Adjustment (sohc model)................................................ 450
		7. Fuel Injector (MPFI model)............................................................ 451
		8.Oxygen (o2) sensor..................................................................... 452
		9. Hot Air Control System (carby model).................................................. 453
		10 Idle Compensator (carby model)........................................................ 454
	2-3a Engine (SOHC)........................................................................... 455
		M Mechnism and Function.................................................................. 456
			1. General........................................................................... 456
			2. Timing Belt....................................................................... 457
			3. Belt Tension Adjuster............................................................. 457
			4. Belt Cover........................................................................ 458
			5. Valve Rocker ASSY................................................................. 458
			6. Hydraulic Lash Adjuster........................................................... 459
			7. Camshaft.......................................................................... 459
			8. Cylinder Head..................................................................... 460
			9. Cyclinder Block................................................................... 460
			10. Crankshaft....................................................................... 461
			11. Piston........................................................................... 461
		S Specifications and Service Data........................................................ 462
			A: Specifications.................................................................... 462
			B: Service Data...................................................................... 463
		C Component Parts........................................................................ 466
			1. Timing Belt....................................................................... 466
			2. Cyclinder Head and Camshaft....................................................... 467
			3. Cyclinder Head and Valve ASSY..................................................... 468
			4. Cyclinder Block................................................................... 469
			5. Cranksaft and Piston.............................................................. 470
		 Service Procedure....................................................................... 471
			1. General Precautions............................................................... 471
			2. Timing Belt....................................................................... 471
			3. Valve Rocker ASSY................................................................. 480
			4. Camshaft.......................................................................... 484
			5. Cyclinder Head.................................................................... 489
			6. Cyclinder Block................................................................... 497
		T Troubleshooting........................................................................ 515
			1. Engine Trouble in General......................................................... 515
			2. Engine Noise...................................................................... 518
	2-3b Engine (DOHC)........................................................................... 519
		M Mechnism and Function.................................................................. 520
			1. General........................................................................... 520
			2. Timing Belt....................................................................... 521
			3. Belt Tentioner Adjuster........................................................... 521
			4. Belt Cover........................................................................ 522
			5. Hydrolic Lash Adjuster............................................................ 523
			6. Camshaft.......................................................................... 524
			7. Cyclinder Head.................................................................... 525
			8. Cyclinder Block................................................................... 525
			9. Crankshaft........................................................................ 526
			10. Piston........................................................................... 526
		S Specifications and Service Data........................................................ 527
			A: Specifications.................................................................... 527
			B: Service Data...................................................................... 528
		C Component Parts........................................................................ 531
			1. Timing Belt....................................................................... 531
			2. Cyclinder Head and Camshaft....................................................... 532
			3. Cyclinder Head and Valve ASSY..................................................... 533
			4. Cyclinder Block................................................................... 534
			5. Crankshaft and Piston............................................................. 535
		W Service Procedure...................................................................... 536
			1. General Precautions............................................................... 536
			2. Timing Belt....................................................................... 536
			3. Camshaft.......................................................................... 548
			4. Cuclinder Head.................................................................... 554
			5. Cyclinder Block................................................................... 562
		T Troubleshooting........................................................................ 581
			1. Engine Trouble in General......................................................... 581
			2. Engine Noise...................................................................... 584
	2-4 Engine lubrication system................................................................ 585
		M Mechnism and Function.................................................................. 586
			1. General........................................................................... 586
			2. Lubricant Lines................................................................... 588
			3. Oil Pump.......................................................................... 590
			4. Oil Filter........................................................................ 591
			5. Oil Pan & Oil Strainer............................................................ 591
			6. Oil Pressure Switch............................................................... 591
			7. Oil Cooler (DOHC model only)...................................................... 592
		S Specifications and Service Data........................................................ 593
		C Components Parts....................................................................... 594
			1. Oil Pump.......................................................................... 594
			2. Oil Cooler........................................................................ 599
		T Troubleshooting........................................................................ 600
	2-5 Engine cooling system.................................................................... 601
		M Mechanism and Function................................................................. 602
			1. General........................................................................... 602
			2. Cooling Lines..................................................................... 603
			3. Water Pump........................................................................ 605
			4. Mechanical Seal................................................................... 606
			5. Thermostat........................................................................ 606
			6. Radiator Fan Switch (carby model only)............................................ 606
			7. Coolant Filler Tank............................................................... 606
		S Specifications and Service Data........................................................ 607
			A: Specifications.................................................................... 607
			B: Service Data...................................................................... 607
		C Component Parts........................................................................ 608
			1. Water Pump........................................................................ 608
			2. Radiator and Radiator Fan......................................................... 610
		W Service Procedure...................................................................... 612
			1. Water Pump........................................................................ 612
			2. Thermostat........................................................................ 614
			3. Radiator.......................................................................... 614
			4. Radiator Cap...................................................................... 616
			5. Radiator Fan and Fan Motor........................................................ 616
			6. Coolant Filler Tank............................................................... 616
		T Troubleshooting........................................................................ 617
	2-6 Carburetor............................................................................... 618
		M Mechanism and Function................................................................. 619
			1. Float System...................................................................... 619
			2. Primary Side...................................................................... 620
			3. Secondary Side.................................................................... 624
			4. Fuel Supplement System When cornering............................................. 626
			5. Automatic Choke System............................................................ 627
		S Specifications and Service Data........................................................ 630
			A: Specifications.................................................................... 630
			B: Maintenance Standards............................................................. 631
		C Component Parts........................................................................ 632
			1. Air Intake System and Air Cleaner................................................. 632
			2. Intake Manifold and Carburetor.................................................... 633
			3. Carburetor ASSY................................................................... 634
		W Service Procedure...................................................................... 635
		T Troubleshooting........................................................................ 646
	2-7a Fuel injection system (MPFI non-turbo).................................................. 648
		M Mechnanism and Function................................................................ 649
			1. General........................................................................... 649
			2. Air Lines......................................................................... 651
			3. Fuel Lines........................................................................ 653
			4. Sensor and Switch................................................................. 655
			5. Control System.................................................................... 659
			6. Self-diagnostic System............................................................ 670
		T Troubleshooting........................................................................ 673
			1. Precautions....................................................................... 673
			2. Pre-Inspection.................................................................... 673
			3. Troubleshooting Chart for Self-diagnosis System................................... 674
			4. Output Modes of Select Monitor.................................................... 679
			5. Control Unit I/O Signal........................................................... 681
			6. Troublshooting for Engine Starting Failure........................................ 683
			7. Troubleshooting Chart with Trouble Codes.......................................... 692
			8. Troubleshooting Chart with Select Monitor......................................... 728
			9. General Troubleshooting Table..................................................... 737
	2-7b Fuel injection system (SPFI)............................................................ 738
		M Mechanism and Function................................................................. 739
			1. General........................................................................... 739
			2. Throttle Body..................................................................... 741
			3. Fuel Line......................................................................... 744
			4. Sensor and Switch................................................................. 746
			5. Control System.................................................................... 750
			6. Self-diagnosis System............................................................. 761
		T Troubleshooting........................................................................ 764
			1. Precautions....................................................................... 764
			2. Pre-inspection.................................................................... 764
			3. Troubleshooting Chart for Self-diagnosis System................................... 765
			4. Output Modes of Select Monitor.................................................... 770
			5. Control Unit I/O Signal........................................................... 772
			6. Troubleshooting for Engine Starting Failure....................................... 774
			7. Troubleshooting Chart with Trouble Codes.......................................... 783
			8. Troubleshooting Chart with Select Monitor......................................... 813
			9. General Troubleshooting Table..................................................... 822
	2-7c Fuel injection system (MPFI turbo)...................................................... 823
		M Mechanism and Function................................................................. 825
			1. General........................................................................... 825
			2. Air Line.......................................................................... 827
			3. Fuel Line......................................................................... 829
			4. Sensor and Switch................................................................. 831
			5. Control System.................................................................... 835
			6. Self-diagnosis System............................................................. 846
			7. Turbocharger System............................................................... 849
		S Specification and Service Data......................................................... 857
		C Component Parts........................................................................ 858
			1. Turbocharger...................................................................... 858
			2. Intercooler....................................................................... 859
		W Service Procedure...................................................................... 860
			1. Turbocharger System............................................................... 860
			2. Intercooler System................................................................ 864
		T Troubleshooting........................................................................ 868
			1. Precuations....................................................................... 868
			2. Pre-inspection.................................................................... 868
			3. Troubleshooting Chart for Self-diagnosis System................................... 869
			4. Output modes of Select Monitor.................................................... 875
			5. Control Unit I/O Signal........................................................... 877
			6. Troubleshooting for Engine Starting Failure....................................... 879
			7. Troubleshooting Chart for Trouble Code............................................ 889
			8. Troubleshooting Chart with Select Monitor......................................... 924
			9. General Troubleshooting Table..................................................... 936
	2-8 Fuel system.............................................................................. 937
		M Mechanism and Function................................................................. 938
			1. Fuel Line......................................................................... 938
			2. Fuel Tank......................................................................... 942
			3. Fuel Pump......................................................................... 943
			4. Jet Pump (4wd model only)......................................................... 944
			5. Fuel Filter....................................................................... 945
		S Specifications and Service Data........................................................ 947
		C Component Parts........................................................................ 948
			1. Fuel Tank......................................................................... 948
			2. Fuel Lines........................................................................ 950
		W Service Procedure...................................................................... 954
			1. Precuations....................................................................... 954
			2. Fuel Tank......................................................................... 954
			3. Fuel Filer Pipe................................................................... 956
			4. Fuel Filter....................................................................... 958
			5. Fuel Pump......................................................................... 959
			6. Fuel Meter Unit................................................................... 960
			7. Fuel Meter Unit (4wd model only).................................................. 961
			8. Fuel Seperator (4wd model only)................................................... 962
			9. Fuel Delivery, Return and Evaporation Lines....................................... 963
			10. Two-way Valve.................................................................... 965
		T Troubleshooting........................................................................ 966
	2-9 Exhaust system........................................................................... 967
		C Compnent Parts......................................................................... 967
			1. Exhaust System.................................................................... 967
		W Service Procedure...................................................................... 972
			1. Exhaust System.................................................................... 972
			2. Front Exhaust Pipe................................................................ 975
			3. Center Exhaust Pipe and Turbo Joint Pipe.......................................... 978
			4. Rear Exhaust Pipe................................................................. 979
			5. Muffler ASSY...................................................................... 980
	2-10 Clutch.................................................................................. 981
		 Mechanism and Function.................................................................. 982
			1. Cross Sectional View (Mechanical applicaion type)................................. 982
			2. Cross Sectional View (Hydraulic).................................................. 983
		S Specifications and Service Data........................................................ 984
		 Compnent Parts.......................................................................... 985
			1. Clutch System (Mechanical)........................................................ 985
			2. Clutch System (hydraulic)......................................................... 986
			3. Master Cyclinder and Reservoir Tank (hydraulic)................................... 987
		W Service Procedure...................................................................... 988
			1. General........................................................................... 988
			2. Release Bearing and Leaver........................................................ 989
			3. Clutch Disc and Cover............................................................. 991
			4. Operating Cyclider (hydraulic).................................................... 992
			5. Mster Cyclinder and Reservoir Tank (hydraulic).................................... 993
		T Troubleshooting........................................................................ 994
	2-11 Engine and transmission mounting system................................................. 997
		C Compenent Parts........................................................................ 998
			1. Engine Mounting................................................................... 998
			2. Transmission Mounting............................................................. 999
		W Service Procedure......................................................................1001
			1. General Precaution................................................................1001
			2. Engine............................................................................1002
			3. Transmission......................................................................1020
Section 3 - Transmission and Differential Section................................................1317
	Quick Reference Index........................................................................1318
	3-1 Manual Transmission and Differential.....................................................1320
		M Mechanism and Function.................................................................1321
			1. General...........................................................................1321
			3. Reverse Check Mechanism...........................................................1325
			2. Centre Differential...............................................................1322
		S Specifications and Service Data........................................................1326
			A: Specifications....................................................................1326
			B: Service Data......................................................................1327
		C Component Parts........................................................................1331
			1. Transfer Case and Extention (full-time 4wd).......................................1331
			4. Transfer Case.....................................................................1332
			5. Shifter Fork and Shifter Rod......................................................1333
			7. Drive Pinion ASSY (full-time 4wd).................................................1334
			11. Main Shaft.......................................................................1335
			14. Centre Differential..............................................................1336
			15. Front Differential...............................................................1337
		W Service Procedure......................................................................1338
			1. General...........................................................................1338
			2. Tranasfer Case and Extension (full-time 4wd)......................................1340
			3. Transfer Case and Extension (selective 4wd).......................................1347
			4. Rear Case (fwd)...................................................................1354
			5. Transmission Case (4wd)...........................................................1356
			14. Main Shaft ASSY (4wd)............................................................1379
			16. Centre Differential (full time 4wd)..............................................1381
		T Troubleshooting........................................................................1385
	3-3 Transmission Control System..............................................................1387
		M Mechanism and Function.................................................................1388
			2. Manual Tranmission (4wd)..........................................................1388
	3-4 4WD System...............................................................................1396
	M Mechanism and Function.....................................................................1397
		1. Propeller Shaft.......................................................................1397
		2. Rear Differential.....................................................................1398
		3. Limited Slip Differential (LSD).......................................................1399
	S Specifications and Service Data............................................................1401
	C Component Parts............................................................................1404
		1. Rear Differential Mounting System.....................................................1404
		2. Propeller Shaft and Drive Shaft.......................................................1405
		3. Rear Differential Assembly............................................................1406
	W Service Procedure..........................................................................1407
		1. Propeller Shaft.......................................................................1407
		2. Rear Differential.....................................................................1409
	T Troubleshooting............................................................................1425
		1. Rear Differential.....................................................................1425
		2. Propeller Shaft.......................................................................1426
Section 4 - Mechanical Components Section........................................................ 123
	4-1 Suspension............................................................................... 123
		Quick Reference Index.................................................................... 124
		M Mechanism and Function................................................................. 126
			1. Front Suspension.................................................................. 127
			2. Rear Suspension................................................................... 128
		S Specifications and Service Data........................................................ 129
		C Component Parts........................................................................ 131
		W Service Procedure for Conventional Suspension.......................................... 131
			1. On-car Service.................................................................... 133
			2. Front Transverse Link Assembly.................................................... 140
			3. Front Ball Joint.................................................................. 142
			4. Front Strut Assembly.............................................................. 144
			5. Front Stabilser................................................................... 148
			6. Front Crossmember................................................................. 149
			7. Rear Trailing Link Assembly....................................................... 151
			8. Lateral Link Assembly............................................................. 154
			9. Rear Strut Assembly............................................................... 158
			11- Rear Crossmember (4wd)........................................................... 161
		 Troubleshooting......................................................................... 165
	4-2 Wheels and Axles......................................................................... 166
		M Mechanism and Function................................................................. 167
			1. Front Axle........................................................................ 166
			2. Rear Axle......................................................................... 169
			3. Disc Wheel and Wheel Cap.......................................................... 171
		S Specifications and Service Data........................................................ 172
		C Component Parts........................................................................ 175
			1. Front Axle........................................................................ 175
			2. Rear Axle (4wd)................................................................... 176
		W Service Procedure...................................................................... 177
			1. Front Axle........................................................................ 177
			2. Rear Axle (4wd)................................................................... 183
			3. Rear Axle (fwd)................................................................... 189
			4. Front and Rear Drive Shafts....................................................... 190
			5. Half Wheel Cap.................................................................... 195
			8. Aluminium Wheel................................................................... 196
			9. Wheel Balancing................................................................... 196
			10. Installation of Wheel Assembly to Vehicle........................................ 196
	4-3 Steering System.......................................................................... 198
		M Mechanism and Function................................................................. 199
			1. Tilt Steering Column.............................................................. 199
			3. Power Steering System............................................................. 201
		S Specifications and Service Data........................................................ 207
		C Compenent Parts........................................................................ 209
			2. Steering Wheel & Column (tilt).................................................... 209
			3. Gearbox........................................................................... 210
			4. Oil Pump & Tank................................................................... 211
			5. Power Steering Oil Pump........................................................... 212
			6. Tilt Steering Column.............................................................. 213
			5. Hose ASSY (power steering system)................................................. 235
			6. Oil Pump (power steering system).................................................. 237
		T Troubleshooting........................................................................ 245
			1. Power Steering Lines.............................................................. 245
	4-4 Brakes................................................................................... 258
		M Mechanism and Function................................................................. 257
			1. Disc Brake........................................................................ 259
			2. Rear Drum Brake................................................................... 260
			3. Master Cyclinder.................................................................. 261
			4. Brake Booster..................................................................... 262
			5. Proportioning Valve............................................................... 266
			6. Porportioning Vale (abs models)................................................... 268
			8. Anti-lock Brake System............................................................ 269
			9. Park Brake (rear disc brake)...................................................... 281
		S Specifications and Service Data........................................................ 283
			A: Specifications.................................................................... 283
			B: Serivce Data...................................................................... 287
		C Component Parts........................................................................ 288
			1. Front Disc Brake.................................................................. 288
			2. Rear Disc Brake................................................................... 289
			4. Master Cyclinder.................................................................. 290
			5. Brake Booster..................................................................... 291
			6. ABS Sensor........................................................................ 292
			7. Hill-holder....................................................................... 293
			8. Parking (Hand) Brake.............................................................. 294
		W Service Procedure...................................................................... 295
			1. Front Disc Brake.................................................................. 295
			2. Rear Disc Brake................................................................... 302
			4. Parking Brake (rear disc brake)................................................... 307
			5. Master Cyclinder.................................................................. 310
			6. Brake Booster..................................................................... 311
			7. Brake Hose........................................................................ 314
			8. Hill-holder....................................................................... 315
			9. Parking Brake Lever............................................................... 316
			10. Parking Brake Cable.............................................................. 317
			11. Air Bleeding..................................................................... 318
			12. Brake Fluid Replacement.......................................................... 319
			13. Proportioning Valve.............................................................. 320
			14. ABS Sensor....................................................................... 321
			15. Hydraulic Unit for ABS System.................................................... 325
			16. Electronic Control Unit for ABS System........................................... 328
			17. G Sensor for ABS System.......................................................... 329
			18. Brake Hose and Pipe.............................................................. 330
		T Troubleshooting........................................................................ 331
			1. Entire Brake System............................................................... 331
			2. Hill-holder....................................................................... 333
			3. Troubleshooting for ABS........................................................... 335
			4. ABS Control I/O Signal............................................................ 338
			5. Diagram of ABS.................................................................... 340
			6. Troubleshooting Chart with Trouble Codes.......................................... 342
			7. General Troubleshooting Chart..................................................... 356
	4-5 Pedal System and Control Cables.......................................................... 362
		M Mechanism and Function................................................................. 363
			1. Pedal Effort Reducing Mechanism................................................... 363
			2. Hydrolic Pedal System (turbo)..................................................... 364
		S Specifications......................................................................... 365
		W Service Procedure...................................................................... 367
			1. Pedal............................................................................. 367
			2. Clutch Cable...................................................................... 373
			3. Accelerator Cable................................................................. 374
			4. Speedometer Cable................................................................. 375
		T Troubleshooting........................................................................ 376
	4-6 Heater and Ventilator.................................................................... 377
		Mechanism and Function................................................................... 378
			1. Outline........................................................................... 378
			2. Control Unit...................................................................... 382
			3. Mode Door Control................................................................. 385
			4. Intake Door Control............................................................... 387
			5. Blower System..................................................................... 388
		S Specifications and Servie Data......................................................... 389
		C Compontents Parts...................................................................... 390
			1. Heater System..................................................................... 390
			2. Heater Unit....................................................................... 391
			3. Intake Unit....................................................................... 392
			4. Control Unit...................................................................... 393
		W Service Procedure...................................................................... 394
			1. Heater Unit....................................................................... 394
			2. Blower Motor Assembly............................................................. 394
			3. Control Unit...................................................................... 395
			4. Mode Door Motor................................................................... 397
			5. Intake Door Motor................................................................. 398
Section 5 - Body Section......................................................................... 400
	5-2 Doors and Windows........................................................................ 400
		C Component Parts........................................................................ 401
			1. Front Door........................................................................ 401
			2. Back Door......................................................................... 402
			3. Front Door Glass.................................................................. 403
			4. Back Door Glass................................................................... 404
			5. Rear Gate and Glass............................................................... 405
			6. Door Lock Assembly (front)........................................................ 406
			7. Door Lock Assembly (rear)......................................................... 407
			9. Weatherstrip...................................................................... 408
			10. Garnish.......................................................................... 409
		W Service and Procedure.................................................................. 410
	5-4 Instrument Panel......................................................................... 409
		C Component Parts........................................................................ 411
		W Service Procedure...................................................................... 412
			1. Intrument Panel................................................................... 412
			2. Meter Visor....................................................................... 414
Section 6 - Electrical Section...................................................................1034
	Quick Reference Index........................................................................1035
	6-1 Engine Electrical........................................................................1039
		 Mechanism and Function..................................................................1040
			1. Ignition Coil (turbo model).......................................................1040
			2. Spark Plug (turbo model)..........................................................1040
		S Specifications and Service Data........................................................1041
		C Component Parts........................................................................1043
			1. Starter (nippondenso).............................................................1043
			2. Starter (mitsubishi)..............................................................1045
			3. Alternator (hitachi)..............................................................1047
			4. Alternator (mitsubishi)...........................................................1048
			5. Distributor.......................................................................1049
		W Service Procedure......................................................................1050
			1. Starter (nippondenso).............................................................1050
			2. Starter (mitsubishi)..............................................................1057
			3. Alternator (hitachi)..............................................................1062
			4. Alternator (mitsubishi)...........................................................1068
			5. Distributor.......................................................................1073
			6. Ignition Coil.....................................................................1076
			7. Spark Plug........................................................................1077
			8. Spark Plug Cord...................................................................1081
		T Troubleshooting........................................................................1082
			1. Starter...........................................................................1082
			2. Alternator........................................................................1083
	6-2 Body Electrical..........................................................................1084
		M Mechanism and Function.................................................................1085
			1. Low Fuel Warning Light Delay Amplifier............................................1085
		S Specifications and Service Data........................................................1086
		W Service Procedure......................................................................1088
			1. Power Suply Routing...............................................................1088
			2. Charging..........................................................................1094
			3. Starting..........................................................................1095
			4. Engine Electrical.................................................................1098
			5. Cooling Fan.......................................................................1102
			6. Lighting..........................................................................1103
			7. Room Light and Door Switch........................................................1109
			8. Stop Light........................................................................1111
			9. Turn Signal and Hazard Warning Light..............................................1113
			10. Trunk Room Light.................................................................1115
			11. Back-ip Light....................................................................1116
			12. Rear Fog Light...................................................................1117
			13. Automatic Transmission Control (4AT).............................................1118
			14. 4WD-MT...........................................................................1119
			15. Front Wiper and Washer...........................................................1121
			16. Rear Wiper abd Washer............................................................1125
			17. Headlight Washer.................................................................1130
			18. Rear Window Defogger.............................................................1131
			19. Parking Brake Switch and Brake Fluid Level Warning...............................1134
			20. Fuel Gauge.......................................................................1135
			21. Combination Meter................................................................1137
			22. Oil Pressure Light and Tempaerature Gauge........................................1143
			23. Power Windows....................................................................1144
			24. Door Lock........................................................................1147
			25. Horn and Cigarette Lighter.......................................................1148
			26. Sunroof, Spot Light and Vanity Mirror............................................1151
			27. Radio and Antenna................................................................1153
			28. Mode Selector and Blower Motor...................................................1155
			29. Remote Control Rearview Mirror...................................................1156
			30. Pneumatic Ssupension (Air Suspension)............................................1158
			31. Antilock Brake System............................................................1159
			32. Cruise Control...................................................................1160
			33. Headlight Beam Leveler...........................................................1169
		T Troubleshooting (For Cruise Control)...................................................1170
			1. Self Diagnosis....................................................................1170
			2. I/O Signal of Cruise Control Unit.................................................1173
			3. Basic Troubleshooting Procedure...................................................1174
			4. Trouble Chart A...................................................................1177
			5. Trouble Chart B...................................................................1181
			6. Trouble Chart C...................................................................1196
	6-3 Wiring Diagram and Troubleshooting.......................................................1198
		1. General Description...................................................................1199
		2. Working Precuations...................................................................1206
		3. How to Use Wiring Diagram.............................................................1208
		4. How to Use Super Multiple Juncion (S.M.J.)............................................1209
		5. Wiring Diagram and Troubleshooting....................................................1211
			1. Power Suply Routing...............................................................1211
			2. Charging..........................................................................1215
			3. Starting..........................................................................1216
			4. Engine Electrical.................................................................1219
			5. Cooling Fan.......................................................................1233
			6. Lighting..........................................................................1234
			7. Room Ligh and Door Switch.........................................................1239
			8. Stop Light........................................................................1243
			9. Turn Signal and Hazard............................................................1245
			10. Trunk Room Light.................................................................1246
			11. Back-up Light....................................................................1247
			12. Rear Fog Light...................................................................1248
			13. Automatic Transmission Control (4AT).............................................1249
			14. 4WD-MT...........................................................................1253
			15. Front Wiper Washer...............................................................1255
			16. Rear Wiper Washer................................................................1256
			17. Headlight Washer.................................................................1257
			18. Rear Window Defogger.............................................................1258
			19. Park Brake and Brake Fluid Level Warning.........................................1259
			20. Fuel Guage.......................................................................1260
			21. Combination Meter................................................................1261
			22. Oil Pressure and Temperature Gauge...............................................1266
			23. Power Window.....................................................................1267
			24. Door Lock........................................................................1269
			25. Horn and Cigarette Lighter.......................................................1270
			26. Sunroof, Spotlight and Vanity Mirror.............................................1271
			27. Radio and Power Antenna..........................................................1274
			28. Mode Selector and Blower Motor...................................................1275
			29. Remote Control Rearview Mirror...................................................1276
			30. Pneumatic (Air) Suspension.......................................................1277
			31. Antilock Brake System............................................................1279
			32. Cruise Control...................................................................1281
			33. Intercooler Pump.................................................................1283
			34. Front Fog Light..................................................................1284
			35. Keyless Entry....................................................................1285
			36. Headlight Beam Leveler...........................................................1287
		6. Electrical Unit Location..............................................................1288
		7. Electrical Wiring Harness and Ground Point............................................1305

1992 SUBARU LEGACY FACTORY SERVICE MANUAL REPAIR WORKSHOP MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]