1992 Subaru Legacy Factory Service Manual Repair Workshop Manual
FILE DETAILS:
1992 Subaru Legacy Factory Service Manual Repair Workshop Manual
Language : English
Pages : 1427
Downloadable : YES
Format : PDF
Size : 49.2 MB
DESCRIPTION:
1992 Subaru Legacy Factory Service Manual Repair Workshop Manual
FOREWORD:
This service “manual’has been prepared to . provide SUBARU service personnel with the necessary information and data for the correct maintenance and repair of SUBARU vehicle; This manual include the procedures for main- tenance disassembling. reassembling. inspection and adjustment of components and troubleshooting for guidance of both the- fully ‘ qualified and the less-experienced mechanics. Please peruse and utilize this manual fully to ensure complete repair work for satisfying our customers by keeping their vehicle in optimum condition. When replacement of- parts during repair work is needed. ‘ be sure to ‘use’ SUBARU genuine parts. All information. illustration and specifications ‘contained in this manual are based on the lat- est product information available ”at the time . of publication approval.
TABLE OF CONTENTS:
1992 Subaru Legacy Factory Service Manual Repair Workshop Manual
Section 1 - General Section...................................................................... 1 Quick Refernce Index......................................................................... 2 1-1 Specifications........................................................................... 6 1. Except Australia...................................................................... 7 2. Australia............................................................................. 14 1-3 General Information...................................................................... 19 1. General Precautions................................................................... 20 2. Vehicle Identification Number (V.I.N)................................................. 24 3. Inditification Numbers and Label Locations............................................ 30 4. Recommended Fuel, Lubricant, Sealants and Adhesives................................... 32 6. Tightening Torque of Standard Bolts and Nuts.......................................... 35 6. Lifting, Towing and Tie-down points................................................... 36 1-4 Pre Delivery Inspection.................................................................. 39 1. Pre-road Test Inspection.............................................................. 39 2. Road Test Inspection.................................................................. 47 3. Post-road Test Inspection............................................................. 51 1-5 Periodic Maintenance Services............................................................ 54 Schedule of Inspection and Maintenance Services.......................................... 55 1. Drive Belts........................................................................... 57 2. Camshaft Drive Belts.................................................................. 59 3. Engine Oil............................................................................ 62 4. Engine Oil Filter..................................................................... 64 5. Replace Engine Cooland and Inspect Cooiling System, Hoses and Connections............. 65 6. Replace Fuel Filter, and Inspect Fuel System, Lines and Connections................... 69 7. Air Cleaner Element................................................................... 71 8. Spark Plugs........................................................................... 72 9. Engine Idle Speedand Idle Mixture..................................................... 73 10. Tansmission/Differential Gear Oil and Automatic Transmission......................... 75 11. Brake Fluid.......................................................................... 78 12. Disc Brake Pads and Discs/Front and Rear Axil Boots and Axle Shaft Joint Portions.... 80 13. Brake Linings and Drums.............................................................. 82 14. Inspect Brake Lines and Check Operation of Parking and Serice Brake System........... 84 15. Clutch and Hill-holder System........................................................ 86 16. Steering and Suspension System....................................................... 89 17. Front and Rear Wheel Bearing Lubrcant................................................ 95 1-6 Special Tools............................................................................ 97 1. Engine Tools.......................................................................... 98 2. Manual Transmission and Differential Tools............................................ 101 3. Automatic Transmission and Differential Tools......................................... 106 4. Rear Wheel Drive (4WD Models) System Tools............................................ 113 5. Suspension Tools...................................................................... 115 6. Wheels and Axils Tools................................................................ 117 7. Steering System Tools................................................................. 119 8. Brake Tools........................................................................... 121 9. Body Tools............................................................................ 121 Section 2 - Engine Section....................................................................... 415 Quick Reference Index........................................................................ 416 2-1 Emission control system and vaccum fitting............................................... 420 1. System Application.................................................................... 421 2. Schematic Drawaing.................................................................... 422 3. General Precautions................................................................... 430 4. Crankcase Emmsion Control System...................................................... 430 5. Three-way Catalsyt.................................................................... 432 6. A/F Control System.................................................................... 432 7. Ignition Control System............................................................... 433 8. Evaporative Emission Control System................................................... 436 9. Vaccum Fitting........................................................................ 441 2-2 On-car services.......................................................................... 446 1. Foreword.............................................................................. 447 2. Ignition Timing....................................................................... 447 3. Engine Idle Speed..................................................................... 448 4. Engine Compression.................................................................... 448 5. Intake Manifold Vaccum................................................................ 449 6. Hydraulic Lash Adjustment (sohc model)................................................ 450 7. Fuel Injector (MPFI model)............................................................ 451 8.Oxygen (o2) sensor..................................................................... 452 9. Hot Air Control System (carby model).................................................. 453 10 Idle Compensator (carby model)........................................................ 454 2-3a Engine (SOHC)........................................................................... 455 M Mechnism and Function.................................................................. 456 1. General........................................................................... 456 2. Timing Belt....................................................................... 457 3. Belt Tension Adjuster............................................................. 457 4. Belt Cover........................................................................ 458 5. Valve Rocker ASSY................................................................. 458 6. Hydraulic Lash Adjuster........................................................... 459 7. Camshaft.......................................................................... 459 8. Cylinder Head..................................................................... 460 9. Cyclinder Block................................................................... 460 10. Crankshaft....................................................................... 461 11. Piston........................................................................... 461 S Specifications and Service Data........................................................ 462 A: Specifications.................................................................... 462 B: Service Data...................................................................... 463 C Component Parts........................................................................ 466 1. Timing Belt....................................................................... 466 2. Cyclinder Head and Camshaft....................................................... 467 3. Cyclinder Head and Valve ASSY..................................................... 468 4. Cyclinder Block................................................................... 469 5. Cranksaft and Piston.............................................................. 470 Service Procedure....................................................................... 471 1. General Precautions............................................................... 471 2. Timing Belt....................................................................... 471 3. Valve Rocker ASSY................................................................. 480 4. Camshaft.......................................................................... 484 5. Cyclinder Head.................................................................... 489 6. Cyclinder Block................................................................... 497 T Troubleshooting........................................................................ 515 1. Engine Trouble in General......................................................... 515 2. Engine Noise...................................................................... 518 2-3b Engine (DOHC)........................................................................... 519 M Mechnism and Function.................................................................. 520 1. General........................................................................... 520 2. Timing Belt....................................................................... 521 3. Belt Tentioner Adjuster........................................................... 521 4. Belt Cover........................................................................ 522 5. Hydrolic Lash Adjuster............................................................ 523 6. Camshaft.......................................................................... 524 7. Cyclinder Head.................................................................... 525 8. Cyclinder Block................................................................... 525 9. Crankshaft........................................................................ 526 10. Piston........................................................................... 526 S Specifications and Service Data........................................................ 527 A: Specifications.................................................................... 527 B: Service Data...................................................................... 528 C Component Parts........................................................................ 531 1. Timing Belt....................................................................... 531 2. Cyclinder Head and Camshaft....................................................... 532 3. Cyclinder Head and Valve ASSY..................................................... 533 4. Cyclinder Block................................................................... 534 5. Crankshaft and Piston............................................................. 535 W Service Procedure...................................................................... 536 1. General Precautions............................................................... 536 2. Timing Belt....................................................................... 536 3. Camshaft.......................................................................... 548 4. Cuclinder Head.................................................................... 554 5. Cyclinder Block................................................................... 562 T Troubleshooting........................................................................ 581 1. Engine Trouble in General......................................................... 581 2. Engine Noise...................................................................... 584 2-4 Engine lubrication system................................................................ 585 M Mechnism and Function.................................................................. 586 1. General........................................................................... 586 2. Lubricant Lines................................................................... 588 3. Oil Pump.......................................................................... 590 4. Oil Filter........................................................................ 591 5. Oil Pan & Oil Strainer............................................................ 591 6. Oil Pressure Switch............................................................... 591 7. Oil Cooler (DOHC model only)...................................................... 592 S Specifications and Service Data........................................................ 593 C Components Parts....................................................................... 594 1. Oil Pump.......................................................................... 594 2. Oil Cooler........................................................................ 599 T Troubleshooting........................................................................ 600 2-5 Engine cooling system.................................................................... 601 M Mechanism and Function................................................................. 602 1. General........................................................................... 602 2. Cooling Lines..................................................................... 603 3. Water Pump........................................................................ 605 4. Mechanical Seal................................................................... 606 5. Thermostat........................................................................ 606 6. Radiator Fan Switch (carby model only)............................................ 606 7. Coolant Filler Tank............................................................... 606 S Specifications and Service Data........................................................ 607 A: Specifications.................................................................... 607 B: Service Data...................................................................... 607 C Component Parts........................................................................ 608 1. Water Pump........................................................................ 608 2. Radiator and Radiator Fan......................................................... 610 W Service Procedure...................................................................... 612 1. Water Pump........................................................................ 612 2. Thermostat........................................................................ 614 3. Radiator.......................................................................... 614 4. Radiator Cap...................................................................... 616 5. Radiator Fan and Fan Motor........................................................ 616 6. Coolant Filler Tank............................................................... 616 T Troubleshooting........................................................................ 617 2-6 Carburetor............................................................................... 618 M Mechanism and Function................................................................. 619 1. Float System...................................................................... 619 2. Primary Side...................................................................... 620 3. Secondary Side.................................................................... 624 4. Fuel Supplement System When cornering............................................. 626 5. Automatic Choke System............................................................ 627 S Specifications and Service Data........................................................ 630 A: Specifications.................................................................... 630 B: Maintenance Standards............................................................. 631 C Component Parts........................................................................ 632 1. Air Intake System and Air Cleaner................................................. 632 2. Intake Manifold and Carburetor.................................................... 633 3. Carburetor ASSY................................................................... 634 W Service Procedure...................................................................... 635 T Troubleshooting........................................................................ 646 2-7a Fuel injection system (MPFI non-turbo).................................................. 648 M Mechnanism and Function................................................................ 649 1. General........................................................................... 649 2. Air Lines......................................................................... 651 3. Fuel Lines........................................................................ 653 4. Sensor and Switch................................................................. 655 5. Control System.................................................................... 659 6. Self-diagnostic System............................................................ 670 T Troubleshooting........................................................................ 673 1. Precautions....................................................................... 673 2. Pre-Inspection.................................................................... 673 3. Troubleshooting Chart for Self-diagnosis System................................... 674 4. Output Modes of Select Monitor.................................................... 679 5. Control Unit I/O Signal........................................................... 681 6. Troublshooting for Engine Starting Failure........................................ 683 7. Troubleshooting Chart with Trouble Codes.......................................... 692 8. Troubleshooting Chart with Select Monitor......................................... 728 9. General Troubleshooting Table..................................................... 737 2-7b Fuel injection system (SPFI)............................................................ 738 M Mechanism and Function................................................................. 739 1. General........................................................................... 739 2. Throttle Body..................................................................... 741 3. Fuel Line......................................................................... 744 4. Sensor and Switch................................................................. 746 5. Control System.................................................................... 750 6. Self-diagnosis System............................................................. 761 T Troubleshooting........................................................................ 764 1. Precautions....................................................................... 764 2. Pre-inspection.................................................................... 764 3. Troubleshooting Chart for Self-diagnosis System................................... 765 4. Output Modes of Select Monitor.................................................... 770 5. Control Unit I/O Signal........................................................... 772 6. Troubleshooting for Engine Starting Failure....................................... 774 7. Troubleshooting Chart with Trouble Codes.......................................... 783 8. Troubleshooting Chart with Select Monitor......................................... 813 9. General Troubleshooting Table..................................................... 822 2-7c Fuel injection system (MPFI turbo)...................................................... 823 M Mechanism and Function................................................................. 825 1. General........................................................................... 825 2. Air Line.......................................................................... 827 3. Fuel Line......................................................................... 829 4. Sensor and Switch................................................................. 831 5. Control System.................................................................... 835 6. Self-diagnosis System............................................................. 846 7. Turbocharger System............................................................... 849 S Specification and Service Data......................................................... 857 C Component Parts........................................................................ 858 1. Turbocharger...................................................................... 858 2. Intercooler....................................................................... 859 W Service Procedure...................................................................... 860 1. Turbocharger System............................................................... 860 2. Intercooler System................................................................ 864 T Troubleshooting........................................................................ 868 1. Precuations....................................................................... 868 2. Pre-inspection.................................................................... 868 3. Troubleshooting Chart for Self-diagnosis System................................... 869 4. Output modes of Select Monitor.................................................... 875 5. Control Unit I/O Signal........................................................... 877 6. Troubleshooting for Engine Starting Failure....................................... 879 7. Troubleshooting Chart for Trouble Code............................................ 889 8. Troubleshooting Chart with Select Monitor......................................... 924 9. General Troubleshooting Table..................................................... 936 2-8 Fuel system.............................................................................. 937 M Mechanism and Function................................................................. 938 1. Fuel Line......................................................................... 938 2. Fuel Tank......................................................................... 942 3. Fuel Pump......................................................................... 943 4. Jet Pump (4wd model only)......................................................... 944 5. Fuel Filter....................................................................... 945 S Specifications and Service Data........................................................ 947 C Component Parts........................................................................ 948 1. Fuel Tank......................................................................... 948 2. Fuel Lines........................................................................ 950 W Service Procedure...................................................................... 954 1. Precuations....................................................................... 954 2. Fuel Tank......................................................................... 954 3. Fuel Filer Pipe................................................................... 956 4. Fuel Filter....................................................................... 958 5. Fuel Pump......................................................................... 959 6. Fuel Meter Unit................................................................... 960 7. Fuel Meter Unit (4wd model only).................................................. 961 8. Fuel Seperator (4wd model only)................................................... 962 9. Fuel Delivery, Return and Evaporation Lines....................................... 963 10. Two-way Valve.................................................................... 965 T Troubleshooting........................................................................ 966 2-9 Exhaust system........................................................................... 967 C Compnent Parts......................................................................... 967 1. Exhaust System.................................................................... 967 W Service Procedure...................................................................... 972 1. Exhaust System.................................................................... 972 2. Front Exhaust Pipe................................................................ 975 3. Center Exhaust Pipe and Turbo Joint Pipe.......................................... 978 4. Rear Exhaust Pipe................................................................. 979 5. Muffler ASSY...................................................................... 980 2-10 Clutch.................................................................................. 981 Mechanism and Function.................................................................. 982 1. Cross Sectional View (Mechanical applicaion type)................................. 982 2. Cross Sectional View (Hydraulic).................................................. 983 S Specifications and Service Data........................................................ 984 Compnent Parts.......................................................................... 985 1. Clutch System (Mechanical)........................................................ 985 2. Clutch System (hydraulic)......................................................... 986 3. Master Cyclinder and Reservoir Tank (hydraulic)................................... 987 W Service Procedure...................................................................... 988 1. General........................................................................... 988 2. Release Bearing and Leaver........................................................ 989 3. Clutch Disc and Cover............................................................. 991 4. Operating Cyclider (hydraulic).................................................... 992 5. Mster Cyclinder and Reservoir Tank (hydraulic).................................... 993 T Troubleshooting........................................................................ 994 2-11 Engine and transmission mounting system................................................. 997 C Compenent Parts........................................................................ 998 1. Engine Mounting................................................................... 998 2. Transmission Mounting............................................................. 999 W Service Procedure......................................................................1001 1. General Precaution................................................................1001 2. Engine............................................................................1002 3. Transmission......................................................................1020 Section 3 - Transmission and Differential Section................................................1317 Quick Reference Index........................................................................1318 3-1 Manual Transmission and Differential.....................................................1320 M Mechanism and Function.................................................................1321 1. General...........................................................................1321 3. Reverse Check Mechanism...........................................................1325 2. Centre Differential...............................................................1322 S Specifications and Service Data........................................................1326 A: Specifications....................................................................1326 B: Service Data......................................................................1327 C Component Parts........................................................................1331 1. Transfer Case and Extention (full-time 4wd).......................................1331 4. Transfer Case.....................................................................1332 5. Shifter Fork and Shifter Rod......................................................1333 7. Drive Pinion ASSY (full-time 4wd).................................................1334 11. Main Shaft.......................................................................1335 14. Centre Differential..............................................................1336 15. Front Differential...............................................................1337 W Service Procedure......................................................................1338 1. General...........................................................................1338 2. Tranasfer Case and Extension (full-time 4wd)......................................1340 3. Transfer Case and Extension (selective 4wd).......................................1347 4. Rear Case (fwd)...................................................................1354 5. Transmission Case (4wd)...........................................................1356 14. Main Shaft ASSY (4wd)............................................................1379 16. Centre Differential (full time 4wd)..............................................1381 T Troubleshooting........................................................................1385 3-3 Transmission Control System..............................................................1387 M Mechanism and Function.................................................................1388 2. Manual Tranmission (4wd)..........................................................1388 3-4 4WD System...............................................................................1396 M Mechanism and Function.....................................................................1397 1. Propeller Shaft.......................................................................1397 2. Rear Differential.....................................................................1398 3. Limited Slip Differential (LSD).......................................................1399 S Specifications and Service Data............................................................1401 C Component Parts............................................................................1404 1. Rear Differential Mounting System.....................................................1404 2. Propeller Shaft and Drive Shaft.......................................................1405 3. Rear Differential Assembly............................................................1406 W Service Procedure..........................................................................1407 1. Propeller Shaft.......................................................................1407 2. Rear Differential.....................................................................1409 T Troubleshooting............................................................................1425 1. Rear Differential.....................................................................1425 2. Propeller Shaft.......................................................................1426 Section 4 - Mechanical Components Section........................................................ 123 4-1 Suspension............................................................................... 123 Quick Reference Index.................................................................... 124 M Mechanism and Function................................................................. 126 1. Front Suspension.................................................................. 127 2. Rear Suspension................................................................... 128 S Specifications and Service Data........................................................ 129 C Component Parts........................................................................ 131 W Service Procedure for Conventional Suspension.......................................... 131 1. On-car Service.................................................................... 133 2. Front Transverse Link Assembly.................................................... 140 3. Front Ball Joint.................................................................. 142 4. Front Strut Assembly.............................................................. 144 5. Front Stabilser................................................................... 148 6. Front Crossmember................................................................. 149 7. Rear Trailing Link Assembly....................................................... 151 8. Lateral Link Assembly............................................................. 154 9. Rear Strut Assembly............................................................... 158 11- Rear Crossmember (4wd)........................................................... 161 Troubleshooting......................................................................... 165 4-2 Wheels and Axles......................................................................... 166 M Mechanism and Function................................................................. 167 1. Front Axle........................................................................ 166 2. Rear Axle......................................................................... 169 3. Disc Wheel and Wheel Cap.......................................................... 171 S Specifications and Service Data........................................................ 172 C Component Parts........................................................................ 175 1. Front Axle........................................................................ 175 2. Rear Axle (4wd)................................................................... 176 W Service Procedure...................................................................... 177 1. Front Axle........................................................................ 177 2. Rear Axle (4wd)................................................................... 183 3. Rear Axle (fwd)................................................................... 189 4. Front and Rear Drive Shafts....................................................... 190 5. Half Wheel Cap.................................................................... 195 8. Aluminium Wheel................................................................... 196 9. Wheel Balancing................................................................... 196 10. Installation of Wheel Assembly to Vehicle........................................ 196 4-3 Steering System.......................................................................... 198 M Mechanism and Function................................................................. 199 1. Tilt Steering Column.............................................................. 199 3. Power Steering System............................................................. 201 S Specifications and Service Data........................................................ 207 C Compenent Parts........................................................................ 209 2. Steering Wheel & Column (tilt).................................................... 209 3. Gearbox........................................................................... 210 4. Oil Pump & Tank................................................................... 211 5. Power Steering Oil Pump........................................................... 212 6. Tilt Steering Column.............................................................. 213 5. Hose ASSY (power steering system)................................................. 235 6. Oil Pump (power steering system).................................................. 237 T Troubleshooting........................................................................ 245 1. Power Steering Lines.............................................................. 245 4-4 Brakes................................................................................... 258 M Mechanism and Function................................................................. 257 1. Disc Brake........................................................................ 259 2. Rear Drum Brake................................................................... 260 3. Master Cyclinder.................................................................. 261 4. Brake Booster..................................................................... 262 5. Proportioning Valve............................................................... 266 6. Porportioning Vale (abs models)................................................... 268 8. Anti-lock Brake System............................................................ 269 9. Park Brake (rear disc brake)...................................................... 281 S Specifications and Service Data........................................................ 283 A: Specifications.................................................................... 283 B: Serivce Data...................................................................... 287 C Component Parts........................................................................ 288 1. Front Disc Brake.................................................................. 288 2. Rear Disc Brake................................................................... 289 4. Master Cyclinder.................................................................. 290 5. Brake Booster..................................................................... 291 6. ABS Sensor........................................................................ 292 7. Hill-holder....................................................................... 293 8. Parking (Hand) Brake.............................................................. 294 W Service Procedure...................................................................... 295 1. Front Disc Brake.................................................................. 295 2. Rear Disc Brake................................................................... 302 4. Parking Brake (rear disc brake)................................................... 307 5. Master Cyclinder.................................................................. 310 6. Brake Booster..................................................................... 311 7. Brake Hose........................................................................ 314 8. Hill-holder....................................................................... 315 9. Parking Brake Lever............................................................... 316 10. Parking Brake Cable.............................................................. 317 11. Air Bleeding..................................................................... 318 12. Brake Fluid Replacement.......................................................... 319 13. Proportioning Valve.............................................................. 320 14. ABS Sensor....................................................................... 321 15. Hydraulic Unit for ABS System.................................................... 325 16. Electronic Control Unit for ABS System........................................... 328 17. G Sensor for ABS System.......................................................... 329 18. Brake Hose and Pipe.............................................................. 330 T Troubleshooting........................................................................ 331 1. Entire Brake System............................................................... 331 2. Hill-holder....................................................................... 333 3. Troubleshooting for ABS........................................................... 335 4. ABS Control I/O Signal............................................................ 338 5. Diagram of ABS.................................................................... 340 6. Troubleshooting Chart with Trouble Codes.......................................... 342 7. General Troubleshooting Chart..................................................... 356 4-5 Pedal System and Control Cables.......................................................... 362 M Mechanism and Function................................................................. 363 1. Pedal Effort Reducing Mechanism................................................... 363 2. Hydrolic Pedal System (turbo)..................................................... 364 S Specifications......................................................................... 365 W Service Procedure...................................................................... 367 1. Pedal............................................................................. 367 2. Clutch Cable...................................................................... 373 3. Accelerator Cable................................................................. 374 4. Speedometer Cable................................................................. 375 T Troubleshooting........................................................................ 376 4-6 Heater and Ventilator.................................................................... 377 Mechanism and Function................................................................... 378 1. Outline........................................................................... 378 2. Control Unit...................................................................... 382 3. Mode Door Control................................................................. 385 4. Intake Door Control............................................................... 387 5. Blower System..................................................................... 388 S Specifications and Servie Data......................................................... 389 C Compontents Parts...................................................................... 390 1. Heater System..................................................................... 390 2. Heater Unit....................................................................... 391 3. Intake Unit....................................................................... 392 4. Control Unit...................................................................... 393 W Service Procedure...................................................................... 394 1. Heater Unit....................................................................... 394 2. Blower Motor Assembly............................................................. 394 3. Control Unit...................................................................... 395 4. Mode Door Motor................................................................... 397 5. Intake Door Motor................................................................. 398 Section 5 - Body Section......................................................................... 400 5-2 Doors and Windows........................................................................ 400 C Component Parts........................................................................ 401 1. Front Door........................................................................ 401 2. Back Door......................................................................... 402 3. Front Door Glass.................................................................. 403 4. Back Door Glass................................................................... 404 5. Rear Gate and Glass............................................................... 405 6. Door Lock Assembly (front)........................................................ 406 7. Door Lock Assembly (rear)......................................................... 407 9. Weatherstrip...................................................................... 408 10. Garnish.......................................................................... 409 W Service and Procedure.................................................................. 410 5-4 Instrument Panel......................................................................... 409 C Component Parts........................................................................ 411 W Service Procedure...................................................................... 412 1. Intrument Panel................................................................... 412 2. Meter Visor....................................................................... 414 Section 6 - Electrical Section...................................................................1034 Quick Reference Index........................................................................1035 6-1 Engine Electrical........................................................................1039 Mechanism and Function..................................................................1040 1. Ignition Coil (turbo model).......................................................1040 2. Spark Plug (turbo model)..........................................................1040 S Specifications and Service Data........................................................1041 C Component Parts........................................................................1043 1. Starter (nippondenso).............................................................1043 2. Starter (mitsubishi)..............................................................1045 3. Alternator (hitachi)..............................................................1047 4. Alternator (mitsubishi)...........................................................1048 5. Distributor.......................................................................1049 W Service Procedure......................................................................1050 1. Starter (nippondenso).............................................................1050 2. Starter (mitsubishi)..............................................................1057 3. Alternator (hitachi)..............................................................1062 4. Alternator (mitsubishi)...........................................................1068 5. Distributor.......................................................................1073 6. Ignition Coil.....................................................................1076 7. Spark Plug........................................................................1077 8. Spark Plug Cord...................................................................1081 T Troubleshooting........................................................................1082 1. Starter...........................................................................1082 2. Alternator........................................................................1083 6-2 Body Electrical..........................................................................1084 M Mechanism and Function.................................................................1085 1. Low Fuel Warning Light Delay Amplifier............................................1085 S Specifications and Service Data........................................................1086 W Service Procedure......................................................................1088 1. Power Suply Routing...............................................................1088 2. Charging..........................................................................1094 3. Starting..........................................................................1095 4. Engine Electrical.................................................................1098 5. Cooling Fan.......................................................................1102 6. Lighting..........................................................................1103 7. Room Light and Door Switch........................................................1109 8. Stop Light........................................................................1111 9. Turn Signal and Hazard Warning Light..............................................1113 10. Trunk Room Light.................................................................1115 11. Back-ip Light....................................................................1116 12. Rear Fog Light...................................................................1117 13. Automatic Transmission Control (4AT).............................................1118 14. 4WD-MT...........................................................................1119 15. Front Wiper and Washer...........................................................1121 16. Rear Wiper abd Washer............................................................1125 17. Headlight Washer.................................................................1130 18. Rear Window Defogger.............................................................1131 19. Parking Brake Switch and Brake Fluid Level Warning...............................1134 20. Fuel Gauge.......................................................................1135 21. Combination Meter................................................................1137 22. Oil Pressure Light and Tempaerature Gauge........................................1143 23. Power Windows....................................................................1144 24. Door Lock........................................................................1147 25. Horn and Cigarette Lighter.......................................................1148 26. Sunroof, Spot Light and Vanity Mirror............................................1151 27. Radio and Antenna................................................................1153 28. Mode Selector and Blower Motor...................................................1155 29. Remote Control Rearview Mirror...................................................1156 30. Pneumatic Ssupension (Air Suspension)............................................1158 31. Antilock Brake System............................................................1159 32. Cruise Control...................................................................1160 33. Headlight Beam Leveler...........................................................1169 T Troubleshooting (For Cruise Control)...................................................1170 1. Self Diagnosis....................................................................1170 2. I/O Signal of Cruise Control Unit.................................................1173 3. Basic Troubleshooting Procedure...................................................1174 4. Trouble Chart A...................................................................1177 5. Trouble Chart B...................................................................1181 6. Trouble Chart C...................................................................1196 6-3 Wiring Diagram and Troubleshooting.......................................................1198 1. General Description...................................................................1199 2. Working Precuations...................................................................1206 3. How to Use Wiring Diagram.............................................................1208 4. How to Use Super Multiple Juncion (S.M.J.)............................................1209 5. Wiring Diagram and Troubleshooting....................................................1211 1. Power Suply Routing...............................................................1211 2. Charging..........................................................................1215 3. Starting..........................................................................1216 4. Engine Electrical.................................................................1219 5. Cooling Fan.......................................................................1233 6. Lighting..........................................................................1234 7. Room Ligh and Door Switch.........................................................1239 8. Stop Light........................................................................1243 9. Turn Signal and Hazard............................................................1245 10. Trunk Room Light.................................................................1246 11. Back-up Light....................................................................1247 12. Rear Fog Light...................................................................1248 13. Automatic Transmission Control (4AT).............................................1249 14. 4WD-MT...........................................................................1253 15. Front Wiper Washer...............................................................1255 16. Rear Wiper Washer................................................................1256 17. Headlight Washer.................................................................1257 18. Rear Window Defogger.............................................................1258 19. Park Brake and Brake Fluid Level Warning.........................................1259 20. Fuel Guage.......................................................................1260 21. Combination Meter................................................................1261 22. Oil Pressure and Temperature Gauge...............................................1266 23. Power Window.....................................................................1267 24. Door Lock........................................................................1269 25. Horn and Cigarette Lighter.......................................................1270 26. Sunroof, Spotlight and Vanity Mirror.............................................1271 27. Radio and Power Antenna..........................................................1274 28. Mode Selector and Blower Motor...................................................1275 29. Remote Control Rearview Mirror...................................................1276 30. Pneumatic (Air) Suspension.......................................................1277 31. Antilock Brake System............................................................1279 32. Cruise Control...................................................................1281 33. Intercooler Pump.................................................................1283 34. Front Fog Light..................................................................1284 35. Keyless Entry....................................................................1285 36. Headlight Beam Leveler...........................................................1287 6. Electrical Unit Location..............................................................1288 7. Electrical Wiring Harness and Ground Point............................................1305
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