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1998 – 2003 Subaru Liberty Complete Factory Service Repair Workshop Manual – PDF DOWNLOAD
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Description
1998 – 2003 Subaru Liberty Complete Factory Service Repair Workshop Manual
FILE DETAILS:
1998 – 2003 Subaru Liberty Complete Factory Service Repair Workshop Manual
Language : English
Pages : 4442
Downloadable : YES
Format : PDF
Size : 116 MB
DESCRIPTION:
1998 – 2003 Subaru Liberty Complete Factory Service Repair Workshop Manual
GENERAL INFORMATION SECTION :
This service manual has been prepared to provide SUBARU service personnel with the necessary information and data for the correct maintenance and repair of SUBARU vehicles. This manual includes the procedures for maintenance, disassembling, reassembling, inspection and adjustment of components and diagnostics for guidance of experienced mechanics. Please peruse and utilize this manual fully to ensure complete repair work for satisfying our customers by keeping their vehicle in optimum condition. When replacement of parts during repair work is needed, be sure to use SUBARU genuine parts. All information, illustration and specifications contained in this manual are based on the latest product information available at the time of publication approval.
1. How to Use This Manuals
A: HOW TO USE THIS MANUALS
1. STRUCTURE
Each section consists of SCT that are broken down into SC that are divided into sections for each component. The specification, maintenance and other information for the components are included, and diagnosis information has also been added where necessary.
2. INDEX
The first page has an index with tabs.
TABLE OF CONTENTS:
1998 – 2003 Subaru Liberty Complete Factory Service Repair Workshop Manual
1998-2003 LIBERTY....................................................................................................... 1 INDEX............................................................................................................... 2 GENERAL INFORMATION SECTION......................................................................................... 3 Foreword FW..................................................................................................... 5 1. Foreword................................................................................................. 6 A: Foreword............................................................................................. 6 How to Use This Manuals HU...................................................................................... 7 1. How to Use This Manuals.................................................................................. 8 A: How to Use This Manuals.............................................................................. 8 Specifications SPC.............................................................................................. 13 1. Legacy................................................................................................... 14 A: Dimensions........................................................................................... 14 B: Engine............................................................................................... 14 C: Electrical........................................................................................... 15 D: Transmission......................................................................................... 15 E: Steering............................................................................................. 16 F: Suspension........................................................................................... 16 G: Brake................................................................................................ 16 H: Tire................................................................................................. 16 I: Capacity............................................................................................. 17 J: Weight............................................................................................... 17 2. OUTBACK.................................................................................................. 22 A: Dimensions........................................................................................... 22 B: Engine............................................................................................... 22 C: Electrical........................................................................................... 23 D: Transmission......................................................................................... 23 E: Steering............................................................................................. 24 F: Suspension........................................................................................... 24 G: Brake................................................................................................ 24 H: Tire................................................................................................. 24 I: Capacity............................................................................................. 24 J: Weight............................................................................................... 25 Precaution PC................................................................................................... 27 1. Precaution............................................................................................... 28 A: Precaution........................................................................................... 28 Note NT......................................................................................................... 29 1. Note..................................................................................................... 30 A: Note................................................................................................. 30 Identification ID............................................................................................... 37 1. Identification........................................................................................... 38 A: Identification....................................................................................... 38 Recommended Materials RM........................................................................................ 43 1. Recommended Materials.................................................................................... 44 A: Recommended Materials................................................................................ 44 Pre-delivery Inspection PI...................................................................................... 49 1. Pre-delivery Inspection.................................................................................. 50 A: General.............................................................................................. 50 B: PDI Procedure........................................................................................ 51 Periodic Maintenance Services PM................................................................................ 61 1. General Description...................................................................................... 62 A: General.............................................................................................. 62 2. Schedule................................................................................................. 63 A: Maintenance Schedule 1............................................................................... 63 B: Maintenance Schedule 2............................................................................... 65 3. Engine Oil............................................................................................... 67 A: Replacement.......................................................................................... 67 B: Inspection........................................................................................... 68 4. Engine Oil Filter........................................................................................ 69 A: Replacement.......................................................................................... 69 5. Spark Plugs.............................................................................................. 70 A: Replacement.......................................................................................... 70 6. Drive Belt(s)............................................................................................ 72 A: Inspection........................................................................................... 72 B: Replacement.......................................................................................... 73 7. Camshaft Drive Belt...................................................................................... 75 A: Replacement.......................................................................................... 75 B: Inspection........................................................................................... 77 8. Fuel Line................................................................................................ 78 A: Inspection........................................................................................... 78 9. Fuel Filter.............................................................................................. 79 A: Replacement.......................................................................................... 79 B: Inspection........................................................................................... 79 10. Air Cleaner Element..................................................................................... 80 A: Replacement.......................................................................................... 80 11. Cooling System.......................................................................................... 81 A: Inspection........................................................................................... 81 12. Coolant................................................................................................. 82 A: Replacement.......................................................................................... 82 13. Clutch System........................................................................................... 84 A: Inspection and Adjustment............................................................................ 84 14. Hill-holder System...................................................................................... 85 A: Inspection and Adjustment............................................................................ 85 15. Idle Mixture............................................................................................ 86 A: Inspection and Adjustment............................................................................ 86 16. Transmission Oil........................................................................................ 87 A: Replacement.......................................................................................... 87 17. ATF..................................................................................................... 88 A: Inspection........................................................................................... 88 B: Replacement.......................................................................................... 89 18. Front & Rear Differential Oil........................................................................... 90 A: Replacement.......................................................................................... 90 19. Brake Line.............................................................................................. 92 A: Inspection........................................................................................... 92 B: Checking............................................................................................. 92 20. Brake Fluid............................................................................................. 94 A: Replacement.......................................................................................... 94 21. Disc Brake Pads and Discs............................................................................... 95 A: Inspection........................................................................................... 95 22. Parking Brake........................................................................................... 96 A: Inspection........................................................................................... 96 B: Adjustment........................................................................................... 97 23. Suspension.............................................................................................. 98 A: Inspection........................................................................................... 98 24. Wheel Bearing........................................................................................... 100 A: Inspection........................................................................................... 100 25. Axle Boots & Joints..................................................................................... 101 A: Inspection........................................................................................... 101 26. Tire Rotation........................................................................................... 102 A: Inspection........................................................................................... 102 27. Steering System (Power Steering)........................................................................ 103 A: Inspection........................................................................................... 103 ENGINE SECTION 1.................................................................................................... 107 Fuel Injection (Fuel Systems) FU(H4SO).......................................................................... 109 1. General Description...................................................................................... 110 A: Specifications....................................................................................... 110 B: Component............................................................................................ 112 C: Caution.............................................................................................. 121 D: Preparation Tool..................................................................................... 121 2. Throttle Body............................................................................................ 122 A: Removal.............................................................................................. 122 B: Installation......................................................................................... 122 3. Intake Manifold.......................................................................................... 123 A: Removal.............................................................................................. 123 B: Installation......................................................................................... 125 C: Disassembly.......................................................................................... 128 D: Assembly............................................................................................. 131 E: Inspection........................................................................................... 133 4. Engine Coolant Temperature Sensor........................................................................ 134 A: Removal.............................................................................................. 134 B: Installation......................................................................................... 134 5. Crankshaft Position Sensor............................................................................... 135 A: Removal.............................................................................................. 135 B: Installation......................................................................................... 135 6. Camshaft Position Sensor................................................................................. 136 A: Removal.............................................................................................. 136 B: Installation......................................................................................... 136 7. Knock Sensor............................................................................................. 137 A: Removal.............................................................................................. 137 B: Installation......................................................................................... 137 8. Throttle Position Sensor................................................................................. 138 A: Removal.............................................................................................. 138 B: Installation......................................................................................... 138 C: Adjustment........................................................................................... 138 9. Pressure Sensor.......................................................................................... 140 A: Removal.............................................................................................. 140 B: Installation......................................................................................... 140 10. Intake Air Temperature Sensor........................................................................... 141 A: Removal.............................................................................................. 141 B: Installation......................................................................................... 141 11. Idle Air Control Solenoid Valve......................................................................... 142 A: Removal.............................................................................................. 142 B: Installation......................................................................................... 142 12. EGR Valve............................................................................................... 143 A: Removal.............................................................................................. 143 B: Installation......................................................................................... 143 13. Fuel Injector........................................................................................... 144 A: Removal.............................................................................................. 144 B: Installation......................................................................................... 147 14. Front Oxygen (A/F) Sensor............................................................................... 149 A: Removal.............................................................................................. 149 B: Installation......................................................................................... 149 15. Rear Oxygen Sensor...................................................................................... 151 A: Removal.............................................................................................. 151 B: Installation......................................................................................... 151 16. Engine Control Module................................................................................... 153 A: Removal.............................................................................................. 153 B: Installation......................................................................................... 153 17. Main Relay.............................................................................................. 154 A: Removal.............................................................................................. 154 B: INstallation......................................................................................... 154 18. Fuel Pump Relay......................................................................................... 155 A: Removal.............................................................................................. 155 B: Installation......................................................................................... 155 19. Fuel.................................................................................................... 156 A: Operation............................................................................................ 156 20. Fuel Tank............................................................................................... 159 A: Removal.............................................................................................. 159 B: Installation......................................................................................... 161 C: Inspection........................................................................................... 165 21. Fuel Filler Pipe........................................................................................ 166 A: Removal.............................................................................................. 166 B: Installation......................................................................................... 167 22. Fuel Pump............................................................................................... 170 A: Removal.............................................................................................. 170 B: Installation......................................................................................... 171 C: Disassembly.......................................................................................... 171 D: Assembly............................................................................................. 171 E: Inspection........................................................................................... 171 23. Fuel Level Sensor....................................................................................... 172 A: Removal.............................................................................................. 172 B: Installation......................................................................................... 172 24. Fuel Sub Level Sensor................................................................................... 173 A: Removal.............................................................................................. 173 B: Installation......................................................................................... 174 25. Fuel Filter............................................................................................. 175 A: Removal.............................................................................................. 175 B: Installation......................................................................................... 175 C: Inspection........................................................................................... 175 26. Fuel Cut Valve.......................................................................................... 176 A: Removal.............................................................................................. 176 B: Installation......................................................................................... 176 27. Fuel Damper Valve....................................................................................... 177 A: Removal.............................................................................................. 177 B: Installation......................................................................................... 177 28. Fuel Delivery, Return and Evaporation Lines............................................................. 178 A: Removal.............................................................................................. 178 B: Installation......................................................................................... 179 C: Inspection........................................................................................... 180 29. Fuel System Trouble in General.......................................................................... 181 A: Inspection........................................................................................... 181 Emission Control (Aux. Emission Control Devices) EC(H4SO)....................................................... 183 1. General Description...................................................................................... 184 A: Caution.............................................................................................. 184 2. Front Catalytic Converter................................................................................ 185 A: Removal.............................................................................................. 185 B: Installation......................................................................................... 185 C: Inspection........................................................................................... 185 3. Rear Catalytic Converter................................................................................. 186 A: Removal.............................................................................................. 186 B: Installation......................................................................................... 186 C: Inspection........................................................................................... 186 4. EGR Valve................................................................................................ 187 A: Removal.............................................................................................. 187 B: Installation......................................................................................... 187 5. Canister................................................................................................. 188 A: Removal.............................................................................................. 188 B: Installation......................................................................................... 188 C: Inspection........................................................................................... 188 6. Purge Control Solenoid Valve............................................................................. 189 A: Removal.............................................................................................. 189 B: Installation......................................................................................... 189 C: Inspection........................................................................................... 189 7. Two-way Valve............................................................................................ 190 A: Removal.............................................................................................. 190 B: Installation......................................................................................... 190 C: Inspection........................................................................................... 190 Intake (Induction) IN(H4SO)..................................................................................... 191 1. General Description...................................................................................... 192 A: Component............................................................................................ 192 B: Caution.............................................................................................. 194 2. Air Cleaner.............................................................................................. 195 A: Removal.............................................................................................. 195 B: Installation......................................................................................... 195 C: Inspection........................................................................................... 195 3. Air Cleaner Case......................................................................................... 196 A: Removal.............................................................................................. 196 B: Installation......................................................................................... 196 C: inspection........................................................................................... 196 4. Air Intake Duct.......................................................................................... 197 A: Removal.............................................................................................. 197 B: Installation......................................................................................... 197 C: Inspection........................................................................................... 197 5. Resonator Chamber........................................................................................ 198 A: Removal.............................................................................................. 198 B: Installation......................................................................................... 198 C: Inspection........................................................................................... 198 Mechanical ME(H4SO)............................................................................................. 199 1. General Description...................................................................................... 200 A: Specifications....................................................................................... 200 B: Component............................................................................................ 204 C: Caution.............................................................................................. 213 D: Preparation Tool..................................................................................... 213 E: Procedure............................................................................................ 220 2. Compression.............................................................................................. 221 A: Inspection........................................................................................... 221 3. Idle Speed............................................................................................... 222 A: Inspection........................................................................................... 222 4. Ignition Timing.......................................................................................... 223 A: Inspection........................................................................................... 223 5. Intake Manifold Vacuum................................................................................... 224 A: Inspection........................................................................................... 224 6. Engine Oil Pressure...................................................................................... 225 A: Inspection........................................................................................... 225 7. Fuel Pressure............................................................................................ 226 A: Inspection........................................................................................... 226 8. Valve Clearance.......................................................................................... 227 A: Inspection........................................................................................... 227 B: Adjustment........................................................................................... 228 9. Engine Assembly.......................................................................................... 230 A: Removal.............................................................................................. 230 B: Installation......................................................................................... 234 C: Inspection........................................................................................... 236 10. Engine Mounting......................................................................................... 237 A: Removal.............................................................................................. 237 B: Installation......................................................................................... 237 C: Inspection........................................................................................... 237 11. Preparation for Overhaul................................................................................ 238 A: Procedure............................................................................................ 238 12. V-belt.................................................................................................. 239 A: Removal.............................................................................................. 239 B: Installation......................................................................................... 240 C: Inspection........................................................................................... 240 13. Crankshaft Pulley....................................................................................... 241 A: Removal.............................................................................................. 241 B: Installation......................................................................................... 241 C: Inspection........................................................................................... 242 14. Belt Cover.............................................................................................. 243 A: Removal.............................................................................................. 243 B: Installation......................................................................................... 243 C: Inspection........................................................................................... 243 15. Timing Belt Assembly.................................................................................... 244 A: Removal.............................................................................................. 244 B: Installation......................................................................................... 245 C: Inspection........................................................................................... 248 16. Camshaft Sprocket....................................................................................... 249 A: Removal.............................................................................................. 249 B: Installation......................................................................................... 249 C: Inspection........................................................................................... 250 17. Crankshaft Sprocket..................................................................................... 251 A: Removal.............................................................................................. 251 B: Installation......................................................................................... 251 C: Inspection........................................................................................... 251 18. Valve Rocker Assembly................................................................................... 252 A: Removal.............................................................................................. 252 B: Installation......................................................................................... 252 C: Disassembly.......................................................................................... 252 D: Assembly............................................................................................. 253 E: Inspection........................................................................................... 253 19. Camshaft................................................................................................ 254 A: Removal.............................................................................................. 254 B: Installation......................................................................................... 255 C: Inspection........................................................................................... 257 20. Cylinder Head Assembly.................................................................................. 258 A: Removal.............................................................................................. 258 B: Installation......................................................................................... 258 C: Disassembly.......................................................................................... 259 D: Assembly............................................................................................. 259 E: Inspection........................................................................................... 260 F: Adjustment........................................................................................... 261 21. Cylinder Block.......................................................................................... 265 A: Removal.............................................................................................. 265 B: Installation......................................................................................... 270 C: Disassembly.......................................................................................... 278 D: Assembly............................................................................................. 279 E: Inspection........................................................................................... 279 22. Engine Trouble in General............................................................................... 287 A: Inspection........................................................................................... 287 23. Engine Noise............................................................................................ 292 A: Inspection........................................................................................... 292 Exhaust EX(H4SO)................................................................................................ 293 1. General Description...................................................................................... 294 A: COMPONENT............................................................................................ 294 B: CAUTION.............................................................................................. 296 2. Front Exhaust Pipe....................................................................................... 297 A: REMOVAL.............................................................................................. 297 B: INSTALLATION......................................................................................... 298 C: INSPECTION........................................................................................... 299 3. Center Exhaust Pipe...................................................................................... 300 A: REMOVAL.............................................................................................. 300 B: INSTALLATION......................................................................................... 300 C: INSPECTION........................................................................................... 300 4. Rear Exhaust Pipe........................................................................................ 301 A: REMOVAL.............................................................................................. 301 B: INSTALLATION......................................................................................... 301 C: INSPECTION........................................................................................... 301 5. Muffler.................................................................................................. 302 A: REMOVAL.............................................................................................. 302 B: INSTALLATION......................................................................................... 302 C: INSPECTION........................................................................................... 302 Cooling CO(H4SO)................................................................................................ 303 1. General Description...................................................................................... 304 A: Specifications....................................................................................... 304 B: Component............................................................................................ 305 C: Caution.............................................................................................. 307 D: Preparation Tool..................................................................................... 307 2. Radiator Main Fan System................................................................................. 308 A: Schematic............................................................................................ 308 B: Inspection........................................................................................... 309 3. Radiator Sub Fan System.................................................................................. 312 A: Schematic............................................................................................ 312 B: Inspection........................................................................................... 313 4. Engine Coolant........................................................................................... 316 A: Replacement.......................................................................................... 316 B: Inspection........................................................................................... 317 5. Water Pump............................................................................................... 318 A: Removal.............................................................................................. 318 B: Installation......................................................................................... 320 C: Inspection........................................................................................... 322 6. Thermostat............................................................................................... 323 A: Removal.............................................................................................. 323 B: Installation......................................................................................... 323 C: Inspection........................................................................................... 323 7. Radiator................................................................................................. 325 A: Removal.............................................................................................. 325 B: Installation......................................................................................... 326 C: Inspection........................................................................................... 328 8. Radiator Cap............................................................................................. 329 A: Inspection........................................................................................... 329 9. Radiator Main Fan and Fan Motor.......................................................................... 330 A: Removal.............................................................................................. 330 B: Installation......................................................................................... 331 C: Disassembly.......................................................................................... 331 D: Assembly............................................................................................. 331 E: Inspection........................................................................................... 331 10. Radiator Sub Fan and Fan Motor.......................................................................... 332 A: Removal.............................................................................................. 332 B: Installation......................................................................................... 332 C: Disassembly.......................................................................................... 332 D: Assembly............................................................................................. 333 E: Inspection........................................................................................... 333 11. Reservoir Tank.......................................................................................... 334 A: Removal.............................................................................................. 334 B: Installation......................................................................................... 334 C: Inspection........................................................................................... 334 12. Engine Cooling System Trouble in General................................................................ 335 A: Inspection........................................................................................... 335 Lubrication LU(H4SO)............................................................................................ 337 1. General Description...................................................................................... 338 A: Specifications....................................................................................... 338 B: Component............................................................................................ 339 C: Caution.............................................................................................. 340 D: Preparation Tool..................................................................................... 341 2. Oil Pressure System...................................................................................... 342 A: Schematic............................................................................................ 342 B: Inspection........................................................................................... 343 3. Engine Oil............................................................................................... 344 A: Inspection........................................................................................... 344 B: Replacement.......................................................................................... 344 4. Oil Pump................................................................................................. 346 A: Removal.............................................................................................. 346 B: Installation......................................................................................... 347 C: Disassembly.......................................................................................... 347 D: Assembly............................................................................................. 348 E: Inspection........................................................................................... 348 5. Oil Pan and Strainer..................................................................................... 350 A: Removal.............................................................................................. 350 B: Installation......................................................................................... 351 C: Inspection........................................................................................... 352 6. Oil Pressure Switch...................................................................................... 353 A: Removal.............................................................................................. 353 B: Installation......................................................................................... 353 C: Inspection........................................................................................... 353 7. Engine Oil Filter........................................................................................ 354 A: Removal.............................................................................................. 354 B: Installation......................................................................................... 354 C: Inspection........................................................................................... 354 8. Engine Lubrication System Trouble in General............................................................. 355 A: Inspection........................................................................................... 355 Speed Control Systems SP(H4SO).................................................................................. 357 1. General Description...................................................................................... 358 A: Specification........................................................................................ 358 B: Component............................................................................................ 358 C: CAUTION.............................................................................................. 360 2. Accelerator Pedal........................................................................................ 361 A: Removal.............................................................................................. 361 B: Installation......................................................................................... 362 C: Disassembly.......................................................................................... 363 D: Assembly............................................................................................. 363 E: Inspection........................................................................................... 364 F: Adjustment........................................................................................... 364 3. Accelerator Control Cable................................................................................ 366 A: Removal.............................................................................................. 366 B: Installation......................................................................................... 366 C: Inspection........................................................................................... 366 Ignition IG(H4SO)............................................................................................... 367 1. General Description...................................................................................... 368 A: Specifications....................................................................................... 368 B: Component............................................................................................ 369 C: Caution.............................................................................................. 370 2. Spark Plug............................................................................................... 371 A: Removal.............................................................................................. 371 B: Installation......................................................................................... 372 C: Inspection........................................................................................... 372 D: Cleaning............................................................................................. 373 E: Adjustment........................................................................................... 373 3. Ignition Coil and Ignitor Assembly....................................................................... 374 A: Removal.............................................................................................. 374 B: Installation......................................................................................... 374 C: Inspection........................................................................................... 374 4. Spark Plug Cord.......................................................................................... 376 A: Inspection........................................................................................... 376 Starting/Charging Systems SC(H4SO).............................................................................. 377 1. General Description...................................................................................... 378 A: Specifications....................................................................................... 378 B: Component............................................................................................ 379 C: Caution.............................................................................................. 381 2. Starter.................................................................................................. 382 A: Removal.............................................................................................. 382 B: Installation......................................................................................... 382 C: Disassembly.......................................................................................... 383 D: Assembly............................................................................................. 385 E: Inspection........................................................................................... 386 3. Generator................................................................................................ 390 A: REMOVAL.............................................................................................. 390 B: INSTALLATION......................................................................................... 390 C: DISASSEMBLY.......................................................................................... 390 D: ASSEMBLY............................................................................................. 393 E: INSPECTION........................................................................................... 394 4. Battery.................................................................................................. 396 A: REMOVAL.............................................................................................. 396 B: INSTALLATION......................................................................................... 396 C: INSPECTION........................................................................................... 396 D: MEASUREMENT.......................................................................................... 397 Engine (Diagnostics) EN(H4SO)................................................................................... 399 1. Basic Diagnostic Procedure............................................................................... 400 A: Procedure............................................................................................ 400 2. Check List for Interview................................................................................. 402 A: Check................................................................................................ 402 3. General Description...................................................................................... 404 A: Caution.............................................................................................. 404 B: Inspection........................................................................................... 405 C: Note................................................................................................. 405 D: Preparation Tool..................................................................................... 406 4. Electrical Components Location........................................................................... 408 A: Location............................................................................................. 408 5. Engine Control Module (ECM) I/O Signal................................................................... 422 A: Electrical Specification............................................................................. 422 6. Engine Condition Data.................................................................................... 425 A: Electrical Specification............................................................................. 425 7. Transmission Control Module (TCM) I/O Signal............................................................. 426 A: Electrical Specification............................................................................. 426 8. Data Link Connector...................................................................................... 427 A: NOTE................................................................................................. 427 9. OBD-II General Scan Tool................................................................................. 428 A: Operation............................................................................................ 428 10. Subaru Select Monitor................................................................................... 430 A: Operation............................................................................................ 430 11. Read Diagnostic Trouble Code............................................................................ 437 A: Operation............................................................................................ 437 12. Inspection Mode......................................................................................... 438 A: Operation............................................................................................ 438 13. Drive Cycle............................................................................................. 443 A: Operation............................................................................................ 443 14. Clear Memory Mode....................................................................................... 445 A: Operation............................................................................................ 445 15. Compulsory Valve Operation Check Mode................................................................... 446 A: Operation............................................................................................ 446 16. Engine Malfunction Indicator Lamp (MI).................................................................. 448 A: Procedure............................................................................................ 448 B: Activation of Check Engine Malfunction Indicator Lamp (MI)........................................... 448 C: Check Engine Malfunction Indicator Lamp (MI) Does Not Come On........................................ 450 D: Check Engine Malfunction Indicator Lamp (MI) Does Not Go Off......................................... 454 E: Check Engine Malfunction Indicator Lamp (MI) Does Not Blink at a Cycle of 3 Hz....................... 456 F: Check Engine Malfunction Indicator Lamp (MI) Remains Blinking at a Cycle of 3 Hz..................... 458 17. Diagnostics for Engine Starting Failure................................................................. 460 A: Procedure............................................................................................ 460 B: Starter Motor Circuit................................................................................ 462 C: Control Module Power Supply and Ground Line.......................................................... 466 D: Ignition Control System.............................................................................. 470 E: Fuel Pump Circuit.................................................................................... 474 F: Fuel Injector Circuit................................................................................ 478 18. List of Diagnostic Trouble Code (DTC)................................................................... 481 A: List................................................................................................. 481 19. Diagnostic Procedure with Diagnostic Trouble Code (DTC)................................................. 488 A: DTC P0030 — HO2S Heater Control Circuit (Bank 1 Sensor 1) —.......................................... 488 B: DTC P0031 — HO2S Heater Control Circuit Low (Bank 1 Sensor 1) —...................................... 490 C: DTC P0032 — HO2S Heater Control Circuit High (Bank 1 Sensor 1) —..................................... 494 D: DTC P0037 — HO2S Heater Control Circuit Low (Bank 1 Sensor 2) —...................................... 496 E: DTC P0038 — HO2S Heater Control Circuit High (Bank 1 Sensor 2) —..................................... 500 F: DTC P0068 — Manifold Absolute Pressure/Barometric Pressure Circuit Range/Performance —............... 502 G: DTC P0107 — Manifold Absolute Pressure/Barometric Pressure Circuit Low Input —....................... 504 H: DTC P0108 — Manifold absolute pressure/barometric pressure circuit high input —...................... 508 I: DTC P0111 — Intake air temperature circuit range/performance —....................................... 512 J: DTC P0112 — Intake air temperature circuit low input —............................................... 514 K: DTC P0113 — Intake air temperature circuit high input —.............................................. 516 L: DTC P0117 — Engine coolant temperature circuit low input —........................................... 520 M: DTC P0118 — Engine coolant temperature circuit high input —.......................................... 522 N: DTC P0121 — Throttle/pedal position sensor/switch “A” circuit range/performance —.................... 526 O: DTC P0122 — Throttle/pedal position sensor/switch “A” circuit low input —............................ 528 P: DTC P0123 — Throttle/pedal position sensor/switch “A” circuit high input —........................... 532 Q: DTC P0125 — Insufficient coolant temperature for closed loop fuel control —.......................... 534 R: DTC P0129 — Barometric pressure too low —............................................................ 536 S: DTC P0130 — O2 sensor circuit (Bank 1 Sensor 1) —.................................................... 538 T: DTC P0131 — O2 sensor circuit low voltage (Bank 1 Sensor 1) —........................................ 542 U: DTC P0132 — O2 sensor circuit high voltage (Bank 1 Sensor 1) —....................................... 544 V: DTC P0133 — O2 sensor circuit slow response (Bank 1 Sensor 1) —...................................... 546 W: DTC P0134 — O2 sensor circuit no activity detected (Bank 1 Sensor 1) —............................... 548 X: DTC P0137 — O2 sensor circuit low voltage (Bank 1 Sensor 2) —........................................ 550 Y: DTC P0138 — O2 sensor circuit high voltage (Bank 1 Sensor 2) —....................................... 554 Z: DTC P0139 — O2 sensor circuit slow response (Bank 1 Sensor 2) —...................................... 558 AA: DTC P0171 — System too lean (Bank 1) —.............................................................. 560 AB: DTC P0172 — System too rich (Bank 1) —.............................................................. 562 AC: DTC P0301 — Cylinder 1 Misfire Detected —........................................................... 565 AD: DTC P0302 — Cylinder 2 Misfire Detected —........................................................... 565 AE: DTC P0303 — Cylinder 3 Misfire Detected —........................................................... 565 AF: DTC P0304 — Cylinder 4 Misfire Detected —........................................................... 566 AG: DTC P0327 — Knock sensor 1 circuit low input (Bank 1 or Single Sensor) —............................ 574 AH: DTC P0328 — Knock sensor 1 circuit high input (Bank 1 or Single Sensor) —........................... 576 AI: DTC P0335 — Crankshaft position sensor “A” circuit —................................................ 578 AJ: DTC P0336 — Crankshaft position sensor “A” circuit range/ performance —............................. 580 AK: DTC P0340 — Camshaft position sensor “A” circuit (Bank 1 or Single Sensor) —........................ 582 AL: DTC P0341 — Camshaft position sensor “A” circuit range/performance (Bank 1 or Single Sensor) —...... 584 AM: DTC P0400 — Exhaust Gas Recirculation Flow —........................................................ 588 AN: DTC P0420 — Catalyst system efficiency below threshold (Bank 1) —................................... 592 AO: DTC P0458 — Evaporative emission control system purge control valve circuit low —................... 594 AP: DTC P0459 — Evaporative emission control system purge control valve circuit high —.................. 598 AQ: DTC P0461 — Fuel Level Sensor Circuit Range/Performance —........................................... 602 AR: DTC P0462 — Fuel level sensor circuit low input —................................................... 604 AS: DTC P0463 — Fuel level sensor circuit high input —.................................................. 608 AT: DTC P0464 — Fuel level sensor circuit intermittent—................................................. 612 AU: DTC P0483 — Cooling fan rationality check —......................................................... 614 AV: DTC P0502 — Vehicle speed sensor circuit low input —................................................ 618 AW: DTC P0503 — Vehicle speed sensor intermittent/erratic/high —........................................ 620 AX: DTC P0506 — Idle control system RPM lower than expected —........................................... 624 AY: DTC P0507 — Idle Control system RPM higher than expected —.......................................... 626 AZ: DTC P0512 — Starter request circuit —............................................................... 628 BA: DTC P0519 — Idle air control circuit system performance —........................................... 630 BB: DTC P0565 — Cruise control on signal —.............................................................. 632 BC: DTC P0604 — Internal control module random access memory (RAM) error —.............................. 634 BD: DTC P0691 — Cooling fan 1 control circuit low —..................................................... 636 BE: DTC P0692 — Cooling fan 1 control circuit high —.................................................... 640 BF: DTC P0703 — Torque converter/brake switch “B” circuit —............................................. 644 BG: DTC P0731 — Gear 1 Incorrect Ratio —................................................................ 646 BH: DTC P0732 — Gear 2 Incorrect Ratio —................................................................ 646 BI: DTC P0733 — Gear 3 Incorrect Ratio —................................................................ 646 BJ: DTC P0734 — Gear 4 Incorrect Ratio —................................................................ 648 BK: DTC P0741 — Torque converter clutch circuit performance or stuck off —.............................. 650 BL: DTC P0851 — Neutral switch input circuit low (AT model) —........................................... 652 BM: DTC P0851 — Neutral switch input circuit low (MT model) —........................................... 654 BN: DTC P0852 — Neutral switch input circuit high (AT model) —.......................................... 656 BO: DTC P0852 — Neutral switch input circuit high (MT model) —.......................................... 660 BP: DTC P0864 — TCM Communication circuit range/performance —........................................... 664 BQ: DTC P0865 — TCM Communication circuit low —......................................................... 666 BR: DTC P0866 — TCM Communication circuit high —........................................................ 668 BS: DTC P1110 — Atmospheric pressure sensor circuit malfunction (low input) —........................... 670 BT: DTC P1111 — Atmospheric pressure sensor circuit malfunction (high input) —.......................... 671 BU: DTC P1134 — A/F sensor micro-computer problem —..................................................... 672 BV: DTC P1137 — O2 sensor circuit (Bank 1 Sensor 1) —................................................... 674 BW: DTC P1492 — EGR solenoid valve signal #1 circuit malfunction (low input) —.......................... 677 BX: DTC P1493 — EGR solenoid valve signal #1 circuit malfunction (high input) —......................... 677 BY: DTC P1494 — EGR solenoid valve signal #2 circuit malfunction (low input) —.......................... 677 BZ: DTC P1495 — EGR solenoid valve signal #2 circuit malfunction (high input) —......................... 677 CA: DTC P1496 — EGR solenoid valve signal #3 circuit malfunction (low input)—........................... 677 CB: DTC P1497 — EGR solenoid valve signal #3 circuit malfunction (high input) —......................... 677 CC: DTC P1498 — EGR solenoid valve signal #4 circuit malfunction (low input) —.......................... 678 CD: DTC P1499 — EGR solenoid valve signal #4 circuit malfunction (high input) —......................... 680 CE: DTC P1510 — ISC solenoid valve signal #1 circuit malfunction (low input) —.......................... 682 CF: DTC P1511 — ISC solenoid valve signal #1 circuit malfunction (high input) —......................... 682 CG: DTC P1512 — ISC solenoid valve signal #2 circuit malfunction (low input) —.......................... 682 CH: DTC P1513 — ISC solenoid valve signal #2 circuit malfunction (high input) —......................... 682 CI: DTC P1514 — ISC solenoid valve signal #3 circuit malfunction (low input) —.......................... 682 CJ: DTC P1515 — ISC solenoid valve signal #3 circuit malfunction (high input) —......................... 682 CK: DTC P1516 — ISC solenoid valve signal #4 circuit malfunction (low input) —.......................... 684 CL: DTC P1517 — ISC solenoid valve signal #4 circuit malfunction (high input) —......................... 686 CM: DTC P1518 — Starter switch circuit low input —...................................................... 688 CN: DTC P1560 — Back-up voltage circuit malfunction —................................................... 692 CO: DTC P1698 — Engine torque control cut signal circuit malfunction (low input) —...................... 694 CP: DTC P1699 — Engine torque control cut signal circuit malfunction (high input) —..................... 696 CQ: DTC P1711 — Engine torque control signal #1 circuit malfunction —................................... 698 CR: DTC P1712 — Engine torque control signal #2 circuit malfunction —................................... 700 20. General Diagnostic Table................................................................................ 702 A: Inspection........................................................................................... 702 Fuel Injection (Fuel Systems) FU(H4SOw/oOBD).................................................................... 705 1. General Description...................................................................................... 706 A: Specifications....................................................................................... 706 B: Component............................................................................................ 708 C: Caution.............................................................................................. 716 D: Preparation Tool..................................................................................... 716 2. Throttle Body............................................................................................ 717 A: Removal.............................................................................................. 717 B: Installation......................................................................................... 717 3. Intake Manifold.......................................................................................... 718 A: Removal.............................................................................................. 718 B: Installation......................................................................................... 720 C: Disassembly.......................................................................................... 723 D: Assembly............................................................................................. 726 E: Inspection........................................................................................... 729 4. Engine Coolant Temperature Sensor........................................................................ 730 A: Removal.............................................................................................. 730 B: Installation......................................................................................... 730 5. Crankshaft Position Sensor............................................................................... 731 A: Removal.............................................................................................. 731 B: Installation......................................................................................... 731 6. Camshaft Position Sensor................................................................................. 732 A: Removal.............................................................................................. 732 B: Installation......................................................................................... 732 7. Knock Sensor............................................................................................. 733 A: Removal.............................................................................................. 733 B: Installation......................................................................................... 733 8. Throttle Position Sensor................................................................................. 734 A: Removal.............................................................................................. 734 B: Installation......................................................................................... 734 C: Adjustment........................................................................................... 734 9. Intake Air Temperature and Pressure Sensor............................................................... 736 A: Removal.............................................................................................. 736 B: Installation......................................................................................... 736 10. Idle Air Control Solenoid Valve......................................................................... 737 A: Removal.............................................................................................. 737 B: Installation......................................................................................... 737 11. Fuel Injector........................................................................................... 738 A: Removal.............................................................................................. 738 B: Installation......................................................................................... 741 12. Oxygen Sensor........................................................................................... 744 A: Removal.............................................................................................. 744 B: Installation......................................................................................... 744 13. Engine Control Module................................................................................... 746 A: Removal.............................................................................................. 746 B: Installation......................................................................................... 746 14. Main Relay.............................................................................................. 747 A: Removal.............................................................................................. 747 B: Installation......................................................................................... 747 15. Fuel Pump Relay......................................................................................... 748 A: Removal.............................................................................................. 748 B: Installation......................................................................................... 748 16. Fuel.................................................................................................... 749 A: Operation............................................................................................ 749 17. Fuel Tank............................................................................................... 752 A: Removal.............................................................................................. 752 B: Installation......................................................................................... 755 C: Inspection........................................................................................... 758 18. Fuel Filler Pipe........................................................................................ 759 A: Removal.............................................................................................. 759 B: Installation......................................................................................... 760 19. Fuel Pump............................................................................................... 763 A: Removal.............................................................................................. 763 B: Installation......................................................................................... 764 C: Disassembly.......................................................................................... 764 D: Assembly............................................................................................. 764 E: Inspection........................................................................................... 764 20. Fuel Level Sensor....................................................................................... 765 A: Removal.............................................................................................. 765 B: Installation......................................................................................... 765 21. Fuel Sub Level Sensor................................................................................... 766 A: Removal.............................................................................................. 766 B: Installation......................................................................................... 767 22. Fuel Filter............................................................................................. 768 A: Removal.............................................................................................. 768 B: Installation......................................................................................... 768 C: Inspection........................................................................................... 768 23. Fuel Cut Valve.......................................................................................... 769 A: Removal.............................................................................................. 769 B: Installation......................................................................................... 769 24. Fuel Damper Valve....................................................................................... 770 A: Removal.............................................................................................. 770 B: Installation......................................................................................... 770 25. Fuel Delivery, Return and Evaporation Lines............................................................. 771 A: Removal.............................................................................................. 771 B: Installation......................................................................................... 772 C: Inspection........................................................................................... 773 26. Fuel System Trouble in General.......................................................................... 774 A: Inspection........................................................................................... 774 Emission Control (AUX. Emission Control Devices) EC(H4SOw/oOBD)................................................. 775 1. General Description...................................................................................... 776 A: Caution.............................................................................................. 776 2. Front Catalytic Converter................................................................................ 777 A: Removal.............................................................................................. 777 B: Installation......................................................................................... 778 C: Inspection........................................................................................... 779 3. Rear Catalytic Converter................................................................................. 780 A: Removal.............................................................................................. 780 B: Installation......................................................................................... 780 C: Inspection........................................................................................... 780 4. Canister................................................................................................. 781 A: Removal.............................................................................................. 781 B: Installation......................................................................................... 781 C: Inspection........................................................................................... 781 5. Purge Control Solenoid Valve............................................................................. 782 A: Removal.............................................................................................. 782 B: Installation......................................................................................... 782 C: Inspection........................................................................................... 782 6. Two-way Valve............................................................................................ 783 A: Removal.............................................................................................. 783 B: Installation......................................................................................... 783 C: Inspection........................................................................................... 783 Intake (Induction) IN(H4SOw/oOBD)............................................................................... 785 1. General Description...................................................................................... 786 A: Specifications....................................................................................... 786 Mechanical ME(H4SOw/oOBD)....................................................................................... 787 1. General Description...................................................................................... 788 A: Specifications....................................................................................... 788 Exhaust EX(H4SOw/oOBD).......................................................................................... 789 1. General Description...................................................................................... 790 A: Component............................................................................................ 790 B: Caution.............................................................................................. 796 2. Front Exhaust Pipe....................................................................................... 797 A: Removal.............................................................................................. 797 B: Installation......................................................................................... 798 C: Inspection........................................................................................... 799 3. Center Exhaust Pipe...................................................................................... 800 A: Removal.............................................................................................. 800 B: Installation......................................................................................... 800 C: Inspection........................................................................................... 800 4. Rear Exhaust Pipe........................................................................................ 801 A: Removal.............................................................................................. 801 B: Installation......................................................................................... 801 C: Inspection........................................................................................... 801 5. Muffler.................................................................................................. 802 A: Removal.............................................................................................. 802 B: Installation......................................................................................... 802 C: Inspectioin.......................................................................................... 802 Cooling CO(H4SOw/oOBD).......................................................................................... 803 1. General Description...................................................................................... 804 A: Specifications....................................................................................... 804 Lubrication LU(H4SOw/oOBD)...................................................................................... 805 1. General Description...................................................................................... 806 A: Specifications....................................................................................... 806 Speed Control Systems SP(H4SOw/oOBD)............................................................................ 807 1. General Description...................................................................................... 808 A: Specification........................................................................................ 808 Ignition IG(H4SOw/oOBD)......................................................................................... 809 1. General Description...................................................................................... 810 A: Specifications....................................................................................... 810 B: Component............................................................................................ 811 C: Caution.............................................................................................. 812 2. Spark Plug............................................................................................... 813 A: Removal.............................................................................................. 813 B: Installation......................................................................................... 814 C: Inspection........................................................................................... 814 D: Cleaning............................................................................................. 815 E: Adjustment........................................................................................... 815 3. Ignition Coil and Ignitor Assembly....................................................................... 816 A: Removal.............................................................................................. 816 B: Installation......................................................................................... 816 C: Inspection........................................................................................... 816 4. Spark Plug Cord.......................................................................................... 818 A: Inspection........................................................................................... 818 Starting/Charging Systems SC(H4SOw/oOBD)........................................................................ 819 1. General Description...................................................................................... 820 A: Specifications....................................................................................... 820 Engine (Diagnostics) EN(H4SOw/oOBD)............................................................................. 821 1. Basic Diagnostic Procedure............................................................................... 822 A: Procedure............................................................................................ 822 2. Check List for Interview................................................................................. 824 A: Check................................................................................................ 824 3. General Description...................................................................................... 826 A: Caution.............................................................................................. 826 B: Inspection........................................................................................... 827 C: Note................................................................................................. 827 D: Preparation Tool..................................................................................... 828 4. Electrical Components Location........................................................................... 829 A: Location............................................................................................. 829 5. Engine Control Module (ECM) I/O Signal................................................................... 838 A: Electrical Specification............................................................................. 838 6. Subaru Select Monitor.................................................................................... 841 A: Operation............................................................................................ 841 7. Read Diagnostic Trouble Code (DTC)....................................................................... 844 A: Operation............................................................................................ 844 8. Inspection Mode.......................................................................................... 846 A: Operation............................................................................................ 846 9. Clear Memory Mode........................................................................................ 848 A: Operation............................................................................................ 848 10. Compulsory Valve Operation Check Mode................................................................... 849 A: Operation............................................................................................ 849 11. Engine Malfunction Indicator Lamp (MIL)................................................................. 850 A: Procedure............................................................................................ 850 B: Activation of Check Engine Malfunction Indicator Lamp (MIL).......................................... 850 C: Check Engine Malfunction Indicator Lamp (MIL) Does Not Come On....................................... 851 D: Check Engine Malfunction Indicator Lamp (MIL) Does Not Go Off........................................ 854 E: CHECK ENGINE MALFUNCTION INDICATOR LAMP (MIL) DOES NOT BLINK AT A CYCLE OF 3 Hz...................... 855 F: CHECK ENGINE MALFUNCTION INDICATOR LAMP (MIL) REMAINS BLINKING AT A CYCLE OF 3 Hz.................... 857 12. Diagnostics for Engine Starting Failure................................................................. 859 A: Procedure............................................................................................ 859 B: Starter Motor Circuit................................................................................ 860 C: Control Module Power Supply and Ground Line.......................................................... 863 D: Ignition Control System.............................................................................. 866 E: Fuel Pump Circuit.................................................................................... 870 F: Fuel Injector Circuit................................................................................ 873 13. List of Diagnostic Trouble Code (DTC)................................................................... 877 A: List................................................................................................. 877 14. Diagnostic Procedure with Diagnostic Trouble Code (DTC)................................................. 879 A: DTC 11 Crankshaft Position Sensor.................................................................... 879 B: DTC 12 Starter Switch................................................................................ 882 C: DTC 13 Camshaft Position Sensor...................................................................... 884 D: DTC 21 Engine Coolant Temperature Sensor............................................................. 887 E: DTC 22 Knock Sensor.................................................................................. 891 F: DTC 24 Idle Air Control Solenoid Valve............................................................... 893 G: DTC 26 Intake Air Temperature Sensor................................................................. 896 H: DTC 31 Throttle Position Sensor...................................................................... 899 I: DTC 32 Oxygen Sensor................................................................................. 901 J: DTC 33 Vehicle Speed Signal.......................................................................... 904 K: DTC 35 Purge Control Solenoid Valve.................................................................. 906 L: DTC 38 Torque Control Signal......................................................................... 909 M: DTC 45 Pressure Sensor............................................................................... 911 N: DTC 46 CO Resistor (General Spec. Vehicles).......................................................... 913 O: DTC 51 Neutral Position Switch (MT Vehicle).......................................................... 915 P: DTC 51 Park/Neutral Position Switch (AT Vehicle)..................................................... 918 Q: DTC 85 Charge System................................................................................. 920 15. General Diagnostic Table................................................................................ 922 A: Inspection........................................................................................... 922 ENGINE SECTION 2.................................................................................................... 925 Fuel Injection (Fuel Systems) FU(H6DO).......................................................................... 927 1. General Description...................................................................................... 928 A: Specifications....................................................................................... 928 B: Component............................................................................................ 930 C: Caution.............................................................................................. 941 D: Preparation Tool..................................................................................... 941 2. Throttle Body............................................................................................ 942 A: Removal.............................................................................................. 942 B: Installation......................................................................................... 942 3. Intake Manifold.......................................................................................... 943 A: Removal.............................................................................................. 943 B: Installation......................................................................................... 946 C: Disassembly.......................................................................................... 950 D: Assembly............................................................................................. 951 4. Engine Coolant Temperature Sensor........................................................................ 955 A: Removal.............................................................................................. 955 B: Installation......................................................................................... 955 5. Crankshaft Position Sensor............................................................................... 956 A: Removal.............................................................................................. 956 B: Installation......................................................................................... 956 6. Camshaft Position Sensor................................................................................. 957 A: Removal.............................................................................................. 957 B: Installation......................................................................................... 957 7. Knock Sensor............................................................................................. 958 A: Removal.............................................................................................. 958 B: Installation......................................................................................... 958 8. Throttle Position Sensor................................................................................. 959 A: Removal.............................................................................................. 959 B: Installation......................................................................................... 959 9. Intake Manifold Pressure Sensor.......................................................................... 960 A: Removal.............................................................................................. 960 B: Installation......................................................................................... 960 10. Intake Air Temperature Sensor........................................................................... 961 A: Removal.............................................................................................. 961 B: Installation......................................................................................... 961 11. Idle Air Control Solenoid Valve......................................................................... 962 A: Removal.............................................................................................. 962 B: Installation......................................................................................... 962 12. Induction Valve......................................................................................... 963 A: Removal.............................................................................................. 963 B: Installation......................................................................................... 963 13. Induction Valve Control Solenoid........................................................................ 964 A: Removal.............................................................................................. 964 B: Installation......................................................................................... 964 14. Fuel Injector........................................................................................... 965 A: Removal.............................................................................................. 965 B: Installation......................................................................................... 967 15. Front Oxygen (A/F) Sensor............................................................................... 969 A: Removal.............................................................................................. 969 B: Installation......................................................................................... 970 16. Rear Oxygen Sensor...................................................................................... 971 A: Removal.............................................................................................. 971 B: Installation......................................................................................... 971 17. Engine Control Module................................................................................... 972 A: Removal.............................................................................................. 972 B: Installation......................................................................................... 972 18. Main Relay.............................................................................................. 973 A: Removal.............................................................................................. 973 B: Installation......................................................................................... 973 19. Fuel Pump Relay......................................................................................... 974 A: Removal.............................................................................................. 974 B: Installation......................................................................................... 974 20. Fuel Pump Controller.................................................................................... 975 A: Removal.............................................................................................. 975 B: Installation......................................................................................... 975 21. Fuel.................................................................................................... 976 A: Operation............................................................................................ 976 22. Fuel Tank............................................................................................... 979 A: Removal.............................................................................................. 979 B: Installation......................................................................................... 982 C: Inspection........................................................................................... 986 23. Fuel Filler Pipe........................................................................................ 987 A: Removal.............................................................................................. 987 B: Installation......................................................................................... 988 24. Fuel Pump............................................................................................... 991 A: Removal.............................................................................................. 991 B: Installation......................................................................................... 992 C: Disassembly.......................................................................................... 992 D: Assembly............................................................................................. 992 E: Inspection........................................................................................... 992 25. Fuel Level Sensor....................................................................................... 993 A: Removal.............................................................................................. 993 B: Installation......................................................................................... 993 26. Fuel Sub Level Sensor................................................................................... 994 A: Removal.............................................................................................. 994 B: Installation......................................................................................... 995 27. Fuel Filter............................................................................................. 996 A: Removal.............................................................................................. 996 B: Installation......................................................................................... 996 C: Inspection........................................................................................... 996 28. Fuel Cut Valve.......................................................................................... 997 A: Removal.............................................................................................. 997 B: Installation......................................................................................... 997 29. Fuel Damper Valve....................................................................................... 998 A: Removal.............................................................................................. 998 B: Installation......................................................................................... 998 30. Fuel Delivery, Return and Evaporation Lines............................................................. 999 A: Removal.............................................................................................. 999 B: Installation.........................................................................................1000 C: Inspection...........................................................................................1001 31. Fuel System Trouble in General..........................................................................1002 A: Inspection...........................................................................................1002 Emission Control (Aux. Emission Control Devices) EC(H6DO).......................................................1003 1. General Description......................................................................................1004 A: Caution..............................................................................................1004 2. Front Catalytic Converter................................................................................1005 A: Removal..............................................................................................1005 B: Installation.........................................................................................1006 C: Inspection...........................................................................................1007 3. Rear Catalytic Converter.................................................................................1008 A: Removal..............................................................................................1008 B: Installation.........................................................................................1008 C: Inspection...........................................................................................1008 4. Canister.................................................................................................1009 A: Removal..............................................................................................1009 B: Installation.........................................................................................1009 C: Inspection...........................................................................................1009 5. Purge Control Solenoid Valve.............................................................................1010 A: Removal..............................................................................................1010 B: Installation.........................................................................................1011 C: Inspection...........................................................................................1011 6. EGR Valve................................................................................................1012 A: Removal..............................................................................................1012 B: Installation.........................................................................................1012 C: Inspection...........................................................................................1013 7. Two-way valve............................................................................................1014 A: Removal..............................................................................................1014 B: Installation.........................................................................................1014 C: Inspection...........................................................................................1014 Intake (Induction) IN(H6DO).....................................................................................1015 1. General Description......................................................................................1016 A: Component............................................................................................1016 B: Caution..............................................................................................1018 2. Air Cleaner..............................................................................................1019 A: Removal..............................................................................................1019 B: Installation.........................................................................................1019 C: Inspection...........................................................................................1019 3. Air Intake Chamber.......................................................................................1020 A: Removal..............................................................................................1020 B: Installation.........................................................................................1020 C: inspection...........................................................................................1020 4. Air Intake Duct..........................................................................................1021 A: Removal..............................................................................................1021 B: Installation.........................................................................................1021 C: Inspection...........................................................................................1021 5. Resonator Chamber........................................................................................1022 A: Removal..............................................................................................1022 B: Installation.........................................................................................1022 C: Inspection...........................................................................................1022 Mechanical ME(H6DO).............................................................................................1023 1. General Description......................................................................................1024 A: Specifications.......................................................................................1024 B: Component............................................................................................1027 C: Caution..............................................................................................1035 D: Preparation Tool.....................................................................................1036 E: Procedure............................................................................................1040 2. Compression..............................................................................................1041 A: Inspection...........................................................................................1041 3. Idle Speed...............................................................................................1042 A: Inspection...........................................................................................1042 4. Ignition Timing..........................................................................................1043 A: Inspection...........................................................................................1043 5. Valve Clearance..........................................................................................1044 A: Inspection...........................................................................................1044 B: Adjustment...........................................................................................1047 6. V-belt...................................................................................................1050 A: Removal..............................................................................................1050 B: Installation.........................................................................................1050 C: Inspection...........................................................................................1050 7. Engine Assembly..........................................................................................1051 A: Removal..............................................................................................1051 B: Installation.........................................................................................1054 C: Inspection...........................................................................................1057 8. Engine Mounting..........................................................................................1058 A: Removal..............................................................................................1058 B: Installation.........................................................................................1058 C: Inspection...........................................................................................1058 9. Preparation for Overhaul.................................................................................1059 A: Removal..............................................................................................1059 10. Crankshaft Pulley.......................................................................................1060 A: Removal..............................................................................................1060 B: Installation.........................................................................................1060 C: Inspection...........................................................................................1060 11. Front Chain Cover.......................................................................................1061 A: Removal..............................................................................................1061 B: Installation.........................................................................................1061 C: Inspection...........................................................................................1062 12. Timing Chain Assembly...................................................................................1063 A: Removal..............................................................................................1063 B: Installation.........................................................................................1064 13. Camshaft Sprocket.......................................................................................1068 A: Removal..............................................................................................1068 B: Installation.........................................................................................1068 C: Inspection...........................................................................................1068 14. Crankshaft Sprocket.....................................................................................1069 A: Removal..............................................................................................1069 B: Installation.........................................................................................1069 C: Inspection...........................................................................................1069 15. Rear Chain Cover........................................................................................1070 A: Removal..............................................................................................1070 B: Installation.........................................................................................1070 16. Camshaft................................................................................................1072 A: Removal..............................................................................................1072 B: Installation.........................................................................................1072 C: Inspection...........................................................................................1074 17. Cylinder Head Assembly..................................................................................1076 A: Removal..............................................................................................1076 B: Installation.........................................................................................1076 C: Disassembly..........................................................................................1077 D: Assembly.............................................................................................1077 E: Inspection...........................................................................................1078 F: Adjustment...........................................................................................1079 18. Cylinder Block..........................................................................................1082 A: Removal..............................................................................................1082 B: Installation.........................................................................................1084 C: Disassembly..........................................................................................1088 D: Assembly.............................................................................................1089 E: Inspection...........................................................................................1089 19. Engine Trouble in General...............................................................................1096 A: Inspection...........................................................................................1096 20. Engine Noise............................................................................................1101 A: Inspection...........................................................................................1101 Exhaust EX(H6DO)................................................................................................1103 1. General Description......................................................................................1104 A: COMPONENT............................................................................................1104 B: CAUTION..............................................................................................1106 2. Front Exhaust Pipe.......................................................................................1107 A: REMOVAL..............................................................................................1107 B: INSTALLATION.........................................................................................1108 C: INSPECTION...........................................................................................1109 3. Rear Exhaust Pipe........................................................................................1110 A: REMOVAL..............................................................................................1110 B: INSTALLATION.........................................................................................1110 C: INSPECTION...........................................................................................1110 4. Muffler..................................................................................................1111 A: REMOVAL..............................................................................................1111 B: INSTALLATION.........................................................................................1111 C: INSPECTION...........................................................................................1111 Cooling CO(H6DO)................................................................................................1113 1. General Description......................................................................................1114 A: Specifications.......................................................................................1114 B: Component............................................................................................1115 C: Caution..............................................................................................1117 D: Preparation Tool.....................................................................................1117 2. Radiator Main Fan System.................................................................................1118 A: Schematic............................................................................................1118 B: Inspection...........................................................................................1119 3. Radiator Sub Fan System..................................................................................1126 A: Schematic............................................................................................1126 B: Inspection...........................................................................................1127 4. Engine Coolant...........................................................................................1134 A: Replacement..........................................................................................1134 B: Inspection...........................................................................................1135 5. Water Pump...............................................................................................1136 A: Removal..............................................................................................1136 B: Installation.........................................................................................1136 C: Inspection...........................................................................................1136 6. Thermostat...............................................................................................1137 A: Removal..............................................................................................1137 B: Installation.........................................................................................1137 C: Inspection...........................................................................................1138 7. Radiator.................................................................................................1139 A: Removal..............................................................................................1139 B: Installation.........................................................................................1140 C: Inspection...........................................................................................1142 8. Radiator Cap.............................................................................................1143 A: Inspection...........................................................................................1143 9. Radiator Main Fan and Fan Motor..........................................................................1144 A: Removal..............................................................................................1144 B: Installation.........................................................................................1145 C: Disassembly..........................................................................................1145 D: Assembly.............................................................................................1145 E: Inspection...........................................................................................1145 10. Radiator Sub Fan and Fan Motor..........................................................................1146 A: Removal..............................................................................................1146 B: Installation.........................................................................................1146 C: Disassembly..........................................................................................1146 D: Assembly.............................................................................................1147 E: Inspection...........................................................................................1147 11. Reservoir Tank..........................................................................................1148 A: Removal..............................................................................................1148 B: Installation.........................................................................................1148 C: Inspection...........................................................................................1148 12. Engine Cooling System Trouble in General................................................................1149 A: Inspection...........................................................................................1149 Lubrication LU(H6DO)............................................................................................1151 1. General Description......................................................................................1152 A: Specifications.......................................................................................1152 B: Component............................................................................................1154 C: Caution..............................................................................................1156 D: Preparation Tool.....................................................................................1156 2. Oil Pressure System......................................................................................1157 A: Schematic............................................................................................1157 B: Inspection...........................................................................................1158 3. Engine Oil...............................................................................................1159 A: Inspection...........................................................................................1159 B: Replacement..........................................................................................1159 4. Oil Pump.................................................................................................1161 A: Removal..............................................................................................1161 B: Installation.........................................................................................1161 C: Inspection...........................................................................................1162 5. Oil Pump Relief Valve....................................................................................1163 A: Removal..............................................................................................1163 B: Installation.........................................................................................1163 C: Inspection...........................................................................................1163 6. Oil Pan and Strainer.....................................................................................1164 A: Removal..............................................................................................1164 B: Installation.........................................................................................1164 C: Inspection...........................................................................................1165 7. Oil Pressure Switch......................................................................................1166 A: Removal..............................................................................................1166 B: Installation.........................................................................................1166 C: Inspection...........................................................................................1166 8. Engine Oil Filter........................................................................................1167 A: Removal..............................................................................................1167 B: Installation.........................................................................................1167 C: Inspection...........................................................................................1167 9. Oil Cooler...............................................................................................1168 A: Removal..............................................................................................1168 B: Inspection...........................................................................................1168 C: Installation.........................................................................................1169 10. Engine Lubrication System Trouble in General............................................................1170 A: Inspection...........................................................................................1170 Speed Control Systems SP(H6DO)..................................................................................1171 1. General Description......................................................................................1172 A: Specification........................................................................................1172 B: Component............................................................................................1172 C: Caution..............................................................................................1173 2. Accelerator Pedal........................................................................................1174 A: Removal..............................................................................................1174 B: Installation.........................................................................................1175 C: Disassembly..........................................................................................1175 D: Assembly.............................................................................................1176 E: Inspection...........................................................................................1176 F: Adjustment...........................................................................................1177 3. Accelerator Control Cable................................................................................1178 A: Removal..............................................................................................1178 B: Installation.........................................................................................1178 C: Inspection...........................................................................................1178 Ignition IG(H6DO)...............................................................................................1179 1. General Description......................................................................................1180 A: Specifications.......................................................................................1180 B: Component............................................................................................1180 C: Caution..............................................................................................1181 2. Spark Plug...............................................................................................1182 A: Removal..............................................................................................1182 B: Installation.........................................................................................1183 C: Inspection...........................................................................................1183 D: Cleaning.............................................................................................1184 E: Adjustment...........................................................................................1184 3. Ignition Coil and Ignitor Assembly.......................................................................1185 A: Removal..............................................................................................1185 B: Installation.........................................................................................1185 C: Inspection...........................................................................................1185 Starting/Charging Systems SC(H6DO)..............................................................................1187 1. General Description......................................................................................1188 A: Specifications.......................................................................................1188 B: Component............................................................................................1189 C: Caution..............................................................................................1191 2. Starter..................................................................................................1192 A: Removal..............................................................................................1192 B: Installation.........................................................................................1192 C: Disassembly..........................................................................................1192 D: Assembly.............................................................................................1195 E: Inspection...........................................................................................1196 3. Generator................................................................................................1200 A: REMOVAL..............................................................................................1200 B: INSTALLATION.........................................................................................1200 C: DISASSEMBLY..........................................................................................1200 D: ASSEMBLY.............................................................................................1203 E: INSPECTION...........................................................................................1203 4. Battery..................................................................................................1206 A: REMOVAL..............................................................................................1206 B: INSTALLATION.........................................................................................1206 C: INSPECTION...........................................................................................1206 D: MEASUREMENT..........................................................................................1207 Engine (DIAGNOSTICS) EN(H6DO)...................................................................................1209 1. Basic Diagnostic Procedure...............................................................................1210 A: Procedure............................................................................................1210 2. Check List for Interview.................................................................................1212 A: Check................................................................................................1212 3. General Description......................................................................................1214 A: Caution..............................................................................................1214 B: Inspection...........................................................................................1215 C: Note.................................................................................................1216 D: Preparation Tool.....................................................................................1217 4. Electrical Components Location...........................................................................1218 A: Location.............................................................................................1218 5. Engine Control Module (ECM) I/O Signal...................................................................1232 A: Electrical Specification.............................................................................1232 B: Measurement..........................................................................................1236 6. Engine Condition Data....................................................................................1237 A: Electrical Specification.............................................................................1237 7. Transmission Control Module (TCM) I/O Signal.............................................................1238 A: Electrical Specification.............................................................................1238 8. Data Link Connector......................................................................................1239 A: NOTE.................................................................................................1239 9. OBD-II General Scan Tool.................................................................................1240 A: Operation............................................................................................1240 10. Subaru Select Monitor...................................................................................1242 A: Operation............................................................................................1242 11. Read Diagnostic Trouble Code............................................................................1254 A: Operation............................................................................................1254 12. Inspection Mode.........................................................................................1255 A: Operation............................................................................................1255 13. Drive Cycle.............................................................................................1260 A: Operation............................................................................................1260 14. Clear Memory Mode.......................................................................................1262 A: Operation............................................................................................1262 15. Compulsory Valve Operation Check Mode...................................................................1263 A: Operation............................................................................................1263 16. Engine Malfunction Indicator Lamp (MI)..................................................................1266 A: Procedure............................................................................................1266 B: Activation of Check Engine Malfunction Indicator Lamp (MI)...........................................1267 C: Check Engine Malfunction Indicator Lamp (MI) Does Not Come On........................................1268 D: Check Engine Malfunction Indicator Lamp (MI) Does Not Go Off.........................................1272 E: Check Engine Malfunction Indicator Lamp (MI) Does Not Blink at a Cycle of 3 Hz.......................1274 F: Check Engine Malfunction Indicator Lamp (MI) Remains Blinking at a Cycle of 3 Hz.....................1276 17. Diagnostics for Engine Starting Failure.................................................................1279 A: Procedure............................................................................................1279 B: Starter Motor Circuit................................................................................1280 C: Control Module Power Supply and Ground Line..........................................................1284 D: Ignition Control System..............................................................................1288 E: Fuel Pump Circuit....................................................................................1292 F: Fuel Injector Circuit................................................................................1294 18. List of Diagnostic Trouble Code (DTC)...................................................................1297 A: List.................................................................................................1297 19. Diagnostic Procedure with Diagnostic Trouble Code (DTC).................................................1304 A: DTC P0030 — HO2S Heater Control Circuit (Bank 1 Sensor 1) —..........................................1304 B: DTC P0031 — HO2S Heater Control Circuit Low (Bank 1 Sensor 1) —......................................1308 C: DTC P0032 — HO2S Heater Control Circuit High (Bank 1 Sensor 1) —.....................................1312 D: DTC P0037 — HO2S Heater Control Circuit Low (Bank 1 Sensor 2) —......................................1316 E: DTC P0038 — HO2S Heater Control Circuit High (Bank 1 Sensor 2) —.....................................1320 F: DTC P0050 — HO2S Heater Control Circuit (Bank 2 Sensor 1) —..........................................1322 G: DTC P0051 — HO2S Heater Control Circuit Low (Bank 2 Sensor 1) —......................................1324 H: DTC P0052 — HO2S Heater Control Circuit High (Bank 2 Sensor 1) —.....................................1328 I: DTC P0068 — Manifold Absolute Pressure/Barometric Pressure Circuit Range/Performance —...............1332 J: DTC P0107 — Manifold Absolute Pressure/Barometric Pressure Circuit Low Input —.......................1334 K: DTC P0108 — Manifold Absolute Pressure/Barometric Pressure Circuit High Input —......................1338 L: DTC P0111 — Intake Air Temperature Circuit Range/Performance —.......................................1342 M: DTC P0112 — Intake Air Temperature Circuit Low Input —...............................................1344 N: DTC P0113 — Intake Air Temperature Circuit High Input —..............................................1346 O: DTC P0117 — Engine Coolant Temperature Circuit Low Input —...........................................1350 P: DTC P0118 — Engine Coolant Temperature Circuit High Input —..........................................1352 Q: DTC P0121 — Throttle/Pedal Position Sensor/Switch “A” Circuit Range/Performance —....................1356 R: DTC P0122 — Throttle/Pedal Position Sensor/Switch “A” Circuit Low Input —............................1358 S: DTC P0123 — Throttle/Pedal Position Sensor/Switch “A” Circuit High Input —...........................1362 T: DTC P0125 — Insufficient Coolant Temperature for Closed Loop Fuel Control —..........................1364 U: DTC P0129 — Barometric Pressure Too Low —............................................................1366 V: DTC P0130 — O2 Sensor Circuit (Bank 1 Sensor 1) —....................................................1368 W: DTC P0133 — O2 Sensor Circuit Slow Response (Bank 1 Sensor 1) —......................................1370 X: DTC P0134 — O2 Sensor Circuit No Activity Detected (Bank 1 Sensor 1) —...............................1374 Y: DTC P0137 — O2 Sensor Circuit Low Voltage (Bank 1 Sensor 2) —........................................1377 Z: DTC P0138 — O2 Sensor Circuit High Voltage (Bank 1 Sensor 2) —.......................................1378 AA: DTC P0139 — O2 Sensor Circuit Slow Response (Bank 1 Sensor 2) —.....................................1382 AB: DTC P0150 — O2 Sensor Circuit (Bank 2 Sensor 1) —...................................................1384 AC: DTC P0153 — O2 sensor circuit slow response (Bank 2 Sensor 1) —.....................................1388 AD: DTC P0154 — O2 sensor circuit no activity detected (Bank 2 Sensor 1) —..............................1392 AE: DTC P0171 — System too Lean (Bank 1) —..............................................................1395 AF: DTC P0172 — System too Rich (Bank 1) —..............................................................1396 AG: DTC P0174 — System too Lean (Bank 2) —..............................................................1399 AH: DTC P0175 — System too Rich (Bank 2) —..............................................................1400 AI: DTC P0230 — Fuel Pump Primary Circuit —.............................................................1404 AJ: DTC P0301 — Cylinder 1 Misfire Detected —...........................................................1408 AK: DTC P0302 — Cylinder 2 Misfire Detected —...........................................................1408 AL: DTC P0303 — Cylinder 3 Misfire Detected —...........................................................1408 AM: DTC P0304 — Cylinder 4 Misfire Detected —...........................................................1408 AN: DTC P0305 — Cylinder 5 Misfire Detected —...........................................................1408 AO: DTC P0306 — Cylinder 6 Misfire Detected —...........................................................1410 AP: DTC P0327 — Knock Sensor 1 Circuit Low Input (Bank 1 or Single Sensor) —............................1418 AQ: DTC P0328 — Knock Sensor 1 Circuit High Input (Bank 1 or Single Sensor) —...........................1420 AR: DTC P0332 — Knock Sensor 2 Circuit Low Input (Bank 2) —.............................................1422 AS: DTC P0333 — Knock Sensor 2 Circuit High Input (Bank 2) —............................................1424 AT: DTC P0335 — Crankshaft Position Sensor “A” Circuit —................................................1426 AU: DTC P0336 — Crankshaft Position Sensor “A” Circuit Range/ Performance —.............................1428 AV: DTC P0340 — Camshaft Position Sensor “A” Circuit (Bank 1 or Single Sensor) —........................1430 AW: DTC P0341 — Camshaft Position Sensor “A” Circuit Range/Performance (Bank 1 or Single Sensor) —......1432 AX: DTC P0400 — Exhaust Gas Recirculation Flow —........................................................1434 AY: DTC P0420 — Catalyst System Efficiency Below Threshold (Bank 1) —...................................1438 AZ: DTC P0458 — Evaporative Emission Control System Purge Control Valve Circuit Low —...................1440 BA: DTC P0459 — Evaporative Emission Control System Purge Control Valve Circuit High —..................1444 BB: DTC P0461 — Fuel Level Sensor Circuit Range/Performance —...........................................1446 BC: DTC P0462 — Fuel Level Sensor Circuit Low Input —...................................................1448 BD: DTC P0463 — Fuel Level Sensor Circuit High Input —..................................................1452 BE: DTC P0483 — Cooling Fan Rationality Check —.........................................................1456 BF: DTC P0502 — Vehicle Speed Sensor Circuit Low Input —................................................1459 BG: DTC P0503 — Vehicle Speed Sensor Intermittent/Erratic/High —........................................1460 BH: DTC P0506 — Idle Control System RPM Lower Than Expected —...........................................1462 BI: DTC P0507 — Idle Control System RPM Higher Than Expected —..........................................1464 BJ: DTC P0508 — Idle Control System Circuit Low —.......................................................1466 BK: DTC P0509 — Idle Control System Circuit High —......................................................1468 BL: DTC P0512 — Starter Request Circuit —...............................................................1470 BM: DTC P0519 — Idle Air Control Circuit System Performace —............................................1474 BN: DTC P0558 — Alternator Circuit Low Input —..........................................................1476 BO: DTC P0559 — Alternator Circuit High Input —.........................................................1476 BP: DTC P0565 — Cruise Control On Signal —..............................................................1478 BQ: DTC P0604 — Internal Control Module Random Access Memory (RAM) Error —..............................1480 BR: DTC P0661 — Intake Manifold Tuning Valve Control Circuit Low - Bank 1 —.............................1482 BS: DTC P0662 — Intake Manifold Tuning Valve Control Circuit High - bank 1 —............................1486 BT: DTC P0691 — Cooling Fan 1 Control Circuit Low —.....................................................1488 BU: DTC P0692 — Cooling Fan 1 Control Circuit High —....................................................1492 BV: DTC P0703 — Torque Converter/Brake Switch “B” Circuit —.............................................1496 BW: DTC P0731 — Gear 1 Incorrect Ratio —................................................................1498 BX: DTC P0732 — Gear 2 Incorrect Ratio —................................................................1498 BY: DTC P0733 — Gear 3 Incorrect Ratio —................................................................1498 BZ: DTC P0734 — Gear 4 Incorrect Ratio —................................................................1499 CA: DTC P0741 — Torque Converter Clutch Circuit Performance or Stuck Off —..............................1500 CB: DTC P0851 — Neutral Switch Input Circuit Low —......................................................1502 CC: DTC P0852 — Neutral Switch Input Circuit High —.....................................................1504 CD: DTC P0864 — TCM Communication Circuit Range/Performance —...........................................1508 CE: DTC P0865 — TCM Communication Circuit Low —.........................................................1510 CF: DTC P0866 — TCM Communication Circuit High —........................................................1512 CG: DTC P1110 — Atmospheric Pressure Sensor Circuit Malfunction (Low Input) —...........................1514 CH: DTC P1111 — Atmospheric Pressure Sensor Circuit Malfunction (High Input) —..........................1515 CI: DTC P1134 — A/F Sensor micro-computer Problem —.....................................................1516 CJ: DTC P1152 — O2 Sensor Circuit Range/Performance (Low) (Bank 1 Sensor 1) —...........................1518 CK: DTC P1153 — O2 Sensor Circuit Range/Performance (High) (Bank 1 Sensor 1) —..........................1518 CL: DTC P1154 — O2 Sensor Circuit Range/Performance (Low) (Bank 2 Sensor 1) —...........................1522 CM: DTC P1155 — O2 Sensor Circuit Range/Performance (High) (Bank 2 Sensor 1) —..........................1522 CN: DTC P1518 — Starter Switch Circuit Low input —......................................................1526 CO: DTC P1560 — Back-up Voltage Circuit Malfunction —...................................................1530 CP: DTC P1698 — Engine Torque Control Cut Signal Circuit Malfunction (Low Input) —......................1532 CQ: DTC P1699 — Engine Torque Control Cut Signal Circuit Malfunction (High Input) —.....................1534 CR: DTC P1711 — Engine Torque Control Signal #1 Circuit Malfunction —...................................1536 CS: DTC P1712 — Engine Torque Control Signal #2 Circuit Malfunction —...................................1538 20. General Diagnostic Table................................................................................1540 A: Inspection...........................................................................................1540 ENGINE SECTION 3....................................................................................................1543 Fuel Injection (Fuel Systems) FU(H4DOSTC).......................................................................1545 1. General Description......................................................................................1546 A: Specifications.......................................................................................1546 B: Component............................................................................................1548 C: Caution..............................................................................................1557 D: Preparation Tool.....................................................................................1557 2. Throttle Body............................................................................................1558 A: Removal..............................................................................................1558 B: Installation.........................................................................................1558 3. Intake Manifold..........................................................................................1559 A: Removal..............................................................................................1559 B: Installation.........................................................................................1562 C: Disassembly..........................................................................................1566 D: Assembly.............................................................................................1568 E: Inspection...........................................................................................1571 4. Engine Coolant Temperature Sensor........................................................................1572 A: Removal..............................................................................................1572 B: Installation.........................................................................................1572 5. Crankshaft Position Sensor...............................................................................1573 A: Removal..............................................................................................1573 B: Installation.........................................................................................1573 6. Camshaft Position Sensor.................................................................................1574 A: Removal..............................................................................................1574 B: Installation.........................................................................................1574 7. Knock Sensor.............................................................................................1575 A: Removal..............................................................................................1575 B: Installation.........................................................................................1575 8. Throttle Position Sensor.................................................................................1576 A: Removal..............................................................................................1576 B: Installation.........................................................................................1576 9. Mass Air Flow and Intake Air Temperature Sensor..........................................................1577 A: Removal..............................................................................................1577 B: Installation.........................................................................................1577 10. Pressure Sensor.........................................................................................1578 A: Removal..............................................................................................1578 B: Installation.........................................................................................1578 11. Idle Air Control Solenoid Valve.........................................................................1579 A: Removal..............................................................................................1579 B: Installation.........................................................................................1579 12. Fuel Injector...........................................................................................1580 A: Removal..............................................................................................1580 B: Installation.........................................................................................1581 13. Front Oxygen (A/F) Sensor...............................................................................1582 A: Removal..............................................................................................1582 B: Installation.........................................................................................1582 14. Rear Oxygen Sensor......................................................................................1583 A: Removal..............................................................................................1583 B: Installation.........................................................................................1583 15. Engine Control Module...................................................................................1584 A: Removal..............................................................................................1584 B: Installation.........................................................................................1584 16. Main Relay..............................................................................................1585 A: Removal..............................................................................................1585 B: Installation.........................................................................................1585 17. Fuel Pump Relay.........................................................................................1586 A: Removal..............................................................................................1586 B: Installation.........................................................................................1586 18. Fuel Pump Controller....................................................................................1587 A: Removal..............................................................................................1587 B: Installation.........................................................................................1587 19. Fuel....................................................................................................1588 A: Operation............................................................................................1588 20. Fuel Tank...............................................................................................1591 A: Removal..............................................................................................1591 B: Installation.........................................................................................1594 C: Inspection...........................................................................................1598 21. Fuel Filler Pipe........................................................................................1599 A: Removal..............................................................................................1599 B: Installation.........................................................................................1600 22. Fuel Pump...............................................................................................1603 A: Removal..............................................................................................1603 B: Installation.........................................................................................1604 C: Disassembly..........................................................................................1604 D: Assembly.............................................................................................1604 E: Inspection...........................................................................................1604 23. Fuel Level Sensor.......................................................................................1605 A: Removal..............................................................................................1605 B: Installation.........................................................................................1605 24. Fuel Sub Level Sensor...................................................................................1606 A: Removal..............................................................................................1606 B: Installation.........................................................................................1607 25. Fuel Filter.............................................................................................1608 A: Removal..............................................................................................1608 B: Installation.........................................................................................1608 C: Inspection...........................................................................................1608 26. Fuel Cut Valve..........................................................................................1609 A: Removal..............................................................................................1609 B: Installation.........................................................................................1609 27. Fuel Damper Valve.......................................................................................1610 A: Removal..............................................................................................1610 B: Installation.........................................................................................1610 28. Fuel Delivery, Return and Evaporation Lines.............................................................1611 A: Removal..............................................................................................1611 B: Installation.........................................................................................1612 C: Inspection...........................................................................................1613 29. Fuel System Trouble in General..........................................................................1614 A: Inspection...........................................................................................1614 Emission Control (Aux. Emission Control Devices) EC(H4DOSTC)....................................................1615 1. General Description......................................................................................1616 A: Caution..............................................................................................1616 2. Front Catalytic Converter................................................................................1617 A: Removal..............................................................................................1617 B: Installation.........................................................................................1617 C: Inspection...........................................................................................1617 3. Rear Catalytic Converter.................................................................................1618 A: Removal..............................................................................................1618 B: Installation.........................................................................................1618 C: Inspection...........................................................................................1618 4. Canister.................................................................................................1619 A: Removal..............................................................................................1619 B: Installation.........................................................................................1619 C: Inspection...........................................................................................1619 5. Purge Control Solenoid Valve.............................................................................1620 A: Removal..............................................................................................1620 B: Installation.........................................................................................1620 C: Inspection...........................................................................................1620 6. Two-way Valve............................................................................................1621 A: Removal..............................................................................................1621 B: Installtion..........................................................................................1621 C: Inspection...........................................................................................1621 Intake (Induction) IN(H4DOSTC)..................................................................................1623 1. General Description......................................................................................1624 A: Component............................................................................................1624 B: Caution..............................................................................................1631 2. Air Cleaner..............................................................................................1632 A: Removal..............................................................................................1632 B: Installation.........................................................................................1632 C: Inspection...........................................................................................1632 3. Air Intake Duct..........................................................................................1633 A: Removal..............................................................................................1633 B: Installation.........................................................................................1633 C: inspection...........................................................................................1633 4. Intake Duct..............................................................................................1634 A: Removal..............................................................................................1634 B: Installation.........................................................................................1634 5. Intercooler..............................................................................................1635 A: Removal..............................................................................................1635 B: Installation.........................................................................................1636 C: DISASSEMBLY..........................................................................................1636 D: Assembly.............................................................................................1636 6. Turbocharger.............................................................................................1637 A: Removal..............................................................................................1637 B: Installation.........................................................................................1637 7. Air By-pass Valve........................................................................................1639 A: REMOVAL..............................................................................................1639 B: Installation.........................................................................................1639 8. Turbocharging Pressure Relief Valve......................................................................1640 A: REMOVAL..............................................................................................1640 B: Installation.........................................................................................1640 9. Solenoid Box Assembly....................................................................................1641 A: REMOVAL..............................................................................................1641 B: Installation.........................................................................................1641 C: inspection...........................................................................................1642 10. Wastegate Control Solenoid Valve........................................................................1643 A: REMOVAL..............................................................................................1643 B: Installation.........................................................................................1643 11. Surge Tank..............................................................................................1644 A: REMOVAL..............................................................................................1644 B: Installation.........................................................................................1644 12. Differential Pressure Sensor............................................................................1645 A: REMOVAL..............................................................................................1645 B: Installation.........................................................................................1645 Mechanical ME(H4DOSTC)..........................................................................................1647 1. General Description......................................................................................1648 A: Specifications.......................................................................................1648 B: Component............................................................................................1651 C: Caution..............................................................................................1660 D: Preparation Tool.....................................................................................1660 E: Procedure............................................................................................1666 2. Compression..............................................................................................1667 A: Inspection...........................................................................................1667 3. Idle Speed...............................................................................................1668 A: Inspection...........................................................................................1668 4. Ignition Timing..........................................................................................1669 A: Inspection...........................................................................................1669 5. Intake Manifold Vacuum...................................................................................1670 A: Inspection...........................................................................................1670 6. Engine Oil Pressure......................................................................................1671 A: Inspection...........................................................................................1671 7. Fuel Pressure............................................................................................1672 A: Inspection...........................................................................................1672 8. Valve Clearance..........................................................................................1673 A: Inspection...........................................................................................1673 B: Adjustment...........................................................................................1675 9. Engine Assembly..........................................................................................1677 A: Removal..............................................................................................1677 B: Installation.........................................................................................1681 10. Engine Mounting.........................................................................................1686 A: Removal..............................................................................................1686 B: Installation.........................................................................................1686 C: Inspection...........................................................................................1686 11. Preparation for Overhaul................................................................................1687 A: Procedure............................................................................................1687 12. V-belt..................................................................................................1688 A: Removal..............................................................................................1688 B: Installation.........................................................................................1688 C: Inspection...........................................................................................1689 13. Crankshaft Pulley.......................................................................................1690 A: Removal..............................................................................................1690 B: Installation.........................................................................................1690 C: Inspection...........................................................................................1691 14. Belt Cover..............................................................................................1692 A: Removal..............................................................................................1692 B: Installation.........................................................................................1692 C: Inspection...........................................................................................1692 15. Timing Belt Assembly....................................................................................1693 A: Removal..............................................................................................1693 B: Installation.........................................................................................1695 C: Inspection...........................................................................................1700 16. Camshaft Sprocket.......................................................................................1701 A: Removal..............................................................................................1701 B: Installation.........................................................................................1701 C: Inspection...........................................................................................1701 17. Crankshaft Sprocket.....................................................................................1702 A: Removal..............................................................................................1702 B: Installation.........................................................................................1702 C: Inspection...........................................................................................1702 18. Camshaft................................................................................................1703 A: Removal..............................................................................................1703 B: Installation.........................................................................................1704 C: Inspection...........................................................................................1706 19. Cylinder Head Assembly..................................................................................1708 A: Removal..............................................................................................1708 B: Installation.........................................................................................1708 C: Disassembly..........................................................................................1709 D: Assembly.............................................................................................1710 E: Inspection...........................................................................................1711 F: Disposal.............................................................................................1715 20. Cylinder Block..........................................................................................1716 A: Removal..............................................................................................1716 B: Installation.........................................................................................1720 C: Disassembly..........................................................................................1728 D: Assembly.............................................................................................1729 E: Inspection...........................................................................................1729 21. Engine Trouble in General...............................................................................1736 A: Inspection...........................................................................................1736 22. Engine Noise............................................................................................1741 A: Inspection...........................................................................................1741 Exhaust EX(H4DOSTC).............................................................................................1743 1. General Description......................................................................................1744 A: Component............................................................................................1744 B: Caution..............................................................................................1746 2. Front Exhaust Pipe.......................................................................................1747 A: Removal..............................................................................................1747 B: Installation.........................................................................................1747 3. Center Exhaust Pipe......................................................................................1749 A: Removal..............................................................................................1749 B: Installation.........................................................................................1750 4. Joint Pipe...............................................................................................1753 A: Removal..............................................................................................1753 B: Installation.........................................................................................1753 5. Rear Exhaust Pipe........................................................................................1754 A: Removal..............................................................................................1754 B: Installation.........................................................................................1754 C: Inspection...........................................................................................1754 6. Muffler..................................................................................................1755 A: Removal..............................................................................................1755 B: Installation.........................................................................................1755 C: Inspection...........................................................................................1755 7. Variable Muffler Control Unit............................................................................1756 A: Removal..............................................................................................1756 B: Installation.........................................................................................1756 C: Adjustment...........................................................................................1756 D: Inspection...........................................................................................1756 Cooling CO(H4DOSTC).............................................................................................1757 1. General Description......................................................................................1758 A: Specifications.......................................................................................1758 B: Component............................................................................................1759 C: Caution..............................................................................................1761 D: Preparation Tool.....................................................................................1762 2. Radiator Main Fan System.................................................................................1763 A: Schematic............................................................................................1763 B: Inspection...........................................................................................1764 3. Radiator Sub Fan System..................................................................................1767 A: Schematic............................................................................................1767 B: Inspection...........................................................................................1768 4. Engine Coolant...........................................................................................1771 A: Replacement..........................................................................................1771 B: Inspection...........................................................................................1771 5. Water Pump...............................................................................................1773 A: Removal..............................................................................................1773 B: Installation.........................................................................................1774 C: Inspection...........................................................................................1776 6. Thermostat...............................................................................................1777 A: Removal..............................................................................................1777 B: Installation.........................................................................................1777 C: Inspection...........................................................................................1778 7. Radiator.................................................................................................1779 A: Removal..............................................................................................1779 B: Installation.........................................................................................1780 C: Inspection...........................................................................................1782 8. Radiator Cap.............................................................................................1783 A: Inspection...........................................................................................1783 9. Radiator Main Fan and Fan Motor..........................................................................1784 A: Removal..............................................................................................1784 B: Installation.........................................................................................1784 C: Disassembly..........................................................................................1785 D: Assembly.............................................................................................1785 E: Inspection...........................................................................................1785 10. Radiator Sub Fan and Fan Motor..........................................................................1786 A: Removal..............................................................................................1786 B: Installation.........................................................................................1786 C: Disassembly..........................................................................................1786 D: Assembly.............................................................................................1787 E: Inspection...........................................................................................1787 11. Reservoir Tank..........................................................................................1788 A: Removal..............................................................................................1788 B: Installation.........................................................................................1788 C: Inspection...........................................................................................1788 12. Coolant Filler Tank.....................................................................................1789 A: Removal..............................................................................................1789 B: Installation.........................................................................................1789 13. Engine Cooling System Trouble in General................................................................1790 A: Inspection...........................................................................................1790 Lubrication LU(H4DOSTC).........................................................................................1791 1. General Description......................................................................................1792 A: Specifications.......................................................................................1792 B: Component............................................................................................1793 C: Caution..............................................................................................1794 D: Preparation Tool.....................................................................................1795 2. Oil Pressure System......................................................................................1796 A: Schematic............................................................................................1796 B: Inspection...........................................................................................1797 3. Engine Oil...............................................................................................1798 A: Inspection...........................................................................................1798 B: Replacement..........................................................................................1798 4. Oil Pump.................................................................................................1800 A: Removal..............................................................................................1800 B: Installation.........................................................................................1801 C: Disassembly..........................................................................................1802 D: Assembly.............................................................................................1802 E: Inspection...........................................................................................1802 5. Oil Pan and Strainer.....................................................................................1804 A: Removal..............................................................................................1804 B: Installation.........................................................................................1805 C: Inspection...........................................................................................1807 6. Oil Pressure Switch......................................................................................1808 A: Removal..............................................................................................1808 B: Installation.........................................................................................1808 C: Inspection...........................................................................................1808 7. Engine Oil Cooler........................................................................................1809 A: Removal..............................................................................................1809 B: Installation.........................................................................................1810 C: Inspection...........................................................................................1810 8. Engine Oil Filter........................................................................................1811 A: Removal..............................................................................................1811 B: Installation.........................................................................................1811 C: Inspection...........................................................................................1811 9. Engine Lubrication System Trouble in General.............................................................1812 A: Inspection...........................................................................................1812 Speed Control Systems SP(H4DOSTC)...............................................................................1813 1. General Description......................................................................................1814 A: Specification........................................................................................1814 Ignition IG(H4DOSTC)............................................................................................1815 1. General Description......................................................................................1816 A: Specifications.......................................................................................1816 B: Component............................................................................................1817 C: Caution..............................................................................................1818 2. Spark Plug...............................................................................................1819 A: Removal..............................................................................................1819 B: Installation.........................................................................................1820 C: Inspection...........................................................................................1820 D: Adjustment...........................................................................................1821 3. Ignition Coil and Ignitor Assembly.......................................................................1822 A: Removal..............................................................................................1822 B: Installation.........................................................................................1822 C: Inspection...........................................................................................1822 Starting/Charging Systems SC(H4DOSTC)...........................................................................1823 1. General Description......................................................................................1824 A: SPECIFICATIONS.......................................................................................1824 B: COMPONENT............................................................................................1825 C: CAUTION..............................................................................................1827 2. Starter..................................................................................................1828 A: REMOVAL..............................................................................................1828 B: INSTALLATION.........................................................................................1828 C: DISASSEMBLY..........................................................................................1828 D: ASSEMBLY.............................................................................................1831 E: INSPECTION...........................................................................................1832 3. Generator................................................................................................1836 A: REMOVAL..............................................................................................1836 B: INSTALLATION.........................................................................................1836 C: DISASSEMBLY..........................................................................................1836 D: ASSEMBLY.............................................................................................1837 E: INSPECTION...........................................................................................1838 4. Battery..................................................................................................1839 A: REMOVAL..............................................................................................1839 B: INSTALLATION.........................................................................................1839 C: INSPECTION...........................................................................................1839 D: MEASUREMENT..........................................................................................1840 Engine (Diagnostics) EN(H4DOSTC)................................................................................1841 1. Basic Diagnostic Procedure...............................................................................1842 A: Procedure............................................................................................1842 2. Check List for Interview.................................................................................1844 A: Check................................................................................................1844 3. General Description......................................................................................1846 A: Caution..............................................................................................1846 B: Inspection...........................................................................................1847 C: Note.................................................................................................1847 D: Preparation Tool.....................................................................................1848 4. Electrical Components Location...........................................................................1849 A: Location.............................................................................................1849 5. Engine Control Module (ECM) I/O Signal...................................................................1860 A: Electrical Specification.............................................................................1860 6. Engine Condition Data....................................................................................1863 A: Electrical Specification.............................................................................1863 7. Transmission Control Module (TCM) I/O Signal.............................................................1864 A: Electrical Specification.............................................................................1864 8. Data Link Connector......................................................................................1865 A: Note.................................................................................................1865 9. Subaru Select Monitor....................................................................................1866 A: Operation............................................................................................1866 10. Read Diagnostic Trouble Code............................................................................1872 A: Operation............................................................................................1872 11. Inspection Mode.........................................................................................1873 A: Operation............................................................................................1873 12. Clear Memory Mode.......................................................................................1875 A: Operation............................................................................................1875 13. Compulsory Valve Operation Check Mode...................................................................1876 A: Operation............................................................................................1876 14. Engine Malfunction Indicator Lamp (MI)..................................................................1878 A: Procedure............................................................................................1878 B: Activation of Check Engine Malfunction Indicator Lamp (MI)...........................................1879 C: Check Engine Malfunction Indicator Lamp (MI) Does Not Come On........................................1880 D: Check Engine Malfunction Indicator Lamp (MI) Does Not Go Off.........................................1884 E: Check Engine Malfunction Indicator Lamp (MI) Does Not Blink at a Cycle of 3 Hz.......................1886 F: Check Engine Malfunction Indicator Lamp (MI) Remains Blinking at a Cycle of 3 Hz.....................1888 15. Diagnostics for Engine Starting Failure.................................................................1891 A: Procedure............................................................................................1891 B: Starter Motor Circuit................................................................................1892 C: Control Module Power Supply and Ground Line..........................................................1896 D: Fuel Pump Circuit....................................................................................1900 16. List of Diagnostic Trouble Code (DTC)...................................................................1902 A: List.................................................................................................1902 17. Diagnostic Procedure with Diagnostic Trouble Code (DTC).................................................1906 A: DTC P0031 — HO2S Heater Control Circuit Low (Bank 1 Sensor 1) —......................................1906 B: DTC P0032 — HO2S Heater Control Circuit High (Bank 1 Sensor 1) —.....................................1910 C: DTC P0037 — HO2S Heater Control Circuit Low (Bank 1 Sensor 2) —......................................1912 D: DTC P0038 — HO2S Heater Control Circuit High (Bank 1 Sensor 2) —.....................................1916 E: DTC P0102 — Mass or Volume Air Flow Circuit Low Input —..............................................1918 F: DTC P0103 — Mass or Volume Air Flow Circuit High Input —.............................................1922 G: DTC P0107 — Manifold Absolute Pressure/Barometric Pressure Circuit Low Input —.......................1924 H: DTC P0108 — Manifold Absolute Pressure/Barometric Pressure Circuit High Input —......................1928 I: DTC P0112 — Intake Air Temperature Circuit Low Input —...............................................1932 J: DTC P0113 — Intake Air Temperature Circuit High Input —..............................................1934 K: DTC P0117 — Engine Coolant Temperature Circuit Low Input —...........................................1938 L: DTC P0118 — Engine Coolant Temperature Circuit High Input —..........................................1940 M: DTC P0122 — Throttle/Pedal Position Sensor/Switch “A” Circuit Low Input —............................1944 N: DTC P0123 — Throttle/Pedal Position Sensor/Switch “A” Circuit High Input —...........................1948 O: DTC P0136 — O2 Sensor Circuit (Bank 1 Sensor 2) —....................................................1950 P: DTC P0171 — System too Lean (Bank 1) —...............................................................1952 Q: DTC P0172 — System too Rich (Bank 1) —...............................................................1954 R: DTC P0245 — Turbo/Super ChargerWastegateSolenoid “A” Low —...........................................1958 S: DTC P0246 — Turbo/Super ChargerWastegateSolenoid “A” High —..........................................1962 T: DTC P0249 — Turbo/Super ChargerWastegateSolenoid “B” Low —...........................................1964 U: DTC P0250 — Turbo/Super ChargerWastegateSolenoid “B” High —..........................................1968 V: DTC P0261 — Cylinder 1 Injector Circuit Low —........................................................1970 W: DTC P0264 — Cylinder 2 Injector Circuit Low —........................................................1970 X: DTC P0267 — Cylinder 3 Injector Circuit Low —........................................................1970 Y: DTC P0270 — Cylinder 4 Injector Circuit Low —........................................................1972 Z: DTC P0327 — Knock Sensor 1 Circuit Low Input (Bank 1 or Single Sensor) —.............................1976 AA: DTC P0328 — Knock Sensor 1 Circuit High Input (Bank 1 or Single Sensor) —...........................1978 AB: DTC P0335 — Crankshaft Position Sensor “A” Circuit —................................................1980 AC: DTC P0340 — Camshaft Position Sensor “A” Circuit (Bank 1 or Single Sensor)n —.......................1982 AD: DTC P0350 — Ignition Coil Primary/Secondary Circuit —...............................................1984 AE: DTC P0444 — Evaporative Emission Control System Purge Control Valve Circuit Open —..................1988 AF: DTC P0445 — Evaporative Emission Control System Purge Control Valve Circuit Shorted —...............1992 AG: DTC P0500 — Vehicle Speed Sensor —..................................................................1996 AH: DTC P0508 — Idle Control System Circuit Low —.......................................................1998 AI: DTC P0509 — Idle Control System Circuit High —......................................................2002 AJ: DTC P0512 — Starter Request Circuit —...............................................................2004 AK: DTC P0562 — System Voltage Low —....................................................................2006 AL: DTC P0563 — System Voltage High —...................................................................2008 AM: DTC P0851 — Neutral switch input circuit low (AT model) —...........................................2010 AN: DTC P0851 — Neutral switch input circuit low (MT model) —...........................................2012 AO: DTC P0852 — Neutral switch input circuit high (AT model) —..........................................2014 AP: DTC P0852 — Neutral switch input circuit high (MT model) —..........................................2018 AQ: DTC P1110 — Atmospheric Pressure Sensor Circuit Malfunction (Low Input) —...........................2021 AR: DTC P1111 — Atmospheric Pressure Sensor Circuit Malfunction (High Input) —..........................2022 AS: DTC P1130 — O2 Sensor Circuit (Open) (Bank1 Sensor1) —..............................................2024 AT: DTC P1131 — O2 Sensor Circuit (Short) (Bank1 Sensor1) —.............................................2026 AU: DTC P1134 — A/F Sensor micro-computer Problem —.....................................................2030 AV: DTC P1199 — Differential Pressure Sensor —..........................................................2032 AW: DTC P1230 — Fuel Pump Controller —..................................................................2034 AX: DTC P1235 — Intake Control Solenoid Valve Circuit Low —.............................................2038 AY: DTC P1236 — Intake Control Solenoid Valve Circuit High —............................................2042 AZ: DTC P1237 — Exhaust Control Valve Solenoid Circuit Low (Positive Pressure) —........................2044 BA: DTC P1238 — Exhaust Control Valve Solenoid Circuit High (Positive Pressure) —.......................2048 BB: DTC P1239 — Exhaust Control Valve Solenoid Circuit Low (Negative Pressure) —........................2050 BC: DTC P1240 — Exhaust Control Valve Solenoid Circuit High (Negative Pressure) —.......................2054 BD: DTC P1241 — 2Stage Twin TURBO System (Single) —.....................................................2056 BE: DTC P1242 — 2Stage Twin TURBO System (Twin) —.......................................................2058 BF: DTC P1247 — Relief Valve Control Solenoid Valve 1 Circuit Low —.....................................2060 BG: DTC P1248 — Relief Valve Control Solenoid Valve 1 Circuit High —....................................2064 BH: DTC P1249 — Relief Valve Control Solenoid Valve 2 Circuit Low —.....................................2066 BI: DTC P1250 — Relief Valve Control Solenoid Valve 2 Circuit High —....................................2070 BJ: DTC P1507 — Idle Control System Malfunction (Fail-safe) —...........................................2072 BK: DTC P1518 — Starter Switch Circuit Low input —......................................................2074 BL: DTC P1560 — Back-up Voltage Circuit Malfunction —...................................................2076 BM: DTC P1698 — Engine torque control cut signal circuit malfunction (low input) —......................2078 BN: DTC P1699 — Engine torque control cut signal circuit malfunction (high input) —.....................2080 BO: DTC P1711 — Engine torque control signal #1 circuit malfunction —...................................2082 BP: DTC P1712 — Engine torque control signal #2 circuit malfunction —...................................2084 18. General Diagnostic Table................................................................................2086 A: Inspection...........................................................................................2086 TRANSMISSION SECTION................................................................................................2089 Control Systems CS..............................................................................................2091 1. General Description......................................................................................2092 A: Specifications.......................................................................................2092 B: Component............................................................................................2093 C: Caution..............................................................................................2097 2. Select Lever.............................................................................................2098 A: Removal..............................................................................................2098 B: Installation.........................................................................................2098 C: Disassembly..........................................................................................2099 D: ASSEMBLY.............................................................................................2101 E: INSPECTION...........................................................................................2101 3. Select Cable.............................................................................................2102 A: Removal..............................................................................................2102 B: Installation.........................................................................................2103 C: Inspection...........................................................................................2103 D: Adjustment...........................................................................................2104 4. MT Gear Shift Lever......................................................................................2105 A: Removal..............................................................................................2105 B: Installation.........................................................................................2106 C: Disassembly..........................................................................................2108 D: Assembly.............................................................................................2109 E: Inspection...........................................................................................2110 5. MT Drive Select Lever....................................................................................2111 A: Removal..............................................................................................2111 B: Installation.........................................................................................2111 C: Disassembly..........................................................................................2112 D: Assembly.............................................................................................2112 E: Inspection...........................................................................................2112 6. Drive Select Cable.......................................................................................2113 A: Removal..............................................................................................2113 B: Installation.........................................................................................2113 C: Inspection...........................................................................................2113 D: Adjustment...........................................................................................2114 7. General Diagnostic Table.................................................................................2115 A: Inspection...........................................................................................2115 Automatic Transmission AT.......................................................................................2117 1. General Description......................................................................................2118 A: SPECIFICATIONS.......................................................................................2118 B: COMPONENT............................................................................................2120 C: CAUTION..............................................................................................2134 D: PREPARATION TOOL.....................................................................................2135 2. Automatic Transmission Fluid.............................................................................2146 A: INSPECTION...........................................................................................2146 B: REPLACEMENT..........................................................................................2146 3. Differential Gear Oil....................................................................................2147 A: INSPECTION...........................................................................................2147 B: REPLACEMENT..........................................................................................2147 4. Road Test................................................................................................2148 A: INSPECTION...........................................................................................2148 5. Stall Test...............................................................................................2149 A: INSPECTION...........................................................................................2149 6. Time Lag Test............................................................................................2151 A: INSPECTION...........................................................................................2151 7. Line Pressure Test.......................................................................................2152 A: MEASUREMENT..........................................................................................2152 8. Transfer Clutch Pressure Test............................................................................2154 A: INSPECTION...........................................................................................2154 9. Automatic Transmission Assembly..........................................................................2155 A: REMOVAL..............................................................................................2155 B: INSTALLATION.........................................................................................2158 10. Transmission Mounting System............................................................................2162 A: REMOVAL..............................................................................................2162 B: INSTALLATION.........................................................................................2163 C: INSPECTION...........................................................................................2163 11. Extension Case Oil Seal.................................................................................2164 A: INSPECTION...........................................................................................2164 B: REPLACEMENT..........................................................................................2164 12. Inhibitor Switch........................................................................................2165 A: INSPECTION...........................................................................................2165 B: ADJUSTMENT...........................................................................................2166 C: REMOVAL..............................................................................................2166 D: INSTALLATION.........................................................................................2168 13. Front Vehicle Speed Sensor..............................................................................2170 A: REMOVAL..............................................................................................2170 B: INSTALLATION.........................................................................................2172 14. Rear Vehicle Speed Sensor...............................................................................2174 A: REMOVAL..............................................................................................2174 B: INSTALLATION.........................................................................................2174 15. Torque Converter Turbine Speed Sensor...................................................................2175 A: REMOVAL..............................................................................................2175 B: INSTALLATION.........................................................................................2175 16. Control Valve Body......................................................................................2176 A: REMOVAL..............................................................................................2176 B: INSTALLATION.........................................................................................2177 C: DISASSEMBLY..........................................................................................2178 D: ASSEMBLY.............................................................................................2180 E: INSPECTION...........................................................................................2182 17. Shift Solenoids, Duty Solenoids and ATF Temperature Sensor..............................................2183 A: REMOVAL..............................................................................................2183 B: INSTALLATION.........................................................................................2184 18. Transfer Duty Solenoid and Valve Body...................................................................2186 A: REMOVAL..............................................................................................2186 B: INSTALLATION.........................................................................................2187 19. ATF Filter..............................................................................................2189 A: REMOVAL..............................................................................................2189 B: INSTALLATION.........................................................................................2190 C: INSPECTION...........................................................................................2191 20. Transmission Control Module (TCM).......................................................................2192 A: REMOVAL..............................................................................................2192 B: INSTALLATION.........................................................................................2193 21. ATF Cooler Pipe and Hose................................................................................2194 A: REMOVAL..............................................................................................2194 B: INSTALLATION.........................................................................................2196 C: INSPECTION...........................................................................................2198 22. Air Breather Hose.......................................................................................2199 A: REMOVAL..............................................................................................2199 B: INSTALLATION.........................................................................................2199 C: INSPECTION...........................................................................................2199 23. Oil Charger Pipe........................................................................................2200 A: REMOVAL..............................................................................................2200 B: INSTALLATION.........................................................................................2200 C: INSPECTION...........................................................................................2200 24. Torque Converter Clutch Assembly........................................................................2201 A: REMOVAL..............................................................................................2201 B: INSTALLATION.........................................................................................2201 C: INSPECTION...........................................................................................2201 25. Extension Case..........................................................................................2202 A: REMOVAL..............................................................................................2202 B: INSTALLATION.........................................................................................2202 C: DISASSEMBLY..........................................................................................2203 D: ASSEMBLY.............................................................................................2204 E: INSPECTION...........................................................................................2205 26. Transfer Clutch.........................................................................................2206 A: REMOVAL..............................................................................................2206 B: INSTALLATION.........................................................................................2206 C: DISASSEMBLY..........................................................................................2207 D: ASSEMBLY.............................................................................................2208 E: INSPECTION...........................................................................................2210 F: ADJUSTMENT...........................................................................................2210 27. Multi-plate Clutch......................................................................................2213 A: REMOVAL..............................................................................................2213 B: INSTALLATION.........................................................................................2213 C: INSPECTION...........................................................................................2213 D: ADJUSTMENT...........................................................................................2213 28. Rear Drive Shaft........................................................................................2215 A: REMOVAL..............................................................................................2215 B: INSTALLATION.........................................................................................2215 C: DISASSEMBLY..........................................................................................2215 D: ASSEMBLY.............................................................................................2216 E: INSPECTION...........................................................................................2216 29. Reduction Driven Gear...................................................................................2217 A: REMOVAL..............................................................................................2217 B: INSTALLATION.........................................................................................2218 C: DISASSEMBLY..........................................................................................2219 D: ASSEMBLY.............................................................................................2219 E: INSPECTION...........................................................................................2219 30. Reduction Drive Gear....................................................................................2220 A: REMOVAL..............................................................................................2220 B: INSTALLATION.........................................................................................2220 C: DISASSEMBLY..........................................................................................2221 D: ASSEMBLY.............................................................................................2221 E: INSPECTION...........................................................................................2221 31. Center Differential Carrier.............................................................................2222 A: REMOVAL..............................................................................................2222 B: INSTALLATION.........................................................................................2222 C: DISASSEMBLY..........................................................................................2222 D: ASSEMBLY.............................................................................................2223 E: INSPECTION...........................................................................................2223 32. Parking Pawl............................................................................................2224 A: REMOVAL..............................................................................................2224 B: INSTALLATION.........................................................................................2224 C: INSPECTION...........................................................................................2224 33. Torque Converter Clutch Case............................................................................2225 A: REMOVAL..............................................................................................2225 B: INSTALLATION.........................................................................................2226 C: INSPECTION...........................................................................................2227 34. Oil Pump................................................................................................2228 A: REMOVAL..............................................................................................2228 B: INSTALLATION.........................................................................................2229 C: DISASSEMBLY..........................................................................................2231 D: ASSEMBLY.............................................................................................2231 E: INSPECTION...........................................................................................2232 F: ADJUSTMENT...........................................................................................2233 35. Drive Pinion Shaft......................................................................................2234 A: REMOVAL..............................................................................................2234 B: INSTALLATION.........................................................................................2235 C: DISASSEMBLY..........................................................................................2235 D: ASSEMBLY.............................................................................................2236 E: INSPECTION...........................................................................................2237 F: ADJUSTMENT...........................................................................................2237 36. Front Differential......................................................................................2240 A: REMOVAL..............................................................................................2240 B: INSTALLATION.........................................................................................2240 C: DISASSEMBLY..........................................................................................2241 D: ASSEMBLY.............................................................................................2243 E: INSPECTION...........................................................................................2244 F: ADJUSTMENT...........................................................................................2244 37. High Clutch and Reverse Clutch..........................................................................2246 A: REMOVAL..............................................................................................2246 B: INSTALLATION.........................................................................................2247 C: DISASSEMBLY..........................................................................................2248 D: ASSEMBLY.............................................................................................2249 E: INSPECTION...........................................................................................2251 38. Planetary Gear and Low Clutch...........................................................................2252 A: Removal..............................................................................................2252 B: Installation.........................................................................................2253 C: Disassembly..........................................................................................2255 D: Assembly.............................................................................................2257 E: Inspection...........................................................................................2260 39. 2-4 Brake...............................................................................................2261 A: REMOVAL..............................................................................................2261 B: INSTALLATION.........................................................................................2262 C: INSPECTION...........................................................................................2265 40. One-way Clutch..........................................................................................2266 A: REMOVAL..............................................................................................2266 B: INSTALLATION.........................................................................................2267 C: DISASSEMBLY..........................................................................................2269 D: ASSEMBLY.............................................................................................2269 E: INSPECTION...........................................................................................2270 41. Low and Reverse Brake...................................................................................2271 A: REMOVAL..............................................................................................2271 B: INSTALLATION.........................................................................................2272 C: INSPECTION...........................................................................................2273 42. Transmission Control Device.............................................................................2274 A: REMOVAL..............................................................................................2274 B: INSTALLATION.........................................................................................2275 C: INSPECTION...........................................................................................2276 Automatic Transmission (Diagnostics) AT.........................................................................2277 1. Basic Diagnostic Procedure...............................................................................2278 A: Procedure............................................................................................2278 2. Check List for Interview.................................................................................2281 A: Check................................................................................................2281 3. General Description......................................................................................2282 A: Caution..............................................................................................2282 B: Inspection...........................................................................................2282 C: Preparation Tool.....................................................................................2284 4. Electrical Components Location...........................................................................2285 A: Location.............................................................................................2285 5. Transmission Control Module (TCM) I/O Signal.............................................................2290 A: Electrical Specification.............................................................................2290 B: Schematic............................................................................................2294 C: Measurement..........................................................................................2296 6. Subaru Select Monitor....................................................................................2297 A: Operation............................................................................................2297 7. Read Diagnostic Trouble Code (DTC).......................................................................2300 A: Operation............................................................................................2300 8. Inspection Mode..........................................................................................2302 A: Operation............................................................................................2302 9. Clear Memory Mode........................................................................................2303 A: Operation............................................................................................2303 10. POWER Indicator Light Display...........................................................................2304 A: Inspection...........................................................................................2304 11. List of Diagnostic Trouble Code (DTC)...................................................................2305 A: List.................................................................................................2305 12. Diagnostic Procedure for POWER Indicator Light..........................................................2306 A: Power Indicator Light does not Come On or Go Off.....................................................2306 B: Check Power Supply and Ground Line...................................................................2310 13. Diagnostic Procedure for Select Monitor Communication...................................................2314 A: Communication for Initializing Impossible............................................................2314 14. Diagnostic Procedure with Diagnostic Trouble Code (DTC).................................................2318 A: DTC 11 Engine Speed Signal...........................................................................2318 B: DTC 23 Mass Air Flow Signal (Turbo Model)............................................................2322 C: DTC 27 ATF Temperature Sensor........................................................................2324 D: DTC 31 Throttle Position Sensor......................................................................2328 E: DTC 33 Front Vehicle Speed Sensor....................................................................2334 F: DTC 36 Torque Converter Turbine Speed Sensor.........................................................2340 G: DTC 38 Torque Control Signal.........................................................................2344 H: DTC 45 Intake Manifold Pressure Signal (Non-turbo model).............................................2346 I: DTC 71 Shift Solenoid 1..............................................................................2348 J: DTC 72 Shift Solenoid 2..............................................................................2352 K: DTC 73 Low Clutch Timing Solenoid....................................................................2356 L: DTC 74 2-4 Brake Timing Solenoid.....................................................................2360 M: DTC 75 Line Pressure Duty Solenoid...................................................................2364 N: DTC 76 2-4 Brake Duty Solenoid.......................................................................2368 O: DTC 77 Lock-up Duty Solenoid.........................................................................2372 P: DTC 78 Sport Shift Solenoid..........................................................................2378 Q: DTC 79 Transfer Duty Solenoid........................................................................2382 R: DTC 86 VDC Communication Signal......................................................................2388 S: DTC 93 Rear Vehicle Speed Sensor.....................................................................2392 15. Diagnostic Procedure for No-diagnostic Trouble Code (DTC)...............................................2397 A: Check Gear Position..................................................................................2397 B: Check FWD Switch.....................................................................................2398 C: Check Brake Switch...................................................................................2401 D: Check ABS Switch.....................................................................................2401 E: Check Cruise Control Switch..........................................................................2401 F: Check Kick–Down Switch...............................................................................2402 G: Check Power Mode Switch..............................................................................2404 H: Check Inhibitor Switch...............................................................................2408 I: Check Hold Switch....................................................................................2420 J: Check SPORT SHIFT Switch.............................................................................2424 K: Check SPORT SHIFT INDICATOR..........................................................................2432 L: Check BUZZER.........................................................................................2434 16. Symptom Related Diagnostic..............................................................................2436 A: Inspection...........................................................................................2436 Manual Transmission and Differential MT.........................................................................2443 1. General Description......................................................................................2444 A: Specifications.......................................................................................2444 B: Component............................................................................................2448 C: Caution..............................................................................................2460 D: Preparation Tool.....................................................................................2460 2. Transmission Gear Oil....................................................................................2473 A: Inspection...........................................................................................2473 B: Replacement..........................................................................................2473 3. Manual Transmission Assembly.............................................................................2474 A: Removal..............................................................................................2474 B: Installation.........................................................................................2477 4. Transmission Mounting System.............................................................................2481 A: Removal..............................................................................................2481 B: Installation.........................................................................................2481 C: Inspection...........................................................................................2482 5. Oil Seal.................................................................................................2483 A: Inspection...........................................................................................2483 B: Replacement..........................................................................................2483 6. Switches and Harness.....................................................................................2484 A: Removal..............................................................................................2484 B: Installation.........................................................................................2485 C: Inspection...........................................................................................2485 7. Vehicle Speed Sensor.....................................................................................2487 A: Removal..............................................................................................2487 B: Installation.........................................................................................2487 C: Inspection...........................................................................................2487 8. Preparation for Overhaul.................................................................................2488 A: Procedure............................................................................................2488 9. Transfer Case and Extension Case Assembly................................................................2489 A: Removal..............................................................................................2489 B: Installation.........................................................................................2489 C: Disassembly..........................................................................................2491 D: Assembly.............................................................................................2492 10. Transfer Drive Gear.....................................................................................2493 A: Removal..............................................................................................2493 B: Installation.........................................................................................2493 C: Disassembly..........................................................................................2493 D: Assembly.............................................................................................2493 E: Inspection...........................................................................................2494 11. Transfer Driven Gear....................................................................................2495 A: Removal..............................................................................................2495 B: Installation.........................................................................................2495 C: Disassembly..........................................................................................2496 D: Assembly.............................................................................................2496 E: Inspection...........................................................................................2496 12. Center Differential.....................................................................................2497 A: Removal..............................................................................................2497 B: Installation.........................................................................................2497 C: Disassembly..........................................................................................2497 D: Assembly.............................................................................................2497 E: Inspection...........................................................................................2497 13. Reverse Check Sleeve....................................................................................2498 A: Removal..............................................................................................2498 B: Installation.........................................................................................2498 C: Disassembly..........................................................................................2498 D: Assembly.............................................................................................2499 E: Inspection...........................................................................................2500 F: Adjustment...........................................................................................2500 14. Transmission Case.......................................................................................2501 A: Removal..............................................................................................2501 B: Installation.........................................................................................2503 C: Inspection...........................................................................................2507 15. Main Shaft Assembly for Single-Range....................................................................2508 A: Removal..............................................................................................2508 B: Installation.........................................................................................2508 C: Disassembly..........................................................................................2508 D: Assembly.............................................................................................2510 E: Inspection...........................................................................................2515 F: Adjustment...........................................................................................2515 16. Main Shaft Assembly for Dual-Range......................................................................2516 A: Removal..............................................................................................2516 B: Installation.........................................................................................2516 C: Disassembly..........................................................................................2516 D: Assembly.............................................................................................2518 E: Inspection...........................................................................................2524 F: Adjustment...........................................................................................2524 17. Input Shaft Assembly....................................................................................2525 A: Removal..............................................................................................2525 B: Installation.........................................................................................2525 C: Disassembly..........................................................................................2525 D: Assembly.............................................................................................2526 E: Inspection...........................................................................................2527 18. Drive Pinion Shaft Assembly.............................................................................2529 A: Removal..............................................................................................2529 B: Installation.........................................................................................2529 C: Disassembly..........................................................................................2530 D: Assembly.............................................................................................2532 E: Inspection...........................................................................................2534 F: Adjustment...........................................................................................2535 19. Front Differential Assembly.............................................................................2537 A: Removal..............................................................................................2537 B: Installation.........................................................................................2537 C: Disassembly..........................................................................................2538 D: Assembly.............................................................................................2539 E: Inspection...........................................................................................2541 F: Adjustment...........................................................................................2542 20. Speedometer Gear........................................................................................2545 A: Removal..............................................................................................2545 B: Installation.........................................................................................2545 C: Inspection...........................................................................................2545 21. Reverse Idler Gear......................................................................................2546 A: Removal..............................................................................................2546 B: Installation.........................................................................................2546 C: Inspection...........................................................................................2547 D: Adjustment...........................................................................................2547 22. Shifter Fork and Rod....................................................................................2548 A: Removal..............................................................................................2548 B: Installation.........................................................................................2548 C: Inspection...........................................................................................2549 23. Counter Gear............................................................................................2551 A: Removal..............................................................................................2551 B: Installation.........................................................................................2551 C: Inspection...........................................................................................2551 D: Adjustment...........................................................................................2552 24. General Diagnostic......................................................................................2553 A: Inspection...........................................................................................2553 Clutch System CL................................................................................................2555 1. General Description......................................................................................2556 A: Specifications.......................................................................................2556 B: Component............................................................................................2557 C: Caution..............................................................................................2567 D: Preparation Tool.....................................................................................2568 2. Clutch Disc and Cover....................................................................................2569 A: Removal..............................................................................................2569 B: Installation.........................................................................................2569 C: Inspection...........................................................................................2571 3. Flywheel.................................................................................................2574 A: Removal..............................................................................................2574 B: Installation.........................................................................................2574 C: Inspection...........................................................................................2575 4. Release Bearing and Lever................................................................................2576 A: Removal..............................................................................................2576 B: Installation.........................................................................................2576 C: Inspection...........................................................................................2578 5. Operating Cylinder.......................................................................................2579 A: Removal..............................................................................................2579 B: Installation.........................................................................................2579 C: Inspection...........................................................................................2580 6. Master Cylinder..........................................................................................2581 A: Removal..............................................................................................2581 B: Installation.........................................................................................2581 C: Disassembly..........................................................................................2582 D: Assembly.............................................................................................2582 E: Inspection...........................................................................................2582 7. Clutch Pipe and Hose.....................................................................................2583 A: Removal..............................................................................................2583 B: Installation.........................................................................................2583 C: Inspection...........................................................................................2583 8. Clutch Fluid.............................................................................................2584 A: Inspection...........................................................................................2584 B: Replacement..........................................................................................2584 9. Clutch Fluid Air Bleeding................................................................................2585 A: Procedure............................................................................................2585 10. Clutch Pedal............................................................................................2587 A: Removal..............................................................................................2587 B: Installation.........................................................................................2588 C: Disassembly..........................................................................................2588 D: Assembly.............................................................................................2590 E: Inspection...........................................................................................2590 F: Adjustment...........................................................................................2591 11. Clutch Switch...........................................................................................2594 A: Removal..............................................................................................2594 B: Installation.........................................................................................2594 C: Inspection...........................................................................................2594 D: ADJUSTMENT...........................................................................................2594 12. General Diagnostic Table................................................................................2595 A: Inspection...........................................................................................2595 CHASSIS SECTION.....................................................................................................2597 Front Suspension FS.............................................................................................2599 1. General Description......................................................................................2600 A: Specifications.......................................................................................2600 B: Component............................................................................................2601 C: Caution..............................................................................................2602 D: Preparation Tool.....................................................................................2603 2. Wheel Alignment..........................................................................................2604 A: Inspection...........................................................................................2604 3. Front Transverse Link....................................................................................2612 A: Removal..............................................................................................2612 B: Installation.........................................................................................2612 C: Disassembly..........................................................................................2613 D: Assembly.............................................................................................2613 E: Inspection...........................................................................................2613 4. Front Ball Joint.........................................................................................2614 A: Removal..............................................................................................2614 B: Installation.........................................................................................2614 C: Inspection...........................................................................................2614 5. Front Strut..............................................................................................2615 A: Removal..............................................................................................2615 B: Installation.........................................................................................2615 C: Disassembly..........................................................................................2616 D: Assembly.............................................................................................2616 E: Inspection...........................................................................................2617 F: Disposal.............................................................................................2618 6. Front Stabilizer.........................................................................................2619 A: Removal..............................................................................................2619 B: Installation.........................................................................................2619 C: Inspection...........................................................................................2619 7. Front Crossmember........................................................................................2620 A: Removal..............................................................................................2620 B: Installation.........................................................................................2620 C: Inspection...........................................................................................2620 8. Front Support Arm........................................................................................2621 A: Removal..............................................................................................2621 B: Installation.........................................................................................2621 C: Inspection...........................................................................................2621 9. General Diagnostic Table.................................................................................2622 A: Inspection...........................................................................................2622 Rear Suspension RS..............................................................................................2623 1. General Description......................................................................................2624 A: Specifications.......................................................................................2624 B: Component............................................................................................2625 C: Caution..............................................................................................2627 D: Preparation Tool.....................................................................................2627 2. Wheel Alignment..........................................................................................2630 A: Inspection...........................................................................................2630 3. Rear Stabilizer..........................................................................................2631 A: Removal..............................................................................................2631 B: Installation.........................................................................................2631 C: Inspection...........................................................................................2631 4. Rear Arm.................................................................................................2632 A: Removal..............................................................................................2632 B: Installation.........................................................................................2633 C: Disassembly..........................................................................................2634 D: Assembly.............................................................................................2634 E: Inspection...........................................................................................2635 5. Link Upper...............................................................................................2636 A: Removal..............................................................................................2636 B: Installation.........................................................................................2636 C: Disassembly..........................................................................................2636 D: Assembly.............................................................................................2637 E: Inspection...........................................................................................2637 6. Rear Shock Absorber......................................................................................2638 A: Removal..............................................................................................2638 B: Installation.........................................................................................2639 C: Disassembly..........................................................................................2639 D: Assembly.............................................................................................2639 E: Inspection...........................................................................................2639 F: Disposal.............................................................................................2639 7. Link Front...............................................................................................2640 A: Removal..............................................................................................2640 B: Installation.........................................................................................2640 C: Inspection...........................................................................................2640 8. Link Rear................................................................................................2641 A: Removal..............................................................................................2641 B: Installation.........................................................................................2642 C: Disassembly..........................................................................................2642 D: Assembly.............................................................................................2642 E: Inspection...........................................................................................2642 9. Support Sub Frame Front..................................................................................2643 A: Removal..............................................................................................2643 B: Installation.........................................................................................2643 C: Inspection...........................................................................................2643 10. Rear Sub Frame..........................................................................................2644 A: Removal..............................................................................................2644 B: Installation.........................................................................................2644 C: Inspection...........................................................................................2644 11. Helper..................................................................................................2645 A: Removal..............................................................................................2645 B: Installation.........................................................................................2645 C: Inspection...........................................................................................2645 12. General Diagnostic Table................................................................................2646 A: Inspection...........................................................................................2646 Wheel and Tire System WT........................................................................................2647 1. General Description......................................................................................2648 A: Specifications.......................................................................................2648 B: Preparation Tool.....................................................................................2649 2. Tire.....................................................................................................2650 A: Inspection...........................................................................................2650 3. Steel Wheel..............................................................................................2651 A: Removal..............................................................................................2651 B: Installation.........................................................................................2651 C: Inspection...........................................................................................2651 4. Aluminum Wheel...........................................................................................2652 A: Removal..............................................................................................2652 B: Installation.........................................................................................2652 C: Inspection...........................................................................................2652 D: Caution..............................................................................................2652 5. Wheel Balancing..........................................................................................2653 A: Replacement..........................................................................................2653 B: Inspection...........................................................................................2653 6. “T-type” Tire............................................................................................2654 A: Note.................................................................................................2654 B: Replacement..........................................................................................2654 C: Inspection...........................................................................................2654 7. Full Wheel Cap...........................................................................................2655 A: Removal..............................................................................................2655 B: Installation.........................................................................................2655 C: Inspection...........................................................................................2655 8. General Diagnostic Table.................................................................................2656 A: Inspection...........................................................................................2656 Differentials DI................................................................................................2657 1. General Description......................................................................................2658 A: Specifications.......................................................................................2658 B: Component............................................................................................2662 C: Caution..............................................................................................2666 D: Preparation Tool.....................................................................................2667 2. Differential Gear Oil....................................................................................2678 A: Inspection...........................................................................................2678 B: Replacement..........................................................................................2678 3. Front Differential.......................................................................................2679 A: Note.................................................................................................2679 4. Rear Differential for T-type.............................................................................2680 A: Removal..............................................................................................2680 B: Installation.........................................................................................2681 C: Disassembly..........................................................................................2683 D: Assembly.............................................................................................2686 E: Inspection...........................................................................................2695 F: Adjustment...........................................................................................2696 5. Rear Differential for VA-type............................................................................2697 A: Removal..............................................................................................2697 B: Installation.........................................................................................2698 C: Disassembly..........................................................................................2700 D: Assembly.............................................................................................2703 E: Inspection...........................................................................................2712 F: Adjustment...........................................................................................2713 6. Rear Differential Front Oil Seal.........................................................................2714 A: Inspection...........................................................................................2714 B: Replacement..........................................................................................2714 7. Rear Differential Front Member...........................................................................2716 A: Removal..............................................................................................2716 B: Installation.........................................................................................2716 C: Inspection...........................................................................................2716 8. General Diagnostic Table.................................................................................2717 A: Inspection...........................................................................................2717 Transfer Case TC................................................................................................2719 1. General Description......................................................................................2720 A: Note.................................................................................................2720 2. Transfer Case and Extension for MT.......................................................................2721 A: Note.................................................................................................2721 3. Transfer Clutch and Extension for AT.....................................................................2722 A: Note.................................................................................................2722 4. Oil Seal.................................................................................................2723 A: Note.................................................................................................2723 5. Transfer Drive Gear (MT).................................................................................2724 A: Note.................................................................................................2724 6. Transfer Driven Gear (MT)................................................................................2725 A: Note.................................................................................................2725 7. Reduction Drive Gear without VTD.........................................................................2726 A: Note.................................................................................................2726 8. Reduction Drive Gear with VTD............................................................................2727 A: Note.................................................................................................2727 9. Reduction Driven Gear without VTD........................................................................2728 A: Note.................................................................................................2728 10. Reduction Driven Gear with VTD..........................................................................2729 A: Note.................................................................................................2729 11. Center Differential.....................................................................................2730 A: Note.................................................................................................2730 12. Transfer Clutch Pressure Test...........................................................................2731 A: Note.................................................................................................2731 13. Transfer Duty Solenoid and Valve Body...................................................................2732 A: Note.................................................................................................2732 Drive Shaft System DS...........................................................................................2733 1. General Description......................................................................................2734 A: SPECIFICATIONS.......................................................................................2734 B: COMPONENT............................................................................................2737 C: CAUTION..............................................................................................2740 D: MPREPARATION TOOL....................................................................................2741 2. Propeller Shaft..........................................................................................2746 A: REMOVAL..............................................................................................2746 B: INSTALLATION.........................................................................................2747 C: INSPECTION...........................................................................................2747 3. Front Axle...............................................................................................2749 A: REMOVAL..............................................................................................2749 B: INSTALLATION.........................................................................................2750 C: DISASSEMBLY..........................................................................................2751 D: ASSEMBLY.............................................................................................2753 E: INSPECTION...........................................................................................2754 4. Hub Unit Bearing.........................................................................................2755 A: REMOVAL..............................................................................................2755 B: INSTALLATION.........................................................................................2756 C: DISASSEMBLY..........................................................................................2757 D: ASSEMBLY.............................................................................................2758 E: INSPECTION...........................................................................................2759 5. Front Drive Shaft........................................................................................2760 A: REMOVAL..............................................................................................2760 B: INSTALLATION.........................................................................................2760 C: DISASSEMBLY..........................................................................................2761 D: ASSEMBLY.............................................................................................2763 E: INSPECTION...........................................................................................2765 6. Rear Drive Shaft.........................................................................................2766 A: REMOVAL..............................................................................................2766 B: INSTALLATION.........................................................................................2766 C: DISASSEMBLY..........................................................................................2767 D: ASSEMBLY.............................................................................................2768 E: INSPECTION...........................................................................................2769 7. General Diagnostic Table.................................................................................2770 A: INSPECTION...........................................................................................2770 ABS ABS.........................................................................................................2771 1. General Description......................................................................................2772 A: Specifications.......................................................................................2772 B: Component............................................................................................2773 C: Caution..............................................................................................2775 D: Preparation Tool.....................................................................................2775 2. ABS Control Module and Hydraulic Control Unit (ABSCM&H/U)................................................2776 A: Removal..............................................................................................2776 B: Installation.........................................................................................2776 C: Inspection...........................................................................................2777 3. ABS Sequence Control.....................................................................................2779 A: Operation............................................................................................2779 B: Specification........................................................................................2781 4. Front ABS Sensor.........................................................................................2782 A: Removal..............................................................................................2782 B: Installation.........................................................................................2782 C: Inspection...........................................................................................2783 D: Adjustment...........................................................................................2784 5. Rear ABS Sensor..........................................................................................2785 A: Removal..............................................................................................2785 B: Installation.........................................................................................2786 C: Inspection...........................................................................................2787 D: Adjustment...........................................................................................2788 6. Front Tone Wheel.........................................................................................2789 A: Removal..............................................................................................2789 B: Installation.........................................................................................2789 C: Inspection...........................................................................................2789 7. Rear Tone Wheel..........................................................................................2790 A: Removal..............................................................................................2790 B: Installation.........................................................................................2790 C: Inspection...........................................................................................2790 8. G Sensor.................................................................................................2791 A: Removal..............................................................................................2791 B: Installation.........................................................................................2791 C: Inspection...........................................................................................2792 ABS (Diagnostics) ABS...........................................................................................2793 1. Basic Diagnostic Procedure...............................................................................2794 A: Procedure............................................................................................2794 2. Check List for Interview.................................................................................2797 A: Check................................................................................................2797 3. General Description......................................................................................2800 A: Caution..............................................................................................2800 B: Inspection...........................................................................................2800 C: Preparation Tool.....................................................................................2801 4. Electrical Components Location...........................................................................2802 A: Location.............................................................................................2802 5. Control Module I/O Signal................................................................................2804 A: Electrical Specification.............................................................................2804 B: Schematic............................................................................................2806 C: Waveform.............................................................................................2807 6. Subaru Select Monitor....................................................................................2808 A: Operation............................................................................................2808 7. Read Diagnostic Trouble Code (DTC).......................................................................2811 A: Operation............................................................................................2811 8. Inspection Mode..........................................................................................2813 A: Operation............................................................................................2813 9. Clear Memory Mode........................................................................................2814 A: Operation............................................................................................2814 10. ABS Warning Light Illumination Pattern..................................................................2815 A: Inspection...........................................................................................2815 11. List of Diagnostics Trouble Code (DTC)..................................................................2816 A: List.................................................................................................2816 12. Diagnostics Chart with Diagnosis Connector..............................................................2820 A: ABS Warning Light Does Not Come On...................................................................2820 B: ABS Warning Light Does Not Go Off....................................................................2824 C: Diagnostic Trouble Code (DTC) Does Not Appear........................................................2828 D: DTC 21 Abnormal ABS Sensor (Open Circuit or Input Voltage Too High) (Front RH).......................2830 E: DTC 23 Abnormal ABS Sensor (Open Circuit or Input Voltage Too High) (Front LH).......................2830 F: DTC 25 Abnormal ABS Sensor (Open Circuit or Input Voltage Too High) (Rear RH)........................2830 G: DTC 27 Abnormal ABS Sensor (Open Circuit or Input Voltage Too High) (Rear LH)........................2832 H: DTC 22 Abnormal ABS Sensor (Front RH)................................................................2836 I: DTC 24 Abnormal ABS Sensor (Front LH)................................................................2836 J: DTC 26 Abnormal ABS Sensor (Rear RH).................................................................2836 K: DTC 28 Abnormal ABS Sensor (Rear LH).................................................................2838 L: DTC 29 Abnormal ABS Sensor Signal (Any One of Four)..................................................2842 M: DTC 31 Abnormal Inlet Solenoid Valve Circuit(s) in ABSCM&H/U (Front RH)..............................2846 N: DTC 33 Abnormal Inlet Solenoid Valve Circuit(s) in ABSCM&H/U (Front LH)..............................2846 O: DTC 35 Abnormal Inlet Solenoid Valve Circuit(s) in ABSCM&H/U (Rear RH)...............................2846 P: DTC 37 Abnormal Inlet Solenoid Valve Circuit(s) in ABSCM&H/U (Rear LH)...............................2848 Q: DTC 32 Abnormal Outlet Solenoid Valve Circuit(s) in ABSCM&H/ U (Front RH)............................2850 R: DTC 34 Abnormal Outlet Solenoid Valve Circuit(s) in ABSCM&H/ U (Front LH)............................2850 S: DTC 36 Abnormal Outlet Solenoid Valve Circuit(s) in ABSCM&H/ U (Rear RH).............................2850 T: DTC 38 Abnormal Outlet Solenoid Valve Circuit(s) in ABSCM&H/ U (Rear LH).............................2852 U: DTC 41 Abnormal ABS Control Module...................................................................2854 V: DTC 42 Source Voltage Is Abnormal....................................................................2856 W: DTC 44 A Combination of AT Control Abnormal..........................................................2858 X: DTC 51 Abnormal Valve Relay..........................................................................2862 Y: DTC 52 Abnormal Motor and/or Motor Relay.............................................................2864 Z: DTC 54 Abnormal Stop Light Switch....................................................................2866 AA: DTC 56 Abnormal G Sensor Output Voltage.............................................................2868 13. Diagnostics Chart with Subaru Select Monitor............................................................2872 A: Communication for Initializing Impossible............................................................2872 B: No Trouble Code......................................................................................2875 C: DTC 21 Open or Short Circuit in Front Right ABS Sensor Circuit.......................................2878 D: DTC 23 Open or Short Circuit in Front Left ABS Sensor Circuit........................................2878 E: DTC 25 Open or Short Circuit in Rear Right ABS Sensor Circuit........................................2878 F: DTC 27 Open or Short Circuit in Rear Left ABS Sensor Circuit.........................................2880 G: DTC 22 Front Right Abnormal ABS Sensor Signal........................................................2885 H: DTC 24 Front Left Abnormal ABS Sensor Signal.........................................................2885 I: DTC 26 Rear Right Abnormal ABS Sensor Signal.........................................................2885 J: DTC 28 Rear left Abnormal ABS Sensor Signal..........................................................2886 K: DTC 29 Abnormal ABS Sensor Signal on Any One of Four Sensor..........................................2892 L: DTC 31 Front Right Inlet Valve Malfunction...........................................................2896 M: DTC 33 Front Left Inlet Valve Malfunction............................................................2896 N: DTC 35 Rear Right Inlet Valve Malfunction............................................................2896 O: DTC 37 Rear Left Inlet Valve Malfunction.............................................................2898 P: DTC 32 Front Right Outlet Valve Malfunction..........................................................2900 Q: DTC 34 Front Left Outlet Valve Malfunction...........................................................2900 R: DTC 36 Rear Right Outlet Valve Malfunction...........................................................2900 S: DTC 38 Rear Left Outlet Valve Malfunction............................................................2902 T: DTC 41 ABS Control Module Malfunction................................................................2904 U: DTC 42 Power Supply Voltage Too Low..................................................................2906 V: DTC 42 Power Supply Voltage Too High.................................................................2908 W: DTC 44 ABS-AT Control (Non Controlled)...............................................................2910 X: DTC 44 ABS-AT Control (Controlled)...................................................................2912 Y: DTC 51 Valve Relay Malfunction.......................................................................2914 Z: DTC 51 Valve Relay on Failure........................................................................2916 AA: DTC 52 Open Circuit in Motor Relay Circuit..........................................................2918 AB: DTC 52 Motor Relay on Failure.......................................................................2920 AC: DTC 52 Motor Malfunction............................................................................2922 AD: DTC 54 Stop Light Switch Signal Circuit Malfunction.................................................2924 AE: DTC 56 Open or Short Circuit in G Sensor Circuit....................................................2926 AF: DTC 56 Battery Short in G Sensor Circuit............................................................2930 AG: DTC 56 Abnormal G Sensor High m Output..............................................................2934 AH: DTC 56 Detection of G Sensor Stick..................................................................2938 14. General Diagnostics Table...............................................................................2941 A: Inspection...........................................................................................2941 VDC VDC.........................................................................................................2943 1. General Description......................................................................................2944 A: Specifications.......................................................................................2944 B: Component............................................................................................2945 C: Caution..............................................................................................2949 D: Preparation Tool.....................................................................................2949 2. VDC Control Module (VDCCM)...............................................................................2950 A: Removal..............................................................................................2950 B: Installation.........................................................................................2951 C: Inspection...........................................................................................2951 D: Adjustment...........................................................................................2951 3. Hydraulic Control Unit (H/U).............................................................................2952 A: Removal..............................................................................................2952 B: Installation.........................................................................................2953 C: Inspection...........................................................................................2954 4. ABS Sequence Control.....................................................................................2958 A: Operation............................................................................................2958 B: Specification........................................................................................2960 5. VDC Sequence Control.....................................................................................2961 A: Operation............................................................................................2961 B: Specification........................................................................................2963 6. Yaw Rate and Lateral G Sensor............................................................................2964 A: Removal..............................................................................................2964 B: Installation.........................................................................................2964 C: Inspection...........................................................................................2965 7. Steering Angle Sensor....................................................................................2968 A: Removal..............................................................................................2968 B: Inspection...........................................................................................2968 8. Front ABS Sensor.........................................................................................2969 A: Note.................................................................................................2969 9. Rear ABS Sensor..........................................................................................2970 A: Note.................................................................................................2970 10. Front Tone Wheel........................................................................................2971 A: Note.................................................................................................2971 11. Rear Tone Wheel.........................................................................................2972 A: Note.................................................................................................2972 12. VDC Off Switch..........................................................................................2973 A: Removal..............................................................................................2973 B: Installation.........................................................................................2973 C: Inspection...........................................................................................2974 VDC (Diagnostics) VDC...........................................................................................2975 1. Basic Diagnostic Procedure...............................................................................2976 A: Procedure............................................................................................2976 2. Check List for Interview.................................................................................2980 A: Check................................................................................................2980 3. General Description......................................................................................2983 A: Caution..............................................................................................2983 B: Inspection...........................................................................................2983 C: Preparation Tool.....................................................................................2984 4. Electrical Components Location...........................................................................2985 A: Location.............................................................................................2985 5. Control Module I/O Signal................................................................................2987 A: Electrical Specification.............................................................................2987 B: SCHEMATIC............................................................................................2990 C: Measurement..........................................................................................2991 6. VDCCM Connector Cover....................................................................................2993 A: Remove...............................................................................................2993 B: Installation.........................................................................................2993 7. Subaru Select Monitor....................................................................................2994 A: Operation............................................................................................2994 8. Read Diagnostic Trouble Code (DTC).......................................................................2997 A: Operation............................................................................................2997 9. Inspection Mode..........................................................................................2998 A: Operation............................................................................................2998 10. Clear Memory Mode.......................................................................................2999 A: Operation............................................................................................2999 11. Warning Light Illumination Pattern......................................................................3000 A: Inspection...........................................................................................3000 12. List of Diagnostic Trouble Code (DTC)...................................................................3001 A: List.................................................................................................3001 13. Diagnostics Chart with Diagnosis Connector..............................................................3007 A: ABS Warning Light, VDC Warning Light, VDC Operating Indicator Light or VDC OFF Indicator Light.......3007 B: ABS and VDC Warning Lights Do Not Go Off.............................................................3012 C: VDC Operating Indicator Light Does Not Go Off........................................................3014 D: VDC OFF Indicator Light Does Not Go Off..............................................................3016 E: Diagnostic Trouble Code (DTC) Does Not Appear........................................................3020 F: DTC 21 Abnormal ABS Sensor (Open Circuit or Input Voltage Too High) (Front RH).......................3023 G: DTC 23 Abnormal ABS Sensor (Open Circuit or Input Voltage Too High) (Front LH).......................3023 H: DTC 25 Abnormal ABS Sensor (Open Circuit or Input Voltage Too High) (Rear RH)........................3023 I: DTC 27 Abnormal ABS Sensor (Open Circuit or Input Voltage Too High) (Rear LH)........................3024 J: DTC 22 Abnormal ABS Sensor (Abnormal ABS Sensor Signal) (Front RH)...................................3028 K: DTC 24 Abnormal ABS Sensor (Abnormal ABS Sensor Signal) (Front LH)...................................3028 L: DTC 26 Abnormal ABS Sensor (Abnormal ABS Sensor Signal) (Rear RH)....................................3028 M: DTC 28 Abnormal ABS Sensor (Abnormal ABS Sensor Signal) (Rear LH)....................................3030 N: DTC 29 Abnormal ABS Sensor Signal (Any One of Four)..................................................3034 O: DTC 31 Abnormal Inlet and Cut Solenoid Valve Circuit(s) (Front RH Inlet).............................3037 P: DTC 33 Abnormal Inlet and Cut Solenoid Valve Circuit(s) (Front LH Inlet).............................3037 Q: DTC 35 Abnormal Inlet and Cut Solenoid Valve Circuit(s) (Rear RH Inlet)..............................3037 R: DTC 37 Abnormal Inlet and Cut Solenoid Valve Circuit(s) (Rear LH Inlet)..............................3037 S: DTC 61 Abnormal Inlet and Cut Solenoid Valve Circuit(s) (Primary Cut)................................3037 T: DTC 62 Abnormal Inlet and Cut Solenoid Valve Circuit(s) (Secondary Cut)..............................3038 U: DTC 32 Abnormal Outlet and Suction Solenoid Valve Circuit(s) (Front RH Outlet).......................3042 V: DTC 34 Abnormal Outlet and Suction Solenoid Valve Circuit(s) (Front LH Outlet).......................3042 W: DTC 36 Abnormal Outlet and Suction Solenoid Valve Circuit(s) (Rear RH Outlet)........................3042 X: DTC 38 Abnormal Outlet and Suction Solenoid Valve Circuit(s) (Rear LH Outlet)........................3042 Y: DTC 63 Abnormal Outlet and Suction Solenoid Valve Circuit(s) (Primary Suction).......................3042 Z: DTC 64 Abnormal Outlet and Suction Solenoid Valve Circuit(s) (Secondary Suction).....................3044 AA: DTC 41 Abnormal VDC Control Module..................................................................3048 AB: DTC 42 Source Voltage Is Abnormal...................................................................3050 AC: DTC 43 Faulty VDCCM — ECM Communication Line........................................................3052 AD: DTC 44 A Communication with AT Control Abnormal.....................................................3056 AE: DTC 45 Control Module out of Specification..........................................................3058 AF: DTC 46 Abnormal Voltage of 5 V Power Supply.........................................................3060 AG: DTC 47 Faulty CAN Communication Line................................................................3064 AH: DTC 48 Faulty ECM — VDCCM Communication Line........................................................3068 AI: DTC 49 Abnormal Engine Speed Signal.................................................................3072 AJ: DTC 51 Abnormal Valve Relay.........................................................................3074 AK: DTC 52 Abnormal Motor and/or Motor Relay............................................................3082 AL: DTC 71 Abnormal Steering Angle Sensor...............................................................3088 AM: DTC 72 Abnormal Yaw Rate Sensor.....................................................................3092 AN: DTC 73 Abnormal Lateral G Sensor....................................................................3096 AO: DTC 74 Abnormal Pressure Sensor.....................................................................3100 14. Diagnostics Chart with Select Monitor...................................................................3104 A: Communication for Initializing Impossible (Select Monitor Communication Failure).....................3104 B: DTC 21 Front Right ABS Sensor Circuit Open or Shorted Battery........................................3107 C: DTC 23 Front Left ABS Sensor Circuit Open or Shorted Battery.........................................3107 D: DTC 25 Rear Right ABS Sensor Circuit Open or Shorted Battery.........................................3107 E: DTC 27 Rear Left ABS Sensor Circuit Open or Shorted Battery..........................................3108 F: DTC 22 Front Right ABS Sensor Signal.................................................................3113 G: DTC 24 Front Left ABS Sensor Signal..................................................................3113 H: DTC 26 Rear Right ABS Sensor Signal..................................................................3113 I: DTC 28 Rear Left ABS Sensor Signal...................................................................3114 J: DTC 29 Any One of Four ABS Sensor Signal.............................................................3120 K: DTC 31 FR Hold Valve Malfunction (Front Right Inlet Valve Malfunction)...............................3123 L: DTC 33 FL Hold Valve Malfunction (Front Left Inlet Valve Malfunction)................................3123 M: DTC 35 RR Hold Valve Malfunction (Rear Right Inlet Valve Malfunction)................................3123 N: DTC 37 RL Hold Valve Malfunction (Rear Left Inlet Valve Malfunction).................................3123 O: DTC 61 Normal Opening Valve 2 Malfunction (Primary Cut Valve Malfunction)............................3123 P: DTC 62 Normal Opening Valve 1 Malfunction (Secondary Cut Valve Malfunction)..........................3124 Q: DTC 32 FR Pressure Reducing Valve Malfunction (Front Right Outlet Valve Malfunction).................3128 R: DTC 34 FL Pressure Reducing Valve Malfunction (Front Left Outlet Valve Malfunction)..................3128 S: DTC 36 RR Pressure Reducing Valve Malfunction (Rear Right Outlet Valve Malfunction)..................3128 T: DTC 38 RL Pressure Reducing Valve Malfunction (Rear Left Outlet Valve Malfunction)...................3128 U: DTC 63 Normal Closing Valve 2 Malfunction (Primary Suction Valve Malfunction)........................3128 V: DTC 64 Normal Closing Valve 1 Malfunction (Secondary Suction Valve Malfunction)......................3130 W: DTC 41 Electrical Control Module (VDC Control Module Malfunction)....................................3134 X: DTC 42 Power Supply Voltage Low......................................................................3136 Y: DTC 43 AET Communication Line Malfunction............................................................3138 Z: DTC 43 AEB Communication Line Malfunction............................................................3142 AA: DTC 43 AEC Communication Line Malfunction...........................................................3146 AB: DTC 44 TCM Communication Circuit....................................................................3150 AC: DTC 45 Incorrect VDC Control Module.................................................................3152 AD: DTC 45 TCM Malfunction Specifications...............................................................3154 AE: DTC 46 Abnormal Voltage of 5 V Power Supply.........................................................3156 AF: DTC 47 Improper CAN Communication...................................................................3160 AG: DTC 48 Improper EAC Communication...................................................................3164 AH: DTC 48 EAS Communication Line Grounding Shorted.....................................................3168 AI: DTC 48 Erroneous Communication From EGI to VDC......................................................3170 AJ: DTC 49 Abnormal Engine Speed Signal.................................................................3174 AK: DTC 51 Valve Relay..................................................................................3176 AL: DTC 51 Valve Relay on Failure.......................................................................3182 AM: DTC 52 Motor and Motor Relay off Failure............................................................3188 AN: DTC 52 Motor and Motor Relay on Failure.............................................................3192 AO: DTC 52 Motor Malfunction............................................................................3198 AP: DTC 71 Steering Angle Sensor Offset is too Big......................................................3202 AQ: DTC 71 Change Range of Steering Angle Sensor is too Big.............................................3204 AR: DTC 71 Steering Angle Sensor Malfunction............................................................3206 AS: DTC 71 No Signal from Steering Angle Sensor.........................................................3208 AT: DTC 72 Abnormal Yaw Rate Sensor Output..............................................................3212 AU: DTC 72 Voltage Inputted to Yaw Rate Sensor Exceeds Specification....................................3216 AV: DTC 72 Abnormal Yaw Rate Sensor Reference Voltage...................................................3220 AW: DTC 72 Change Range of Yaw Rate Sensor Signal is too Big............................................3224 AX: DTC 73 Lateral G Sensor Offset is too Big...........................................................3228 AY: DTC 73 Abnormal Lateral G Sensor Output.............................................................3228 AZ: DTC 73 Change Range of Lateral G Sensor is too Big..................................................3228 BA: DTC 73 Excessive Lateral G Sensor Signal............................................................3230 BB: DTC 73 Voltage Inputted to Lateral G Sensor Exceeds Specification...................................3232 BC: DTC 74 Voltage Inputted to Pressure Sensor 1 Exceeds Specification. (Primary Pressure Sensor).......3236 BD: DTC 74 Voltage Inputted to Pressure Sensor 2 Exceeds Specification. (Secondary Pressure Sensor).....3240 BE: DTC 74 Pressure Sensor 1 Offset is too Big. (Primary Pressure Sensor)...............................3243 BF: DTC 74 Pressure Sensor 2 Offset is too Big. (Secondary Pressure Sensor).............................3244 BG: DTC 74 Differential Pressure of Pressure Sensor is too Big..........................................3246 15. General Diagnostic Table................................................................................3249 A: Inspection...........................................................................................3249 Brake BR........................................................................................................3253 1. General Description......................................................................................3254 A: Specifications.......................................................................................3254 B: Component............................................................................................3256 C: Caution..............................................................................................3271 D: Preparation Tool.....................................................................................3271 2. Front Brake Pad..........................................................................................3272 A: Removal..............................................................................................3272 B: Installation.........................................................................................3272 C: Inspection...........................................................................................3273 3. Front Disc Rotor.........................................................................................3274 A: Removal..............................................................................................3274 B: Installation.........................................................................................3274 C: Inspection...........................................................................................3274 4. Front Disc Brake Assembly................................................................................3275 A: Removal..............................................................................................3275 B: Installation.........................................................................................3275 C: Disassembly..........................................................................................3276 D: Assembly.............................................................................................3276 E: Inspection...........................................................................................3277 5. Rear Brake Pad...........................................................................................3278 A: Removal..............................................................................................3278 B: Installation.........................................................................................3278 C: Inspection...........................................................................................3278 6. Rear Disc Rotor..........................................................................................3279 A: Removal..............................................................................................3279 B: Installation.........................................................................................3279 C: Inspection...........................................................................................3279 7. Rear Disc Brake Assembly.................................................................................3281 A: Removal..............................................................................................3281 B: Installation.........................................................................................3281 C: Disassembly..........................................................................................3282 D: Assembly.............................................................................................3282 E: Inspection...........................................................................................3283 8. Master Cylinder..........................................................................................3284 A: Removal..............................................................................................3284 B: Installation.........................................................................................3284 C: Disassembly..........................................................................................3284 D: Assembly.............................................................................................3284 E: Inspection...........................................................................................3285 9. Brake Booster............................................................................................3286 A: Removal..............................................................................................3286 B: Installation.........................................................................................3286 C: Inspection...........................................................................................3287 10. Proportioning Valve.....................................................................................3291 A: Removal..............................................................................................3291 B: Installation.........................................................................................3291 C: Inspection...........................................................................................3291 11. Brake Fluid.............................................................................................3292 A: Inspection...........................................................................................3292 B: Replacement..........................................................................................3292 12. Air Bleeding............................................................................................3294 A: Procedure............................................................................................3294 13. Brake Hose..............................................................................................3296 A: Removal..............................................................................................3296 B: Installation.........................................................................................3297 C: Inspection...........................................................................................3297 14. Brake Pipe..............................................................................................3298 A: Removal..............................................................................................3298 B: Installation.........................................................................................3298 C: Inspection...........................................................................................3298 15. Hill Holder.............................................................................................3299 A: Removal..............................................................................................3299 B: Installation.........................................................................................3300 C: Inspection...........................................................................................3301 D: Adjustment...........................................................................................3301 16. Brake Pedal.............................................................................................3302 A: Removal..............................................................................................3302 B: Installation.........................................................................................3303 C: Disassembly..........................................................................................3304 D: Assembly.............................................................................................3305 E: Inspection...........................................................................................3305 17. Stop Light Switch.......................................................................................3307 A: Removal..............................................................................................3307 B: Installation.........................................................................................3307 C: Inspection...........................................................................................3307 D: Adjustment...........................................................................................3308 18. General Diagnostics.....................................................................................3309 A: Inspection...........................................................................................3309 Parking Brake PB................................................................................................3311 1. General Description......................................................................................3312 A: Specifications.......................................................................................3312 B: Component............................................................................................3313 C: Caution..............................................................................................3315 2. Parking Brake Lever......................................................................................3316 A: Removal..............................................................................................3316 B: Installation.........................................................................................3316 C: Inspection...........................................................................................3316 D: Adjustment...........................................................................................3316 3. Parking Brake Cable......................................................................................3317 A: Removal..............................................................................................3317 B: Installation.........................................................................................3317 C: Inspection...........................................................................................3318 4. Parking Brake Assembly...................................................................................3319 A: Removal..............................................................................................3319 B: Installation.........................................................................................3320 C: Inspection...........................................................................................3321 D: Adjustment...........................................................................................3321 5. General Diagnostic Table.................................................................................3322 A: Inspection...........................................................................................3322 Power Assisted System (Power Steering) PS.......................................................................3323 1. General Description......................................................................................3324 A: Specifications.......................................................................................3324 B: Component............................................................................................3328 C: Caution..............................................................................................3335 D: Preparation Tool.....................................................................................3336 2. Steering Wheel...........................................................................................3346 A: Removal..............................................................................................3346 B: Installation.........................................................................................3346 C: Inspection...........................................................................................3346 3. Universal Joint..........................................................................................3347 A: Removal..............................................................................................3347 B: Installation.........................................................................................3347 C: Inspection...........................................................................................3348 4. Tilt Steering Column.....................................................................................3350 A: Removal..............................................................................................3350 B: Installation.........................................................................................3351 C: Disassembly..........................................................................................3352 D: Assembly.............................................................................................3352 E: Inspection...........................................................................................3352 5. Steering Gearbox [LHD MODEL].............................................................................3353 A: Removal..............................................................................................3353 B: Installation.........................................................................................3354 C: Disassembly..........................................................................................3355 D: Assembly.............................................................................................3359 E: Inspection...........................................................................................3368 F: Adjustment...........................................................................................3372 6. Steering Gearbox [RHD Model].............................................................................3373 A: Removal..............................................................................................3373 B: Installation.........................................................................................3374 C: Disassembly..........................................................................................3374 D: Assembly.............................................................................................3380 E: Inspection...........................................................................................3387 F: Adjustment...........................................................................................3391 7. Pipe Assembly............................................................................................3392 A: Removal..............................................................................................3392 B: Installation.........................................................................................3394 C: Inspection...........................................................................................3398 8. Oil Pump.................................................................................................3401 A: Removal..............................................................................................3401 B: Installation.........................................................................................3403 C: Disassembly..........................................................................................3405 D: Assembly.............................................................................................3406 E: Inspection...........................................................................................3408 9. Reservoir Tank...........................................................................................3412 A: Removal..............................................................................................3412 B: Installation.........................................................................................3412 C: Inspection...........................................................................................3413 10. Power Steering Fluid....................................................................................3414 A: Specification........................................................................................3414 B: Inspection...........................................................................................3414 C: Replacement..........................................................................................3414 D: Installation.........................................................................................3415 11. General Diagnostic Table................................................................................3416 A: Inspection...........................................................................................3416 BODY SECTION........................................................................................................3421 HVAC System (Heater, Ventilator and A/C) AC.....................................................................3423 1. General Description......................................................................................3424 A: Specifications.......................................................................................3424 B: Component............................................................................................3429 C: Caution..............................................................................................3438 D: Preparation Tool.....................................................................................3441 2. Refrigerant Pressure with Manifold Gauge Set.............................................................3444 A: Operation............................................................................................3444 B: Inspection...........................................................................................3444 3. Refrigerant Recovery Procedure...........................................................................3445 A: Operation............................................................................................3445 4. Refrigerant Charging Procedure...........................................................................3446 A: Operation............................................................................................3446 5. Refrigerant Leak Check...................................................................................3449 A: Inspection...........................................................................................3449 6. Compressor Oil...........................................................................................3451 A: Operation............................................................................................3451 B: Replacement..........................................................................................3451 7. Heater Unit..............................................................................................3452 A: Removal..............................................................................................3452 B: Installation.........................................................................................3452 8. Blower Motor Assembly....................................................................................3453 A: Removal..............................................................................................3453 B: Installation.........................................................................................3453 C: Inspection...........................................................................................3453 9. Heater Blower Resistor...................................................................................3454 A: Removal..............................................................................................3454 B: Installation.........................................................................................3454 C: Inspection...........................................................................................3454 10. Heater Core.............................................................................................3455 A: Removal..............................................................................................3455 B: Installation.........................................................................................3455 11. Control Unit............................................................................................3456 A: Removal..............................................................................................3456 B: Installation.........................................................................................3456 12. Compressor..............................................................................................3457 A: Inspection...........................................................................................3457 B: Removal..............................................................................................3457 C: Installation.........................................................................................3458 13. Condenser...............................................................................................3459 A: Removal..............................................................................................3459 B: Installation.........................................................................................3459 C: Inspection...........................................................................................3460 14. Receiver Drier..........................................................................................3461 A: Removal..............................................................................................3461 B: Installation.........................................................................................3461 15. Intake Unit.............................................................................................3462 A: Removal..............................................................................................3462 B: Installation.........................................................................................3462 C: Disassembly..........................................................................................3463 D: Assembly.............................................................................................3463 16. Flexible Hose...........................................................................................3464 A: Removal..............................................................................................3464 B: Installation.........................................................................................3464 C: Inspection...........................................................................................3464 17. Relay and Fuse..........................................................................................3465 A: Location.............................................................................................3465 B: Inspection...........................................................................................3466 18. Pressure Switch (Dual Switch)...........................................................................3467 A: Inspection...........................................................................................3467 19. Pressure Switch (Triple Switch).........................................................................3468 A: Inspection...........................................................................................3468 20. Ambient Sensor (Auto A/C)...............................................................................3469 A: Removal..............................................................................................3469 B: Installation.........................................................................................3469 C: Inspection...........................................................................................3469 21. Sunload Sensor (Auto A/C)...............................................................................3470 A: Removal..............................................................................................3470 B: Installation.........................................................................................3470 C: Inspection...........................................................................................3470 22. Air Vent Grille.........................................................................................3471 A: Removal..............................................................................................3471 B: Installation.........................................................................................3471 C: Inspection...........................................................................................3471 23. Heater Duct.............................................................................................3472 A: Removal..............................................................................................3472 B: Installation.........................................................................................3472 24. Heater Vent Duct........................................................................................3473 A: Removal..............................................................................................3473 B: Installation.........................................................................................3473 25. General Diagnostics.....................................................................................3474 A: Inspection...........................................................................................3474 HVAC System (Auto A/C) (Diagnostics) AC.........................................................................3475 1. Basic Diagnostic Procedure...............................................................................3476 A: Procedure............................................................................................3476 2. General Description......................................................................................3479 A: Caution..............................................................................................3479 B: Inspection...........................................................................................3479 3. Electrical Components Location...........................................................................3482 A: Location.............................................................................................3482 4. A/C Control Module I/O Signal............................................................................3484 A: Electrical Specification.............................................................................3484 B: Schematic............................................................................................3487 5. Self-Diagnosis Procedure (LHD Model).....................................................................3488 A: Operation............................................................................................3488 6. Self-Diagnosis Procedure (RHD Model).....................................................................3492 A: Operation............................................................................................3492 7. Diagnostics for A/C System Failure (LHD Model)...........................................................3494 A: A/C and/or Self-Diagnosis Systems Do Not Operate.....................................................3494 B: Blower Motor Does Not Rotate.........................................................................3496 C: Compartment Temperature Does Not Change from “SET” Temperature or Air Conditioning System Does.......3498 D: FRESH/RECIRC Does Not Change.........................................................................3504 8. Diagnostics for A/C System Failure (RHD Model)...........................................................3506 A: A/C and/or Self-Diagnosis Systems Do Not Operate.....................................................3506 B: Blower Motor Does Not Rotate.........................................................................3508 C: Blower Motor Rotates Abnormally......................................................................3512 D: FRESH/RECIRC Does Not Change.........................................................................3515 E: Compartment Temperature Does Not Change from “SET” Temperature or Air Conditioning System Does.......3518 9. List of Diagnostic Trouble Code (DTC)....................................................................3523 A: List (LHD Model).....................................................................................3523 B: List (RHD Model).....................................................................................3523 10. Diagnostic Procedure with Diagnostic Trouble Code (DTC) (LHD Model).....................................3524 A: DTC 21 or –21 (Ambient Sensor).......................................................................3524 B: DTC 22 or –22 (In-Vehicle Sensor)....................................................................3526 C: DTC 24 or –24 (Evaporator Sensor)....................................................................3528 D: DTC 25 or –25 (Sunload Sensor).......................................................................3530 E: DTC 31, 32, 33, 34 or 35 (Mode Door Actuator)........................................................3532 11. Diagnostic Procedure with Diagnostic Trouble Code (DTC) (RHD Model).....................................3539 A: DTC 21 or –21 (In-Vehicle Sensor)....................................................................3539 B: DTC 22 or –22 (Ambient Sensor).......................................................................3540 C: DTC 23 or –23 (Evaporator Sensor)....................................................................3542 D: DTC 25 or –25 (Sunload Sensor).......................................................................3544 E: DTC 26 or 27 (Air Mix Motor Potentiometer Line)......................................................3546 F: DTC 28 or 29 (Mode Door Actuator Potentiometer Line).................................................3550 12. Symptom Related Diagnostic..............................................................................3553 A: General Diagnostics Table............................................................................3553 Airbag System AB................................................................................................3555 1. General Description......................................................................................3556 A: Component............................................................................................3556 B: Caution..............................................................................................3557 C: Preparation Tool.....................................................................................3561 2. Airbag Connector.........................................................................................3562 A: Operation............................................................................................3562 3. Inspection Locations After a Collision...................................................................3564 A: Inspection...........................................................................................3564 4. Driver's Airbag Module...................................................................................3566 A: Removal..............................................................................................3566 B: Installation.........................................................................................3566 C: Inspection...........................................................................................3566 5. Passenger's Airbag Module................................................................................3567 A: Removal..............................................................................................3567 B: Installation.........................................................................................3567 C: Inspection...........................................................................................3567 6. Side Airbag Module.......................................................................................3568 A: Removal..............................................................................................3568 B: Installation.........................................................................................3568 C: Inspection...........................................................................................3568 7. Main Harness.............................................................................................3569 A: Removal..............................................................................................3569 B: Installation.........................................................................................3569 C: Inspection...........................................................................................3569 8. Side Airbag Harness......................................................................................3570 A: Removal..............................................................................................3570 B: Installation.........................................................................................3570 C: Inspection...........................................................................................3570 9. Airbag Control Module....................................................................................3571 A: Removal..............................................................................................3571 B: Installation.........................................................................................3571 C: Inspection...........................................................................................3571 10. Side Airbag Sensor......................................................................................3572 A: Removal..............................................................................................3572 B: Installation.........................................................................................3572 C: Inspection...........................................................................................3572 11. Roll Connector..........................................................................................3573 A: Removal..............................................................................................3573 B: Installation.........................................................................................3573 C: Inspection...........................................................................................3573 D: Adjustment...........................................................................................3573 12. Front Sub Sensor........................................................................................3574 A: Removal..............................................................................................3574 B: Installation.........................................................................................3574 C: Inspection...........................................................................................3574 13. Front Sub Sensor Harness................................................................................3575 A: Removal..............................................................................................3575 B: Installation.........................................................................................3575 C: Inspection...........................................................................................3575 14. Disposal of Airbag Module (Deploying While Installed in Vehicle)........................................3576 A: Operation............................................................................................3576 15. Disposal of Airbag Module (Deploying After Removal from Vehicle)........................................3580 A: Operation............................................................................................3580 Airbag System (Diagnostics) AB..................................................................................3585 1. Basic Diagnostic Procedure...............................................................................3586 A: Procedure............................................................................................3586 2. Check List for Interview.................................................................................3587 A: Check................................................................................................3587 3. General Description......................................................................................3588 A: Caution..............................................................................................3588 B: Inspection...........................................................................................3592 C: Preparation Tool.....................................................................................3593 4. Electrical Components Location...........................................................................3599 A: Location.............................................................................................3599 5. Airbag Connector.........................................................................................3601 A: Operation............................................................................................3601 6. Airbag Warning Light Illumination Pattern................................................................3603 A: Inspection...........................................................................................3603 7. Read Diagnostic Trouble Code (DTC).......................................................................3604 A: Operation............................................................................................3604 8. Inspection Mode..........................................................................................3605 A: Operation............................................................................................3605 9. Clear Memory Mode........................................................................................3606 A: Operation............................................................................................3606 10. Airbag Warning Light Failure............................................................................3608 A: Airbag Warning Light Remains on......................................................................3608 B: Airbag Warning Light Remains off.....................................................................3610 11. List of Diagnostic Trouble Code (DTC)...................................................................3612 A: List.................................................................................................3612 12. Diagnostic Chart with Diagnostic Trouble Code (DTC).....................................................3614 A: DTC 11...............................................................................................3614 B: DTC 12...............................................................................................3618 C: DTC 15...............................................................................................3620 D: DTC 16...............................................................................................3622 E: DTC 21...............................................................................................3624 F: DTC 22...............................................................................................3625 G: DTC 23...............................................................................................3626 H: DTC 24...............................................................................................3628 I: DTC 25...............................................................................................3630 J: DTC 31...............................................................................................3632 K: DTC 32...............................................................................................3636 L: DTC 41...............................................................................................3640 M: DTC 42...............................................................................................3642 N: DTC 45...............................................................................................3644 O: DTC 46...............................................................................................3646 P: DTC 51...............................................................................................3648 Q: DTC 52...............................................................................................3650 R: DTC 53...............................................................................................3652 S: DTC 54...............................................................................................3652 T: DTC 55...............................................................................................3652 U: DTC 61...............................................................................................3654 V: DTC 62...............................................................................................3656 W: DTC 65...............................................................................................3658 X: DTC 66...............................................................................................3660 Seat Belt System SB.............................................................................................3663 1. General Description......................................................................................3664 A: Component............................................................................................3664 B: Caution..............................................................................................3667 C: Preparation Tool.....................................................................................3667 2. Inspection Locations After a Collision...................................................................3668 A: Inspection...........................................................................................3668 3. Front Seat Belt..........................................................................................3669 A: Removal..............................................................................................3669 B: Installation.........................................................................................3670 C: Inspection...........................................................................................3670 4. Rear Seat Belt...........................................................................................3671 A: Removal..............................................................................................3671 B: Installation.........................................................................................3672 C: Inspection...........................................................................................3673 5. Disposal of Pretensioner.................................................................................3674 A: Caution..............................................................................................3674 B: Operation............................................................................................3674 Lighting System LI..............................................................................................3677 1. General Description......................................................................................3678 A: Specifications.......................................................................................3678 B: Precautions..........................................................................................3678 C: Preparation Tool.....................................................................................3678 2. Headlight and Tail Light System..........................................................................3679 A: Schematic............................................................................................3679 B: Inspection...........................................................................................3679 3. Front Fog Light System...................................................................................3680 A: Schematic............................................................................................3680 B: Inspection...........................................................................................3680 4. Rear Fog Light System....................................................................................3681 A: Schematic............................................................................................3681 B: Inspection...........................................................................................3681 5. Turn Signal and Hazard Light System......................................................................3682 A: Schematic............................................................................................3682 B: Inspection...........................................................................................3682 6. Back-up Light System.....................................................................................3683 A: Schematic............................................................................................3683 B: Inspection...........................................................................................3683 7. Stop Light System........................................................................................3684 A: Schematic............................................................................................3684 B: Inspection...........................................................................................3684 8. Interior Light System....................................................................................3685 A: Schematic............................................................................................3685 B: Inspection...........................................................................................3685 9. Headlight Beam Leveler System............................................................................3686 A: Schematic............................................................................................3686 B: Inspection...........................................................................................3686 10. Combination Switch (Light)..............................................................................3687 A: Removal..............................................................................................3687 B: Installation.........................................................................................3687 C: Inspection...........................................................................................3687 11. Combination Base Switch Assembly........................................................................3689 A: Removal..............................................................................................3689 B: Installation.........................................................................................3689 C: Inspection...........................................................................................3689 12. Headlight Assembly......................................................................................3691 A: Removal..............................................................................................3691 B: Installation.........................................................................................3691 C: Adjustment...........................................................................................3692 13. Headlight Bulb..........................................................................................3693 A: Removal..............................................................................................3693 B: Installation.........................................................................................3693 C: Inspection...........................................................................................3693 14. Front Turn Signal Light Bulb............................................................................3694 A: Removal..............................................................................................3694 B: Installation.........................................................................................3694 C: Inspection...........................................................................................3694 15. Parking Light Bulb......................................................................................3695 A: Removal..............................................................................................3695 B: Installation.........................................................................................3695 C: Inspection...........................................................................................3695 16. Front Fog Light Assembly................................................................................3696 A: Removal..............................................................................................3696 B: Installation.........................................................................................3696 17. Front Fog Light Bulb....................................................................................3697 A: Removal..............................................................................................3697 B: Installation.........................................................................................3697 C: Inspection...........................................................................................3697 18. Rear Combination Light Assembly.........................................................................3698 A: Removal..............................................................................................3698 B: Installation.........................................................................................3698 19. Rear Finisher Light Assembly............................................................................3699 A: Removal..............................................................................................3699 B: Installation.........................................................................................3699 20. Brake/Tail Light Bulb...................................................................................3700 A: Removal..............................................................................................3700 B: Installation.........................................................................................3700 C: Inspection...........................................................................................3700 21. Back-up Light Bulb......................................................................................3701 A: Removal..............................................................................................3701 B: Installation.........................................................................................3701 C: Inspection...........................................................................................3701 22. Rear Turn Signal Light Bulb.............................................................................3702 A: Removal..............................................................................................3702 B: Installation.........................................................................................3702 C: Inspection...........................................................................................3702 23. Rear Fog Light Bulb.....................................................................................3703 A: Removal..............................................................................................3703 B: Installation.........................................................................................3703 C: Inspection...........................................................................................3703 24. License Plate Light.....................................................................................3704 A: Removal..............................................................................................3704 B: Installation.........................................................................................3704 C: Inspection...........................................................................................3704 25. High-mounted Stop Light.................................................................................3705 A: Removal..............................................................................................3705 B: Installation.........................................................................................3705 C: Inspection...........................................................................................3705 26. Side Turn Signal Light..................................................................................3706 A: Removal..............................................................................................3706 B: Installation.........................................................................................3706 C: Inspection...........................................................................................3706 27. Spot Light..............................................................................................3707 A: Removal..............................................................................................3707 B: Installation.........................................................................................3707 C: Inspection...........................................................................................3707 28. Room Light..............................................................................................3708 A: Removal..............................................................................................3708 B: Installation.........................................................................................3708 C: Inspection...........................................................................................3708 29. Luggage Room Light......................................................................................3709 A: Removal..............................................................................................3709 B: Installation.........................................................................................3709 C: Inspection...........................................................................................3709 30. Trunk Room Light........................................................................................3710 A: Removal..............................................................................................3710 B: Installation.........................................................................................3710 C: Inspection...........................................................................................3710 31. Glove Box Light.........................................................................................3711 A: Removal..............................................................................................3711 B: Installation.........................................................................................3711 C: Inspection...........................................................................................3711 32. Door Step Light.........................................................................................3712 A: Removal..............................................................................................3712 B: Installation.........................................................................................3712 C: Inspection...........................................................................................3712 Wiper and Washer Systems WW.....................................................................................3713 1. General Description......................................................................................3714 A: Specifications.......................................................................................3714 B: Component............................................................................................3715 C: Caution..............................................................................................3718 2. Wiper and Washer System..................................................................................3719 A: Schematic............................................................................................3719 B: Inspection...........................................................................................3719 3. Combination Switch (Wiper)...............................................................................3720 A: Removal..............................................................................................3720 B: Installation.........................................................................................3720 C: Inspection...........................................................................................3720 4. Wiper Blade..............................................................................................3722 A: Removal..............................................................................................3722 B: Installation.........................................................................................3722 C: Disassembly..........................................................................................3722 D: Assembly.............................................................................................3722 E: Inspection...........................................................................................3722 5. Washer Tank and Motor....................................................................................3723 A: Removal..............................................................................................3723 B: Installation.........................................................................................3723 C: Disassembly..........................................................................................3723 D: Assembly.............................................................................................3723 E: Inspection...........................................................................................3723 6. Front Wiper Arm..........................................................................................3724 A: Removal..............................................................................................3724 B: Installation.........................................................................................3724 C: Adjustment...........................................................................................3724 7. Front Wiper Motor and Link...............................................................................3725 A: Removal..............................................................................................3725 B: Installation.........................................................................................3725 C: Inspection...........................................................................................3725 8. Front Washer Nozzle......................................................................................3726 A: Removal..............................................................................................3726 B: Installation.........................................................................................3726 C: Inspection...........................................................................................3726 D: Adjustment...........................................................................................3726 9. Rear Wiper Arm...........................................................................................3727 A: Removal..............................................................................................3727 B: Installation.........................................................................................3727 C: Adjustment...........................................................................................3727 10. Rear Wiper Motor........................................................................................3728 A: Removal..............................................................................................3728 B: Installation.........................................................................................3728 C: Inspection...........................................................................................3728 11. Rear Washer Nozzle......................................................................................3729 A: Removal..............................................................................................3729 B: INSTALLATION.........................................................................................3729 C: Inspection...........................................................................................3729 D: Adjustment...........................................................................................3729 12. Wiper Control Relay.....................................................................................3730 A: Removal..............................................................................................3730 B: Installation.........................................................................................3730 C: Inspection...........................................................................................3730 Entertainment ET................................................................................................3731 1. General Description......................................................................................3732 A: Caution..............................................................................................3732 B: Preparation Tool.....................................................................................3732 2. Radio System.............................................................................................3733 A: Schematic............................................................................................3733 B: Inspection...........................................................................................3733 3. Cigarette Lighter System.................................................................................3734 A: Schematic............................................................................................3734 4. Radio Body...............................................................................................3735 A: Removal..............................................................................................3735 B: Installation.........................................................................................3735 5. Front Speaker............................................................................................3736 A: Removal..............................................................................................3736 B: Installation.........................................................................................3736 6. Front Tweeter............................................................................................3737 A: Removal..............................................................................................3737 B: Installation.........................................................................................3737 7. Rear Speaker.............................................................................................3738 A: Removal..............................................................................................3738 B: Installation.........................................................................................3738 8. Woofer...................................................................................................3739 A: Removal..............................................................................................3739 B: Installation.........................................................................................3739 9. Speaker Amplifier........................................................................................3740 A: Removal..............................................................................................3740 B: Installation.........................................................................................3740 10. Antenna.................................................................................................3741 A: Inspection...........................................................................................3741 B: Repair...............................................................................................3741 11. Antenna Amplifier.......................................................................................3742 A: Removal..............................................................................................3742 B: Installation.........................................................................................3742 C: Inspection...........................................................................................3742 12. Cigarette Lighter.......................................................................................3744 A: Removal..............................................................................................3744 B: Installation.........................................................................................3744 Communication System COM........................................................................................3745 1. General Description......................................................................................3746 A: Preparation Tool.....................................................................................3746 2. Horn System..............................................................................................3747 A: Schematic............................................................................................3747 B: Inspection...........................................................................................3747 3. Horn.....................................................................................................3748 A: REMOVAL..............................................................................................3748 B: Installation.........................................................................................3748 C: Inspection...........................................................................................3748 4. Horn Switch..............................................................................................3749 A: Removal..............................................................................................3749 B: Installation.........................................................................................3749 C: Inspection...........................................................................................3749 Glass/Windows/Mirrors GW........................................................................................3751 1. General Description......................................................................................3752 A: Component............................................................................................3752 B: Caution..............................................................................................3757 C: Preparation Tool.....................................................................................3757 2. Power Window System......................................................................................3758 A: Schematic............................................................................................3758 B: Inspection...........................................................................................3758 3. Rear Window Defogger System..............................................................................3759 A: Schematic............................................................................................3759 B: Inspection...........................................................................................3759 4. Windshield Wiper Deicer System...........................................................................3760 A: Schematic............................................................................................3760 B: Inspection...........................................................................................3760 5. Remote Control Mirror System.............................................................................3761 A: Schematic............................................................................................3761 B: Inspection...........................................................................................3761 6. Front Door Glass.........................................................................................3762 A: Removal..............................................................................................3762 B: Installation.........................................................................................3762 C: Adjustment...........................................................................................3763 7. Front Regulator and Motor Assembly.......................................................................3766 A: Removal..............................................................................................3766 B: Installation.........................................................................................3766 C: Inspection...........................................................................................3766 8. Rear Door Glass..........................................................................................3767 A: Removal..............................................................................................3767 B: Installation.........................................................................................3767 C: Adjustment...........................................................................................3767 9. Rear Regulator and Motor Assembly........................................................................3768 A: Removal..............................................................................................3768 B: Installation.........................................................................................3768 C: Inspection...........................................................................................3768 10. Windshield Glass........................................................................................3769 A: Removal..............................................................................................3769 B: Installation.........................................................................................3770 11. Rear Gate Glass.........................................................................................3772 A: Removal..............................................................................................3772 B: Installation.........................................................................................3772 12. Rear Quarter Glass......................................................................................3774 A: Removal..............................................................................................3774 B: Installation.........................................................................................3775 13. Rear Window Glass.......................................................................................3776 A: Removal..............................................................................................3776 B: Installation.........................................................................................3776 14. Roof Window Glass.......................................................................................3777 A: Removal..............................................................................................3777 B: Installation.........................................................................................3777 C: Adjustment...........................................................................................3777 15. Inner Rearview Mirror...................................................................................3778 A: Removal..............................................................................................3778 B: Installation.........................................................................................3778 C: Inspection...........................................................................................3778 16. Power Window Control Switch.............................................................................3779 A: Removal..............................................................................................3779 B: Installation.........................................................................................3779 C: Inspection...........................................................................................3780 17. Rear Window Defogger Switch.............................................................................3781 A: Removal..............................................................................................3781 B: Installation.........................................................................................3781 C: Inspection...........................................................................................3781 18. Rear Window Defogger....................................................................................3782 A: Inspection...........................................................................................3782 B: Repair...............................................................................................3782 19. Outer Mirror Assembly...................................................................................3783 A: Removal..............................................................................................3783 B: Installation.........................................................................................3783 C: Inspection...........................................................................................3784 20. Outer Mirror............................................................................................3785 A: Replacement..........................................................................................3785 21. Remote Control Mirror Switch............................................................................3786 A: Removal..............................................................................................3786 B: Installation.........................................................................................3786 C: Inspection...........................................................................................3787 22. Wiper Deicer............................................................................................3788 A: Inspection...........................................................................................3788 B: Repair...............................................................................................3788 23. Wiper Deicer Switch.....................................................................................3789 A: Removal..............................................................................................3789 B: Installation.........................................................................................3789 C: Inspection...........................................................................................3789 Body Structure BS...............................................................................................3791 1. General Description......................................................................................3792 A: Preparation Tool.....................................................................................3792 2. Datum Points.............................................................................................3793 A: Location.............................................................................................3793 3. Datum Dimensions.........................................................................................3800 A: Measurement..........................................................................................3800 Instrumentation/Driver Info IDI.................................................................................3811 1. General Description......................................................................................3812 A: Specifications.......................................................................................3812 B: Caution..............................................................................................3813 C: Preparation Tool.....................................................................................3813 2. Combination Meter System.................................................................................3814 A: Schematic............................................................................................3814 B: Inspection...........................................................................................3814 3. Combination Meter Assembly...............................................................................3824 A: Removal..............................................................................................3824 B: Installation.........................................................................................3825 C: Disassembly..........................................................................................3825 D: Assembly.............................................................................................3827 4. Speedometer..............................................................................................3828 A: Removal..............................................................................................3828 B: Installation.........................................................................................3828 C: Inspection...........................................................................................3828 5. Tachometer...............................................................................................3829 A: Removal..............................................................................................3829 B: Installation.........................................................................................3829 C: Inspection...........................................................................................3829 6. Fuel Gauge...............................................................................................3830 A: Removal..............................................................................................3830 B: Installation.........................................................................................3830 C: Inspection...........................................................................................3830 7. Water Temperature Gauge..................................................................................3831 A: Removal..............................................................................................3831 B: Installation.........................................................................................3831 C: Inspection...........................................................................................3831 8. Ambient Sensor...........................................................................................3832 A: Removal..............................................................................................3832 B: Installation.........................................................................................3832 C: Inspection...........................................................................................3832 Seats SE........................................................................................................3833 1. General Description......................................................................................3834 A: Component............................................................................................3834 B: Caution..............................................................................................3838 C: Preparation Tool.....................................................................................3838 2. Front Seat...............................................................................................3839 A: Removal..............................................................................................3839 B: Installation.........................................................................................3840 C: Disassembly..........................................................................................3841 D: Assembly.............................................................................................3848 3. Rear Seat................................................................................................3849 A: Removal..............................................................................................3849 B: Installation.........................................................................................3850 C: Disassembly..........................................................................................3850 D: Assembly.............................................................................................3853 Security and Locks SL...........................................................................................3855 1. General Description......................................................................................3856 A: Specifications.......................................................................................3856 B: Component............................................................................................3856 C: Caution..............................................................................................3861 D: Preparation Tool.....................................................................................3861 2. Door Lock Control System.................................................................................3862 A: Schematic............................................................................................3862 B: Inspection...........................................................................................3862 3. Keyless Entry System.....................................................................................3865 A: Schematic............................................................................................3865 B: Electrical Specification.............................................................................3865 C: Inspection...........................................................................................3866 4. Front Inner Remote.......................................................................................3873 A: Removal..............................................................................................3873 B: Installation.........................................................................................3873 C: Inspection...........................................................................................3873 5. Front Outer Handle.......................................................................................3874 A: Removal..............................................................................................3874 B: Installation.........................................................................................3874 C: Inspection...........................................................................................3874 6. Front Door Latch Assembly................................................................................3875 A: Removal..............................................................................................3875 B: Installation.........................................................................................3875 C: Inspection...........................................................................................3875 7. Front Door Lock Actuator.................................................................................3876 A: Removal..............................................................................................3876 B: Installation.........................................................................................3876 C: Inspection...........................................................................................3876 8. Rear Inner Remote........................................................................................3877 A: Removal..............................................................................................3877 B: Installation.........................................................................................3877 C: Inspection...........................................................................................3877 9. Rear Outer Handle........................................................................................3878 A: Removal..............................................................................................3878 B: Installation.........................................................................................3878 C: Inspection...........................................................................................3878 10. Rear Door Latch Assembly................................................................................3879 A: Removal..............................................................................................3879 B: Installation.........................................................................................3879 C: Inspection...........................................................................................3879 11. Rear Door Lock Actuator.................................................................................3880 A: Removal..............................................................................................3880 B: Installation.........................................................................................3880 C: Inspection...........................................................................................3880 12. Rear Gate Outer Handle..................................................................................3881 A: Removal..............................................................................................3881 B: Installation.........................................................................................3881 C: Inspection...........................................................................................3881 13. Rear Gate Latch Assembly................................................................................3882 A: Removal..............................................................................................3882 B: Installation.........................................................................................3882 C: Inspection...........................................................................................3882 14. Rear Gate Latch Lock Actuator...........................................................................3883 A: Removal..............................................................................................3883 B: Installation.........................................................................................3883 C: Inspection...........................................................................................3883 15. Trunk Lid Lock Assembly.................................................................................3884 A: Removal..............................................................................................3884 B: Installation.........................................................................................3884 C: Inspection...........................................................................................3884 16. Front Hood Lock Assembly................................................................................3885 A: Removal..............................................................................................3885 B: Installation.........................................................................................3885 C: Adjustment...........................................................................................3885 D: Inspection...........................................................................................3885 17. Remote Openers..........................................................................................3886 A: Removal..............................................................................................3886 B: Installation.........................................................................................3887 C: Inspection...........................................................................................3887 18. Ignition Key Lock.......................................................................................3888 A: Replacement..........................................................................................3888 B: Inspection...........................................................................................3888 19. Key Lock Cylinders......................................................................................3889 A: Replacement..........................................................................................3889 20. Immobilizer Control Module..............................................................................3890 A: Removal..............................................................................................3890 B: Installation.........................................................................................3890 21. Immobilizer Antenna.....................................................................................3891 A: Removal..............................................................................................3891 B: Installation.........................................................................................3891 22. Keyless Entry Control Module............................................................................3892 A: Removal..............................................................................................3892 B: Installation.........................................................................................3892 23. Keyless Transmitter.....................................................................................3893 A: Removal..............................................................................................3893 B: Installation.........................................................................................3893 C: Inspection...........................................................................................3893 D: Replacement..........................................................................................3893 Sunroof/T-top/Convertible Top (Sunroof) SR......................................................................3895 1. General Description......................................................................................3896 A: Component............................................................................................3896 B: Caution..............................................................................................3898 C: Preparation Tool.....................................................................................3898 2. Sunroof Control System...................................................................................3899 A: Schematic............................................................................................3899 B: Inspection...........................................................................................3899 3. Sunroof Lid..............................................................................................3900 A: Removal..............................................................................................3900 B: Installation.........................................................................................3900 C: Adjustment...........................................................................................3900 4. Sunroof Assembly.........................................................................................3901 A: Removal..............................................................................................3901 B: Installation.........................................................................................3903 C: Disassembly..........................................................................................3903 D: Assembly.............................................................................................3903 E: Inspection...........................................................................................3904 5. Sunroof Motor............................................................................................3905 A: Removal..............................................................................................3905 B: Installation.........................................................................................3906 6. Sunroof Switch...........................................................................................3908 A: Removal..............................................................................................3908 B: Installation.........................................................................................3908 C: Inspection...........................................................................................3908 Exterior/Interior Trim EI.......................................................................................3909 1. General Description......................................................................................3910 A: Component............................................................................................3910 B: Preparation Tool.....................................................................................3919 2. Front Grille.............................................................................................3920 A: Removal..............................................................................................3920 B: Installation.........................................................................................3920 3. Front Under Cover........................................................................................3921 A: Removal..............................................................................................3921 B: Installation.........................................................................................3921 4. Front Bumper.............................................................................................3922 A: Removal..............................................................................................3922 B: Installation.........................................................................................3922 C: Repair...............................................................................................3923 5. Rear Bumper..............................................................................................3928 A: Removal..............................................................................................3928 B: Installation.........................................................................................3929 C: Repair...............................................................................................3929 6. Mud Guard................................................................................................3930 A: Removal..............................................................................................3930 B: Installation.........................................................................................3930 7. Protector................................................................................................3931 A: Removal..............................................................................................3931 B: Installation.........................................................................................3934 8. Cowl Panel...............................................................................................3935 A: Removal..............................................................................................3935 B: Installation.........................................................................................3935 9. Spoiler..................................................................................................3936 A: Removal..............................................................................................3936 B: Installation.........................................................................................3936 10. Side Sill Spoiler.......................................................................................3937 A: Removal..............................................................................................3937 B: Installation.........................................................................................3937 11. Front Door Trim.........................................................................................3938 A: Removal..............................................................................................3938 B: Installation.........................................................................................3938 12. Rear Door Trim..........................................................................................3939 A: Removal..............................................................................................3939 B: Installation.........................................................................................3939 13. Glove Box...............................................................................................3940 A: Removal..............................................................................................3940 B: Installation.........................................................................................3940 14. Roof Rail...............................................................................................3941 A: Removal..............................................................................................3941 B: Installation.........................................................................................3941 15. Console Box.............................................................................................3942 A: Removal..............................................................................................3942 B: Installation.........................................................................................3942 16. Instrument Panel Assembly...............................................................................3943 A: Removal..............................................................................................3943 B: Installation.........................................................................................3945 17. Upper Inner Trim........................................................................................3946 A: Removal..............................................................................................3946 B: Installation.........................................................................................3946 18. Lower Inner Trim........................................................................................3947 A: Removal..............................................................................................3947 B: Installation.........................................................................................3947 19. Rear Quarter Trim.......................................................................................3948 A: Removal..............................................................................................3948 B: Installation.........................................................................................3948 20. Sun Visor...............................................................................................3949 A: Removal..............................................................................................3949 B: Installation.........................................................................................3949 21. Roof Trim...............................................................................................3950 A: Removal..............................................................................................3950 B: Installation.........................................................................................3951 22. Rear Gate Trim..........................................................................................3952 A: Removal..............................................................................................3952 B: Installation.........................................................................................3952 23. Rear Shelf Trim.........................................................................................3953 A: Removal..............................................................................................3953 B: Installation.........................................................................................3953 24. Trunk Trim..............................................................................................3954 A: Removal..............................................................................................3954 B: Installation.........................................................................................3954 25. Trunk Lid Trim..........................................................................................3955 A: Removal..............................................................................................3955 B: Installation.........................................................................................3955 26. Floor Mat...............................................................................................3956 A: Removal..............................................................................................3956 B: Installation.........................................................................................3956 27. Luggage Floor Mat.......................................................................................3957 A: Removal..............................................................................................3957 B: Installation.........................................................................................3957 28. Trunk Room Mat..........................................................................................3958 A: Removal..............................................................................................3958 B: Installation.........................................................................................3958 Exterior Body Panels EB.........................................................................................3959 1. General Description......................................................................................3960 A: Specifications.......................................................................................3960 B: Component............................................................................................3961 C: Preparation Tool.....................................................................................3966 2. Front Hood...............................................................................................3967 A: Removal..............................................................................................3967 B: Installation.........................................................................................3967 C: Adjustment...........................................................................................3967 3. Fender Panel.............................................................................................3968 A: Removal..............................................................................................3968 B: Installation.........................................................................................3968 4. Front Door Panel.........................................................................................3969 A: Removal..............................................................................................3969 B: Installation.........................................................................................3969 C: Adjustment...........................................................................................3969 5. Front Sealing Cover......................................................................................3971 A: Removal..............................................................................................3971 B: Installation.........................................................................................3971 C: Inspection...........................................................................................3971 6. Rear Door Panel..........................................................................................3972 A: Removal..............................................................................................3972 B: Installation.........................................................................................3972 C: Adjustment...........................................................................................3972 7. Rear Sealing Cover.......................................................................................3974 A: Removal..............................................................................................3974 B: Installation.........................................................................................3974 C: Inspection...........................................................................................3974 8. Trunk Lid Panel..........................................................................................3975 A: Removal..............................................................................................3975 B: Installation.........................................................................................3975 9. Rear Gate Panel..........................................................................................3976 A: Removal..............................................................................................3976 B: Installation.........................................................................................3976 C: DisposaL.............................................................................................3977 Cruise Control System CC........................................................................................3979 1. General Description......................................................................................3980 A: Component............................................................................................3980 B: Caution..............................................................................................3981 C: Preparation Tool.....................................................................................3981 2. Actuator.................................................................................................3982 A: Removal..............................................................................................3982 B: Installation.........................................................................................3982 C: Inspection...........................................................................................3983 3. Cruise Control Module....................................................................................3984 A: Removal..............................................................................................3984 B: Installation.........................................................................................3984 4. Cruise Control Main Switch...............................................................................3985 A: Removal..............................................................................................3985 B: Installation.........................................................................................3985 C: Inspection...........................................................................................3985 5. Cruise Control Command Switch............................................................................3986 A: Removal..............................................................................................3986 B: Installation.........................................................................................3986 C: Inspection...........................................................................................3986 6. Stop and Brake Switch....................................................................................3987 A: Removal..............................................................................................3987 B: Installation.........................................................................................3987 C: Inspection...........................................................................................3987 7. Clutch Switch............................................................................................3988 A: Removal..............................................................................................3988 B: Installation.........................................................................................3988 C: Inspection...........................................................................................3988 8. Inhibitor Switch.........................................................................................3989 A: REMOVAL..............................................................................................3989 B: Installation.........................................................................................3989 C: Inspection...........................................................................................3989 Cruise Control System (Diagnostics) CC..........................................................................3991 1. Basic Diagnostic Procedure...............................................................................3992 A: Procedure............................................................................................3992 2. General Description......................................................................................3994 A: Caution..............................................................................................3994 B: Preparation Tool.....................................................................................3995 C: Inspection...........................................................................................3996 3. Electrical Components Location...........................................................................3997 A: Location.............................................................................................3997 4. Cruise Control Module I/O Signal.........................................................................3998 A: Electrical Specification.............................................................................3998 B: Schematic............................................................................................3999 5. Subaru Select Monitor....................................................................................4000 A: Operation............................................................................................4000 6. Diagnostics Chart with Symptom...........................................................................4002 A: Symptom Chart........................................................................................4002 B: Check Power Supply...................................................................................4004 C: Check Cruise Control Main Switch.....................................................................4006 D: Check Cruise Control Command Switch..................................................................4008 E: Check Stop Light Switch and Brake Switch.............................................................4010 F: Check Clutch Switch (MT).............................................................................4012 G: Check Inhibitor Switch (AT)..........................................................................4014 7. List of Diagnostic Trouble Code (DTC)....................................................................4016 A: List.................................................................................................4016 8. Diagnostics Chart with Trouble Code......................................................................4017 A: DTC 21, 24, 25 and 2A Cruise Control Module Built-In Relay, CPU RAM..................................4017 B: DTC 22 Vehicle Speed Sensor..........................................................................4018 C: DTC 28 Wiring Harness Opened.........................................................................4021 D: DTC 35 AND 36 Actuator Motor.........................................................................4022 E: DTC 37 Actuator Motor Clutch.........................................................................4024 F: DTC 38 Motor Drive Shaft Does Not Engage Properly....................................................4026 G: DTC 39 Motor Is Overloaded...........................................................................4026 Immobilizer (Diagnostics) IM....................................................................................4027 1. Basic Diagnostic Procedure...............................................................................4028 A: Procedure............................................................................................4028 2. General Description......................................................................................4029 A: Caution..............................................................................................4029 B: Preparation Tool.....................................................................................4030 3. Electrical Components Location...........................................................................4031 A: Location.............................................................................................4031 4. Immobilizer Control Module I/O Signal....................................................................4032 A: Schematic............................................................................................4032 5. Subaru Select Monitor....................................................................................4033 A: Operation............................................................................................4033 6. Read Diagnostic Trouble Code (DTC).......................................................................4034 A: Operation............................................................................................4034 7. Clear Memory Mode........................................................................................4035 A: Operation............................................................................................4035 8. Diagnostic Procedure for Immobilizer Indicator Light.....................................................4036 A: Inspection...........................................................................................4036 9. List of Diagnostic Trouble Code (DTC)....................................................................4042 A: List.................................................................................................4042 10. Diagnostic Procedure with Trouble Code (DTC)............................................................4043 A: DTC P1571 Reference Code Incompatibility.............................................................4043 B: DTC P1572 IMM Circuit Failure (Except Antenna Circuit)...............................................4044 C: DTC P1574 Key Communication Failure..................................................................4049 D: DTC P0153 Incorrect Immobilizer Key (Use of Unregistered Key)........................................4050 E: DTC P1576 EGI Control Module EEPROM..................................................................4051 F: DTC P1577 IMM Control Module EEPROM..................................................................4051 G: DTC P1570 Antenna....................................................................................4052 WIRING SYSTEM SECTION...............................................................................................4055 Wiring System WI................................................................................................4057 1. Basic Diagnostics Procedure..............................................................................4059 A: Basic Procedures.....................................................................................4059 B: BASIC Inspection.....................................................................................4059 C: How To Read Wiring Diagrams..........................................................................4061 D: Symbols in Wiring Diagrams...........................................................................4066 E: Abbreviation In wiring Diagrams......................................................................4067 2. Working Precautions......................................................................................4068 A: Precautions When Working With The Parts Mounted On The Vehicle.......................................4068 B: Precautions In Trouble Diagnosis And Repair Of Electric Parts........................................4068 3. Super Multiple Junction (SMJ)............................................................................4069 A: How to Use Super Multiple Junction (SMJ).............................................................4069 B: Terminal Arrangement.................................................................................4069 C: Installation.........................................................................................4070 D: Explanation of SMJ Shown in The Wiring Diagram.......................................................4070 4. Power Supply Routing.....................................................................................4072 A: Schematic............................................................................................4072 5. Ground Distribution......................................................................................4086 A: Schematic............................................................................................4086 6. Airbag System............................................................................................4108 A: Schematic............................................................................................4108 7. Air Conditioning System..................................................................................4118 A: Schematic............................................................................................4118 8. Anti-lock Brake System...................................................................................4138 A: Schematic............................................................................................4138 9. A/T Control System.......................................................................................4148 A: Schematic............................................................................................4148 10. Audio System............................................................................................4174 A: Schematic............................................................................................4174 11. Charging System.........................................................................................4181 A: Schematic............................................................................................4181 12. Combination Meter.......................................................................................4182 A: Schematic............................................................................................4182 13. Cruise Control System...................................................................................4198 A: Schematic............................................................................................4198 14. Engine Coolant Temperature Gauge System.................................................................4214 A: Schematic............................................................................................4214 15. Engine Electrical System................................................................................4216 A: Schematic............................................................................................4216 16. Fuel Gauge System.......................................................................................4284 A: Schematic............................................................................................4284 17. Full-Time Dual-Range System.............................................................................4288 A: Schematic............................................................................................4288 18. Front Accessory Power Supply System.....................................................................4289 A: Schematic............................................................................................4289 19. Headlight Beam Leveler System...........................................................................4290 A: Schematic............................................................................................4290 20. Horn System.............................................................................................4291 A: Schematic............................................................................................4291 21. Immobilizer System......................................................................................4292 A: Schematic............................................................................................4292 22. Keyless Entry System....................................................................................4296 A: Schematic............................................................................................4296 23. Muffler Actuator Control System.........................................................................4302 A: Schematic............................................................................................4302 24. Back-up Light System....................................................................................4303 A: Schematic............................................................................................4303 25. Clearance Light and Illumination Light System...........................................................4304 A: Schematic............................................................................................4304 26. Front Fog Light System..................................................................................4316 A: Schematic............................................................................................4316 27. Headlight System........................................................................................4320 A: Schematic............................................................................................4320 28. In Compartment Light System.............................................................................4322 A: Schematic............................................................................................4322 29. Stop Light System.......................................................................................4328 A: Schematic............................................................................................4328 30. Turn Signal Light and Hazard Light System...............................................................4330 A: Schematic............................................................................................4330 31. Oil Pressure Warning Light System.......................................................................4334 A: Schematic............................................................................................4334 32. Outside Temperature Display System......................................................................4335 A: Schematic............................................................................................4335 33. Parking Brake and Brake Fluid Level Warning System......................................................4336 A: Schematic............................................................................................4336 34. Power Seat System.......................................................................................4337 A: Schematic............................................................................................4337 35. Power Window System.....................................................................................4338 A: Schematic............................................................................................4338 36. Radiator Fan System.....................................................................................4346 A: Schematic............................................................................................4346 37. Rear Accessory Power Supply System......................................................................4349 A: Schematic............................................................................................4349 38. Rear Fog Light System...................................................................................4350 A: Schematic............................................................................................4350 39. Rear Window Defogger System.............................................................................4352 A: Schematic............................................................................................4352 40. Remote Controlled Rearview Mirror System................................................................4354 A: Schematic............................................................................................4354 41. Seat Belt Warning System................................................................................4356 A: Schematic............................................................................................4356 42. Seat Heater System......................................................................................4360 A: Schematic............................................................................................4360 43. Starter System..........................................................................................4361 A: Schematic............................................................................................4361 44. Sunroof System..........................................................................................4362 A: Schematic............................................................................................4362 45. Vehicle Dynamic Control System..........................................................................4364 A: Schematic............................................................................................4364 46. Wiper and Washer System (Front).........................................................................4380 A: Schematic............................................................................................4380 47. Wiper and Washer System (Rear)..........................................................................4382 A: Schematic............................................................................................4382 48. Wiper Deicer System.....................................................................................4384 A: Schematic............................................................................................4384 49. Harness components location.............................................................................4386 A: Location.............................................................................................4386 50. Front Wiring Harness....................................................................................4390 A: Location.............................................................................................4390 51. Bulkhead Wiring Harness (In Engine Room)................................................................4394 A: Location.............................................................................................4394 52. Bulkhead Wiring Harness (In Compartment)................................................................4402 A: Location.............................................................................................4402 53. Engine Wiring Harness and Transmission Cord.............................................................4416 A: Location.............................................................................................4416 54. Instrument Panel Wiring Harness.........................................................................4422 A: Location.............................................................................................4422 55. Rear Wiring Harness.....................................................................................4426 A: Location.............................................................................................4426 56. Door Cord...............................................................................................4434 A: Location.............................................................................................4434 57. Rear Wiring Harness and Trunk Lid Cord..................................................................4438 A: Location.............................................................................................4438 58. Rear Wiring Harness and Rear Gate Cord..................................................................4440 A: Location.............................................................................................4440
1998 – 2003 SUBARU LIBERTY COMPLETE FACTORY SERVICE REPAIR WORKSHOP MANUAL – PDF DOWNLOAD:
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