1994-1996 Jeep Wrangler YJ Cherokee XJ Grand Cherokee ZJ Parts Catalog Manual – PDF
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Complete illustrated 1994-1996 Jeep parts catalog covering Wrangler YJ, Cherokee XJ, and Grand Cherokee ZJ/ZG. Body, chassis, and trim groups with exploded diagrams and part numbers. Document 81-690-1917.
Description
File Details
- Manual Type: Illustrated Parts Catalog (Body — Chassis — Trim)
- Brand: Jeep
- Models Covered: Wrangler (YJ, Y1), Cherokee (XJ, X1), Grand Cherokee (ZJ, ZG, Z1), KDX vehicles
- Model Years: 1994, 1995, 1996
- Document Number: 81-690-1917 (supersedes 81-690-1873)
- Language: English
- File Format: PDF
- Page Count: 1000+ illustrated pages
Chapters Covered
This 1994-1996 Jeep Wrangler YJ Cherokee XJ Grand Cherokee ZJ Parts Catalog is divided into the same numbered part groups used by the factory parts system, so every component has a logical home:
- Group 1 — Master Illustration Index: master index of all illustration figures and part groups
- Group 2 — Front Suspension & Drive: stabilizer bars, front springs and shock absorbers, suspension arms, track bars, front axle shafts (with and without disconnect), axle housings, axle assemblies, front differentials, and front axle skid plates
- Group 3 — Rear Axle: Dana Model 35, Dana Model 44, and Chrysler 8 1/4 rear axle assemblies, housings and differentials (locking and non-locking), rear axle vents, and rear axle shafts
- Group 4 — Parking Brake: lever assemblies and parking brake cables for YJ, XJ, and ZJ bodies, including RHD and floor-mount configurations
- Group 5 — Service Brakes: front brakes, rear drum and rear disc brakes, brake boosters and master cylinders, ABS hydraulic control units, brake lines and hoses, brake pedal assemblies, and vacuum pumps for diesel engines
- Group 6 — Clutch: clutch disc and cover assemblies, clutch housings and pans, clutch controls, and clutch pedals for all three body platforms
- Group 7 — Cooling: radiators and related parts, water pumps, coolant recovery tanks, drive pulleys and belts, oil coolers and lines, and grille assemblies
- Group 8 — Electrical: starters, alternators, distributors, electronic modules, relays, sensors, switches, horns, battery trays and cables, lamps, wiring harnesses, terminals, and spark plugs, cables and coils
- Group 9 — Engine (By Engine Type): cylinder heads, cylinder blocks, crankshafts, pistons and torque converters, camshafts and valves, timing covers, engine oiling, manifolds, crankcase ventilation, and engine mounts for the 2.5L, 4.0L, 5.2L, 2.1L diesel, and 2.5L diesel engines
- Group 11 — Exhaust: exhaust systems, catalytic converters, mufflers, resonators, tailpipes, hangers, and heat shields
- Group 13 — Frame & Bumpers: frames, front and rear bumpers, front and rear fascias and skid plates, snow plow components, body mounting hardware, trailer tow hitches, tow hooks, and hidden winch parts
- Group 14 — Fuel: fuel tanks, filler tubes, fuel lines (front and rear), fuel injection systems, fuel injection pumps, fuel pumps and sending units, throttle bodies, turbochargers, carburetors, throttle controls, air cleaners, air intake systems, speed control, and accelerator pedals
- Group 16 — Prop Shaft & Universal Joint: propeller shafts and universal joints for YJ, XJ, and ZJ bodies, front and rear
- Group 17 — Rear Suspension: rear suspension with shock absorbers, rear stabilizer bars, leaf springs and coil springs, track bars, control arms, and jounce bumpers
- Group 19 — Steering: steering wheels, steering columns (tilt and non-tilt, floor and column shift), steering gears (power and manual), steering linkage and dampers, power steering pumps, and power steering hoses and reservoirs
- Group 21 — Transmission: manual transmissions (Aisin 5-speed), automatic transmissions (30RH, 31RH/32RH, 42RE, 44RE, 46RH, AW4), transfer cases (231, 242, 249), and gearshift controls
- Group 22 — Wheels, Covers & Jacks: wheels and hardware, center caps and wheel covers, jack stowage, spare tire mounting (inside and outside), and tailgate mounting
- Group 23 — Body: exterior ornamentation, nameplates, decals and tape stripes, sheet metal body panels, doors, wipers and washers, lock cylinders and keys for all three platforms
- Group 24 — Heater & Air Conditioning: heater units, evaporators and blowers, A/C plumbing, receiver driers, condensers, compressors and mounting, air distribution ducts, heater and A/C controls, and accumulators
- Group 25 — Emission Systems: emission labels, EGR systems, vacuum canisters, emission control vacuum harnesses, and vacuum pumps
- Group EYJ / EXJ / EZJ — Exterior Ornamentation: exterior trim, decals, nameplates, mouldings, woodgrain overlays, and bodyside tapes for Wrangler, Cherokee, and Grand Cherokee
- Group IYJ / IXJ / IZJ — Interior Trim: trim codes, headliners, sunvisors, interior trim panels, carpets, insulation, cargo covers, door trim panels, seats and seat covers, seat belts, seat tracks, and recliners for all three platforms
- Group SYJ / SXJ / SZJ — Sheet Metal: floor pans, plugs, fenders, hoods, cowl and dash panels, glass and mirrors, aperture panels, quarter panels, roof panels, sunroofs, tailgates and lift doors, sport bars, and luggage racks
- Group DYJ / DXJ / DZJ — Doors & Related Parts: door shells and hinges, door glass and regulators, door locks and controls, exterior mirrors, and door weatherstrips and seals for all three platforms
Complete Bookmarks
The complete bookmarks in the “1994-1996 Jeep Wrangler YJ Cherokee XJ Grand Cherokee ZJ Parts Catalog Manual – PDF” are as follows:
+1994-1996 JEEPp. 1
+General Informationp. 1
+GROUP 2 FRONT SUSPENSION & DRIVEp. 18
+GROUP 3 REAR AXLEp. 42
+GROUP 4 BRAKES, PARKINGp. 66
+GROUP 5 BRAKES, SERVICEp. 72
+GROUP 6 CLUTCHp. 100
+GROUP 7 COOLINGp. 114
+GROUP 8 ELECTRICALp. 167
+GROUP 08A ELECTRICAL – INSTRUMENT PANEL AND Cp. 250
+GROUP 09A ENGINE, 4 CYLINDERp. 288
+GROUP 09B ENGINE, 6 CYLINDERp. 304
+GROUP 09C ENGINE, 8 CYLINDERp. 320
+GROUP 09D ENGINE, 4 CYLINDER DSLp. 332
+GROUP 09E ENGINE, 4 CYLINDER DSLp. 350
+GROUP 11 EXHAUSTp. 368
+GROUP 13 FRAME & BUMPERSp. 380
+GROUP 14 FUELp. 404
+GROUP 16 PROP. SHAFT AND UNIVERSAL JOINTp. 459
+GROUP 17 REAR SUSPENSIONp. 465
+GROUP 19 STEERINGp. 472
+GROUP 21M TRANS. MANUAL 5 SPEEDp. 520
+GROUP 21R TRANSFER CASE MODEL 231p. 539
+GROUP 21T TRANSFER CASE MODEL 242p. 554
+GROUP 21U TRANSFER CASE MODEL 249p. 563
+GROUP 21P SPEEDO GEAR & PINION AUTO & MANUALp. 571
+GROUP 21A TRANS. AUTO 30RH 3 SPEEDp. 574
+GROUP 21B TRANS. AUTO 31RH 3 SPEEDp. 592
+GROUP 21C TRANS. AUTO 42RE 4 SPEEDp. 607
+GROUP 21F TRANS. AUTO 44RE 4 SPEEDp. 625
+GROUP 21E TRANS. AUTO AISIN WARNERp. 643
+GROUP 21D TRANS. AUTO 46RH 4 SPEEDp. 659
+GROUP 22 WHEELS-COVERS & JACKSp. 677
+GROUP EYJ EXTERIOR ORNAMENTATION WRANGLERp. 694
+GROUP EXJ EXTERIOR ORNAMENTATION CHEROKEEp. 701
+GROUP EZJ EXTERIOR ORNAMENTATION GRAND CHEROKp. 712
+GROUP SYJ SHEET METAL – BODY WRANGLERp. 721
+GROUP SXJ SHEET METAL – BODY CHEROKEEp. 748
+GROUP SZJ SHEET METAL – BODY GRAND CHEROKEEp. 772
+GROUP DYJ DOORS & RELATED PARTS WRANGLERp. 792
+GROUP DXJ DOORS & RELATED PARTS CHEROKEEp. 803
+GROUP DZJ DOORS & RELATED PARTS GRAND CHEROKEp. 816
+GROUP 23D WIPER – WASHER AND CYLINDER & KEYSp. 827
+GROUP 24 HEATER AND AIR CONDITIONINGp. 841
+GROUP 25 EMISSION SYSTEMSp. 894
+GROUP IYJ INTERIOR TRIM WRANGLER (IYJ)p. 916
+GROUP IXJ INTERIOR TRIM CHEROKEEp. 936
+GROUP IZJ INTERIOR TRIM GRAND CHEROKEEp. 984
What This 1994-1996 Jeep Parts Catalog Gives You
A parts catalog is the fastest way to identify the correct component for a specific Jeep, and this 1994-1996 Jeep Wrangler YJ Cherokee XJ Grand Cherokee ZJ Parts Catalog was built for exactly that job. Every illustration is grouped by system so you can trace a part from the exploded view to the part number and back. Whether you are replacing a broken front axle shaft on a YJ Wrangler, matching the correct brake master cylinder on an XJ Cherokee, or looking up the right emblem or decal for a ZJ Grand Cherokee, the catalog puts the numbers in front of you without guesswork.
IMAGES PREVIEW
The document spans the full 1994 through 1996 production run and covers all major body codes: the YJ and Y1 Wrangler, the XJ and X1 Cherokee, and the ZJ, ZG, and Z1 Grand Cherokee, including KDX (export) vehicles. Engine coverage reaches across the 2.5L four-cylinder, 4.0L six-cylinder, 5.2L V8, 2.1L diesel, and 2.5L diesel, so the same catalog serves a wide range of drivetrain configurations. Drivetrain chapters cover the 30RH, 31RH/32RH, 42RE, 44RE, 46RH, and Aisin Warner automatic transmissions plus the Aisin manual gearbox and the 231, 242, and 249 transfer cases.
Why This Catalog Matters for Parts Identification
Using the wrong part number costs time, money, and sometimes a second repair. The exploded diagrams in this 1994-1996 Jeep Parts Catalog show how components fit together, which brackets, bolts, gaskets, and seals belong with a given assembly, and how the same base part changes between body styles. That level of detail is what lets you order the right alternator bracket, the correct steering column housing, the exact differential bearing package, or the matching seat track for a 1994 versus a 1995 build. The catalog also documents the trim codes and color-coded or combined part numbers, which is essential when a single part is shared across left and right applications or keyed to an interior color.
Because the manual is organized the same way the parts counter and the service bay think about a vehicle — by group and by figure — you can move from a symptom to a system, from a system to a diagram, and from a diagram to a part number in a few steps. The master illustration index and the alphabetical index let you jump straight to the right figure whether you already know the part name or only know where the part lives on the vehicle.
Instant PDF Delivery and Printable Pages
This 1994-1996 Jeep Wrangler YJ Cherokee XJ Grand Cherokee ZJ Parts Catalog is delivered as an instant PDF download. There is no shipping, no waiting for a physical book, and no risk of a damaged or incomplete print copy. The file opens on any device that reads PDFs — desktop, laptop, tablet, or phone — and every illustrated page is printable, so you can take the exact diagrams you need into the garage, the parts store, or the workshop. Keep it on a shop computer, load it on a tablet, or print the sections you use most; the catalog works the same way every time.



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