1995-2002 KAWASAKI ZX600 & 636 ZX-6R SERVICE MANUAL

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1995-2002 KAWASAKI ZX600 & 636 ZX-6R SERVICE MANUAL – PDF DOWNLOAD

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1995-2002 KAWASAKI ZX600 & 636 ZX-6R SERVICE MANUAL – PDF DOWNLOAD

• ~was aki is a company of contradictions. It is the smallest of the big four apanese manufacturers but the biggest company, it was the last of the four to make and market motorcycles yet it owns the oldest name in the Japanese industry, and it was the first to set up a factory in the USA.
• Kawasaki Heavy Industries, of which the motorcycle operation is but a small component, is a massive company with its heritage firmly in the old heavy industries like shipbuilding and railways; nowadays it is as much involved in aerospace as in motorcycles.
• In fact it may be because of this that Kawasaki ‘s motorcycles have always been quirky, you get the impression that they are designed by a small group of enthusiasts who are given an admirably free hand. More realisti call y, it may be that Kawasaki’s designers have experience wit t:l techniques and materials from other engineering disciplines.
• Either way, Kawasaki have managed to be the factory who surprise us more than the rest. Quite often, they do this by totally ignoring a market segment the others are scrabbling over, but more oft en they hit us with pure, undiluted performance. They bought their high·technology experience to bear first on eng ines which were sold on to a number of manufacturers as original equipment.
• Both two- and four-stroke units were made. a 58 cc and 148 cc OHC uni t. One of the customer companies was Meihatsu Heavy Industries, another company wi thin the Kawasaki group, which in 1961 was shaken up and renamed Kawasaki Auto Sales. At the same time, the Akashi factory which was to be Kawasaki’s main production facility until the Kobe earthquake of 1995, was opened.
• Shortly afterwards, Kawasaki took over the aili ng Meguro company, Japan’s oldest motorcycle maker, thus instantly obtaining a range of bigger bikes which were marketed as Kawasaki-Meguros. The following year, the first bike to be made and sold as a Kawasaki was produced, a 125 cc single called the B8 and in 1963 a motocross version. the B8M appeared.
• The orig ins of the company, and its name, go back to 1878 when Shozo Kawasaki set up a dockyard in Tokyo. By the late 1930s, the company was making its own steel in massive steelworks and manufacturing railway locos and ro ll ing stock. In the run up to war, the Kawasaki Aircraft Company was set up in 1937 and it was this arm of the now giant operation that would look to motorcycle engine manufacture in post·war Japan.

TABLE OF CONTENTS:

1995-2002 KAWASAKI ZX600 & 636 ZX-6R SERVICE MANUAL – PDF DOWNLOAD

Kawasaki – The Green Meanies Page 0·4
Acknowledgements Page 0·7
About this manual Page 0·7
Safety first! Page 0·8
Identification numbers Page 0·9
Buying spare parts Page 0·9
Model development Page 0·10
Performance data Page 0·10
Bike spec Page 0·11
Daily (pre-ride) checks
Engine/transmission oil level check Page 0·13
Coolant level check Page 0·13
Brake fluid level checks Page 0·14
Tyre checks Page 0·15
Suspension. steering and final drive checks Page 0·16
Legal and safety checks Page 0·16
MAINTENANCE
Routine maintenance and servicing
Specifications Page 1·1
Recommended lubricants and fluids Page 1·2
Maintenance schedule Page 1·3
Component locations Page 1·6
Maintenance procedures Page 1·10

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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