Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
1995 INFINITI G20 P10 Series Service Manual PDF DOWNLOAD
$24.95
1995 INFINITI G20 P10 Series Service Manual PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
1995 INFINITI G20 P10 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
1995 INFINITI G20 P10 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1178
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
1995 INFINITI G20 P10 Series Service Manual PDF DOWNLOAD
fwd........................................................................................................ 1 Model Selection........................................................................................ 0 QUICK REFERENCE INDEX.................................................................................. 1 FOREWORD............................................................................................... 2 GI - General Information .............................................................................. 0 MA - Maintenance....................................................................................... 0 EM - Engine Mechanical ................................................................................ 0 LC - Engine Lubrication & Cooling Systems.............................................................. 0 EC - Engine Control System............................................................................. 0 FE - Accelerator Control, Fuel & Exhaust Systems....................................................... 0 CL - Clutch System..................................................................................... 0 MT - Manual Transaxle.................................................................................. 0 AT - Automatic Transaxle............................................................................... 0 FA - Front Axle & Front Suspension..................................................................... 0 RA - Rear Axle & Rear Suspension....................................................................... 0 BR - Brake System...................................................................................... 0 ST - Steering System................................................................................... 0 BF - Body.............................................................................................. 0 HA - Heater & Air Conditioner.......................................................................... 0 EL - Electrical System................................................................................. 0 IDX - Alphabetical Index............................................................................... 1 Foldout................................................................................................ 0 Inch to Metric Conversion.............................................................................. 3 Quick Reference Chart.................................................................................. 4 at......................................................................................................... 5 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS...................................................................................... 5 PREPARATION AND PRECAUTIONS............................................................................ 6 Special Service Tools.............................................................................. 6 Commercial Service Tools........................................................................... 9 Service Notice..................................................................................... 9 Precaution for Supplemental Restraint System "AIR BAG" and "SEAT BELT PRE-TENSIONER"............... 10 DESCRIPTION............................................................................................ 11 Cross-sectional View - RE4F03V..................................................................... 11 Hydraulic Control Circuit.......................................................................... 12 Shift Mechanism.................................................................................... 13 Control System..................................................................................... 15 TROUBLE DIAGNOSES...................................................................................... 17 Contents........................................................................................... 17 A/T Electrical Parts Location...................................................................... 43 Wiring Diagram - AT -.............................................................................. 45 Self-diagnosis..................................................................................... 52 DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR) CIRCUIT CHECK........................... 57 VEHICLE SPEED SENSOR MTR CIRCUIT CHECK......................................................... 59 DTC P1705 THROTTLE POSITION SENSOR CIRCUIT CHECK............................................... 61 DTC P0750 SHIFT SOLENOID VALVE A CIRCUIT CHECK................................................. 63 DTC P0755 SHIFT SOLENOID VALVE B CIRCUIT CHECK................................................. 65 DTC P1760 OVERRUN CLUTCH SOLENOID VALVE CIRCUIT CHECK.......................................... 67 DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE CIRCUIT CHECK................................. 69 DTC P0710 FLUID TEMPERATURE SENSOR CIRCUIT AND A/T CONTROL UNIT POWER SOURCE CIRCUIT CHECKS.... 71 DTC P0725 ENGINE SPEED SIGNAL CIRCUIT CHECK.................................................... 74 DTC P0745 LINE PRESSURE SOLENOID VALVE CIRCUIT CHECK........................................... 76 DTC P0705 INHIBITOR, OVERDRIVE AND THROTTLE POSITION SWITCH CIRCUIT CHECK...................... 78 DTC P0731 IMPROPER SHIFTING TO 1ST GEAR POSITION............................................... 83 DTC P0732 IMPROPER SHIFTING TO 2ND GEAR POSITION............................................... 85 DTC P0733 IMPROPER SHIFTING TO 3RD GEAR POSITION............................................... 87 DTC P0734 IMPROPER SHIFTING TO 4TH GEAR POSITION............................................... 89 Diagnostic Procedures for Symptoms................................................................. 91 TROUBLE DIAGNOSES - A/T Shift Lock System.............................................................. 122 Contents........................................................................................... 122 Shift Lock System Electrical Parts Location........................................................ 123 Wiring Diagram - SHIFT -........................................................................... 125 ON-VEHICLE SERVICE..................................................................................... 133 Control Valve Assembly and Accumulator............................................................. 133 Control Cable Adjustment........................................................................... 134 Inhibitor Switch Adjustment........................................................................ 134 Differential Side Oil Seal Replacement............................................................. 135 Revolution Sensor Replacement...................................................................... 135 REMOVAL AND INSTALLATION............................................................................... 136 Removal............................................................................................ 136 Installation....................................................................................... 137 MAJOR OVERHAUL......................................................................................... 139 RE4F03A and RE4F03V................................................................................ 139 Oil Channel........................................................................................ 142 Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings....................... 143 DISASSEMBLY............................................................................................ 144 REPAIR FOR COMPONENT PARTS............................................................................. 157 Manual Shaft....................................................................................... 157 Oil Pump........................................................................................... 160 Control Valve Assembly............................................................................. 164 Control Valve Upper Body........................................................................... 173 Control Valve Lower Body........................................................................... 177 Reverse Clutch..................................................................................... 179 High Clutch........................................................................................ 183 Forward Clutch and Overrun Clutch.................................................................. 188 Low & Reverse Brake................................................................................ 194 Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub...................................... 198 Output Shaft, Idle Gear, Reduction Gear and Bearing Retainer....................................... 202 Band Servo Piston Assembly......................................................................... 207 Final Drive........................................................................................ 212 ASEEMBLY............................................................................................... 218 Assembly 1......................................................................................... 218 Adjustment 1....................................................................................... 219 Assembly 2......................................................................................... 224 Adjustment 2....................................................................................... 228 Assembly 3......................................................................................... 232 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................. 239 General Specifications............................................................................. 239 Specifications and Adjustments..................................................................... 240 bf......................................................................................................... 249 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS...................................................................................... 249 GENERAL SERVICING...................................................................................... 251 Precautions........................................................................................ 251 Supplemental Restraint System "AIR BAG" and "SEAT BELT PRE-TENSIONER".............................. 251 Circuit Breaker Inspection......................................................................... 251 Clip and Fastener.................................................................................. 252 BODY END............................................................................................... 254 Body Front End..................................................................................... 254 Body Rear End and Opener........................................................................... 255 Trunk Lid and Fuel Filler Lid Opener/Wiring Diagram - T &FLID -.................................... 257 DOOR................................................................................................... 258 Front Door......................................................................................... 258 Rear Door.......................................................................................... 259 POWER WINDOW........................................................................................... 260 System Description................................................................................. 260 Power Window AMP. Inspection....................................................................... 263 Schematic.......................................................................................... 264 Wiring Diagram - WINDOW -.......................................................................... 265 POWER DOOR LOCK........................................................................................ 270 System Description................................................................................. 270 Schematic.......................................................................................... 272 Wiring Diagram - D/LOCK -.......................................................................... 273 Door Lock Timer Inspection......................................................................... 278 Electrical Components Inspection................................................................... 280 MULTI-REMOTE CONTROL SYSTEM............................................................................ 282 System Description................................................................................. 282 Wiring Diagram - MULTI -........................................................................... 285 Schematic.......................................................................................... 290 Trouble Diagnoses Preliminary Inspection........................................................... 291 Trouble Diagnoses.................................................................................. 292 Replacing Remote Controller or Control Unit........................................................ 298 INSTRUMENT PANEL....................................................................................... 299 INTERIOR AND EXTERIOR.................................................................................. 301 Interior........................................................................................... 301 Exterior........................................................................................... 305 SEAT................................................................................................... 311 Front Seat......................................................................................... 311 Wiring Diagram - SEAT -............................................................................ 313 Rear Seat.......................................................................................... 315 SUN ROOF............................................................................................... 316 Electric Sun Roof.................................................................................. 316 Wiring Diagram - SROOF -........................................................................... 318 WINDSHIELD AND WINDOWS................................................................................. 319 Windshield and Rear Window......................................................................... 319 MIRROR................................................................................................. 320 Door Mirror........................................................................................ 320 Wiring Diagram - MIRROR -.......................................................................... 321 Wiring Diagram - H/MIRR -.......................................................................... 323 Schematic.......................................................................................... 327 REAR AIR SPOILER....................................................................................... 328 BODY ALIGNMENT......................................................................................... 329 Engine Compartment................................................................................. 329 Underbody.......................................................................................... 331 SUPPLEMENTAL RESTRAINT SYSTEM (SRS).................................................................... 333 Precautions for SRS "Air Bag" and "Seat Belt Pre-tensioner" Service................................ 333 Special Service Tools.............................................................................. 333 Commercial Service Tools........................................................................... 333 Description........................................................................................ 334 SRS Component Parts Location and Caution Labels.................................................... 335 Maintenance Items.................................................................................. 338 Removal and Installation - Diagnosis Unit, Sensors and Seat Belt Pre-tensioner..................... 339 Removal - Air Bag Module and Spiral Cable.......................................................... 340 Removal - Front Passenger Air Bag Module........................................................... 341 Installation - Air Bag Module and Spiral Cable..................................................... 342 Installation - Front Passenger Air Bag Module...................................................... 344 Scrapping Air Bag and Seat Belt Pre-tensioner...................................................... 344 TROUBLE DIAGNOSES - Supplemental Restraint System (SRS)................................................ 347 Contents........................................................................................... 347 br......................................................................................................... 361 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS...................................................................................... 361 PRECAUTIONS AND PREPARATION............................................................................ 362 Precautions........................................................................................ 362 Commercial Service Tools........................................................................... 362 BRAKE HYDRAULIC LINE/CONTROL VALVE..................................................................... 363 Brake Hydraulic Line............................................................................... 363 Dual Proportioning Valve........................................................................... 364 CHECK AND ADJUSTMENT................................................................................... 365 Checking Brake Fluid Level......................................................................... 365 Checking Brake Line................................................................................ 365 Changing Brake Fluid............................................................................... 365 Bleeding Brake System.............................................................................. 365 BRAKE PEDAL AND BRACKET................................................................................ 366 Removal and Installation........................................................................... 366 Inspection......................................................................................... 366 Adjustment......................................................................................... 366 MASTER CYLINDER........................................................................................ 367 Removal............................................................................................ 367 Disassembly........................................................................................ 367 Inspection......................................................................................... 368 Assembly........................................................................................... 368 Installation....................................................................................... 368 BRAKE BOOSTER/VACUUM HOSE.............................................................................. 369 Brake Booster...................................................................................... 369 Vacuum Hose........................................................................................ 370 FRONT DISC BRAKE....................................................................................... 371 Pad Replacement.................................................................................... 371 Removal............................................................................................ 372 Disassembly........................................................................................ 373 Inspection - Caliper............................................................................... 373 Inspection - Rotor................................................................................. 373 Assembly........................................................................................... 374 Installation....................................................................................... 374 REAR DISC BRAKE........................................................................................ 375 Pad Replacement.................................................................................... 375 Removal............................................................................................ 377 Disassembly........................................................................................ 377 Inspection - Caliper............................................................................... 378 Inspection - Rotor................................................................................. 379 Assembly........................................................................................... 379 Installation....................................................................................... 380 PARKING BRAKE CONTROL.................................................................................. 381 Removal and Installation........................................................................... 381 Inspection......................................................................................... 382 Adjustment......................................................................................... 382 ANTI-LOCK BRAKE SYSTEM................................................................................. 383 Purpose............................................................................................ 383 Operation.......................................................................................... 383 ABS Hydraulic Circuit.............................................................................. 383 System Components.................................................................................. 384 System Description................................................................................. 384 Removal and Installation........................................................................... 385 Wiring Diagram - ABS -............................................................................. 387 TROUBLE DIAGNOSES...................................................................................... 391 Contents........................................................................................... 391 Component Parts and Harness Connector Location..................................................... 395 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................. 414 General Specifications............................................................................. 414 Inspection and Adjustment.......................................................................... 414 cl......................................................................................................... 415 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS...................................................................................... 415 PRECAUTION AND PREPARATION............................................................................. 416 Precaution......................................................................................... 416 Special Service Tools.............................................................................. 416 CLUTCH SYSTEM.......................................................................................... 417 INSPECTION AND ADJUSTMENT.............................................................................. 418 Adjusting Clutch Pedal............................................................................. 418 CLUTCH RELEASE MECHANISM............................................................................... 419 CLUTCH DISC AND CLUTCH COVER........................................................................... 420 Clutch Disc........................................................................................ 420 Clutch Cover and Flywheel.......................................................................... 421 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................. 422 General Specifications............................................................................. 422 Inspection and Adjustment.......................................................................... 422 ec......................................................................................................... 423 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS...................................................................................... 423 PRECAUTIONS AND PREPARATION............................................................................ 425 Special Service Tool............................................................................... 425 Supplemental Restraint System "AIR BAG" and "SEAT BELT PRE-TENSIONER".............................. 425 Precautions for On-Board Diagnostic (OBD) System of Engine and A/T................................. 425 Engine Fuel & Emission Control System.............................................................. 426 Precautions........................................................................................ 427 ENGINE AND EMISSION CONTROL OVERALL SYSTEM............................................................. 429 Circuit Diagram.................................................................................... 429 System Diagram..................................................................................... 430 ECCS Component Parts Location...................................................................... 431 Vacuum Hose Drawing................................................................................ 434 System Chart....................................................................................... 435 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION................................................... 436 Multiport Fuel Injection (MFI) System.............................................................. 436 Distributor Ignition (DI) System................................................................... 438 Air Conditioner Cut Control........................................................................ 439 Fuel Cut Control (at no load & high engine speed).................................................. 440 EVAPORATIVE EMISSION SYSTEM............................................................................ 441 Description........................................................................................ 441 Inspection......................................................................................... 441 POSITIVE CRANKCASE VENTILATION......................................................................... 443 Description........................................................................................ 443 Inspection......................................................................................... 443 BASIC SERVICE PROCEDURE................................................................................ 445 Fuel Pressure Release.............................................................................. 445 Fuel Pressure Check................................................................................ 445 Injector Removal and Installation.................................................................. 446 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment........................................... 447 ON-BOARD DIAGNOSTIC SYSTEM DESCRIPTION................................................................. 455 Introduction....................................................................................... 455 Two Trip Detection Logic........................................................................... 455 Diagnostic Trouble Code (DTC)...................................................................... 455 Freeze Frame Data.................................................................................. 456 Malfunction Indicator Lamp (MIL)................................................................... 457 OBD System Operation Chart......................................................................... 460 Consult............................................................................................ 463 Generic Scan Tool (GST)............................................................................ 475 TROUBLE DIAGNOSIS - General Description................................................................ 477 Introduction....................................................................................... 477 Work Flow.......................................................................................... 478 Description for Work Flow.......................................................................... 479 Diagnostic Worksheet............................................................................... 480 Alphabetical & P No. Index for DTC................................................................. 481 Diagnostic Trouble Code (DTC) Chart................................................................ 482 Fail-Safe Chart.................................................................................... 491 Basic Inspection................................................................................... 492 Symptom Matrix Chart............................................................................... 495 Consult Reference Value in Data Monitor Mode....................................................... 498 Major Sensor Reference Graph in Data Monitor Mode.................................................. 501 ECM Terminals and Reference Value.................................................................. 503 TROUBLE DIAGNOSIS FOR POWER SUPPLY..................................................................... 509 Main Power Supply and Ground Circuit............................................................... 509 DTC 11, Camshaft Position Sensor (CMPS) (DTC: P0340)................................................... 512 DTC 12, Mass Air Flow (MAFS) (DTC: P0100).............................................................. 516 DTC 13, Engine Coolant Temperature Sensor (ECTS) (DTC: P0115).......................................... 521 DTC 14, Vehicle Speed Sensor (VSS) (DTC: P0500)........................................................ 525 DTC 21, Ignition Signal (DTC: P1320)................................................................... 529 DTC 25, Idle Air Control Valve (IACV) - Auxiliary Air Control (AAC) Valve (DTC: P0505)................. 534 DTC 31, Engine Control Module (ECM)-ECCS Control Module (DTC: P0605)................................... 538 DTC 32, EGR Function (DTC: P0400)...................................................................... 539 DTC 33, Front Heated Oxygen Sensor (Front HO2S) (DTC: P0130)........................................... 547 DTC 34, Knock Sensor (KS) (DTC: P0325)................................................................. 552 DTC 35, EGR Temperature Sensor (DTC: P1401)............................................................ 555 DTC 36, EGRC-BPT Valve Function (DTC: P0402)........................................................... 559 DTC 37, Closed Loop Control (DTC: P0130)............................................................... 561 DTC 41, Intake air temperature Sensor (DTC: P0110)..................................................... 562 DTC 43, Throttle Position Sensor (DTC: P0120).......................................................... 567 DTC 65 - 71, No. 4 - 1 Cylinder Misfire, Multiple Cylinder Misfire (DTC: P0300)........................ 572 DTC 72, Three Way Catalyst Function (DTC: P0420)....................................................... 576 DTC 76, Fuel Injection System Function (DTC: P0170).................................................... 579 DTC 77, Rear Heated Oxygen Sensor (Rear HO2S) (DTC: P0136)............................................. 584 DTC 82, Crankshaft Position Sensor (CKPS) (OBD) (DTC: P0335............................................ 589 DTC 84, A/T Diagnosis Communication line (DTC: P1605).................................................. 593 DTC 91, Front Heated Oxygen Sensor Heater (DTC: P0135)................................................. 596 DTC 95, Crankshaft Position Sensor (CKPS) (OBD) (DTC: P1336)........................................... 599 DTC 98, Engine Coolant Temperature (ECT) Sensor (DTC: P0125)........................................... 603 DTC 103, Park/Neutral Position Switch (DTC: P0705)..................................................... 608 DTC 105, EGR and Canister Control Solenoid Valve (DTC: P1400).......................................... 612 DTC P0600, A/T Control (DTC: P0600).................................................................... 616 TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS............................................................. 619 Injector........................................................................................... 619 Start Signal....................................................................................... 622 Fuel Pump.......................................................................................... 624 Cooling Fan........................................................................................ 629 Power Steering Oil Pressure Switch................................................................. 643 IACV-Air Regulator................................................................................. 646 IACV-FICD Solenoid Valve........................................................................... 649 MIL & Data Link Connectors......................................................................... 653 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................. 654 General Specifications............................................................................. 654 Inspection and Adjustment.......................................................................... 654 el......................................................................................................... 656 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS...................................................................................... 656 PRECAUTION............................................................................................. 658 Supplemental Restraint System "AIR BAG" and "SEAT BELT PRE-TENSIONER".............................. 658 HARNESS CONNECTOR...................................................................................... 659 Description........................................................................................ 659 STANDARDIZED RELAY..................................................................................... 660 Description........................................................................................ 660 POWER SUPPLY ROUTING................................................................................... 663 Schematic.......................................................................................... 663 Wiring Diagram - POWER -........................................................................... 665 Fuse............................................................................................... 670 Fusible Link....................................................................................... 670 BATTERY................................................................................................ 671 How to Handle Battery.............................................................................. 671 Service Data and Specifications (SDS).............................................................. 674 STARTING SYSTEM........................................................................................ 675 System Description................................................................................. 675 Wiring Diagram - START -........................................................................... 677 Construction....................................................................................... 679 Removal and Installation........................................................................... 680 Pinion/Clutch Check................................................................................ 680 Service Data and Specifications (SDS).............................................................. 680 CHARGING SYSTEM........................................................................................ 681 System Description................................................................................. 681 Construction....................................................................................... 681 Wiring Diagram - CHARGE -.......................................................................... 682 Trouble Diagnoses.................................................................................. 683 Service Data and Specifications (SDS).............................................................. 684 COMBINATION SWITCH..................................................................................... 685 Combination Switch/Check........................................................................... 685 Replacement........................................................................................ 686 HEADLAMP - Without Daytime Light System -.............................................................. 687 System Description................................................................................. 687 Wiring Diagram - H/LAMP -.......................................................................... 688 HEADLAMP - Daytime Light System........................................................................ 689 System Description................................................................................. 689 Operation.......................................................................................... 690 Schematic.......................................................................................... 690 Wiring Diagram - DTRL -............................................................................ 691 HEADLAMP............................................................................................... 694 Trouble Diagnoses (For USA)........................................................................ 694 Trouble Diagnoses (For Canada)..................................................................... 695 Bulb Replacement................................................................................... 696 Aiming Adjustment.................................................................................. 697 EXTERIOR LAMP.......................................................................................... 699 Clearance, License, Tail and Stop Lamp/Wiring Diagram - TAIL/L -................................... 699 Clearance, License, Tail and Stop Lamps/Schematic.................................................. 702 Back-up Lamp/Wiring Diagram - BACK/L -............................................................. 703 Front Fog Lamp/System Description.................................................................. 704 Front Fog Lamp/Wiring Diagram - F/FOG -............................................................ 705 Turn Signal and Hazard Warning Lamps/System Description............................................ 706 Turn Signal and Hazard Warning Lamps/Wiring Diagram - TURN -....................................... 708 Turn Signal and Hazard Warning Lamps/Schematic..................................................... 711 Turn Signal and Hazard Warning Lamps/Trouble Diagnoses............................................. 712 Combination Flasher Unit Check..................................................................... 712 Bulb Specifications................................................................................ 713 INTERIOR LAMP.......................................................................................... 714 Illumination/System Description.................................................................... 714 Illumination/Wiring Diagram - ILL -................................................................ 715 Illumination/Schematic............................................................................. 718 Interior, Spot and Trunk Room Lamps/System Description............................................. 719 Interior, Spot and Trunk Room Lamps/Wiring Diagram - INT/L -....................................... 721 METERS AND GAUGES...................................................................................... 722 System Description................................................................................. 722 Combination Meter.................................................................................. 723 Speedometer, Tachometer, Temp., Oil and Fuel Gauges/Wiring Diagram - METER -....................... 724 Inspection/Fuel Gauge, Water Temperature Gauge and Oil Pressure Gauge.............................. 726 Fuel Tank Gauge Unit Check......................................................................... 727 Fuel Warning Lamp Sensor Check..................................................................... 727 Thermal Transmitter Check.......................................................................... 727 Oil Pressure Switch Check.......................................................................... 728 Vehicle Speed Sensor Signal Check.................................................................. 728 WARNING LAMPS AND CHIME................................................................................ 729 Warning Lamps/Schematic............................................................................ 729 Warning Lamps/Wiring Diagram - WARN -.............................................................. 730 Warning Chime/System Description................................................................... 732 Warning Chime/Wiring Diagram - CHIME -............................................................. 733 Diode Check........................................................................................ 734 Warning Chime Check................................................................................ 734 TIME CONTROL SYSTEM.................................................................................... 735 System Description................................................................................. 735 Wiring Diagram - TIME -............................................................................ 736 Trouble Diagnoses.................................................................................. 741 WIPER AND WASHER....................................................................................... 752 Front Wiper and Washer/System Description.......................................................... 752 Front Wiper and Washer/Wiring Diagram - WIPER -.................................................... 754 Installation....................................................................................... 755 Washer Nozzle Adjustment........................................................................... 756 Check Valve........................................................................................ 756 Washer Tube Layout................................................................................. 756 HORN, CIGARETTE LIGHTER AND CLOCK...................................................................... 757 Wiring Diagram - HORN -............................................................................ 757 REAR WINDOW DEFOGGER................................................................................... 758 System Description................................................................................. 758 Wiring Diagram - DEF -............................................................................. 759 Filament Check..................................................................................... 760 Filament Repair.................................................................................... 761 AUDIO AND POWER ANTENNA................................................................................ 762 Audio/System Description........................................................................... 762 Audio/Wiring Diagram - AUDIO -..................................................................... 763 Power Antenna/System Description................................................................... 765 Power Antenna/Wiring Diagram - P/ANT -............................................................. 766 Trouble Diagnoses.................................................................................. 767 Location of Antenna................................................................................ 768 Antenna Rod Replacement............................................................................ 769 Window Antenna Repair.............................................................................. 770 AUTOMATIC SPEED CONTROL DEVICE (ASCD).................................................................. 771 System Description................................................................................. 771 Component Parts and Harness Connector Location..................................................... 773 Wiring Diagram - ASCD -............................................................................ 774 Trouble Diagnoses.................................................................................. 779 THEFT WARNING SYSTEM................................................................................... 792 System Description................................................................................. 792 Component Parts and Harness Connector Location..................................................... 795 Wiring Diagram - THEFT -........................................................................... 796 Trouble Diagnoses.................................................................................. 803 LOCATION OF ELECTRICAL UNITS........................................................................... 821 Engine Compartment................................................................................. 821 Passenger Compartment.............................................................................. 822 Luggage Compartment................................................................................ 823 HARNESS LAYOUT......................................................................................... 824 Outline............................................................................................ 824 Engine Room Harness................................................................................ 825 Room Lamp Harness.................................................................................. 828 Main Harness....................................................................................... 829 Main Harness, Tail Harness and Tail Harness No. 2.................................................. 832 Engine Control Harness and Alternator Harness...................................................... 833 Engine Harness..................................................................................... 834 Door Harness (LH side)............................................................................. 835 Door Harness (RH side)............................................................................. 836 SUPER MULTIPLE JUNCTION (SMJ).......................................................................... 0 Terminal Arrangement............................................................................... 1 JOINT CONNECTOR........................................................................................ 2 Terminal Arrangement............................................................................... 2 em......................................................................................................... 837 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS...................................................................................... 837 PRECAUTIONS............................................................................................ 838 Supplemental Restraint System "AIR BAG" and "SEAT BELT PRE-TENSIONER".............................. 838 Parts Requiring Angular Tightening................................................................. 838 Liquid Gasket Application Procedure................................................................ 839 PREPARATION............................................................................................ 840 Special Service Tools.............................................................................. 840 Commercial Service Tools........................................................................... 842 OUTER COMPONENT PARTS.................................................................................. 843 COMPRESSION PRESSURE................................................................................... 846 Measurement of Compression Pressure................................................................ 846 OIL PAN................................................................................................ 847 Removal............................................................................................ 847 Installation....................................................................................... 850 TIMING CHAIN........................................................................................... 852 Removal............................................................................................ 853 Inspection......................................................................................... 857 Installation....................................................................................... 857 OIL SEAL REPLACEMENT................................................................................... 866 CYLINDER HEAD.......................................................................................... 868 Removal............................................................................................ 869 Disassembly........................................................................................ 869 Inspection......................................................................................... 871 Assembly........................................................................................... 876 Installation....................................................................................... 879 ENGINE REMOVAL......................................................................................... 880 Removal............................................................................................ 881 Installation....................................................................................... 882 CYLINDER BLOCK......................................................................................... 883 Disassembly........................................................................................ 884 Inspection......................................................................................... 884 Assembly........................................................................................... 891 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................. 895 General Specifications............................................................................. 895 Inspection and Adjustment.......................................................................... 895 fa......................................................................................................... 903 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS...................................................................................... 903 PRECAUTIONS AND PREPARATION............................................................................ 904 Precautions........................................................................................ 904 Special Service Tools.............................................................................. 904 Commercial Service Tools........................................................................... 904 FRONT AXLE AND FRONT SUSPENSION........................................................................ 905 ON-VEHICLE SERVICE..................................................................................... 906 Front Axle and Front Suspension Parts.............................................................. 906 Front Wheel Bearing................................................................................ 907 Front Wheel Alignment.............................................................................. 907 Drive Shaft........................................................................................ 908 FRONT AXLE............................................................................................. 909 Wheel Hub and Knuckle.............................................................................. 909 Drive Shaft........................................................................................ 913 FRONT SUSPENSION....................................................................................... 923 Coil Spring and Shock Absorber..................................................................... 924 Third Link and Upper Link.......................................................................... 925 Stabilizer Bar..................................................................................... 927 Transverse Link and Lower Ball Joint............................................................... 928 SERVICE DATA AND SPECIFICATIONS (SDS).................................................................. 929 General Specifications............................................................................. 929 Inspection and Adjustment.......................................................................... 930 fe......................................................................................................... 931 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS...................................................................................... 931 ACCELERATOR CONTROL SYSTEM............................................................................. 932 Adjusting Accelerator Wire......................................................................... 932 FUEL SYSTEM............................................................................................ 933 Special Service Tool............................................................................... 933 Fuel Tank.......................................................................................... 933 Fuel Pump and Gauge................................................................................ 935 EXHAUST SYSTEM......................................................................................... 936 foldout.................................................................................................... 937 QUICK REFERENCE INDEX.................................................................................. 0 Electrical System...................................................................................... 1 SUPER MULTIPLE JUNCTION (SMJ).......................................................................... 937 Terminal Arrangement............................................................................... 938 JOINT CONNECTOR........................................................................................ 939 Terminal Arrangement............................................................................... 939 gi......................................................................................................... 940 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS...................................................................................... 940 PRECAUTIONS............................................................................................ 941 Supplemental Restraint System "AIR BAG" and "SEAT BELT PRE-TENSIONER".............................. 941 General Precautions................................................................................ 941 Precautions for Multiport Fuel Injection System or ECCS Engine..................................... 943 Precautions for Three Way Catalyst................................................................. 943 Precautions for Fuel............................................................................... 943 HOW TO USE THIS MANUAL................................................................................. 944 HOW TO READ WIRING DIAGRAMS............................................................................ 946 Sample/Wiring Diagram - EXAMPL -................................................................... 946 Description........................................................................................ 948 Wiring Diagram Codes (Cell Codes).................................................................. 954 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT.......................................... 955 Work Flow.......................................................................................... 955 Incident Simulation Tests.......................................................................... 956 Circuit Inspection................................................................................. 960 HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES.......................................................... 966 CONSULT CHECKING SYSTEM................................................................................ 969 Function and System Application.................................................................... 969 Lithium Battery Replacement........................................................................ 969 Checking Equipment................................................................................. 969 IDENTIFICATION INFORMATION............................................................................. 970 Model Variation.................................................................................... 970 Identification Number.............................................................................. 971 Dimensions......................................................................................... 973 Wheels and Tires................................................................................... 973 LIFTING POINTS AND TOW TRUCK TOWING.................................................................... 974 Preparation........................................................................................ 974 Board-on Lift...................................................................................... 974 Garage Jack and Safety Stand....................................................................... 975 2-pole Lift........................................................................................ 975 Tow Truck Towing................................................................................... 976 TIGHTENING TORQUE OF STANDARD BOLTS.................................................................... 977 SAE J1930 TERMINOLOGY LIST............................................................................. 978 SAE J1930 Terminology List......................................................................... 978 ha......................................................................................................... 982 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS...................................................................................... 982 PRECAUTIONS AND PREPARATION............................................................................ 983 Supplemental Restraint System "AIR BAG" and "SEAT BELT PRE-TENSIONER".............................. 983 Introduction....................................................................................... 984 Identification..................................................................................... 984 Precautiions for working with HFC-134a (R-134a).................................................... 985 General Refrigerant Precautions.................................................................... 985 Precautions for Refrigerant Connection............................................................. 986 Precautions for Servicing Compressor............................................................... 987 Special Service Tools.............................................................................. 987 HFC-134a (R-134a) Service Tools and Equipment...................................................... 988 Precautions for Service Equipment.................................................................. 990 DESCRIPTION............................................................................................ 992 Refrigeration Cycle................................................................................ 992 Component Layout................................................................................... 993 Discharge Air Flow................................................................................. 994 Control Operation.................................................................................. 996 TROUBLE DIAGNOSES...................................................................................... 997 Contents........................................................................................... 997 Wiring Diagram - A/C -.............................................................................1019 SYSTEM DESCRIPTION.....................................................................................1047 Push Control System................................................................................1047 SERVICE PROCEDURES.....................................................................................1050 HFC-134a (R-134a) Service Procedure................................................................1050 Maintenance of Oil Quality in Compressor...........................................................1052 Refrigerant Lines..................................................................................1054 Compressor Mounting................................................................................1055 Thermo Control Amp.................................................................................1055 Belt Tension.......................................................................................1055 Fast Idle Control Device (FICD)....................................................................1055 Compressor.........................................................................................1056 Compressor Clutch..................................................................................1056 Thermal Protector..................................................................................1058 Push Control System................................................................................1059 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................1062 General Specifications.............................................................................1062 Inspection and Adjustment..........................................................................1062 idx........................................................................................................1063 QUICK REFERENCE INDEX.................................................................................. 0 lc.........................................................................................................1070 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS......................................................................................1070 PRECAUTION.............................................................................................1071 Supplemental Restraint System "AIR BAG" and "SEAT BELT PRE-TENSIONER"..............................1071 Liquid Gasket Application Procedure................................................................1071 PREPARATION............................................................................................1072 Special Service Tools..............................................................................1072 ENGINE LUBRICATION SYSTEM..............................................................................1073 Lubrication Circuit................................................................................1073 Oil Pressure Check.................................................................................1073 Oil Pump...........................................................................................1074 ENGINE COOLING SYSTEM..................................................................................1077 Cooling Circuit....................................................................................1077 System Check.......................................................................................1077 Cooling System Inspection..........................................................................1077 Water Pump.........................................................................................1078 Thermostat.........................................................................................1079 Water Outlet.......................................................................................1080 Radiator...........................................................................................1080 Refilling Engine Coolant...........................................................................1081 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................1083 Engine Lubrication System..........................................................................1083 Engine Cooling System..............................................................................1083 ma.........................................................................................................1084 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS......................................................................................1084 PRECAUTIONS AND PREPARATION............................................................................1085 Supplemental Restraint System "AIR BAG" and "SEAT BELT PRE-TENSIONER"..............................1085 Special Service Tool...............................................................................1085 GENERAL MAINTENANCE....................................................................................1086 PERIODIC MAINTENANCE...................................................................................1088 Schedule 1.........................................................................................1089 Schedule 2.........................................................................................1090 RECOMMENDED FLUIDS AND LUBRICANTS......................................................................1091 Fluids and Lubricants..............................................................................1091 SAE Viscosity Number...............................................................................1091 ENGINE MAINTENANCE.....................................................................................1092 Checking Drive Belts...............................................................................1092 Changing Engine Coolant............................................................................1093 Checking Fuel Lines................................................................................1094 Changing Fuel Filter...............................................................................1094 Changing Air Cleaner Filter........................................................................1095 Changing Engine Oil................................................................................1095 Changing Oil Filter................................................................................1096 Changing Spark Plugs (Platinum-tipped type)........................................................1096 Changing Spark Plugs (Conventional type)...........................................................1097 Checking Vapor Lines...............................................................................1097 CHASSIS AND BODY MAINTENANCE...........................................................................1098 Checking Exhaust System............................................................................1098 Checking M/T Oil...................................................................................1098 Changing M/T Oil...................................................................................1098 Checking A/T Fluid Level...........................................................................1098 Changing A/T Fluid.................................................................................1099 Balancing Wheels...................................................................................1099 Tire Rotation......................................................................................1099 Checking Brake Fluid Level and Leaks...............................................................1100 Checking Brake Lines and Cables....................................................................1100 Checking Disc Brake................................................................................1100 Checking Steering Gear and Linkage.................................................................1100 Checking Power Steering Fluid and Lines............................................................1101 Lubricating Hood Latches, Locks and Hinges.........................................................1102 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters....................................1102 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................1103 Engine Maintenance.................................................................................1103 Chassis and Body Maintenance.......................................................................1103 mt.........................................................................................................1104 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS......................................................................................1104 PREPARATION............................................................................................1105 Special Service Tools..............................................................................1105 Commercial Service Tools...........................................................................1107 ON-VEHICLE SERVICE.....................................................................................1108 Replacing Oil Seal.................................................................................1108 Check of Position Switch...........................................................................1109 REMOVAL AND INSTALATION................................................................................1110 Removal............................................................................................1110 Installation.......................................................................................1111 TRANSAXLE GEAR CONTROL.................................................................................1112 MAJOR OVERHAUL.........................................................................................1113 Case Components....................................................................................1113 Gear Components....................................................................................1114 Shift Control Components...........................................................................1115 DISASSEMBLY............................................................................................1116 REPAIR FOR COMPONENT PARTS.............................................................................1119 Input Shaft and Gears..............................................................................1119 Mainshaft and Gears................................................................................1121 Final Drive........................................................................................1127 Shift Control Components...........................................................................1131 Case Components....................................................................................1132 ADJUSTMENT.............................................................................................1135 Differential Side Bearing Preload..................................................................1135 ASSEMBLY...............................................................................................1136 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................1140 General Specifications.............................................................................1140 Inspection and Adjustment..........................................................................1140 ra.........................................................................................................1144 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS......................................................................................1144 PRECAUTIONS AND PREPARATION............................................................................1145 Precautions........................................................................................1145 Special Service Tools..............................................................................1145 Commercial Service Tools...........................................................................1145 REAR AXLE AND REAR SUSPENSION..........................................................................1146 ON-VEHICLE SERVICE.....................................................................................1147 Rear Axle and Rear Suspension Parts................................................................1147 Rear Wheel Bearing.................................................................................1147 Rear Wheel Alignment...............................................................................1147 REAR AXLE..............................................................................................1149 Wheel Hub..........................................................................................1149 REAR SUSPENSION........................................................................................1150 Removal and Installation...........................................................................1151 Coil Spring and Strut Assembly.....................................................................1151 Stabilizer Bar.....................................................................................1152 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................1153 General Specifications.............................................................................1153 Inspection and Adjustment..........................................................................1153 st.........................................................................................................1154 QUICK REFERENCE INDEX.................................................................................. 0 TABLE OF CONTENTS......................................................................................1154 PRECAUTIONS AND PREPARATION............................................................................1155 Precautions........................................................................................1155 Special Service Tools..............................................................................1155 Commercial Service Tool............................................................................1156 ON-VEHICLE SERVICE.....................................................................................1157 Checking Steering Wheel Play.......................................................................1157 Checking Neutral Position on Steering Wheel........................................................1157 Front Wheel Turning Angle..........................................................................1157 Checking Gear Housing Movement.....................................................................1157 Checking and Adjusting Drive Belts.................................................................1158 Checking Fluid Level...............................................................................1158 Checking Fluid Leakage.............................................................................1158 Bleeding Hydraulic System..........................................................................1158 Checking Steering Wheel Turning Force..............................................................1159 Checking Hydraulic System..........................................................................1159 STEERING WHEEL AND STEERING COLUMN.....................................................................1160 Removal............................................................................................1160 Installation.......................................................................................1161 Disassembly and Assembly...........................................................................1162 Inspection.........................................................................................1163 POWER STEERING GEAR AND LINKAGE........................................................................1164 Removal and Installation...........................................................................1164 Disassembly........................................................................................1166 Inspection.........................................................................................1167 Assembly...........................................................................................1168 Adjustment.........................................................................................1172 POWER STEERING OIL PUMP................................................................................1174 Pre-disassembly Inspection.........................................................................1174 Disassembly........................................................................................1175 Inspection.........................................................................................1175 Assembly...........................................................................................1176 SERVICE DATA AND SPECIFICATIONS (SDS)..................................................................1177 General Specifications.............................................................................1177 Inspection and Adjustment..........................................................................1177
DESCRIPTION:
1995 INFINITI G20 P10 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 1994 INFINITI G20.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS In the GI section be completely understood before starting any repair task.
- All information In this manual Is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE
- The proper performance of service Is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described In such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by INFINITI must first completely satisfy himself that neither his safety nor the vehicle’s safety will be jeopardized by the service method selected.
Need help? Contact: [email protected]
https://vimeo.com/854295851?share=copy
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
G.P
