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2004 INFINITI G35 Coupe V35 Series Service Manual PDF DOWNLOAD
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Description
2004 INFINITI G35 Coupe V35 Series Service Manual PDF DOWNLOAD
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2004 INFINITI G35 Coupe V35 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 2980
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
2004 INFINITI G35 Coupe V35 Series Service Manual PDF DOWNLOAD
fwd............................................................................................................................................. 1 Exit........................................................................................................................................ 0 QUICK REFERENCE INDEX....................................................................................................................... 1 FOREWORD.................................................................................................................................... 2 A: GENERAL INFORMATION...................................................................................................................... 1 GI - General Information................................................................................................................ 0 B: ENGINE................................................................................................................................... 1 EM - Engine Mechanical.................................................................................................................. 0 LU - Engine Lubrication System.......................................................................................................... 0 CO - Engine Cooling System.............................................................................................................. 0 EC - Engine Control System.............................................................................................................. 0 FL - Fuel System........................................................................................................................ 0 EX - Exhaust System..................................................................................................................... 0 ACC - Accelerator Control System........................................................................................................ 0 C: TRANSMISSION/TRANSAXLE................................................................................................................... 1 CL - Clutch............................................................................................................................. 0 MT - Manual Transmission................................................................................................................ 0 AT - Automatic Transmission............................................................................................................. 0 D: DRIVELINE/AXLE........................................................................................................................... 1 PR - Propeller Shaft.................................................................................................................... 0 RFD - Rear Final Drive.................................................................................................................. 0 FAX - Front Axle........................................................................................................................ 0 RAX - Rear Axle......................................................................................................................... 0 E: SUSPENSION............................................................................................................................... 1 FSU - Front Suspension.................................................................................................................. 0 RSU - Rear Suspension................................................................................................................... 0 WT - Road Wheels & Tires................................................................................................................ 0 F: BRAKES................................................................................................................................... 1 BR - Brake System....................................................................................................................... 0 PB - Parking Brake System............................................................................................................... 0 BRC - Brake Control System.............................................................................................................. 0 G: STEERING................................................................................................................................. 1 PS - Power Steering System.............................................................................................................. 0 H: RESTRAINTS............................................................................................................................... 1 SB - Seat Belts......................................................................................................................... 0 SRS - Supplemental Restraint System (SRS)............................................................................................... 0 I: BODY..................................................................................................................................... 1 BL - Body, Lock & Security System....................................................................................................... 0 GW - Glasses, Window System & Mirrors................................................................................................... 0 RF - Roof............................................................................................................................... 0 EI - Exterior & Interior................................................................................................................ 0 IP - Instrument Panel................................................................................................................... 0 SE - Seat............................................................................................................................... 0 J: AIR CONDITIONER.......................................................................................................................... 1 ATC - Automatic Air Conditioner......................................................................................................... 0 K: ELECTRICAL............................................................................................................................... 1 SC - Starting & Charging System......................................................................................................... 0 LT - Lighting System.................................................................................................................... 0 DI - Driver Information System.......................................................................................................... 0 WW - Wiper, Washer & Horn............................................................................................................... 0 BCS - Body Control System............................................................................................................... 0 LAN - LAN System........................................................................................................................ 0 AV - Audio Visual, Navigation & Telephone System........................................................................................ 0 ACS - Auto Cruise Control System........................................................................................................ 0 PG - Power Supply, Ground & Circuit Elements............................................................................................ 0 L: MAINTENANCE.............................................................................................................................. 1 MA - Maintenance........................................................................................................................ 0 M: INDEX.................................................................................................................................... 1 IDX - Alphabetical Index................................................................................................................ 1 ELECTRICAL UNITS............................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)............................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)............................................................................................................. 70 FUSE, FUSIBLE LINK AND RELAY BOX............................................................................................................ 71 Comment Sheet............................................................................................................................... 3 Inch to Metric Conversion Table............................................................................................................. 4 QUICK REFERENCE CHART....................................................................................................................... 5 acc............................................................................................................................................. 8 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents........................................................................................................................... 8 PRECAUTIONS............................................................................................................................. 9 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................................... 9 Precautions for Battery Service..................................................................................................... 9 ACCELERATOR CONTROL SYSTEM.............................................................................................................. 10 Removal and Installation............................................................................................................ 10 REMOVAL......................................................................................................................... 10 INSTALLATION.................................................................................................................... 10 INSPECTION AFTER INSTALLATION................................................................................................... 10 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................... 11 Tightening Torque................................................................................................................... 11 acs............................................................................................................................................. 12 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents........................................................................................................................... 12 AUTOMATIC SPEED CONTROL DEVICE (ASCD)................................................................................................... 13 Description......................................................................................................................... 13 at.............................................................................................................................................. 14 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents........................................................................................................................... 14 INDEX FOR DTC........................................................................................................................... 18 Alphabetical Index.................................................................................................................. 18 DTC No. Index....................................................................................................................... 19 PRECAUTIONS............................................................................................................................. 20 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................................... 20 Precautions for Battery Service..................................................................................................... 20 Precautions for On Board Diagnostic (OBD) System of A/T and Engine.................................................................. 20 Precautions for TCM, A/T Assembly and Control Valve Assembly Replacement............................................................ 21 EEPROM ERASING PATTERNS......................................................................................................... 21 METHOD FOR ERASING THE EEPROM IN THE TCM........................................................................................ 21 METHOD FOR WRITING DATA FROM THE ROM ASSEMBLY IN THE TRANSMISSION............................................................... 21 CHECK METHOD.................................................................................................................... 21 Cope for abnormal........................................................................................................... 21 Precautions......................................................................................................................... 22 Service Notice or Precautions....................................................................................................... 23 ATF COOLER SERVICE.............................................................................................................. 23 OBD-II SELF-DIAGNOSIS........................................................................................................... 23 Wiring Diagrams and Trouble Diagnosis............................................................................................... 23 PREPARATION............................................................................................................................. 24 Special Service Tools............................................................................................................... 24 Commercial Service Tools............................................................................................................ 25 A/T FLUID............................................................................................................................... 26 Changing A/T Fluid.................................................................................................................. 26 Checking A/T Fluid.................................................................................................................. 26 A/T Fluid Cooler Cleaning........................................................................................................... 28 A/T FLUID COOLER CLEANING PROCEDURE............................................................................................. 28 A/T FLUID COOLER DIAGNOSIS PROCEDURE............................................................................................ 29 A/T FLUID COOLER INSPECTION PROCEDURE........................................................................................... 30 A/T FLUID COOLER FINAL INSPECTION............................................................................................... 30 A/T CONTROL SYSTEM...................................................................................................................... 31 Cross-Sectional View................................................................................................................ 31 Shift Mechanism..................................................................................................................... 32 CONSTRUCTION.................................................................................................................... 32 FUNCTION OF CLUTCH AND BRAKE.................................................................................................... 32 CLUTCH AND BAND CHART........................................................................................................... 33 POWER TRANSMISSION.............................................................................................................. 34 “N” Position................................................................................................................ 34 “P” Position................................................................................................................ 34 “D1” Position............................................................................................................... 35 “M1” Position............................................................................................................... 36 “D2” Position............................................................................................................... 37 “M2” Position............................................................................................................... 38 “D3” and “M3” Position...................................................................................................... 39 “D4” and “M4” Position...................................................................................................... 40 “D5” and “M5” Position...................................................................................................... 41 “R” Position................................................................................................................ 42 TCM Function........................................................................................................................ 43 CONTROL SYSTEM OUTLINE.......................................................................................................... 43 CONTROL SYSTEM DIAGRAM.......................................................................................................... 43 CAN Communication................................................................................................................... 44 SYSTEM DESCRIPTION.............................................................................................................. 44 Input/Output Signal of TCM.......................................................................................................... 44 Line Pressure Control............................................................................................................... 45 LINE PRESSURE CONTROL IS BASED ON THE TCM LINE PRESSURE CHARACTERISTIC PATTERN.................................................. 45 Normal Control.............................................................................................................. 45 Back-up Control (Engine Brake).............................................................................................. 45 During Shift Change......................................................................................................... 46 At Low Fluid Temperature.................................................................................................... 46 Shift Control....................................................................................................................... 46 SHIFT CHANGE.................................................................................................................... 46 Shift Change System Diagram................................................................................................. 47 Lock-Up Control..................................................................................................................... 47 TORQUE CONVERTER CLUTCH CONTROL VALVE CONTROL................................................................................... 47 Lock-up Control System Diagram.............................................................................................. 47 Lock-up Released............................................................................................................ 47 Lock-up Applied............................................................................................................. 48 SMOOTH LOCK-UP CONTROL.......................................................................................................... 48 Half-clutched State......................................................................................................... 48 Slip Lock-up Control........................................................................................................ 48 Engine Brake Control................................................................................................................ 49 Control Valve....................................................................................................................... 49 FUNCTION OF CONTROL VALVE....................................................................................................... 49 FUNCTION OF PRESSURE SWITCH..................................................................................................... 50 ON BOARD DIAGNOSTIC (OBD) SYSTEM........................................................................................................ 51 Introduction........................................................................................................................ 51 OBD-II Function for A/T System...................................................................................................... 51 One or Two Trip Detection Logic of OBD-II........................................................................................... 51 ONE TRIP DETECTION LOGIC........................................................................................................ 51 TWO TRIP DETECTION LOGIC........................................................................................................ 51 OBD-II Diagnostic Trouble Code (DTC)................................................................................................ 51 HOW TO READ DTC AND 1ST TRIP DTC................................................................................................ 51 Freeze Frame Data and 1st Trip Freeze Frame Data............................................................................ 52 HOW TO ERASE DTC................................................................................................................ 52 HOW TO ERASE DTC (WITH CONSULT-II).............................................................................................. 53 HOW TO ERASE DTC (WITH GST)..................................................................................................... 53 HOW TO ERASE DTC (NO TOOLS)..................................................................................................... 54 Malfunction Indicator Lamp (MIL).................................................................................................... 54 DESCRIPTION..................................................................................................................... 54 TROUBLE DIAGNOSIS....................................................................................................................... 55 DTC Inspection Priority Chart....................................................................................................... 55 Fail-Safe........................................................................................................................... 55 FAIL-SAFE FUNCTION.............................................................................................................. 55 Vehicle Speed Sensor........................................................................................................ 55 Accelerator Pedal Position Sensor........................................................................................... 55 Throttle Position Sensor.................................................................................................... 55 PNP Switch.................................................................................................................. 55 Starter Relay............................................................................................................... 55 A/T Interlock............................................................................................................... 56 A/T 1st Engine Braking...................................................................................................... 56 Line Pressure Solenoid...................................................................................................... 56 Torque Converter Clutch Solenoid............................................................................................ 56 Low Coast Brake Solenoid.................................................................................................... 56 Input Clutch Solenoid....................................................................................................... 56 Direct Clutch Solenoid...................................................................................................... 56 Front Brake Solenoid........................................................................................................ 56 High and Low Reverse Clutch Solenoid........................................................................................ 56 Turbine Revolution Sensor 1 or 2............................................................................................ 56 How To Perform Trouble Diagnosis For Quick and Accurate Repair...................................................................... 57 INTRODUCTION.................................................................................................................... 57 WORK FLOW....................................................................................................................... 58 Work flow chart............................................................................................................. 58 DIAGNOSTIC WORKSHEET............................................................................................................ 59 Information from Customer................................................................................................... 59 Diagnostic Worksheet Chart.................................................................................................. 59 A/T Electrical Parts Location....................................................................................................... 62 Circuit Diagram..................................................................................................................... 63 Inspections Before Trouble Diagnosis................................................................................................ 64 A/T FLUID CHECK................................................................................................................. 64 Fluid Leakage and Fluid Level Check......................................................................................... 64 Fluid Condition Check....................................................................................................... 64 STALL TEST...................................................................................................................... 64 Stall Test Procedure........................................................................................................ 64 Judgement Stall Test........................................................................................................ 65 LINE PRESSURE TEST.............................................................................................................. 65 Line Pressure Test Port..................................................................................................... 65 Line Pressure Test Procedure................................................................................................ 65 Line Pressure............................................................................................................... 66 Judgement of Line Pressure Test............................................................................................. 67 ROAD TEST....................................................................................................................... 67 Description................................................................................................................. 67 Check Before Engine is Started...................................................................................................... 68 Check at Idle....................................................................................................................... 68 Cruise Test - Part 1................................................................................................................ 69 Cruise Test - Part 2................................................................................................................ 71 Cruise Test - Part 3................................................................................................................ 72 Vehicle Speed When Shifting Gears................................................................................................... 74 Vehicle Speed When Performing and Releasing Complete Lock-up........................................................................ 74 Vehicle Speed When Performing and Releasing Slip Lock-up............................................................................ 74 Symptom Chart....................................................................................................................... 75 TCM Input/Output Signal Reference Values............................................................................................ 101 TCM TERMINAL CONNECTOR LAYOUT................................................................................................... 101 TCM INSPECTION TABLE............................................................................................................ 101 CONSULT-II.......................................................................................................................... 104 FUNCTION........................................................................................................................ 104 CONSULT-II REFERENCE VALUE...................................................................................................... 104 CONSULT-II SETTING PROCEDURE.................................................................................................... 104 SELF-DIAGNOSTIC RESULT MODE..................................................................................................... 105 Operation Procedure......................................................................................................... 105 Display Items List.......................................................................................................... 105 DATA MONITOR MODE............................................................................................................... 108 Operation Procedure......................................................................................................... 108 Display Items List.......................................................................................................... 108 DTC WORK SUPPORT MODE WITH CONSULT-II........................................................................................... 112 Operation Procedure......................................................................................................... 112 Display Items List.......................................................................................................... 114 Diagnostic Procedure Without CONSULT-II............................................................................................. 115 OBD-II SELF-DIAGNOSTIC PROCEDURE (WITH GST)..................................................................................... 115 OBD-II SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)..................................................................................... 115 TCM SEL......................................................................................................................... 115 Description................................................................................................................. 115 Diagnostic Procedure........................................................................................................ 115 Judgement Self-diagnosis Code............................................................................................... 116 Erase Self-diagnosis........................................................................................................ 116 DTC U1000 CAN COMMUNICATION LINE........................................................................................................ 117 Description......................................................................................................................... 117 On Board Diagnosis Logic............................................................................................................ 117 Possible Cause...................................................................................................................... 117 DTC Confirmation Procedure.......................................................................................................... 117 WITH CONSULT-II................................................................................................................. 117 WITH GST........................................................................................................................ 117 Wiring Diagram — AT — CAN........................................................................................................... 118 Diagnostic Procedure................................................................................................................ 119 DTC P0615 START SIGNAL CIRCUIT.......................................................................................................... 120 Description......................................................................................................................... 120 On Board Diagnosis Logic............................................................................................................ 120 Possible Cause...................................................................................................................... 120 DTC Confirmation Procedure.......................................................................................................... 120 WITH CONSULT-II................................................................................................................. 120 Wiring Diagram — AT — STSIG......................................................................................................... 121 Diagnostic Procedure................................................................................................................ 122 DTC P0705 PARK/NEUTRAL POSITION SWITCH.................................................................................................. 124 Description......................................................................................................................... 124 On Board Diagnosis Logic............................................................................................................ 124 Possible Cause...................................................................................................................... 124 DTC Confirmation Procedure.......................................................................................................... 124 WITH CONSULT-II................................................................................................................. 124 WITH GST........................................................................................................................ 124 Wiring Diagram — AT — PNP/SW........................................................................................................ 125 Diagnostic Procedure................................................................................................................ 126 Component Inspection................................................................................................................ 128 PNP SWITCH...................................................................................................................... 128 DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR).................................................................................. 129 Description......................................................................................................................... 129 On Board Diagnosis Logic............................................................................................................ 129 Possible Cause...................................................................................................................... 129 DTC Confirmation Procedure.......................................................................................................... 129 WITH CONSULT-II................................................................................................................. 129 WITH GST........................................................................................................................ 129 Wiring Diagram — AT — VSSA/T........................................................................................................ 130 Diagnostic Procedure................................................................................................................ 131 DTC P0725 ENGINE SPEED SIGNAL........................................................................................................... 134 Description......................................................................................................................... 134 On Board Diagnosis Logic............................................................................................................ 134 Possible Cause...................................................................................................................... 134 DTC Confirmation Procedure.......................................................................................................... 134 WITH CONSULT-II................................................................................................................. 134 WITH GST........................................................................................................................ 134 Diagnostic Procedure................................................................................................................ 134 DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE........................................................................................ 136 Description......................................................................................................................... 136 CONSULT-II Reference Value.......................................................................................................... 136 On Board Diagnosis Logic............................................................................................................ 136 Possible Cause...................................................................................................................... 136 DTC Confirmation Procedure.......................................................................................................... 136 WITH CONSULT-II................................................................................................................. 136 WITH GST........................................................................................................................ 136 Wiring Diagram — AT — TCV........................................................................................................... 137 Diagnostic Procedure................................................................................................................ 138 Component Inspection................................................................................................................ 140 TORQUE CONVERTER CLUTCH SOLENOID VALVE.......................................................................................... 140 Resistance check............................................................................................................ 140 Operation check............................................................................................................. 140 DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)................................................................................................ 141 Description......................................................................................................................... 141 On Board Diagnosis Logic............................................................................................................ 141 Possible Cause...................................................................................................................... 141 DTC Confirmation Procedure.......................................................................................................... 141 WITH CONSULT-II................................................................................................................. 141 WITH GST........................................................................................................................ 141 Wiring Diagram — AT — TCCSIG........................................................................................................ 142 Diagnostic Procedure................................................................................................................ 143 Component Inspection................................................................................................................ 145 TORQUE CONVERTER CLUTCH SOLENOID VALVE.......................................................................................... 145 Resistance check............................................................................................................ 145 Operation check............................................................................................................. 145 DTC P0745 LINE PRESSURE SOLENOID VALVE.................................................................................................. 146 Description......................................................................................................................... 146 On Board Diagnosis Logic............................................................................................................ 146 Possible Cause...................................................................................................................... 146 DTC Confirmation Procedure.......................................................................................................... 146 WITH CONSULT-II................................................................................................................. 146 WITH GST........................................................................................................................ 146 Wiring Diagram — AT — LPSV.......................................................................................................... 147 Diagnostic Procedure................................................................................................................ 148 Component Inspection................................................................................................................ 150 LINE PRESSURE SOLENOID VALVE.................................................................................................... 150 Resistance check............................................................................................................ 150 Operation check............................................................................................................. 150 DTC P1701 TRANSMISSION CONTROL MODULE (POWER SUPPLY).................................................................................... 151 Description......................................................................................................................... 151 On Board Diagnosis Logic............................................................................................................ 151 Possible Cause...................................................................................................................... 151 DTC Confirmation Procedure.......................................................................................................... 151 WITH CONSULT-II................................................................................................................. 151 Wiring Diagram — AT — POWER......................................................................................................... 152 Diagnostic Procedure................................................................................................................ 154 Component Inspection................................................................................................................ 156 A/T PV IGN RELAY................................................................................................................ 156 DTC P1702 TRANSMISSION CONTROL MODULE (RAM)............................................................................................. 157 Description......................................................................................................................... 157 On Board Diagnosis Logic............................................................................................................ 157 Possible Cause...................................................................................................................... 157 DTC Confirmation Procedure.......................................................................................................... 157 WITH CONSULT-II................................................................................................................. 157 Diagnostic Procedure................................................................................................................ 158 DTC P1703 TRANSMISSION CONTROL MODULE (ROM)............................................................................................. 159 Description......................................................................................................................... 159 On Board Diagnosis Logic............................................................................................................ 159 Possible Cause...................................................................................................................... 159 DTC Confirmation Procedure.......................................................................................................... 159 WITH CONSULT-II................................................................................................................. 159 Diagnostic Procedure................................................................................................................ 160 DTC P1704 TRANSMISSION CONTROL MODULE (EEPROM).......................................................................................... 161 Description......................................................................................................................... 161 On Board Diagnosis Logic............................................................................................................ 161 Possible Cause...................................................................................................................... 161 DTC Confirmation Procedure.......................................................................................................... 161 WITH CONSULT-II................................................................................................................. 161 Diagnostic Procedure................................................................................................................ 162 DTC P1705 THROTTLE POSITION SENSOR...................................................................................................... 163 Description......................................................................................................................... 163 On Board Diagnosis Logic............................................................................................................ 163 Possible Cause...................................................................................................................... 163 DTC Confirmation Procedure.......................................................................................................... 163 WITH CONSULT-II................................................................................................................. 163 WITH GST........................................................................................................................ 163 Diagnostic Procedure................................................................................................................ 163 DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT.......................................................................................... 165 Description......................................................................................................................... 165 CONSULT-II Reference Value.......................................................................................................... 165 On Board Diagnosis Logic............................................................................................................ 165 Possible Cause...................................................................................................................... 165 DTC Confirmation Procedure.......................................................................................................... 165 WITH CONSULT-II................................................................................................................. 165 WITH GST........................................................................................................................ 165 Wiring Diagram — AT — FTS........................................................................................................... 166 Diagnostic Procedure................................................................................................................ 167 Component Inspection................................................................................................................ 170 A/T FLUID TEMPERATURE SENSOR 2.................................................................................................. 170 DTC P1716 TURBINE REVOLUTION SENSOR..................................................................................................... 171 Description......................................................................................................................... 171 On Board Diagnosis Logic............................................................................................................ 171 Possible Cause...................................................................................................................... 171 DTC Confirmation Procedure.......................................................................................................... 171 WITH CONSULT-II................................................................................................................. 171 WITH GST........................................................................................................................ 171 Wiring Diagram — AT — TRSA/T........................................................................................................ 172 Diagnostic Procedure................................................................................................................ 173 DTC P1721 VEHICLE SPEED SENSOR MTR...................................................................................................... 176 Description......................................................................................................................... 176 On Board Diagnosis Logic............................................................................................................ 176 Possible Cause...................................................................................................................... 176 DTC Confirmation Procedure.......................................................................................................... 176 WITH CONSULT-II................................................................................................................. 176 Diagnostic Procedure................................................................................................................ 176 DTC P1730 A/T INTERLOCK................................................................................................................. 178 Description......................................................................................................................... 178 On Board Diagnosis Logic............................................................................................................ 178 Possible Cause...................................................................................................................... 178 DTC Confirmation Procedure.......................................................................................................... 178 WITH CONSULT-II................................................................................................................. 178 WITH GST........................................................................................................................ 178 Wiring Diagram — AT — I/LOCK........................................................................................................ 179 Judgement of A/T Interlock.......................................................................................................... 183 A/T INTERLOCK COUPLING PATTERN TABLE............................................................................................ 183 Diagnostic Procedure................................................................................................................ 183 DTC P1731 A/T 1ST ENGINE BRAKING........................................................................................................ 185 Description......................................................................................................................... 185 On Board Diagnosis Logic............................................................................................................ 185 Possible Cause...................................................................................................................... 185 DTC Confirmation Procedure.......................................................................................................... 185 WITH CONSULT-II................................................................................................................. 185 Wiring Diagram — AT — E/BRE......................................................................................................... 186 Diagnostic Procedure................................................................................................................ 187 DTC P1752 INPUT CLUTCH SOLENOID VALVE................................................................................................... 189 Description......................................................................................................................... 189 On Board Diagnosis Logic............................................................................................................ 189 Possible Cause...................................................................................................................... 189 DTC Confirmation Procedure.......................................................................................................... 189 WITH CONSULT-II................................................................................................................. 189 WITH GST........................................................................................................................ 189 Wiring Diagram — AT — I/C........................................................................................................... 190 Diagnostic Procedure................................................................................................................ 191 Component Inspection................................................................................................................ 193 INPUT CLUTCH SOLENOID VALVE..................................................................................................... 193 Resistance check............................................................................................................ 193 Operation check............................................................................................................. 193 DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION.......................................................................................... 194 Description......................................................................................................................... 194 On Board Diagnosis Logic............................................................................................................ 194 Possible Cause...................................................................................................................... 194 DTC Confirmation Procedure.......................................................................................................... 194 WITH CONSULT-II................................................................................................................. 194 WITH GST........................................................................................................................ 194 Wiring Diagram — AT — I/CF.......................................................................................................... 195 Diagnostic Procedure................................................................................................................ 196 DTC P1757 FRONT BRAKE SOLENOID VALVE.................................................................................................... 198 Description......................................................................................................................... 198 On Board Diagnosis Logic............................................................................................................ 198 Possible Cause...................................................................................................................... 198 DTC Confirmation Procedure.......................................................................................................... 198 WITH CONSULT-II................................................................................................................. 198 WITH GST........................................................................................................................ 198 Wiring Diagram — AT — FR/B.......................................................................................................... 199 Diagnostic Procedure................................................................................................................ 200 Component Inspection................................................................................................................ 202 FRONT BRAKE SOLENOID VALVE...................................................................................................... 202 Resistance check............................................................................................................ 202 Operation check............................................................................................................. 202 DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION........................................................................................... 203 Description......................................................................................................................... 203 On Board Diagnosis Logic............................................................................................................ 203 Possible Cause...................................................................................................................... 203 DTC Confirmation Procedure.......................................................................................................... 203 WITH CONSULT-II................................................................................................................. 203 WITH GST........................................................................................................................ 203 Wiring Diagram — AT — FR/BF......................................................................................................... 204 Diagnostic Procedure................................................................................................................ 205 DTC P1762 DIRECT CLUTCH SOLENOID VALVE.................................................................................................. 208 Description......................................................................................................................... 208 On Board Diagnosis Logic............................................................................................................ 208 Possible Cause...................................................................................................................... 208 DTC Confirmation Procedure.......................................................................................................... 208 WITH CONSULT-II................................................................................................................. 208 WITH GST........................................................................................................................ 208 Wiring Diagram — AT — D/C........................................................................................................... 209 Diagnostic Procedure................................................................................................................ 210 Component Inspection................................................................................................................ 212 DIRECT CLUTCH SOLENOID VALVE.................................................................................................... 212 Resistance check............................................................................................................ 212 Operation check............................................................................................................. 212 DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION......................................................................................... 213 Description......................................................................................................................... 213 On Board Diagnosis Logic............................................................................................................ 213 Possible Cause...................................................................................................................... 213 DTC Confirmation Procedure.......................................................................................................... 213 WITH CONSULT-II................................................................................................................. 213 WITH GST........................................................................................................................ 213 Wiring Diagram — AT — D/CF.......................................................................................................... 214 Diagnostic Procedure................................................................................................................ 215 DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE.................................................................................... 217 Description......................................................................................................................... 217 On Board Diagnosis Logic............................................................................................................ 217 Possible Cause...................................................................................................................... 217 DTC Confirmation Procedure.......................................................................................................... 217 WITH CONSULT-II................................................................................................................. 217 WITH GST........................................................................................................................ 217 Wiring Diagram — AT — HLR/C......................................................................................................... 218 Diagnostic Procedure................................................................................................................ 219 Component Inspection................................................................................................................ 221 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE...................................................................................... 221 Resistance check............................................................................................................ 221 Operation check............................................................................................................. 221 DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE FUNCTION........................................................................... 222 Description......................................................................................................................... 222 On Board Diagnosis Logic............................................................................................................ 222 Possible Cause...................................................................................................................... 222 DTC Confirmation Procedure.......................................................................................................... 222 WITH CONSULT-II................................................................................................................. 222 WITH GST........................................................................................................................ 222 Wiring Diagram — AT — HLR/CF........................................................................................................ 223 Diagnostic Procedure................................................................................................................ 224 DTC P1772 LOW COAST BRAKE SOLENOID VALVE................................................................................................ 227 Description......................................................................................................................... 227 On Board Diagnosis Logic............................................................................................................ 227 Possible Cause...................................................................................................................... 227 DTC Confirmation Procedure.......................................................................................................... 227 WITH CONSULT-II................................................................................................................. 227 WITH GST........................................................................................................................ 227 Wiring Diagram — AT — LC/B.......................................................................................................... 228 Diagnostic Procedure................................................................................................................ 229 Component Inspection................................................................................................................ 231 LOW COAST BRAKE SOLENOID VALVE.................................................................................................. 231 Resistance check............................................................................................................ 231 Operation check............................................................................................................. 231 DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION....................................................................................... 232 Description......................................................................................................................... 232 On Board Diagnosis Logic............................................................................................................ 232 Possible Cause...................................................................................................................... 232 DTC Confirmation Procedure.......................................................................................................... 232 WITH CONSULT-II................................................................................................................. 232 WITH GST........................................................................................................................ 232 Wiring Diagram — AT — LC/BF......................................................................................................... 233 Diagnostic Procedure................................................................................................................ 234 DTC P1815 MANUAL MODE SWITCH............................................................................................................ 236 Description......................................................................................................................... 236 CONSULT-II Reference Value in Data Monitor Mode..................................................................................... 236 On Board Diagnosis Logic............................................................................................................ 236 Possible Cause...................................................................................................................... 236 DTC Confirmation Procedure.......................................................................................................... 236 WITH CONSULT-II................................................................................................................. 236 Wiring Diagram — AT — MMSW.......................................................................................................... 237 Diagnostic Procedure................................................................................................................ 238 Component Inspection................................................................................................................ 239 MANUAL MODE SWITCH.............................................................................................................. 239 Position Indicator Lamp............................................................................................................. 239 DIAGNOSTIC PROCEDURE............................................................................................................ 239 Position Indicator Lamp Symptom Chart....................................................................................... 239 DTC P1841 ATF PRESSURE SWITCH 1......................................................................................................... 240 Description......................................................................................................................... 240 On Board Diagnosis Logic............................................................................................................ 240 Possible Cause...................................................................................................................... 240 DTC Confirmation Procedure.......................................................................................................... 240 WITH CONSULT-II................................................................................................................. 240 Wiring Diagram — AT — FPSW1......................................................................................................... 241 Diagnostic Procedure................................................................................................................ 242 DTC P1843 ATF PRESSURE SWITCH 3......................................................................................................... 244 Description......................................................................................................................... 244 On Board Diagnosis Logic............................................................................................................ 244 Possible Cause...................................................................................................................... 244 DTC Confirmation Procedure.......................................................................................................... 244 WITH CONSULT-II................................................................................................................. 244 Wiring Diagram — AT — FPSW3......................................................................................................... 245 Diagnostic Procedure................................................................................................................ 246 DTC P1845 ATF PRESSURE SWITCH 5......................................................................................................... 248 Description......................................................................................................................... 248 On Board Diagnosis Logic............................................................................................................ 248 Possible Cause...................................................................................................................... 248 DTC Confirmation Procedure.......................................................................................................... 248 WITH CONSULT-II................................................................................................................. 248 Wiring Diagram — AT — FPSW5......................................................................................................... 249 Diagnostic Procedure................................................................................................................ 250 DTC P1846 ATF PRESSURE SWITCH 6......................................................................................................... 252 Description......................................................................................................................... 252 On Board Diagnosis Logic............................................................................................................ 252 Possible Cause...................................................................................................................... 252 DTC Confirmation Procedure.......................................................................................................... 252 WITH CONSULT-II................................................................................................................. 252 Wiring Diagram — AT — FPSW6......................................................................................................... 253 Diagnostic Procedure................................................................................................................ 254 PARK/NEUTRAL POSITION, MANUAL MODE, BRAKE AND THROTTLE POSITION SWITCH CIRCUIT.......................................................... 256 Diagnostic Procedure................................................................................................................ 256 TROUBLE DIAGNOSIS FOR SYMPTOMS.......................................................................................................... 258 Wiring Diagram — AT — NONDTC........................................................................................................ 258 A/T CHECK Indicator Lamp Does Not Come On........................................................................................... 260 SYMPTOM:........................................................................................................................ 260 DIAGNOSTIC PROCEDURE............................................................................................................ 260 Engine Cannot Be Started In “P” or “N” Position..................................................................................... 262 SYMPTOM:........................................................................................................................ 262 DIAGNOSTIC PROCEDURE............................................................................................................ 262 In “P” Position, Vehicle Moves When Pushed.......................................................................................... 263 SYMPTOM:........................................................................................................................ 263 DIAGNOSTIC PROCEDURE............................................................................................................ 263 In “N” Position, Vehicle Moves...................................................................................................... 264 SYMPTOM:........................................................................................................................ 264 DIAGNOSTIC PROCEDURE............................................................................................................ 264 Large Shock (“N” to “D” Position)................................................................................................... 265 SYMPTOM:........................................................................................................................ 265 DIAGNOSTIC PROCEDURE............................................................................................................ 265 Vehicle Does Not Creep Backward In “R” Position..................................................................................... 268 SYMPTOM:........................................................................................................................ 268 DIAGNOSTIC PROCEDURE............................................................................................................ 268 Vehicle Does Not Creep Forward In “D” Position...................................................................................... 271 SYMPTOM:........................................................................................................................ 271 DIAGNOSTIC PROCEDURE............................................................................................................ 271 Vehicle Cannot Be Started From D1................................................................................................... 274 SYMPTOM:........................................................................................................................ 274 DIAGNOSTIC PROCEDURE............................................................................................................ 274 A/T Does Not Shift: D1 -> D2........................................................................................................ 276 SYMPTOM:........................................................................................................................ 276 DIAGNOSTIC PROCEDURE............................................................................................................ 276 A/T Does Not Shift: D2 -> D3........................................................................................................ 278 SYMPTOM:........................................................................................................................ 278 DIAGNOSTIC PROCEDURE............................................................................................................ 278 A/T Does Not Shift: D3 -> D4........................................................................................................ 281 SYMPTOM:........................................................................................................................ 281 DIAGNOSTIC PROCEDURE............................................................................................................ 281 A/T Does Not Shift: D4 -> D5........................................................................................................ 283 SYMPTOM:........................................................................................................................ 283 DIAGNOSTIC PROCEDURE............................................................................................................ 283 A/T Does Not Perform Lock-up........................................................................................................ 286 SYMPTOM:........................................................................................................................ 286 DIAGNOSTIC PROCEDURE............................................................................................................ 286 A/T Does Not Hold Lock-up Condition................................................................................................. 288 SYMPTOM:........................................................................................................................ 288 DIAGNOSTIC PROCEDURE............................................................................................................ 288 Lock-up Is Not Released............................................................................................................. 289 SYMPTOM:........................................................................................................................ 289 DIAGNOSTIC PROCEDURE............................................................................................................ 289 Engine Speed Does Not Return To Idle................................................................................................ 290 SYMPTOM:........................................................................................................................ 290 DIAGNOSTIC PROCEDURE............................................................................................................ 290 Cannot Be Changed to Manual Mode.................................................................................................... 291 SYMPTOM:........................................................................................................................ 291 DIAGNOSTIC PROCEDURE............................................................................................................ 291 A/T Does Not Shift: 5th gear -> 4th gear............................................................................................ 292 SYMPTOM:........................................................................................................................ 292 DIAGNOSTIC PROCEDURE............................................................................................................ 292 A/T Does Not Shift: 4th gear -> 3rd gear............................................................................................ 294 SYMPTOM:........................................................................................................................ 294 DIAGNOSTIC PROCEDURE............................................................................................................ 294 A/T Does Not Shift: 3rd gear -> 2nd gear............................................................................................ 296 SYMPTOM:........................................................................................................................ 296 DIAGNOSTIC PROCEDURE............................................................................................................ 296 A/T Does Not Shift: 2nd gear -> 1st gear............................................................................................ 298 SYMPTOM:........................................................................................................................ 298 DIAGNOSTIC PROCEDURE............................................................................................................ 298 Vehicle Does Not Decelerate By Engine Brake......................................................................................... 300 SYMPTOM:........................................................................................................................ 300 DIAGNOSTIC PROCEDURE............................................................................................................ 300 SHIFT CONTROL SYSTEM.................................................................................................................... 302 Control Device Removal and Installation............................................................................................. 302 REMOVAL......................................................................................................................... 303 INSTALLATION.................................................................................................................... 303 Adjustment of A/T Position.......................................................................................................... 303 Checking of A/T Position............................................................................................................ 303 A/T SHIFT LOCK SYSTEM................................................................................................................... 305 Description......................................................................................................................... 305 Shift Lock System Electrical Parts Location......................................................................................... 305 Wiring Diagram — AT — SHIFT......................................................................................................... 306 Diagnostic Procedure................................................................................................................ 307 KEY INTERLOCK CABLE..................................................................................................................... 311 Components.......................................................................................................................... 311 Removal............................................................................................................................. 312 Installation........................................................................................................................ 313 ON-VEHICLE SERVICE...................................................................................................................... 314 Control Valve Assembly.............................................................................................................. 314 COMPONENTS...................................................................................................................... 314 REMOVAL......................................................................................................................... 314 INSTALLATION.................................................................................................................... 317 Rear Oil Seal....................................................................................................................... 321 REMOVAL......................................................................................................................... 321 INSTALLATION.................................................................................................................... 321 Parking Components.................................................................................................................. 322 COMPONENTS...................................................................................................................... 322 REMOVAL......................................................................................................................... 322 INSTALLATION.................................................................................................................... 325 AIR BREATHER HOSE....................................................................................................................... 328 Removal and Installation............................................................................................................ 328 TRANSMISSION ASSEMBLY................................................................................................................... 329 Removal and Installation............................................................................................................ 329 REMOVAL......................................................................................................................... 329 INSPECTION...................................................................................................................... 330 Installation and Inspection of Torque Converter............................................................................. 330 INSTALLATION.................................................................................................................... 331 OVERHAUL................................................................................................................................ 332 Components.......................................................................................................................... 332 Oil Channel......................................................................................................................... 338 Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings........................................................ 339 DISASSEMBLY............................................................................................................................. 340 Disassembly......................................................................................................................... 340 REPAIR FOR COMPONENT PARTS.............................................................................................................. 354 Oil Pump............................................................................................................................ 354 COMPONENTS...................................................................................................................... 354 DISASSEMBLY..................................................................................................................... 354 ASSEMBLY........................................................................................................................ 355 Front Sun Gear, 3rd One-Way Clutch.................................................................................................. 357 COMPONENTS...................................................................................................................... 357 DISASSEMBLY..................................................................................................................... 357 INSPECTION...................................................................................................................... 357 3rd One-way Clutch.......................................................................................................... 357 Front Sun Gear Snap Ring.................................................................................................... 357 Front Sun Gear.............................................................................................................. 358 ASSEMBLY........................................................................................................................ 358 Front Carrier, Input Clutch, Rear Internal Gear..................................................................................... 359 COMPONENTS...................................................................................................................... 359 DISASSEMBLY..................................................................................................................... 360 INSPECTION...................................................................................................................... 361 Front Carrier Snap Ring..................................................................................................... 361 Input Clutch Snap Ring...................................................................................................... 361 Input Clutch Drum........................................................................................................... 361 Input Clutch Drive Plates................................................................................................... 361 Input Clutch Retaining Plates and Driven Plates............................................................................. 361 Front Carrier............................................................................................................... 361 Rear Internal Gear.......................................................................................................... 361 ASSEMBLY........................................................................................................................ 362 Mid Sun Gear, Rear Sun Gear, High and Low Reverse Clutch Hub........................................................................ 364 COMPONENTS...................................................................................................................... 364 DISASSEMBLY..................................................................................................................... 364 INSPECTION...................................................................................................................... 366 High and Low Reverse Clutch Hub Snap Ring, Rear Sun Gear Snap Ring.......................................................... 366 1st One-way Clutch.......................................................................................................... 366 Mid Sun Gear................................................................................................................ 366 Rear Sun Gear............................................................................................................... 366 High and Low Reverse Clutch Hub............................................................................................. 366 ASSEMBLY........................................................................................................................ 367 High and Low Reverse Clutch......................................................................................................... 369 COMPONENTS...................................................................................................................... 369 DISASSEMBLY..................................................................................................................... 369 INSPECTION...................................................................................................................... 369 High and Low Reverse Clutch Snap Ring....................................................................................... 369 High and Low Reverse Clutch Drive Plates.................................................................................... 369 High and Low Reverse Clutch Retaining Plate and Driven Plates............................................................... 370 ASSEMBLY........................................................................................................................ 370 Direct Clutch....................................................................................................................... 371 COMPONENTS...................................................................................................................... 371 DISASSEMBLY..................................................................................................................... 371 INSPECTION...................................................................................................................... 371 Direct Clutch Snap Ring..................................................................................................... 371 Direct Clutch Drive Plates.................................................................................................. 371 Direct Clutch Retaining Plate and Driven Plates............................................................................. 371 ASSEMBLY........................................................................................................................ 372 ASSEMBLY................................................................................................................................ 373 Assembly (1)........................................................................................................................ 373 Adjustment.......................................................................................................................... 384 TOTAL END PLAY.................................................................................................................. 384 Assembly (2)........................................................................................................................ 386 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................... 392 General Specifications.............................................................................................................. 392 Vehicle Speed When Shifting Gears................................................................................................... 392 Vehicle Speed When Performing and Releasing Complete Lock-up........................................................................ 392 Vehicle Speed When Performing and Releasing Slip Lock-up............................................................................ 392 Stall Speed......................................................................................................................... 392 Line Pressure....................................................................................................................... 393 Solenoid Valves..................................................................................................................... 393 A/T Fluid Temperature Sensor........................................................................................................ 393 Turbine Revolution Sensor........................................................................................................... 393 Vehicle Speed Sensor A/T (Revolution Sensor)........................................................................................ 393 Reverse Brake....................................................................................................................... 394 Total End Play...................................................................................................................... 394 BEARING RACE FOR ADJUSTING TOTAL END PLAY....................................................................................... 394 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................ 71 atc............................................................................................................................................. 396 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents........................................................................................................................... 396 PRECAUTIONS............................................................................................................................. 400 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................................... 400 Precautions for Battery Service..................................................................................................... 400 Precautions for Working with HFC-134a (R-134a)...................................................................................... 401 CONTAMINATED REFRIGERANT........................................................................................................ 401 General Refrigerant Precautions..................................................................................................... 402 Lubricant Precautions............................................................................................................... 402 Precautions for Refrigerant Connection.............................................................................................. 402 ABOUT ONE-TOUCH JOINT........................................................................................................... 402 Description................................................................................................................. 402 FEATURES OF NEW TYPE REFRIGERANT CONNECTION..................................................................................... 405 O-RING AND REFRIGERANT CONNECTION............................................................................................... 405 O-Ring Part Numbers and Specifications...................................................................................... 406 Precautions for Servicing Compressor................................................................................................ 407 Precautions for Service Equipment................................................................................................... 407 RECOVERY/RECYCLING EQUIPMENT.................................................................................................... 407 ELECTRONIC LEAK DETECTOR........................................................................................................ 407 VACUUM PUMP..................................................................................................................... 408 MANIFOLD GAUGE SET.............................................................................................................. 408 SERVICE HOSES................................................................................................................... 408 SERVICE COUPLERS................................................................................................................ 409 REFRIGERANT WEIGHT SCALE........................................................................................................ 409 CHARGING CYLINDER............................................................................................................... 409 Precautions for Leak Detection Dye.................................................................................................. 410 IDENTIFICATION.................................................................................................................. 410 IDENTIFICATION LABEL FOR VEHICLE................................................................................................ 410 Wiring Diagrams and Trouble Diagnosis............................................................................................... 410 PREPARATION............................................................................................................................. 411 Special Service Tools............................................................................................................... 411 HFC-134a (R-134a) Service Tools and Equipment....................................................................................... 412 Commercial Service Tools............................................................................................................ 414 REFRIGERATION SYSTEM.................................................................................................................... 415 Refrigerant Cycle................................................................................................................... 415 REFRIGERANT FLOW................................................................................................................ 415 FREEZE PROTECTION............................................................................................................... 415 Refrigerant System Protection....................................................................................................... 415 REFRIGERANT PRESSURE SENSOR..................................................................................................... 415 PRESSURE RELIEF VALVE........................................................................................................... 415 V-6 Variable Displacement Compressor................................................................................................ 416 GENERAL INFORMATION............................................................................................................. 416 DESCRIPTION..................................................................................................................... 417 General..................................................................................................................... 417 Operation................................................................................................................... 418 Component Layout.................................................................................................................... 420 LUBRICANT............................................................................................................................... 421 Maintenance of Lubricant Quantity in Compressor..................................................................................... 421 LUBRICANT....................................................................................................................... 421 LUBRICANT RETURN OPERATION...................................................................................................... 421 LUBRICANT ADJUSTING PROCEDURE FOR COMPONENTS REPLACEMENT EXCEPT COMPRESSOR...................................................... 422 LUBRICANT ADJUSTING PROCEDURE FOR COMPRESSOR REPLACEMENT........................................................................ 422 AIR CONDITIONER CONTROL................................................................................................................. 424 Description of Air Conditioner LAN Control System................................................................................... 424 System Construction................................................................................................................. 424 OPERATION....................................................................................................................... 425 TRANSMISSION DATA AND TRANSMISSION ORDER........................................................................................ 425 Start:...................................................................................................................... 425 Address:.................................................................................................................... 425 Opening Angle:.............................................................................................................. 425 Error Check:................................................................................................................ 425 Stop Signal:................................................................................................................ 426 AIR MIX DOOR CONTROL (AUTOMATIC TEMPERATURE CONTROL)............................................................................ 426 FAN SPEED CONTROL............................................................................................................... 426 INTAKE DOOR CONTROL............................................................................................................. 426 OUTLET DOOR CONTROL............................................................................................................. 426 MAGNET CLUTCH CONTROL........................................................................................................... 427 SELF-DIAGNOSTIC SYSTEM.......................................................................................................... 427 Description of Control System....................................................................................................... 428 Control Operation................................................................................................................... 429 DISPLAY SCREEN.................................................................................................................. 429 AUTO.ECON SWITCH................................................................................................................ 429 TEMPERATURE SWITCH (POTENTIO TEMPERATURE CONTROL)............................................................................... 429 RECIRCULATION (REC) SWITCH...................................................................................................... 429 FRESH (FRE) SWITCH.............................................................................................................. 429 DEFROSTER (DEF) SWITCH.......................................................................................................... 429 REAR WINDOW DEFOGGER SWITCH..................................................................................................... 429 OFF SWITCH...................................................................................................................... 430 A/C SWITCH...................................................................................................................... 430 MODE SWITCH..................................................................................................................... 430 FAN SWITCHES.................................................................................................................... 430 DUAL SWITCH (WITH LEFT AND RIGHT VENTILATION TEMPERATURE SEPARATELY CONTROL SYSTEM)............................................. 430 Fail-Safe Function.................................................................................................................. 430 Discharge Air Flow.................................................................................................................. 431 System Description.................................................................................................................. 432 SWITCHES AND THEIR CONTROL FUNCTION............................................................................................. 432 CAN Communication System Description................................................................................................ 433 TROUBLE DIAGNOSIS....................................................................................................................... 434 CONSULT-II.......................................................................................................................... 434 CONSULT-II BASIC OPERATION...................................................................................................... 434 DATA MONITOR.................................................................................................................... 434 Operation Procedure......................................................................................................... 434 Display Item List........................................................................................................... 435 How to Perform Trouble Diagnosis for Quick and Accurate Repair...................................................................... 435 WORK FLOW....................................................................................................................... 435 SYMPTOM TABLE................................................................................................................... 435 Component Parts and Harness Connector Location...................................................................................... 437 ENGINE COMPARTMENT.............................................................................................................. 437 PASSENGER COMPARTMENT........................................................................................................... 438 Schematic........................................................................................................................... 439 Wiring Diagram —A/C—................................................................................................................ 440 Auto Amp. Terminals and Reference Value............................................................................................. 445 PIN CONNECTOR TERMINAL LAYOUT................................................................................................... 445 TERMINALS AND REFERENCE VALUE FOR DISPLAY AND A/C AUTO AMP...................................................................... 445 Self-diagnosis Function............................................................................................................. 448 DESCRIPTION..................................................................................................................... 448 FUNCTION CONFIRMATION PROCEDURE................................................................................................. 449 AUXILIARY MECHANISM: TEMPERATURE SETTING TRIMMER................................................................................ 455 AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER.............................................................................. 456 AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION................................................................................. 456 Operational Check................................................................................................................... 457 CHECKING MEMORY FUNCTION........................................................................................................ 457 CHECKING BLOWER................................................................................................................. 457 CHECKING DISCHARGE AIR.......................................................................................................... 457 CHECKING RECIRCULATION.......................................................................................................... 458 CHECKING TEMPERATURE DECREASE................................................................................................... 458 CHECKING TEMPERATURE INCREASE................................................................................................... 458 CHECK A/C SWITCH................................................................................................................ 458 CHECKING AUTO. ECON MODE........................................................................................................ 459 Power Supply and Ground Circuit for Auto Amp........................................................................................ 459 INSPECTION FLOW................................................................................................................. 459 COMPONENT DESCRIPTION........................................................................................................... 460 Display and A/C Auto Amp. (Automatic Amplifier)............................................................................. 460 Potentio Temperature Control (PTC).......................................................................................... 460 DIAGNOSTIC PROCEDURE FOR A/C SYSTEM............................................................................................. 460 LAN System Circuit.................................................................................................................. 462 DIAGNOSTIC PROCEDURE FOR LAN CIRCUIT............................................................................................ 462 Mode Door Motor Circuit............................................................................................................. 466 INSPECTION FLOW................................................................................................................. 466 SYSTEM DESCRIPTION.............................................................................................................. 467 Component Parts............................................................................................................. 467 System Operation............................................................................................................ 467 Mode Door Control Specification............................................................................................. 467 COMPONENT DESCRIPTION........................................................................................................... 468 Mode Door Motor............................................................................................................. 468 DIAGNOSTIC PROCEDURE FOR MODE DOOR MOTOR........................................................................................ 468 Air Mix Door Motor Circuit.......................................................................................................... 469 INSPECTION FLOW................................................................................................................. 469 SYSTEM DESCRIPTION.............................................................................................................. 470 Component Parts............................................................................................................. 470 System Operation............................................................................................................ 470 Air Mix Door Control Specification.......................................................................................... 470 COMPONENT DESCRIPTION........................................................................................................... 471 Air Mix Door Motor.......................................................................................................... 471 DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR........................................................................................... 471 Air Mix Door Motor PBR Circuit...................................................................................................... 471 DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR PBR....................................................................................... 471 Intake Door Motor Circuit........................................................................................................... 472 INSPECTION FLOW................................................................................................................. 472 SYSTEM DESCRIPTION.............................................................................................................. 473 Component Parts............................................................................................................. 473 System Operation............................................................................................................ 473 Intake Door Control Specification........................................................................................... 473 COMPONENT DESCRIPTION........................................................................................................... 474 Intake Door Motor........................................................................................................... 474 DIAGNOSTIC PROCEDURE FOR INTAKE DOOR MOTOR...................................................................................... 474 Blower Motor Circuit................................................................................................................ 475 INSPECTION FLOW................................................................................................................. 475 SYSTEM DESCRIPTION.............................................................................................................. 476 Component Parts............................................................................................................. 476 System Operation............................................................................................................ 476 Automatic Mode.............................................................................................................. 476 Starting Fan Speed Control.................................................................................................. 476 Blower Speed Compensation................................................................................................... 477 Fan Speed Control Specification............................................................................................. 477 COMPONENT DESCRIPTION........................................................................................................... 477 Brush-less Motor............................................................................................................ 477 DIAGNOSTIC PROCEDURE FOR BLOWER MOTOR........................................................................................... 477 COMPONENT INSPECTION............................................................................................................ 479 Blower Motor................................................................................................................ 479 Magnet Clutch Circuit............................................................................................................... 480 INSPECTION FLOW................................................................................................................. 480 SYSTEM DESCRIPTION.............................................................................................................. 481 Low Temperature Protection Control.......................................................................................... 481 DIAGNOSTIC PROCEDURE FOR MAGNET CLUTCH.......................................................................................... 481 COMPONENT INSPECTION............................................................................................................ 486 Refrigerant Pressure Sensor................................................................................................. 486 Insufficient Cooling................................................................................................................ 487 INSPECTION FLOW................................................................................................................. 487 PERFORMANCE TEST DIAGNOSIS...................................................................................................... 489 PERFORMANCE CHART............................................................................................................... 491 Test Condition.............................................................................................................. 491 Test Reading................................................................................................................ 491 TROUBLE DIAGNOSIS FOR UNUSUAL PRESSURE.......................................................................................... 492 Both High- and Low-pressure Sides are Too High.............................................................................. 492 High-pressure Side is Too High and Low-pressure Side is Too Low............................................................. 492 High-pressure Side is Too Low and Low-pressure Side is Too High............................................................. 493 Both High- and Low-pressure Sides are Too Low............................................................................... 493 Low-pressure Side Sometimes Becomes Negative................................................................................ 494 Low-pressure Side Becomes Negative.......................................................................................... 494 DIAGNOSTIC PROCEDURE FOR INSUFFICIENT COOLING................................................................................... 494 Insufficient Heating................................................................................................................ 496 INSPECTION FLOW................................................................................................................. 496 Noise............................................................................................................................... 497 INSPECTION FLOW................................................................................................................. 497 Self-diagnosis...................................................................................................................... 498 INSPECTION FLOW................................................................................................................. 498 Memory Function..................................................................................................................... 499 INSPECTION FLOW................................................................................................................. 499 Ambient Sensor Circuit.............................................................................................................. 499 COMPONENT DESCRIPTION........................................................................................................... 499 Ambient Sensor.............................................................................................................. 499 AMBIENT TEMPERATURE INPUT PROCESS............................................................................................... 500 DIAGNOSTIC PROCEDURE FOR AMBIENT SENSOR......................................................................................... 500 COMPONENT INSPECTION............................................................................................................ 501 Ambient Sensor.............................................................................................................. 501 In-vehicle Sensor Circuit........................................................................................................... 502 COMPONENT DESCRIPTION........................................................................................................... 502 In-vehicle Sensor........................................................................................................... 502 Aspirator................................................................................................................... 502 DIAGNOSTIC PROCEDURE FOR IN-VEHICLE SENSOR...................................................................................... 503 COMPONENT INSPECTION............................................................................................................ 504 In-vehicle Sensor........................................................................................................... 504 Sunload Sensor Circuit.............................................................................................................. 504 COMPONENT DESCRIPTION........................................................................................................... 504 SUNLOAD INPUT PROCESS........................................................................................................... 505 DIAGNOSTIC PROCEDURE FOR SUNLOAD SENSOR......................................................................................... 505 COMPONENT INSPECTION............................................................................................................ 507 Sunload Sensor.............................................................................................................. 507 Intake Sensor Circuit............................................................................................................... 508 COMPONENT DESCRIPTION........................................................................................................... 508 Intake Sensor............................................................................................................... 508 DIAGNOSTIC PROCEDURE FOR INTAKE SENSOR.......................................................................................... 508 COMPONENT INSPECTION............................................................................................................ 509 Intake Sensor............................................................................................................... 509 Multiplex Communication Circuit..................................................................................................... 510 DIAGNOSTIC PROCEDURE FOR MULTIPLEX COMMUNICATION................................................................................ 510 A/C AND AUDIO CONTROLLER................................................................................................................ 512 Removal and Installation............................................................................................................ 512 REMOVAL......................................................................................................................... 512 INSTALLATION.................................................................................................................... 512 Disassembly and Assembly............................................................................................................ 512 AUTO AMP................................................................................................................................ 513 Removal and Installation of Display and A/C Auto Amp................................................................................ 513 REMOVAL......................................................................................................................... 513 INSTALLATION.................................................................................................................... 513 Disassembly and Assembly............................................................................................................ 513 AMBIENT SENSOR.......................................................................................................................... 514 Removal and Installation............................................................................................................ 514 REMOVAL......................................................................................................................... 514 INSTALLATION.................................................................................................................... 514 IN-VEHICLE SENSOR....................................................................................................................... 515 Removal and Installation............................................................................................................ 515 REMOVAL......................................................................................................................... 515 INSTALLATION.................................................................................................................... 515 SUNLOAD SENSOR.......................................................................................................................... 516 Removal and Installation............................................................................................................ 516 REMOVAL......................................................................................................................... 516 INSTALLATION.................................................................................................................... 516 INTAKE SENSOR........................................................................................................................... 517 Removal and Installation............................................................................................................ 517 REMOVAL......................................................................................................................... 517 INSTALLATION.................................................................................................................... 517 BLOWER UNIT............................................................................................................................. 518 Removal and Installation............................................................................................................ 518 REMOVAL......................................................................................................................... 518 INSTALLATION.................................................................................................................... 518 Disassembly and Assembly............................................................................................................ 519 BLOWER MOTOR............................................................................................................................ 520 Removal and Installation............................................................................................................ 520 REMOVAL......................................................................................................................... 520 INSTALLATION.................................................................................................................... 520 INTAKE DOOR MOTOR....................................................................................................................... 521 Removal and Installation............................................................................................................ 521 REMOVAL......................................................................................................................... 521 INSTALLATION.................................................................................................................... 521 IN-CABIN MICROFILTER.................................................................................................................... 522 Removal and Installation............................................................................................................ 522 FUNCTION........................................................................................................................ 522 REPLACEMENT TIMING.............................................................................................................. 522 REPLACEMENT PROCEDURES.......................................................................................................... 522 HEATER & COOLING UNIT ASSEMBLY.......................................................................................................... 523 Removal and Installation............................................................................................................ 523 REMOVAL......................................................................................................................... 523 INSTALLATION.................................................................................................................... 524 Disassembly and Assembly............................................................................................................ 525 MODE DOOR MOTOR......................................................................................................................... 527 Removal and Installation............................................................................................................ 527 REMOVAL......................................................................................................................... 527 INSTALLATION.................................................................................................................... 527 AIR MIX DOOR MOTOR...................................................................................................................... 528 Removal and Installation............................................................................................................ 528 REMOVAL......................................................................................................................... 528 Passenger Side.............................................................................................................. 528 Driver Side (If Equipped)................................................................................................... 528 INSTALLATION.................................................................................................................... 528 DUCTS AND GRILLES....................................................................................................................... 529 Removal and Installation............................................................................................................ 529 REMOVAL......................................................................................................................... 529 Removal of Center Ventilator Grille......................................................................................... 529 Removal of Side Ventilator Grille........................................................................................... 529 Removal of Defroster Nozzle, Ducts and Ventilator Ducts..................................................................... 530 Removal of Side Defroster Grille............................................................................................ 530 Removal of Foot Ducts....................................................................................................... 530 Removal of Floor Ducts...................................................................................................... 531 INSTALLATION.................................................................................................................... 531 REFRIGERANT LINES....................................................................................................................... 532 HFC-134a (R-134a) Service Procedure................................................................................................. 532 SETTING OF SERVICE TOOLS AND EQUIPMENT.......................................................................................... 532 Discharging Refrigerant..................................................................................................... 532 Evacuating System and Charging Refrigerant.................................................................................. 532 Components.......................................................................................................................... 534 Removal and Installation of Compressor.............................................................................................. 534 REMOVAL......................................................................................................................... 534 INSTALLATION.................................................................................................................... 535 Removal and Installation of Compressor Clutch....................................................................................... 535 REMOVAL......................................................................................................................... 535 Overhaul.................................................................................................................... 535 Inspection.................................................................................................................. 537 Coil........................................................................................................................ 537 INSTALLATION.................................................................................................................... 537 Break-in Operation.......................................................................................................... 538 Removal and Installation of Low-pressure Flexible Hose.............................................................................. 538 REMOVAL......................................................................................................................... 538 INSTALLATION.................................................................................................................... 539 Removal and Installation of High-pressure Flexible Hose............................................................................. 539 REMOVAL......................................................................................................................... 539 INSTALLATION.................................................................................................................... 540 Removal and Installation of Low-pressure Pipe 1 (Engine Compartment)................................................................ 540 REMOVAL......................................................................................................................... 540 INSTALLATION.................................................................................................................... 541 Removal and Installation of High-pressure Pipe 1 (Engine Compartment)............................................................... 541 REMOVAL......................................................................................................................... 541 INSTALLATION.................................................................................................................... 542 Removal and Installation of Low-pressure Pipe 2 and High-pressure Pipe 2............................................................ 542 REMOVAL......................................................................................................................... 542 INSTALLATION.................................................................................................................... 543 Removal and Installation of Liquid Tank............................................................................................. 545 REMOVAL......................................................................................................................... 545 INSTALLATION.................................................................................................................... 545 Removal and Installation of Condenser............................................................................................... 546 REMOVAL......................................................................................................................... 546 INSTALLATION.................................................................................................................... 547 Removal and Installation of Refrigenrant Pressure Sensor............................................................................ 547 REMOVAL......................................................................................................................... 547 INSTALLATION.................................................................................................................... 547 Removal and Installation of Evaporator.............................................................................................. 548 REMOVAL......................................................................................................................... 548 INSTALLATION.................................................................................................................... 548 Removal and Installation of Expansion Value......................................................................................... 548 REMOVAL......................................................................................................................... 548 INSTALLATION.................................................................................................................... 549 Checking for Refrigerant Leaks...................................................................................................... 549 Checking System for Leaks Using the Fluorescent Leak Detector....................................................................... 549 Dye Injection....................................................................................................................... 550 Electronic Refrigerant Leak Detector................................................................................................ 551 PRECAUTIONS FOR HANDLING LEAK DETECTOR.......................................................................................... 551 CHECKING PROCEDURE.............................................................................................................. 552 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................... 554 Compressor.......................................................................................................................... 554 Lubricant........................................................................................................................... 554 Refrigerant......................................................................................................................... 554 Engine Idling Speed................................................................................................................. 554 Belt Tension........................................................................................................................ 554 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................ 71 av.............................................................................................................................................. 556 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents........................................................................................................................... 556 PRECAUTIONS............................................................................................................................. 559 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................................... 559 Precautions for Battery Service..................................................................................................... 559 Wiring Diagrams and Trouble Diagnosis............................................................................................... 559 PREPARATION............................................................................................................................. 560 Commercial Service Tools............................................................................................................ 560 AUDIO................................................................................................................................... 561 System Description.................................................................................................................. 561 BASE SYSTEM..................................................................................................................... 561 BOSE SYSTEM..................................................................................................................... 561 SPEED SENSITIVE VOLUME SYSTEM................................................................................................... 562 Component Parts Location............................................................................................................ 563 Schematic........................................................................................................................... 564 BASE SYSTEM..................................................................................................................... 564 BOSE SYSTEM..................................................................................................................... 565 Wiring Diagram -AUDIO-.............................................................................................................. 566 BASE SYSTEM..................................................................................................................... 566 BOSE SYSTEM..................................................................................................................... 570 Terminals and Reference Value for Audio Unit for Base System........................................................................ 575 Terminals and Reference Value for Audio Unit for BOSE System........................................................................ 576 Terminals and Reference Value for BOSE Speaker Amp.................................................................................. 578 Steering Wheel Audio Control Switch Resistance Check................................................................................ 579 Self-Diagnosis Function for A/C and Audio Controller................................................................................ 579 DIAGNOSIS ITEM.................................................................................................................. 580 OPERATION PROCEDURE............................................................................................................. 580 MODE 1.......................................................................................................................... 581 MODE 2.......................................................................................................................... 581 MODE 3.......................................................................................................................... 582 MODE 4.......................................................................................................................... 583 Erase History of Errors..................................................................................................... 583 Trouble Diagnosis................................................................................................................... 584 PROBLEM WITH RADIO, TAPE AND CD................................................................................................. 584 FOR RADIO ONLY.................................................................................................................. 584 FOR CASSETTE PLAYER ONLY........................................................................................................ 585 FOR CD ONLY..................................................................................................................... 586 Noise Inspection.................................................................................................................... 586 TYPE OF NOISE AND POSSIBLE CAUSE................................................................................................ 586 Power Supply Circuit Inspection..................................................................................................... 587 Audio System Does Not Turn On....................................................................................................... 588 Steering Wheel Audio Control Switch Does Not operate................................................................................ 588 Speed Sensitive Volume System Does Not Work......................................................................................... 589 Locking CD Auto-changer Mechanism (Audio Unit of BOSE System)....................................................................... 590 DAMPER LOCK PROCEDURE........................................................................................................... 590 Removal and Installation for Audio Unit............................................................................................. 590 Removal and Installation for A/C and Audio Controller............................................................................... 591 REMOVAL......................................................................................................................... 591 INSTALLATION.................................................................................................................... 591 Disassembly and Assembly of A/C and Audio Controller................................................................................ 592 Removal and Installation of Door Speaker............................................................................................ 593 REMOVAL......................................................................................................................... 593 INSTALLATION.................................................................................................................... 593 Removal and Installation of Tweeter Behind Door Mirror.............................................................................. 593 REMOVAL......................................................................................................................... 593 INSTALLATION.................................................................................................................... 593 Removal and Installation of Rear Side Speaker....................................................................................... 593 REMOVAL......................................................................................................................... 593 INSTALLATION.................................................................................................................... 594 Removal and Installation of Woofer.................................................................................................. 594 REMOVAL......................................................................................................................... 594 INSTALLATION.................................................................................................................... 594 Removal and Installation of BOSE Speaker Amp........................................................................................ 594 REMOVAL......................................................................................................................... 594 INSTALLATION.................................................................................................................... 595 AUDIO ANTENNA........................................................................................................................... 596 System Description.................................................................................................................. 596 Wiring Diagram -W/ANT-.............................................................................................................. 597 Location of Antenna................................................................................................................. 598 Window Antenna Repair............................................................................................................... 598 ELEMENT CHECK................................................................................................................... 598 ELEMENT REPAIR.................................................................................................................. 599 NAVIGATION SYSTEM....................................................................................................................... 600 System Description.................................................................................................................. 600 TRAVEL DISTANCE................................................................................................................. 600 TRAVEL DIRECTION................................................................................................................ 600 MAP-MATCHING.................................................................................................................... 600 GPS (GLOBALPOSITIONING SYSTEM)................................................................................................. 601 COMPONENT DESCRIPTION........................................................................................................... 602 NAVI Control Unit........................................................................................................... 602 DVD-ROM Drive............................................................................................................... 602 Map DVD-ROM................................................................................................................. 602 Gyro (Angular Speed Sensor)................................................................................................. 602 BIRD VIEW....................................................................................................................... 603 Description................................................................................................................. 603 MAP DISPLAY..................................................................................................................... 604 FUNCTION OF NAVI SWITCH......................................................................................................... 604 Display with Pushed “DEST” Switch........................................................................................... 604 Display with Pushed “ROUTE” Switch.......................................................................................... 605 Display with Pushed “SETTING” Switch........................................................................................ 606 Display with Pushed “INFO” Switch........................................................................................... 607 Clock Setting............................................................................................................... 607 Display Setting............................................................................................................. 608 Language Setting............................................................................................................ 608 Navigation Setting.......................................................................................................... 608 “VIEW” MODE..................................................................................................................... 609 “HEADING” MODE.................................................................................................................. 609 “NEARBY DISPLAY ICONS” MODE..................................................................................................... 610 “SAVE CURRENT LOCATION” MODE.................................................................................................... 610 “ADJUST CURRENT LOCATION” MODE.................................................................................................. 610 “AUTO RE-ROUTE” MODE............................................................................................................ 611 “AVOID AREA SETTING” MODE....................................................................................................... 611 “BUTTON TONE/BEEP RESPONSE” MODE................................................................................................ 611 “CLEAR MEMORY” MODE............................................................................................................. 611 “EDIT ADDRESS BOOK” MODE........................................................................................................ 612 “GPS INFORMATION” MODE.......................................................................................................... 612 “QUICK STOP CUSTOMER SETTING” MODE.............................................................................................. 612 “SET AVERAGE SPEED” MODE........................................................................................................ 612 “TRACKING” MODE................................................................................................................. 613 GUIDE VOLUME SETTING............................................................................................................ 613 Description................................................................................................................. 613 Activation/Deactivation Setting............................................................................................. 613 Voice Volume Setting........................................................................................................ 613 TRIP COMPUTER INFORMATION....................................................................................................... 613 FUEL ECONOMY INFORMATION........................................................................................................ 613 MAINTENANCE INFORMATION......................................................................................................... 614 WARNING INDICATIONS............................................................................................................. 614 Precautions for NAVI Control Unit Replacement....................................................................................... 616 Component Parts Location............................................................................................................ 617 Schematic........................................................................................................................... 618 Wiring Diagram —NAVI—............................................................................................................... 619 Wiring Diagram —COMM—............................................................................................................... 623 Terminals and Reference Value for NAVI Control Unit................................................................................. 625 Terminals and Reference Value for Display Unit...................................................................................... 627 Terminals and Reference Value for NAVI Switch....................................................................................... 629 Self-Diagnosis Function............................................................................................................. 630 DESCRIPTION..................................................................................................................... 630 DIAGNOSIS ITEM.................................................................................................................. 630 Self-Diagnosis Mode................................................................................................................. 631 OPERATION PROCEDURE............................................................................................................. 631 SELF–DIAGNOSIS RESULT........................................................................................................... 632 Quick Reference Table....................................................................................................... 632 Self–diagnosis Codes........................................................................................................ 633 CONFIRMATION/ADJUSTMENT Mode........................................................................................................ 633 OPERATION PROCEDURE............................................................................................................. 633 DISPLAY DIAGNOSIS............................................................................................................... 634 VEHICLE SIGNALS................................................................................................................. 635 NAVIGATION...................................................................................................................... 635 Angle Adjustment............................................................................................................ 635 Speed Calibration........................................................................................................... 636 HISTORY OF ERRORS............................................................................................................... 636 DIAGNOSIS BY HISTORY OF ERRORS.................................................................................................. 636 Power Supply and Ground Circuit Check for NAVI Control Unit......................................................................... 639 Power Supply and Ground Circuit Check for Display Unit and NAVI Switch.............................................................. 640 Vehicle Speed Signal Check.......................................................................................................... 641 Illumination Signal Check........................................................................................................... 642 Ignition Signal Check............................................................................................................... 642 Reverse Signal Check(With A/T)...................................................................................................... 643 Reverse Signal Check(With M/T)...................................................................................................... 643 Navigation System Does Not Activate................................................................................................. 644 METHOD OF DIAGNOSIS FOR MALFUNCTIONING SYSTEM................................................................................... 644 Basic Service Procedure..................................................................................................... 644 Diagnosis Procedure......................................................................................................... 644 Communication Line Check (Between Display Unit and NAVI Switch)..................................................................... 644 Communication Line Check (Between NAVI Switch and NAVI Control Unit)................................................................ 645 Communication Line Check (Between NAVI Control Unit and Display Unit)............................................................... 646 RGB Screen Is Not Shown............................................................................................................. 647 Color of RGB Image Is Not Proper (Bluish)........................................................................................... 648 Color of RGB Image Is Not Proper (Reddish).......................................................................................... 649 Color of RGB Image Is Not Proper (Yellowish)........................................................................................ 650 RGB Screen Is Rolling............................................................................................................... 651 Guide Sound Is Not Heard............................................................................................................ 652 No Fuel Information Is Displayed.................................................................................................... 653 Vehicle Condition Setting Is Not Possible........................................................................................... 654 No Warning Message Is Displayed (Combination Meter Of Warning Lamp Illuminate)...................................................... 654 The Position of The Current-Location Mark Is Not Correct............................................................................ 655 Radio Wave From The GPS Satellite Is Not Received................................................................................... 655 Driving Test........................................................................................................................ 655 Example of Symptoms Judged Not Malfunction.......................................................................................... 656 BASIC OPERATION................................................................................................................. 656 VEHICLE MARK.................................................................................................................... 657 DESTINATION, PASSING POINTS, AND MENU ITEMS CANNOT BE SELECTED/SET.............................................................. 657 VOICE GUIDE..................................................................................................................... 658 ROUTE SEARCHING................................................................................................................. 658 EXAMPLES OF CURRENT-LOCATION MARK DISPLACEMENT.................................................................................. 659 THE CURRENT POSITION MARK SHOWS A POSITION WHICH IS COMPLETELY WRONG............................................................ 662 THE CURRENT POSITION MARK JUMPS................................................................................................. 662 THE CURRENT LOCATION MARK IS IN A RIVER OR THE SEA.............................................................................. 663 WHEN DRIVING ON THE SAME ROAD, SOMETIMES THE CURRENT-LOCATION MARK IS IN THE RIGHT PLACE AND SOMETIMES IT IS THE WRONG PLACE.... 663 LOCATION CORRECTION BY MAP MATCHING IS SLOW..................................................................................... 663 ALTHOUGH THE GPS RECEIVING DISPLAY IS GREEN, THE VEHICLE MARK DOES NOT RETURN TO THE CORRECT LOCATION........................... 663 THE NAME OF THE CURRENT PLACE IS NOT DISPLAYED.................................................................................. 663 CONTENTS OF THE DISPLAY DIFFER FOR THE BIRD VIEW™ AND THE (FLAT) MAP SCREEN..................................................... 663 Program Loading..................................................................................................................... 664 Removal and Installation of NAVI Control Unit....................................................................................... 665 Removel and Installation of GPS Antenna............................................................................................. 665 Removal and Installation of NAVI Switch............................................................................................. 666 Removal and Installation of Display Unit............................................................................................ 666 Disassembly and Assembly of Display Unit............................................................................................ 666 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................ 71 bcs............................................................................................................................................. 668 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents........................................................................................................................... 668 PRECAUTIONS............................................................................................................................. 669 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................................... 669 Precautions for Battery Service..................................................................................................... 669 BCM (BODY CONTROL MODULE)............................................................................................................... 670 System Description.................................................................................................................. 670 BCM FUNCTION.................................................................................................................... 670 COMBINATION SWITCH READING FUNCTION............................................................................................. 670 CAN COMMUNICATION CONTROL....................................................................................................... 672 BCM STATUS CONTROL.............................................................................................................. 673 SYSTEMS CONTROLLED BY BCM DIRECTLY.............................................................................................. 674 SYSTEMS CONTROLLED BY BCM AND IPDM E/R.......................................................................................... 674 SYSTEMS CONTROLLED BY BCM AND COMBINATION METER................................................................................. 674 MAJOR COMPONENTS AND CONTROL SYSTEM............................................................................................. 675 CAN Communication Unit.............................................................................................................. 676 Schematic........................................................................................................................... 677 CONSULT-II.......................................................................................................................... 679 CONSULT–II BASIC OPERATION...................................................................................................... 679 ITEMS OF EACH PART.............................................................................................................. 680 WORK SUPPORT.................................................................................................................... 681 Operation Procedure......................................................................................................... 681 Display Item List........................................................................................................... 681 CAN Communication Inspection Using CONSULT-II (Self-Diagnosis)...................................................................... 681 Removal and Installation of BCM..................................................................................................... 682 REMOVAL......................................................................................................................... 682 INSTALLATION.................................................................................................................... 682 bl.............................................................................................................................................. 684 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents........................................................................................................................... 684 PRECAUTIONS............................................................................................................................. 687 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................................... 687 Precautions for Battery Service..................................................................................................... 687 Precautions for Work................................................................................................................ 687 Wiring Diagrams and Trouble Diagnosis............................................................................................... 687 PREPARATION............................................................................................................................. 688 Special Service Tools............................................................................................................... 688 Commercial Service Tools............................................................................................................ 688 SQUEAK AND RATTLE TROUBLE DIAGNOSIS..................................................................................................... 689 Work Flow........................................................................................................................... 689 CUSTOMER INTERVIEW.............................................................................................................. 689 DUPLICATE THE NOISE AND TEST DRIVE.............................................................................................. 690 CHECK RELATED SERVICE BULLETINS................................................................................................. 690 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE.................................................................................... 690 REPAIR THE CAUSE................................................................................................................ 690 CONFIRM THE REPAIR.............................................................................................................. 691 Generic Squeak and Rattle Troubleshooting........................................................................................... 691 INSTRUMENT PANEL................................................................................................................ 691 CENTER CONSOLE.................................................................................................................. 691 DOORS........................................................................................................................... 691 TRUNK........................................................................................................................... 692 SUNROOF/HEADLINING.............................................................................................................. 692 SEATS........................................................................................................................... 692 UNDERHOOD....................................................................................................................... 692 Diagnostic Worksheet................................................................................................................ 693 HOOD.................................................................................................................................... 695 Fitting Adjustment.................................................................................................................. 695 LONGITUDINAL AND LATERAL CLEARANCE ADJUSTMENT................................................................................... 695 FRONT END HEIGHT ADJUSTMENT..................................................................................................... 695 SURFACE HEIGHT ADJUSTMENT....................................................................................................... 696 Removal and Installation of Hood Assembly........................................................................................... 697 REMOVAL......................................................................................................................... 697 INSTALLATION.................................................................................................................... 697 Removal and Installation of Hood Lock Control....................................................................................... 698 REMOVAL......................................................................................................................... 698 INSTALLATION.................................................................................................................... 699 Hood Lock Control Inspection........................................................................................................ 699 RADIATOR CORE SUPPORT................................................................................................................... 701 Removal and Installation............................................................................................................ 701 REMOVAL......................................................................................................................... 701 INSTALLATION.................................................................................................................... 702 POWER DOOR LOCK SYSTEM.................................................................................................................. 703 Component Parts and Harness Connector Location...................................................................................... 703 System Description.................................................................................................................. 704 POWER WINDOW SERIAL LINK........................................................................................................ 705 OUTLINE......................................................................................................................... 705 Functions Available by Operating the Door Lock and Unlock Switches on Driver's Door and Passenger's Door.................... 705 Functions Available by Operating the Key Cylinder Switch.................................................................... 705 Key Reminder Door System.................................................................................................... 705 CAN Communication System Description................................................................................................ 705 CAN Communication Unit.............................................................................................................. 705 Schematic........................................................................................................................... 706 Wiring Diagram —D/LOCK—............................................................................................................. 707 FIG. 1.......................................................................................................................... 707 FIG. 2.......................................................................................................................... 708 FIG. 3.......................................................................................................................... 709 FIG. 4.......................................................................................................................... 710 Terminals and Reference Value for BCM............................................................................................... 711 Terminal and Reference Value for Power Window Main Switch and Sub-switch............................................................ 711 Terminal and Reference Value for Combination Meter.................................................................................. 712 Work Flow........................................................................................................................... 712 CONSULT-II Function................................................................................................................. 713 CONSULT-II BASIC OPERATION PROCEDURE............................................................................................ 713 WORK SUPPORT.................................................................................................................... 714 DATA MONITOR.................................................................................................................... 714 ACTIVE TEST..................................................................................................................... 715 Trouble Diagnoses Symptom Chart..................................................................................................... 715 Check BCM Power Supply and Ground Circuit........................................................................................... 715 Check Door Switch (With Navigation System).......................................................................................... 716 Check Door Switch (Without Navigation System)....................................................................................... 718 Check Key Switch.................................................................................................................... 720 Check Door Lock and Unlock Switch................................................................................................... 722 Check Driver Side Door Lock Actuator................................................................................................ 725 Check Passenger Side Door Lock Actuator............................................................................................. 726 Check Door Key Cylinder Switch...................................................................................................... 727 Check Fuel Lid Lock Actuator........................................................................................................ 728 REMOTE KEYLESS ENTRY SYSTEM............................................................................................................. 729 Component Parts and Harness Connector Location...................................................................................... 729 System Description.................................................................................................................. 730 INPUTS.......................................................................................................................... 730 OPERATION PROCEDURE............................................................................................................. 731 Power Door Lock Operation................................................................................................... 731 Hazard and Horn Reminder.................................................................................................... 731 Auto Door Lock Operation.................................................................................................... 732 Map Lamp and Keyhole Illumination Operation................................................................................. 732 Panic Alarm Operation....................................................................................................... 732 Trunk Lid Opener Operation.................................................................................................. 732 Keyless Power Window Down (open) Operation.................................................................................. 732 CAN Communication System Description................................................................................................ 732 CAN Communication Unit.............................................................................................................. 732 Schematic........................................................................................................................... 733 Wiring Diagram — KEYLES—............................................................................................................ 734 FIG. 1.......................................................................................................................... 734 FIG. 2.......................................................................................................................... 735 FIG. 3.......................................................................................................................... 736 FIG. 4.......................................................................................................................... 737 Terminals and Reference Value for BCM............................................................................................... 738 Terminals and Reference Value for IPDM E/R.......................................................................................... 739 Terminals and Reference Value for Combination Meter................................................................................. 739 CONSULT-II Function................................................................................................................. 740 CONSULT-II INSPECTION PROCEDURE FOR “MULTI REMOTE ENT”.......................................................................... 740 “MULTI REMOTE ENT”.......................................................................................................... 740 Work Support................................................................................................................ 741 Data Monitor................................................................................................................ 742 Active Test................................................................................................................. 743 CONSULT-II INSPECTION PROCEDURE FOR “IPDM E/R”.................................................................................. 743 “IPDM E/R”.................................................................................................................. 743 Data Monitor................................................................................................................ 744 Active Test................................................................................................................. 744 Work Flow........................................................................................................................... 744 Trouble Diagnosis Chart by Symptom.................................................................................................. 745 Check Keyfob Battery and Function................................................................................................... 746 Check ACC Power Supply.............................................................................................................. 747 Check Door Switch (With Navigation System).......................................................................................... 748 Check Door Switch (Without Navigation System)....................................................................................... 750 Check Key Switch.................................................................................................................... 752 IPDM E/R Operation Check............................................................................................................ 753 Remote Keyless Receiver Check....................................................................................................... 754 Check Trunk Lid Function............................................................................................................ 756 Check Hazard Function............................................................................................................... 756 Check Horn Function................................................................................................................. 757 Check Headlamp Function............................................................................................................. 757 Check Map Lamp and Ignition Keyhole Illumination Function........................................................................... 757 ID Code Entry Procedure............................................................................................................. 758 KEYFOB ID SETUP WITH CONSULT-II................................................................................................. 758 KEYFOB ID SETUP WITHOUT CONSULT-II.............................................................................................. 760 Keyfob Battery Replacement.......................................................................................................... 761 DOOR.................................................................................................................................... 762 Fitting Adjustment.................................................................................................................. 762 DOOR............................................................................................................................ 762 Longitudinal Clearance and Surface Height Adjustment at Front End........................................................... 762 STRIKER ADJUSTMENT.............................................................................................................. 762 Removal and Installation............................................................................................................ 763 REMOVAL......................................................................................................................... 763 INSTALLATION.................................................................................................................... 763 Door Weatherstrip................................................................................................................... 764 REMOVAL......................................................................................................................... 764 INSTALLATION.................................................................................................................... 764 DOOR LOCK............................................................................................................................... 765 Component Structure................................................................................................................. 765 Removal and Installation............................................................................................................ 765 REMOVAL......................................................................................................................... 765 INSTALLATION.................................................................................................................... 767 Disassembly and Assembly............................................................................................................ 768 DOOR KEY CYLINDER ASSEMBLY...................................................................................................... 768 Removal..................................................................................................................... 768 Installation................................................................................................................ 768 TRUNK LID............................................................................................................................... 769 Fitting Adjustment.................................................................................................................. 769 LONGITUDINAL AND LATERAL CLEARANCE ADJUSTMENT................................................................................... 769 SURFACE HEIGHT ADJUSTMENT....................................................................................................... 769 Removal and Installation of Trunk Lid Assembly...................................................................................... 770 REMOVAL......................................................................................................................... 770 INSTALLATION.................................................................................................................... 770 Removal and Installation Trunk Lid Stay............................................................................................. 771 REMOVAL......................................................................................................................... 771 INSTALLATION.................................................................................................................... 771 Removal and Installation of Trunk Lid Lock.......................................................................................... 771 REMOVAL......................................................................................................................... 771 INSTALLATION.................................................................................................................... 771 Removal and Installation Trunk Lid Striker.......................................................................................... 771 REMOVAL......................................................................................................................... 771 INSTALLATION.................................................................................................................... 771 Removal and Installation of Trunk lid Emergency Opener Cable........................................................................ 772 REMOVAL......................................................................................................................... 772 INSTALLATION.................................................................................................................... 772 Removal and Installation of Trunk Lid Weatherstrip.................................................................................. 772 REMOVAL......................................................................................................................... 773 INSTALLATION.................................................................................................................... 773 TRUNK LID OPENER........................................................................................................................ 774 Wiring Diagram -TLID-............................................................................................................... 774 Terminals and Reference Value for BCM............................................................................................... 775 VEHICLE SECURITY (THEFT WARNING) SYSTEM................................................................................................. 776 Component Parts and Harness Connector Location...................................................................................... 776 System Description.................................................................................................................. 777 DESCRIPTION..................................................................................................................... 777 Operation Flow.............................................................................................................. 777 Setting the Vehicle Security System......................................................................................... 777 Canceling the Set Vehicle Security System................................................................................... 777 Activating the Alarm Operation of the Vehicle Security System............................................................... 778 Canceling the Alarm Operation of the Vehicle Security System................................................................ 778 POWER SUPPLY.................................................................................................................... 778 INITIAL CONDITION TO ACTIVATE THE SYSTEM........................................................................................ 778 VEHICLE SECURITY SYSTEM ALARM OPERATION......................................................................................... 778 VEHICLE SECURITY SYSTEM DEACTIVATION............................................................................................ 779 PANIC ALARM OPERATION........................................................................................................... 779 CAN Communication System Description................................................................................................ 779 CAN Communication Unit.............................................................................................................. 779 Schematic........................................................................................................................... 780 Wiring Diagram —VEHSEC—............................................................................................................. 781 FIG. 1.......................................................................................................................... 781 FIG. 2.......................................................................................................................... 782 FIG. 3.......................................................................................................................... 783 FIG. 4.......................................................................................................................... 784 FIG. 5.......................................................................................................................... 785 Terminals and Reference Value for BCM............................................................................................... 786 Terminals and Reference Value for IPDM E/R.......................................................................................... 786 Terminal and Reference Value for Combination Meter.................................................................................. 786 CONSULT-II Function................................................................................................................. 787 CONSULT-II BASIC OPERATION PROCEDURE............................................................................................ 787 CONSULT-II APPLICATION ITEM..................................................................................................... 788 Work Support................................................................................................................ 788 Data Monitor................................................................................................................ 788 Active Test................................................................................................................. 788 Trouble Diagnosis................................................................................................................... 789 WORK FLOW....................................................................................................................... 789 Preliminary Check................................................................................................................... 790 Symptom Chart....................................................................................................................... 790 Diagnostic Procedure 1.............................................................................................................. 792 1 – 1 DOOR SWITCH CHECK/WITH NAVIGATION SYSTEM.................................................................................. 792 1 – 2 DOOR SWITCH CHECK/WITHOUT NAVIGATION SYSTEM............................................................................... 794 1 – 3 HOOD SWITCH CHECK......................................................................................................... 796 1 – 4 TRUNK ROOM LAMP SWITCH CHECK.............................................................................................. 798 Diagnostic Procedure 2.............................................................................................................. 799 SECURITY INDICATOR LAMP CHECK................................................................................................... 799 Diagnostic Procedure 3.............................................................................................................. 799 DOOR KEY CYLINDER SWITCH CHECK.................................................................................................. 799 Diagnostic Procedure 4.............................................................................................................. 800 VEHICLE SECURITY HORN ALARM CHECK............................................................................................... 800 Diagnostic Procedure 5.............................................................................................................. 800 VEHICLE SECURITY HEADLAMP ALARM CHECK........................................................................................... 800 Diagnostic Procedure 6.............................................................................................................. 801 DOOR LOCK AND UNLOCK SWITCH CHECK............................................................................................... 801 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)......................................................................................... 802 Component Parts and Harness Connector Location...................................................................................... 802 System Description.................................................................................................................. 803 System Composition.................................................................................................................. 804 ECM Re-communicating Function....................................................................................................... 804 Wiring Diagram — NATS —............................................................................................................. 805 Terminals and Reference Value for BCM............................................................................................... 806 CONSULT-II.......................................................................................................................... 806 CONSULT-II INSPECTION PROCEDURE................................................................................................. 806 CONSULT-II DIAGNOSTIC TEST MODE FUNCTION........................................................................................ 807 HOW TO READ SELF-DIAGNOSTIC RESULTS............................................................................................. 808 IVIS (NATS) SELF-DIAGNOSTIC RESULTS ITEM CHART.................................................................................. 808 Work Flow........................................................................................................................... 809 Trouble Diagnoses................................................................................................................... 810 SYMPTOM MATRIX CHART 1.......................................................................................................... 810 SYMPTOM MATRIX CHART 2.......................................................................................................... 811 DIAGNOSTIC SYSTEM DIAGRAM....................................................................................................... 811 Diagnostic Procedure 1.............................................................................................................. 812 Diagnostic Procedure 2.............................................................................................................. 813 Diagnostic Procedure 3.............................................................................................................. 813 Diagnostic Procedure 4.............................................................................................................. 815 Diagnostic Procedure 5.............................................................................................................. 816 Diagnostic Procedure 6.............................................................................................................. 818 How to Replace NATS Antenna Amp..................................................................................................... 819 INTEGRATED HOMELINK TRANSMITTER......................................................................................................... 820 Wiring Diagram —TRNSCV—............................................................................................................. 820 Trouble Diagnoses................................................................................................................... 821 DIAGNOSTIC PROCEDURE............................................................................................................ 821 SYMPTOM: Transmitter does not Activate Receiver............................................................................. 821 BODY REPAIR............................................................................................................................. 823 Body Exterior Paint Color........................................................................................................... 823 Body Component Parts................................................................................................................ 824 UNDERBODY COMPONENT PARTS....................................................................................................... 824 BODY COMPONENT PARTS............................................................................................................ 826 Corrosion Protection................................................................................................................ 828 DESCRIPTION..................................................................................................................... 828 Anti-corrosive Precoated Steel (Galvannealed Steel)......................................................................... 828 Phosphate Coating Treatment and Cationic Electrodeposition Primer........................................................... 828 ANTI-CORROSIVE WAX.............................................................................................................. 829 UNDERCOATING.................................................................................................................... 830 Precautions in Undercoating................................................................................................. 830 STONE GUARD COAT................................................................................................................ 831 Body Sealing........................................................................................................................ 832 DESCRIPTION..................................................................................................................... 832 Body Construction................................................................................................................... 835 BODY CONSTRUCTION............................................................................................................... 835 Body Alignment...................................................................................................................... 836 BODY CENTER MARKS............................................................................................................... 836 PANEL PARTS MATCHING MARKS...................................................................................................... 837 DESCRIPTION..................................................................................................................... 838 ENGINE COMPARTMENT.............................................................................................................. 839 Measurement................................................................................................................. 839 Measurement Points.......................................................................................................... 840 UNDERBODY....................................................................................................................... 841 Measurement................................................................................................................. 841 Measurement Points.......................................................................................................... 842 PASSENGER COMPARTMENT........................................................................................................... 843 Measurement................................................................................................................. 843 Measurement Points.......................................................................................................... 844 REAR BODY....................................................................................................................... 845 Measurement................................................................................................................. 845 Measurement Points.......................................................................................................... 846 Handling Precautions For Plastics................................................................................................... 847 HANDLING PRECAUTIONS FOR PLASTICS............................................................................................... 847 LOCATION OF PLASTIC PARTS...................................................................................................... 848 Precautions In Repairing High Strength Steel........................................................................................ 850 HIGH STRENGTH STEEL (HSS) USED IN NISSAN VEHICLES............................................................................... 850 Replacement Operations.............................................................................................................. 852 DESCRIPTION..................................................................................................................... 852 HOODLEDGE....................................................................................................................... 855 FRONT SIDE MEMBER............................................................................................................... 857 FRONT SIDE MEMBER (PARTIAL REPLACEMENT)......................................................................................... 859 FRONT PILLAR.................................................................................................................... 861 OUTER SILL...................................................................................................................... 863 REAR FENDER..................................................................................................................... 865 LOCK PILLAR REINFORCEMENT....................................................................................................... 867 REAR PANEL...................................................................................................................... 869 REAR FLOOR REAR................................................................................................................. 871 REAR SIDE MEMBER EXTENSION...................................................................................................... 873 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................ 71 br.............................................................................................................................................. 876 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents........................................................................................................................... 876 PRECAUTIONS............................................................................................................................. 878 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”......................................... 878 Precautions for Battery Service..................................................................................................... 878 Precautions for Brake System........................................................................................................ 878 PREPARATION............................................................................................................................. 879 Commercial Service Tools............................................................................................................ 879 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING.................................................................................... 880 NVH Troubleshooting Chart........................................................................................................... 880 BRAKE PEDAL............................................................................................................................. 881 Inspection and Adjustment........................................................................................................... 881 PLAY AND CLEARANCE BETWEEN BRAKE PEDAL AND FLOOR PANEL WITH PEDAL DEPRESSED..................................................... 881 ADJUSTMENT...................................................................................................................... 882 Removal and Installation............................................................................................................ 882 COMPONENT PARTS LOCATION........................................................................................................ 882 REMOVAL......................................................................................................................... 883 INSPECTION AFTER REMOVAL........................................................................................................ 883 INSTALLATION.................................................................................................................... 883 BRAKE FLUID............................................................................................................................. 884 Checking Brake Fluid Level.......................................................................................................... 884 Checking Brake Line................................................................................................................. 884 Drain and Refill.................................................................................................................... 884 Bleeding Brake System............................................................................................................... 885 BRAKFE PIPING AND HOSE.................................................................................................................. 886 Hydraulic Circuit................................................................................................................... 886 Front Brake Piping and Hose (Vehicles With CLZ25VD Calipers)........................................................................ 886 REMOVAL......................................................................................................................... 886 INSTALLATION.................................................................................................................... 886 Front Brake Piping Brake Hose (Vehicles With Brembo OPB27VA Calipers)............................................................... 887 REMOVAL......................................................................................................................... 887 INSTALLATION.................................................................................................................... 887 Rear Brake Piping and Hose (Vehicles With AD14VE Calipers).......................................................................... 887 REMOVAL......................................................................................................................... 887 INSTALLATION.................................................................................................................... 887 Rear Brake Piping Brake Hose (Vehicles With brembo OPB13VB Calipers)................................................................ 887 REMOVAL......................................................................................................................... 887 INSTALLATION.................................................................................................................... 888 Inspection After Installation....................................................................................................... 888 BRAKE MASTER CYLINDER................................................................................................................... 889 Removal and Installation............................................................................................................ 889 REMOVAL......................................................................................................................... 889 INSTALLATION.................................................................................................................... 889 Disassembly and Assembly............................................................................................................ 889 COMPONENTS...................................................................................................................... 889 DISASSEMBLY..................................................................................................................... 890 INSPECTION AFTER DISASSEMBLY.................................................................................................... 891 Cylinder Body............................................................................................................... 891 ASSEMBLY........................................................................................................................ 891 BRAKE BOOSTER........................................................................................................................... 894 On-Vehicle Service.................................................................................................................. 894 OPERATING CHECK................................................................................................................. 894 AIRTIGHT CHECK.................................................................................................................. 894 Removal and Installation............................................................................................................ 894 REMOVAL......................................................................................................................... 894 INSPECTION AFTER REMOVAL........................................................................................................ 895 Output Rod Length Inspection................................................................................................ 895 INSTALLATION.................................................................................................................... 895 VACUUM LINES............................................................................................................................ 896 Removal and Installation............................................................................................................ 896 Inspection.......................................................................................................................... 896 VISUAL INSPECTION............................................................................................................... 896 CHECK VALVE INSPECTION.......................................................................................................... 897 Airtightness Inspection..................................................................................................... 897 FRONT DISC BRAKE (CLZ25VD TYPE)......................................................................................................... 898 On-board Inspection................................................................................................................. 898 PAD WEAR INSPECTION............................................................................................................. 898 Components.......................................................................................................................... 898 Removal and Installation of Brake Pad............................................................................................... 899 REMOVAL......................................................................................................................... 899 INSTALLATION.................................................................................................................... 899 Removal and Installation of Caliper Assembly........................................................................................ 900 REMOVAL......................................................................................................................... 900 INSTALLATION.................................................................................................................... 900 Disassembly and Assembly of Caliper Assembly........................................................................................ 901 DISASSEMBLY..................................................................................................................... 901 CALIPER INSPECTION.............................................................................................................. 901 Cylinder Body............................................................................................................... 901 Torque Member............................................................................................................... 901 Piston...................................................................................................................... 901 Sliding Pins, Sliding Pin Bolts, and Sliding Pin Boots...................................................................... 901 ASSEMBLY........................................................................................................................ 902 DISC ROTOR INSPECTION........................................................................................................... 903 Visual Inspection........................................................................................................... 903 Runout Inspection........................................................................................................... 903 Thickness Inspection........................................................................................................ 904 Brake Burnishing Procedure...................................................................................................... 904 FRONT DISC BRAKE (OPB27VA TYPE)......................................................................................................... 905 On-board Inspection................................................................................................................. 905 PAD WEAR INSPECTION............................................................................................................. 905 Components.......................................................................................................................... 905 Removal and Installation of Brake Pad............................................................................................... 906 REMOVAL......................................................................................................................... 906 HOW TO APPLY GREASE TO BRAKE PAD................................................................................................ 907 Pad Side.................................................................................................................... 907 INSTALLATION.................................................................................................................... 907 Removal and Installation of Caliper Assembly........................................................................................ 907 REMOVAL......................................................................................................................... 907 INSTALLATION.................................................................................................................... 908 Disassembly and Assembly of Caliper Assembly........................................................................................ 909 DISASSEMBLY..................................................................................................................... 909 CALIPER INSPECTION.............................................................................................................. 909 Caliper..................................................................................................................... 909 Piston...................................................................................................................... 909 ASSEMBLY........................................................................................................................ 909 DISC ROTOR INSPECTION........................................................................................................... 910 Visual Inspection........................................................................................................... 910 Runout Inspection........................................................................................................... 910 Thickness Inspection........................................................................................................ 911 BRAKE BURNISHING PROCEDURE...................................................................................................... 911 REAR DISC BRAKE (AD14VE TYPE)........................................................................................................... 912 On-board Inspection................................................................................................................. 912 PAD WEAR INSPECTION............................................................................................................. 912 Components.......................................................................................................................... 912 Removal and Installation of Brake Pad............................................................................................... 913 REMOVAL......................................................................................................................... 913 INSTALLATION.................................................................................................................... 913 Removal and Installation of Caliper Assembly........................................................................................ 913 REMOVAL......................................................................................................................... 913 INSTALLATION.................................................................................................................... 913 Disassembly and Assembly of Caliper Assembly........................................................................................ 914 DISASSEMBLY..................................................................................................................... 914 CALIPER INSPECTION.............................................................................................................. 915 Cylinder Body............................................................................................................... 915 Torque Member............................................................................................................... 915 Piston...................................................................................................................... 915 Sliding Pin Bolts and Sliding Pin Boots..................................................................................... 915 ASSEMBLY........................................................................................................................ 915 DISC ROTOR INSPECTION........................................................................................................... 916 Visual Inspection........................................................................................................... 916 Runout Inspection........................................................................................................... 916 Thickness Inspection........................................................................................................ 917 REAR DISC BRAKE (OPB13VB TYPE).......................................................................................................... 918 On-board Inspection................................................................................................................. 918 PAD WEAR INSPECTION............................................................................................................. 918 Components.......................................................................................................................... 918 Removal and Installation of Brake Pad............................................................................................... 919 REMOVAL......................................................................................................................... 919 HOW TO APPLY GREASE TO BRAKE PAD................................................................................................ 920 Pad Side.................................................................................................................... 920 Pad Rear.................................................................................................................... 920 INSTALLATION.................................................................................................................... 920 Removal and Installation of Caliper Assembly........................................................................................ 921 REMOVAL......................................................................................................................... 921 INSTALLATION.................................................................................................................... 921 Disassembly and Assembly of Caliper Assembly........................................................................................ 921 DISASSEMBLY..................................................................................................................... 921 CALIPER INSPECTION.............................................................................................................. 922 Caliper..................................................................................................................... 922 Piston...................................................................................................................... 922 ASSEMBLY........................................................................................................................ 922 DISC ROTOR INSPECTION........................................................................................................... 924 Visual Inspection........................................................................................................... 924 Runout Inspection........................................................................................................... 924 Thickness Inspection........................................................................................................ 924 SERVICE DATA AND SPECIFICATIONS (SDS)................................................................................................... 925 General Specifications.............................................................................................................. 925 Brake Pedal......................................................................................................................... 925 Brake Booster....................................................................................................................... 925 Check Valve......................................................................................................................... 925 Front Disc Brake.................................................................................................................... 925 Rear Disc Brake..................................................................................................................... 926 brc............................................................................................................................................. 928 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents........................................................................................................................... 928 VDC/TCS/ABS............................................................................................................................. 930 PRECAUTIONS......................................................................................................................... 930 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”..................................... 930 Precautions for Battery Service................................................................................................. 930 Precautions for Brake System.................................................................................................... 930 Precautions for Brake Control................................................................................................... 931 PREPARATION......................................................................................................................... 932 Special Service Tools........................................................................................................... 932 Commercial Service Tools........................................................................................................ 932 ON-VEHICLE SERVICE.................................................................................................................. 933 Adjustment of Steering Angle Sensor Neutral Position............................................................................ 933 GENERAL INFORMATION................................................................................................................. 934 System Diagram.................................................................................................................. 934 VDC Function.................................................................................................................... 934 TCS Function.................................................................................................................... 934 ABS Function.................................................................................................................... 935 EBD Function.................................................................................................................... 935 Fail-Safe Function.............................................................................................................. 935 VDC / TCS SYSTEM............................................................................................................ 935 ABS, EBD SYSTEM............................................................................................................. 935 Hydraulic Circuit Diagram....................................................................................................... 936 CAN COMMUNICATION................................................................................................................... 937 System Description.............................................................................................................. 937 TROUBLE DIAGNOSIS................................................................................................................... 938 How to Proceed With Diagnosis................................................................................................... 938 BASIC CONCEPT............................................................................................................... 938 DIAGNOSIS FLOWCHART......................................................................................................... 939 ASKING COMPLAINTS........................................................................................................... 940 EXAMPLE OF DIAGNOSIS SHEET.................................................................................................. 940 Component Installation Location................................................................................................. 941 Schematic....................................................................................................................... 942 Wiring Diagram — VDC —.......................................................................................................... 943 Control Unit Input/Output Signal Standard....................................................................................... 950 STANDARDS BY CONSULT-II..................................................................................................... 950 CONSULT-II Functions............................................................................................................ 952 CONSULT-II MAIN FUNCTION.................................................................................................... 952 SELF-DIAGNOSIS.............................................................................................................. 952 Description............................................................................................................. 952 Operation Procedure..................................................................................................... 952 Display Item List....................................................................................................... 953 DATA MONITOR................................................................................................................ 955 Operation Procedure..................................................................................................... 955 Display Item List....................................................................................................... 955 ACTIVE TEST................................................................................................................. 957 Operation Procedure..................................................................................................... 957 Test Item............................................................................................................... 958 Solenoid Valve.......................................................................................................... 958 Solenoid Valve Operation Chart.......................................................................................... 959 VDCOFF Indicator Lamp.................................................................................................. 959 ABS Motor............................................................................................................... 959 SLIP Indicator Lamp..................................................................................................... 960 ABS Warning Lamp........................................................................................................ 960 ASCD Signal............................................................................................................. 960 For Fast and Accurate Diagnosis................................................................................................. 961 PRECAUTIONS FOR DIAGNOSIS................................................................................................... 961 ON and OFF Timing for ABS Warning Lamp, VDCOFF Indicator Lamp, and SLIP Indicator Lamp................................. 962 Basic Inspection................................................................................................................ 963 BASIC INSPECTION 1 BRAKE FLUID AMOUNT, LEAKS, AND BRAKE PADS INSPECTION..................................................... 963 BASIC INSPECTION 2 POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION................................................... 963 BASIC INSPECTION 3 ABS WARNING LAMP, VDC OFF INDICATOR LAMP, SLIP INDICATOR LAMP INSPECTION................................. 963 Inspection 1 Wheel Sensor System................................................................................................ 964 INSPECTION PROCEDURE........................................................................................................ 964 Inspection 2 Engine System...................................................................................................... 966 Inspection 3 VDC/TCS/ABS Control Unit 1......................................................................................... 966 Inspection 4 Pressure Sensor System............................................................................................. 966 Inspection 5 Steering Angle Sensor System....................................................................................... 968 Inspection 6 Yaw Rate / Side G Sensor System.................................................................................... 969 Inspection 7 Solenoid and VDC Change-Over Valve System.......................................................................... 971 Inspection 8 ABS Motor and Motor Relay System................................................................................... 974 Inspection 9 Solenoid Valve Relay System........................................................................................ 976 Inspection 10 Stop Lamp Switch System........................................................................................... 977 Inspection 11 VDC/TCS/ABS Control Unit Power and Ground Systems................................................................. 978 Inspection 12 VDC/TCS/ABS Control Unit 2........................................................................................ 979 Inspection 13 Brake Fluid Level Sensor System................................................................................... 980 Inspection 14 CAN Communication System.......................................................................................... 980 Inspection 15 When “SHIFT POSITION ERROR” Appears in Self-Diagnosis Results Display (For A/T Models)............................ 981 Inspecting Components........................................................................................................... 981 VDCOFF SWITCH.............................................................................................................. 981 VDC RELAY BOX............................................................................................................... 982 Continuity, Resistance.................................................................................................. 982 VDC ACTUATOR................................................................................................................ 983 Actuator Operation Inspection........................................................................................... 983 Symptom 1 Excessive ABS Function Operation Frequency............................................................................ 983 Symptom 2 Unexpected Pedal Reaction............................................................................................. 984 Symptom 3 The Braking Distance Is Long.......................................................................................... 985 Symptom 4 The ABS Function Does Not Operate..................................................................................... 985 Symptom 5 Pedal Vibration or ABS Operation Sound Occurs......................................................................... 986 Symptom 6 Vehicle Jerks During VDC/TCS/ABS Control.............................................................................. 986 WHEEL SENSORS....................................................................................................................... 988 Removal and Installation........................................................................................................ 988 REMOVAL..................................................................................................................... 988 INSTALLATION................................................................................................................ 988 VDC/TCS/ABS CONTROL UNIT............................................................................................................ 989 Removal and Installation........................................................................................................ 989 REMOVAL..................................................................................................................... 989 INSTALLATION................................................................................................................ 989 SENSOR ROTOR........................................................................................................................ 990 Removal and Installation........................................................................................................ 990 REMOVAL..................................................................................................................... 990 Front................................................................................................................... 990 Rear.................................................................................................................... 990 INSTALLATION................................................................................................................ 990 Front................................................................................................................... 990 Rear.................................................................................................................... 990 VDC/TCS/ABS ACTUATOR................................................................................................................ 991 Removal and Installation........................................................................................................ 991 G SENSOR............................................................................................................................ 992 Removal and Installation........................................................................................................ 992 REMOVAL..................................................................................................................... 992 A/T Models.............................................................................................................. 992 M/T Models.............................................................................................................. 992 INSTALLATION................................................................................................................ 992 STEERING ANGLE SENSOR............................................................................................................... 993 Removal and Installation........................................................................................................ 993 REMOVAL..................................................................................................................... 993 INSTALLATION................................................................................................................ 993 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................ 71 cl.............................................................................................................................................. 994 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents........................................................................................................................... 994 PRECAUTIONS............................................................................................................................. 995 Caution............................................................................................................................. 995 PREPARATION............................................................................................................................. 996 Special Service Tools............................................................................................................... 996 Commercial Service Tools............................................................................................................ 996 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING.................................................................................... 997 NVH Troubleshooting Chart........................................................................................................... 997 CLUTCH.......................................................................................................................... 997 CLUTCH PEDAL............................................................................................................................ 998 On-Vehicle Inspection and Adjustment................................................................................................ 998 Removal and Installation............................................................................................................ 999 REMOVAL......................................................................................................................... 999 INSPECTION AFTER REMOVAL........................................................................................................ 999 INSTALLATION.................................................................................................................... 999 CLUTCH FLUID............................................................................................................................1000 Bleeding............................................................................................................................1000 CLUTCH MASTER CYLINDER..................................................................................................................1001 Removal and Installation............................................................................................................1001 REMOVAL.........................................................................................................................1001 INSTALLATION....................................................................................................................1002 Disassembly and Assembly............................................................................................................1002 DISASSEMBLY.....................................................................................................................1002 INSPECTION AFTER DISASSEMBLY....................................................................................................1003 ASSEMBLY........................................................................................................................1003 OPERATING CYLINDER......................................................................................................................1004 Removal and Installation............................................................................................................1004 REMOVAL.........................................................................................................................1004 INSTALLATION....................................................................................................................1004 Disassembly and Assembly............................................................................................................1004 DISASSEMBLY.....................................................................................................................1004 INSPECTION AFTER DISASSEMBLY....................................................................................................1004 ASSEMBLY........................................................................................................................1004 CLUTCH PIPING...........................................................................................................................1005 Removal and Installation............................................................................................................1005 CLUTCH RELEASE MECHANISM................................................................................................................1006 Removal and Installation............................................................................................................1006 REMOVAL.........................................................................................................................1006 INSPECTION AFTER REMOVAL........................................................................................................1006 INSTALLATION....................................................................................................................1007 CLUTCH DISC, CLUTCH COVER...............................................................................................................1008 Removal and Installation............................................................................................................1008 REMOVAL.........................................................................................................................1008 INSPECTION AND ADJUSTMENT AFTER REMOVAL.........................................................................................1008 Clutch Disc.................................................................................................................1008 Clutch Cover................................................................................................................1009 INSTALLATION....................................................................................................................1009 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................................1010 Clutch Control System...............................................................................................................1010 Clutch Master Cylinder..............................................................................................................1010 Clutch Operating Cylinder...........................................................................................................1010 Clutch Disc.........................................................................................................................1010 Clutch Cover........................................................................................................................1010 Clutch Pedal........................................................................................................................1010 co..............................................................................................................................................1012 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................1012 PRECAUTIONS.............................................................................................................................1013 Precautions for Battery Service.....................................................................................................1013 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................1013 Precautions for Liquid Gasket.......................................................................................................1013 REMOVAL OF LIQUID GASKET SEALING................................................................................................1013 LIQUID GASKET APPLICATION PROCEDURE.............................................................................................1013 PREPARATION.............................................................................................................................1015 Special Service Tools...............................................................................................................1015 Commercial Service Tools............................................................................................................1016 OVERHEATING CAUSE ANALYSIS..............................................................................................................1017 Troubleshooting Chart...............................................................................................................1017 COOLING SYSTEM..........................................................................................................................1019 Cooling Circuit.....................................................................................................................1019 System Chart........................................................................................................................1020 ENGINE COOLANT..........................................................................................................................1021 Inspection..........................................................................................................................1021 LEVEL CHECK.....................................................................................................................1021 LEAK CHECK......................................................................................................................1021 Changing Engine Coolant.............................................................................................................1021 DRAINING ENGINE COOLANT.........................................................................................................1021 REFILLING ENGINE COOLANT........................................................................................................1022 FLUSHING COOLING SYSTEM.........................................................................................................1023 RADIATOR................................................................................................................................1024 Removal and Installation............................................................................................................1024 REMOVAL.........................................................................................................................1024 INSTALLATION....................................................................................................................1025 INSPECTION AFTER INSTALLATION...................................................................................................1026 Checking Radiator Cap...............................................................................................................1026 Checking Radiator...................................................................................................................1026 RADIATOR (ALUMINUM TYPE)................................................................................................................1027 Disassembly and Assembly............................................................................................................1027 PREPARATION.....................................................................................................................1027 DISASSEMBLY.....................................................................................................................1027 ASSEMBLY........................................................................................................................1028 INSPECTION......................................................................................................................1030 COOLING FAN.............................................................................................................................1031 Removal and Installation............................................................................................................1031 REMOVAL.........................................................................................................................1031 INSTALLATION....................................................................................................................1031 DISASSEMBLY AND ASSEMBLY........................................................................................................1031 Disassembly.................................................................................................................1031 Assembly....................................................................................................................1032 WATER PUMP..............................................................................................................................1033 Removal and Installation............................................................................................................1033 REMOVAL.........................................................................................................................1033 INSPECTION AFTER REMOVAL........................................................................................................1035 INSTALLATION....................................................................................................................1035 INSPECTION AFTER INSTALLATION...................................................................................................1036 WATER INLET AND THERMOSTAT ASSEMBLY.....................................................................................................1038 Removal and Installation............................................................................................................1038 REMOVAL.........................................................................................................................1038 INSPECTION AFTER REMOVAL........................................................................................................1038 INSTALLATION....................................................................................................................1038 INSPECTION AFTER INSTALLATION...................................................................................................1039 WATER OUTLET AND WATER PIPING...........................................................................................................1040 Removal and Installation............................................................................................................1040 REMOVAL.........................................................................................................................1040 INSTALLATION....................................................................................................................1040 INSPECTION AFTER INSTALLATION...................................................................................................1040 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................................1042 Engine Coolant Capacity (Approximate)...............................................................................................1042 Radiator............................................................................................................................1042 Thermostat..........................................................................................................................1042 Tightening Torque...................................................................................................................1042 di..............................................................................................................................................1044 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................1044 PRECAUTION..............................................................................................................................1046 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................1046 Precautions for Battery Service.....................................................................................................1046 Wiring Diagrams and Trouble Diagnosis...............................................................................................1046 COMBINATION METERS......................................................................................................................1047 System Description..................................................................................................................1047 UNIFIED CONTROL METER...........................................................................................................1047 HOW TO CHANGE THE DISPLAY FOR ODO/TRIP METER....................................................................................1047 POWER SUPPLY AND GROUND CIRCUIT.................................................................................................1047 WATER TEMPERATURE GAUGE.........................................................................................................1048 TACHOMETER......................................................................................................................1048 FUEL GAUGE......................................................................................................................1048 SPEEDOMETER.....................................................................................................................1048 CAN Communication...................................................................................................................1048 CAN Communication Unit..............................................................................................................1048 Component Parts and Harness Connector Location......................................................................................1048 Combination Meter...................................................................................................................1049 CHECK...........................................................................................................................1049 Schematic...........................................................................................................................1050 Wiring Diagram — METER —............................................................................................................1051 Terminals and Reference Value for Combination Meter.................................................................................1052 Meter/Gauges Operation and Odo/Trip Meter...........................................................................................1053 SELF-DIAGNOSIS FUNCTION.........................................................................................................1053 HOW TO ALTERNATE DIAGNOSIS MODE.................................................................................................1053 How to Proceed With Trouble Diagnosis...............................................................................................1053 Diagnosis Flow......................................................................................................................1054 Power Supply and Ground Circuit Check...............................................................................................1055 Trouble Diagnosis Chart by Symptom..................................................................................................1056 DIAGNOSIS RESULTS...............................................................................................................1056 Inspection/Fuel Level Sensor........................................................................................................1057 FUEL GAUGE......................................................................................................................1057 LOW-FUEL WARNING LAMP...........................................................................................................1057 Inspection/Engine Speed Signal......................................................................................................1058 Inspection/Water Temperature Signal.................................................................................................1058 Inspection/Vehicle Speed Signal.....................................................................................................1058 The Fuel Gauge Pointer Fluctuates, Indicator Wrong Value or Varies..................................................................1059 The Fuel Gauge Does Not Move to FULL position.......................................................................................1059 Electrical Components Inspection....................................................................................................1060 FUEL LEVEL SENSOR UNIT CHECK....................................................................................................1060 Check Fuel Level Sensor Unit and Fuel Pump (Main)...........................................................................1060 Check Fuel Level Sensor Unit and Pump (Main) Harness........................................................................1060 Check Fuel Level Sensor Unit (Sub)..........................................................................................1060 Removal and Installation for Combination Meter......................................................................................1061 REMOVAL.........................................................................................................................1061 INSTALLATION....................................................................................................................1061 Disassembly and Assembly for Combination Meter......................................................................................1061 DISASSEMBLY.....................................................................................................................1061 ASSEMBLY........................................................................................................................1062 COMPASS.................................................................................................................................1063 System Description..................................................................................................................1063 DIRECTION DISPLAY...............................................................................................................1063 Wiring Diagram — COMPASS —..........................................................................................................1064 Power Supply and Ground Circuit Check for Compass...................................................................................1065 Fail-Safe System....................................................................................................................1066 DESCRIPTION.....................................................................................................................1066 Compass Does not Display............................................................................................................1066 Compass Display “– – –”.............................................................................................................1066 Forward Direction Indication Slips Off The Mark or Incorrect........................................................................1068 Compass Reading Remains Unchanged...................................................................................................1068 Calibration Procedure for Compass...................................................................................................1069 CORRECTION FUNCTIONS OF COMPASS.................................................................................................1069 INITIAL CORRECTION PROCEDURE FOR COMPASS........................................................................................1069 Removal and Installation of Compass.................................................................................................1070 REMOVAL.........................................................................................................................1070 INSTALLATION....................................................................................................................1070 WARNING LAMPS...........................................................................................................................1071 Schematic...........................................................................................................................1071 Wiring Diagram — WARN —.............................................................................................................1072 Oil Pressure Warning Lamp Stays Off (Ignition Switch ON)............................................................................1078 Oil Pressure Warning Lamp Does Not Turn Off (Oil Pressure Is Normal)................................................................1079 Component Inspection................................................................................................................1079 OIL PRESSURE SWITCH.............................................................................................................1079 A/T INDICATOR...........................................................................................................................1080 Wiring Diagram — AT/IND —...........................................................................................................1080 A/T Indicator Does Not Illuminate...................................................................................................1081 WARNING CHIME...........................................................................................................................1082 Component Parts and Harness Connector Location......................................................................................1082 System Description..................................................................................................................1082 FUNCTION........................................................................................................................1082 IGNITION KEY WARNING CHIME......................................................................................................1083 LIGHT WARNING CHIME.............................................................................................................1083 SEAT BELT WARNING CHIME.........................................................................................................1083 CAN Communication...................................................................................................................1084 CAN Communication Unit..............................................................................................................1084 Schematic...........................................................................................................................1085 Wiring Diagram — CHIME —............................................................................................................1086 Terminals and Reference Value for BCM...............................................................................................1089 How to Proceed With Trouble Diagnosis...............................................................................................1090 Preliminary Check...................................................................................................................1091 INSPECTION FOR POWER SUPPLY AND GROUND CIRCUIT..................................................................................1091 CONSULT-II Function.................................................................................................................1092 DIAGNOSTIC ITEMS DESCRIPTION....................................................................................................1092 CONSULT-II BASIC OPERATION PROCEDURE............................................................................................1092 DATA MONITOR....................................................................................................................1093 Operation Procedure.........................................................................................................1093 Data Monitor Item...........................................................................................................1093 ACTIVE TEST.....................................................................................................................1093 Operation Procedure.........................................................................................................1093 Active Test Item............................................................................................................1093 SELF-DIAGNOSTIC RESULTS.........................................................................................................1093 Operation Procedure.........................................................................................................1093 Display Item List...........................................................................................................1094 All Warnings Are Not Operated.......................................................................................................1094 Key Warning Chime and Light Warning Chime Does Not Operate (Seat Belt Warning Chime Does Operate)...................................1094 Key Warning Chime Does Not Operate..................................................................................................1096 Light Warning Chime Does Not Operate................................................................................................1097 Seat Belt Warning Chime Does Not Operate............................................................................................1098 CLOCK...................................................................................................................................1100 Wiring Diagram — CLOCK —............................................................................................................1100 Removal and Installation of Clock...................................................................................................1101 REMOVAL.........................................................................................................................1101 INSTALLATION....................................................................................................................1101 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX ....................................................................................................... 71 ec..............................................................................................................................................1102 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................1102 INDEX FOR DTC...........................................................................................................................1109 Alphabetical Index..................................................................................................................1109 DTC No. Index.......................................................................................................................1113 PRECAUTIONS.............................................................................................................................1117 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................1117 Precautions for Battery Service.....................................................................................................1117 On Board Diagnostic (OBD) System of Engine and A/T..................................................................................1117 Precaution..........................................................................................................................1118 Wiring Diagrams and Trouble Diagnosis...............................................................................................1120 PREPARATION.............................................................................................................................1121 Special Service Tools...............................................................................................................1121 Commercial Service Tools............................................................................................................1122 ENGINE CONTROL SYSTEM...................................................................................................................1123 System Diagram......................................................................................................................1123 Vacuum Hose Drawing.................................................................................................................1124 System Chart........................................................................................................................1125 Multiport Fuel Injection (MFI) System...............................................................................................1126 INPUT/OUTPUT SIGNAL CHART.......................................................................................................1126 SYSTEM DESCRIPTION..............................................................................................................1126 VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION...........................................................................1126 MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)............................................................................1127 Open Loop Control...........................................................................................................1127 MIXTURE RATIO SELF-LEARNING CONTROL.............................................................................................1127 FUEL INJECTION TIMING...........................................................................................................1128 Sequential Multiport Fuel Injection System..................................................................................1128 Simultaneous Multiport Fuel Injection System................................................................................1128 FUEL SHUT-OFF...................................................................................................................1128 Electronic Ignition (EI) System.....................................................................................................1128 INPUT/OUTPUT SIGNAL CHART.......................................................................................................1128 SYSTEM DESCRIPTION..............................................................................................................1128 Air Conditioning Cut Control........................................................................................................1129 INPUT/OUTPUT SIGNAL CHART.......................................................................................................1129 SYSTEM DESCRIPTION..............................................................................................................1129 Fuel Cut Control (at No Load and High Engine Speed).................................................................................1129 INPUT/OUTPUT SIGNAL CHART.......................................................................................................1129 SYSTEM DESCRIPTION..............................................................................................................1129 CAN communication...................................................................................................................1130 SYSTEM DESCRIPTION..............................................................................................................1130 BASIC SERVICE PROCEDURE.................................................................................................................1131 Idle Speed and Ignition Timing Check................................................................................................1131 IDLE SPEED......................................................................................................................1131 With CONSULT-II.............................................................................................................1131 With GST....................................................................................................................1131 IGNITION TIMING.................................................................................................................1131 Method A....................................................................................................................1131 Method B....................................................................................................................1131 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment............................................................................1132 PREPARATION.....................................................................................................................1132 OVERALL INSPECTION SEQUENCE.....................................................................................................1133 INSPECTION PROCEDURE............................................................................................................1134 Accelerator Pedal Released Position Learning........................................................................................1143 DESCRIPTION.....................................................................................................................1143 OPERATION PROCEDURE.............................................................................................................1143 Throttle Valve Closed Position Learning.............................................................................................1143 DESCRIPTION.....................................................................................................................1143 OPERATION PROCEDURE.............................................................................................................1143 Idle Air Volume Learning............................................................................................................1143 DESCRIPTION.....................................................................................................................1143 PREPARATION.....................................................................................................................1143 OPERATION PROCEDURE.............................................................................................................1144 With CONSULT-II.............................................................................................................1144 Without CONSULT-II..........................................................................................................1144 DIAGNOSTIC PROCEDURE............................................................................................................1145 Fuel Pressure Check.................................................................................................................1145 FUEL PRESSURE RELEASE...........................................................................................................1145 With CONSULT-II.............................................................................................................1145 Without CONSULT-II..........................................................................................................1146 FUEL PRESSURE CHECK.............................................................................................................1146 ON BOARD DIAGNOSTIC (OBD) SYSTEM........................................................................................................1147 Introduction........................................................................................................................1147 Two Trip Detection Logic............................................................................................................1147 Emission-related Diagnostic Information.............................................................................................1148 EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS...................................................................................1148 DTC AND 1ST TRIP DTC............................................................................................................1151 How to Read DTC and 1st Trip DTC............................................................................................1151 FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA................................................................................1152 SYSTEM READINESS TEST (SRT) CODE................................................................................................1153 SRT Item....................................................................................................................1154 SRT Set Timing..............................................................................................................1154 SRT Service Procedure.......................................................................................................1155 How to Display SRT Code.....................................................................................................1156 How to Set SRT Code.........................................................................................................1157 Driving Pattern.............................................................................................................1158 TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II).............................................................1160 HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION............................................................................1161 How to Erase DTC............................................................................................................1161 IVIS (Infiniti Vehicle Immobilizer System — NATS)...................................................................................1163 Malfunction Indicator Lamp (MIL)....................................................................................................1163 DESCRIPTION.....................................................................................................................1163 ON BOARD DIAGNOSTIC SYSTEM FUNCTION.............................................................................................1164 MIL Flashing Without DTC....................................................................................................1164 HOW TO SWITCH DIAGNOSTIC TEST MODE..............................................................................................1165 How to Set Diagnostic Test Mode II (Self-diagnostic Results)................................................................1165 How to Set Diagnostic Test Mode II (Heated Oxygen Sensor 1 Monitor).........................................................1165 How to Switch Monitored Sensor From Bank 1 to Bank 2 or Vice Versa..........................................................1165 How to Erase Diagnostic Test Mode II (Self-diagnostic Results)..............................................................1165 DIAGNOSTIC TEST MODE I — BULB CHECK.............................................................................................1166 DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING....................................................................................1166 DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS...............................................................................1166 How to Erase Diagnostic Test Mode II (Self-diagnostic Results)..............................................................1166 DIAGNOSTIC TEST MODE II — HEATED OXYGEN SENSOR 1 MONITOR........................................................................1166 OBD System Operation Chart..........................................................................................................1167 RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS...............................................................1167 SUMMARY CHART...................................................................................................................1167 RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR “MISFIRE ” <EXHAUST QUALITY DETERIORATION>... .............1168 EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM” .......................1169 <Driving Pattern B>.........................................................................................................1169 <Driving Pattern C>.........................................................................................................1169 RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS................................................................1170 EXPLANATION FOR DRIVING PATTERNS................................................................................................1171 <Driving Pattern A>.........................................................................................................1171 <Driving Pattern B>.........................................................................................................1171 TROUBLE DIAGNOSIS.......................................................................................................................1172 Trouble Diagnosis Introduction......................................................................................................1172 INTRODUCTION....................................................................................................................1172 WORK FLOW.......................................................................................................................1173 Flow Chart..................................................................................................................1173 Description for Work Flow...................................................................................................1174 DIAGNOSTIC WORKSHEET............................................................................................................1174 Description.................................................................................................................1174 Worksheet Sample............................................................................................................1175 DTC Inspection Priority Chart.......................................................................................................1175 Fail-safe Chart.....................................................................................................................1177 Basic Inspection....................................................................................................................1178 Symptom Matrix Chart................................................................................................................1183 SYSTEM — BASIC ENGINE CONTROL SYSTEM............................................................................................1183 SYSTEM — ENGINE MECHANICAL & OTHER..............................................................................................1184 Engine Control Component Parts Location.............................................................................................1187 Circuit Diagram.....................................................................................................................1193 ECM Harness Connector Terminal Layout...............................................................................................1195 ECM Terminals and Reference Value...................................................................................................1195 PREPARATION.....................................................................................................................1195 ECM INSPECTION TABLE............................................................................................................1195 CONSULT-II Function.................................................................................................................1204 FUNCTION........................................................................................................................1204 ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION......................................................................1205 INSPECTION PROCEDURE............................................................................................................1206 WORK SUPPORT MODE...............................................................................................................1207 Work Item...................................................................................................................1207 SELF-DIAG RESULTS MODE..........................................................................................................1208 Self Diagnostic Item........................................................................................................1208 Freeze Frame Data and 1st Trip Freeze Frame Data............................................................................1208 DATA MONITOR MODE...............................................................................................................1209 Monitored Item..............................................................................................................1209 DATA MONITOR (SPEC) MODE........................................................................................................1213 Monitored Item..............................................................................................................1213 ACTIVE TEST MODE................................................................................................................1213 Test Item...................................................................................................................1213 DTC & SRT CONFIRMATION MODE.....................................................................................................1214 SRT STATUS Mode.............................................................................................................1214 SRT Work Support Mode.......................................................................................................1214 DTC Work Support Mode.......................................................................................................1215 REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)...............................................................1216 Description.................................................................................................................1216 Operation...................................................................................................................1217 Generic Scan Tool (GST) Function....................................................................................................1217 DESCRIPTION.....................................................................................................................1217 FUNCTION........................................................................................................................1218 INSPECTION PROCEDURE............................................................................................................1218 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1219 Major Sensor Reference Graph in Data Monitor Mode...................................................................................1222 CLSD THL POS, ACCEL SEN 1, THRTL SEN 1..........................................................................................1222 ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1.....................................................1223 TROUBLE DIAGNOSIS - SPECIFICATION VALUE.................................................................................................1225 Description.........................................................................................................................1225 Testing Condition...................................................................................................................1225 Inspection Procedure................................................................................................................1225 Diagnostic Procedure................................................................................................................1226 TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT.............................................................................................1229 Description.........................................................................................................................1229 Diagnostic Procedure................................................................................................................1229 POWER SUPPLY AND GROUND CIRCUIT.........................................................................................................1230 Wiring Diagram......................................................................................................................1230 Diagnostic Procedure................................................................................................................1233 Ground Inspection...................................................................................................................1238 DTC U1000, U1001 CAN COMMUNICATION LINE.................................................................................................1239 Description.........................................................................................................................1239 On Board Diagnosis Logic............................................................................................................1239 DTC Confirmation Procedure..........................................................................................................1239 Wiring Diagram......................................................................................................................1240 Diagnostic Procedure................................................................................................................1241 DTC P0011, P0021 IVT CONTROL............................................................................................................1242 Description.........................................................................................................................1242 SYSTEM DESCRIPTION..............................................................................................................1242 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1242 On Board Diagnosis Logic............................................................................................................1243 FAIL-SAFE MODE..................................................................................................................1243 DTC Confirmation Procedure..........................................................................................................1243 WITH CONSULT-II.................................................................................................................1243 WITH GST........................................................................................................................1244 Diagnostic Procedure................................................................................................................1244 DTC P0031, P0032, P0051, P0052 HO2S1 HEATER.............................................................................................1245 Description.........................................................................................................................1245 SYSTEM DESCRIPTION..............................................................................................................1245 OPERATION.......................................................................................................................1245 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1245 On Board Diagnosis Logic............................................................................................................1245 DTC Confirmation Procedure..........................................................................................................1246 WITH CONSULT-II.................................................................................................................1246 WITH GST........................................................................................................................1246 Wiring Diagram......................................................................................................................1247 BANK 1..........................................................................................................................1247 BANK 2..........................................................................................................................1249 Diagnostic Procedure................................................................................................................1250 Component Inspection................................................................................................................1252 HEATED OXYGEN SENSOR 1 HEATER...................................................................................................1252 Removal and Installation............................................................................................................1252 HEATED OXYGEN SENSOR 1..........................................................................................................1252 DTC P0037, P0038, P0057, P0058 HO2S2 HEATER.............................................................................................1253 Description.........................................................................................................................1253 SYSTEM DESCRIPTION..............................................................................................................1253 OPERATION.......................................................................................................................1253 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1253 On Board Diagnosis Logic............................................................................................................1253 DTC Confirmation Procedure..........................................................................................................1254 WITH CONSULT-II.................................................................................................................1254 WITH GST........................................................................................................................1254 Wiring Diagram......................................................................................................................1255 BANK 1..........................................................................................................................1255 BANK 2..........................................................................................................................1257 Diagnostic Procedure................................................................................................................1258 Component Inspection................................................................................................................1260 HEATED OXYGEN SENSOR 2 HEATER...................................................................................................1260 Removal and Installation............................................................................................................1260 HEATED OXYGEN SENSOR 2..........................................................................................................1260 DTC P0101 MAF SENSOR....................................................................................................................1261 Component Description...............................................................................................................1261 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1261 On Board Diagnosis Logic............................................................................................................1261 DTC Confirmation Procedure..........................................................................................................1262 PROCEDURE FOR MALFUNCTION A.....................................................................................................1262 With CONSULT-II.............................................................................................................1262 With GST....................................................................................................................1262 PROCEDURE FOR MALFUNCTION B.....................................................................................................1262 With CONSULT-II.............................................................................................................1262 Overall Function Check..............................................................................................................1263 PROCEDURE FOR MALFUNCTION B.....................................................................................................1263 With GST....................................................................................................................1263 Wiring Diagram......................................................................................................................1264 Diagnostic Procedure................................................................................................................1265 Component Inspection................................................................................................................1268 MASS AIR FLOW SENSOR............................................................................................................1268 Removal and Installation............................................................................................................1268 MASS AIR FLOW SENSOR............................................................................................................1268 DTC P0102, P0103 MAF SENSOR.............................................................................................................1269 Component Description...............................................................................................................1269 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1269 On Board Diagnosis Logic............................................................................................................1269 FAIL-SAFE MODE..................................................................................................................1269 DTC Confirmation Procedure..........................................................................................................1270 PROCEDURE FOR DTC P0102.........................................................................................................1270 With CONSULT-II.............................................................................................................1270 With GST....................................................................................................................1270 PROCEDURE FOR DTC P0103.........................................................................................................1270 With CONSULT-II.............................................................................................................1270 With GST....................................................................................................................1270 Wiring Diagram......................................................................................................................1271 Diagnostic Procedure................................................................................................................1272 Component Inspection................................................................................................................1275 MASS AIR FLOW SENSOR............................................................................................................1275 Removal and Installation............................................................................................................1275 MASS AIR FLOW SENSOR............................................................................................................1275 DTC P0112, P0113 IAT SENSOR.............................................................................................................1276 Component Description...............................................................................................................1276 On Board Diagnosis Logic............................................................................................................1276 DTC Confirmation Procedure..........................................................................................................1276 WITH CONSULT-II.................................................................................................................1276 WITH GST........................................................................................................................1277 Wiring Diagram......................................................................................................................1278 Diagnostic Procedure................................................................................................................1279 Component Inspection................................................................................................................1280 INTAKE AIR TEMPERATURE SENSOR...................................................................................................1280 Removal and Installation............................................................................................................1280 MASS AIR FLOW SENSOR............................................................................................................1280 DTC P0117, P0118 ECT SENSOR.............................................................................................................1281 Component Description...............................................................................................................1281 On Board Diagnosis Logic............................................................................................................1281 FAIL-SAFE MODE..................................................................................................................1281 DTC Confirmation Procedure..........................................................................................................1282 WITH CONSULT-II.................................................................................................................1282 WITH GST........................................................................................................................1282 Wiring Diagram......................................................................................................................1283 Diagnostic Procedure................................................................................................................1284 Component Inspection................................................................................................................1285 ENGINE COOLANT TEMPERATURE SENSOR...............................................................................................1285 Removal and Installation............................................................................................................1285 ENGINE COOLANT TEMPERATURE SENSOR...............................................................................................1285 DTC P0122, P0123 TP SENSOR..............................................................................................................1286 Component Description...............................................................................................................1286 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1286 On Board Diagnosis Logic............................................................................................................1286 FAIL-SAFE MODE..................................................................................................................1286 DTC Confirmation Procedure..........................................................................................................1287 WITH CONSULT-II.................................................................................................................1287 WITH GST........................................................................................................................1287 Wiring Diagram......................................................................................................................1288 Diagnostic Procedure................................................................................................................1289 Component Inspection................................................................................................................1292 THROTTLE POSITION SENSOR........................................................................................................1292 Removal and Installation............................................................................................................1292 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................................1292 DTC P0125 ECT SENSOR....................................................................................................................1293 Component Description...............................................................................................................1293 On Board Diagnosis Logic............................................................................................................1293 DTC Confirmation Procedure..........................................................................................................1294 WITH CONSULT-II.................................................................................................................1294 WITH GST........................................................................................................................1294 Diagnostic Procedure................................................................................................................1294 Component Inspection................................................................................................................1295 ENGINE COOLANT TEMPERATURE SENSOR...............................................................................................1295 Removal and Installation............................................................................................................1295 ENGINE COOLANT TEMPERATURE SENSOR...............................................................................................1295 DTC P0127 IAT SENSOR....................................................................................................................1296 Component Description...............................................................................................................1296 On Board Diagnosis Logic............................................................................................................1296 DTC Confirmation Procedure..........................................................................................................1296 WITH CONSULT-II.................................................................................................................1296 WITH GST........................................................................................................................1297 Diagnostic Procedure................................................................................................................1297 Component Inspection................................................................................................................1298 INTAKE AIR TEMPERATURE SENSOR...................................................................................................1298 Removal and Installation............................................................................................................1298 MASS AIR FLOW SENSOR............................................................................................................1298 DTC P0128 THERMOSTAT FUNCTION...........................................................................................................1299 On Board Diagnosis Logic............................................................................................................1299 DTC Confirmation Procedure..........................................................................................................1299 WITH CONSULT-II.................................................................................................................1299 WITH GST........................................................................................................................1299 Diagnostic Procedure................................................................................................................1299 Component Inspection................................................................................................................1300 ENGINE COOLANT TEMPERATURE SENSOR...............................................................................................1300 Removal and Installation............................................................................................................1300 ENGINE COOLANT TEMPERATURE SENSOR...............................................................................................1300 DTC P0132, P0152 HO2S1..................................................................................................................1301 Component Description...............................................................................................................1301 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1301 On Board Diagnosis Logic............................................................................................................1301 DTC Confirmation Procedure..........................................................................................................1302 WITH CONSULT-II.................................................................................................................1302 WITH GST........................................................................................................................1302 Wiring Diagram......................................................................................................................1303 BANK 1..........................................................................................................................1303 BANK 2..........................................................................................................................1305 Diagnostic Procedure................................................................................................................1306 Component Inspection................................................................................................................1309 HEATED OXYGEN SENSOR 1..........................................................................................................1309 With CONSULT-II.............................................................................................................1309 Without CONSULT-II..........................................................................................................1310 Removal and Installation............................................................................................................1310 HEATED OXYGEN SENSOR 1..........................................................................................................1310 DTC P0133, P0153 HO2S1..................................................................................................................1311 Component Description...............................................................................................................1311 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1311 On Board Diagnosis Logic............................................................................................................1311 DTC Confirmation Procedure..........................................................................................................1312 WITH CONSULT-II.................................................................................................................1312 Overall Function Check..............................................................................................................1313 WITH GST........................................................................................................................1313 Wiring Diagram......................................................................................................................1314 BANK 1..........................................................................................................................1314 BANK 2..........................................................................................................................1316 Diagnostic Procedure................................................................................................................1317 Component Inspection................................................................................................................1321 HEATED OXYGEN SENSOR 1..........................................................................................................1321 With CONSULT-II.............................................................................................................1321 Without CONSULT-II..........................................................................................................1322 Removal and Installation............................................................................................................1322 HEATED OXYGEN SENSOR 1..........................................................................................................1322 DTC P0134, P0154 HO2S1..................................................................................................................1323 Component Description...............................................................................................................1323 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1323 On Board Diagnosis Logic............................................................................................................1323 DTC Confirmation Procedure..........................................................................................................1324 WITH CONSULT-II.................................................................................................................1324 Overall Function Check..............................................................................................................1325 WITH GST........................................................................................................................1325 Wiring Diagram......................................................................................................................1326 BANK 1..........................................................................................................................1326 BANK 2..........................................................................................................................1328 Diagnostic Procedure................................................................................................................1329 Component Inspection................................................................................................................1331 HEATED OXYGEN SENSOR 1..........................................................................................................1331 With CONSULT-II.............................................................................................................1331 Without CONSULT-II..........................................................................................................1331 Removal and Installation............................................................................................................1332 HEATED OXYGEN SENSOR 1..........................................................................................................1332 DTC P0138, P0158 HO2S2..................................................................................................................1333 Component Description...............................................................................................................1333 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1333 On Board Diagnosis Logic............................................................................................................1333 DTC Confirmation Procedure..........................................................................................................1334 WITH CONSULT-II.................................................................................................................1334 WITH GST........................................................................................................................1334 Wiring Diagram......................................................................................................................1335 BANK 1..........................................................................................................................1335 BANK 2..........................................................................................................................1337 Diagnostic Procedure................................................................................................................1338 Component Inspection................................................................................................................1340 HEATED OXYGEN SENSOR 2..........................................................................................................1340 With CONSULT-II.............................................................................................................1340 Without CONSULT-II..........................................................................................................1341 Removal and Installation............................................................................................................1341 HEATED OXYGEN SENSOR 2..........................................................................................................1341 DTC P0139, P0159 HO2S2..................................................................................................................1342 Component Description...............................................................................................................1342 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1342 On Board Diagnosis Logic............................................................................................................1342 DTC Confirmation Procedure..........................................................................................................1343 WITH CONSULT-II.................................................................................................................1343 Overall Function Check..............................................................................................................1343 WITH GST........................................................................................................................1343 Wiring Diagram......................................................................................................................1345 BANK 1..........................................................................................................................1345 BANK 2..........................................................................................................................1347 Diagnostic Procedure................................................................................................................1348 Component Inspection................................................................................................................1351 HEATED OXYGEN SENSOR 2..........................................................................................................1351 With CONSULT-II.............................................................................................................1351 Without CONSULT-II..........................................................................................................1352 Removal and Installation............................................................................................................1352 HEATED OXYGEN SENSOR 2..........................................................................................................1352 DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION.........................................................................................1353 On Board Diagnosis Logic............................................................................................................1353 DTC Confirmation Procedure..........................................................................................................1353 WITH CONSULT-II.................................................................................................................1353 WITH GST........................................................................................................................1354 Wiring Diagram......................................................................................................................1355 BANK 1..........................................................................................................................1355 BANK 2..........................................................................................................................1356 Diagnostic Procedure................................................................................................................1357 DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION.........................................................................................1361 On Board Diagnosis Logic............................................................................................................1361 DTC Confirmation Procedure..........................................................................................................1361 WITH CONSULT-II.................................................................................................................1361 WITH GST........................................................................................................................1362 Wiring Diagram......................................................................................................................1363 BANK 1..........................................................................................................................1363 BANK 2..........................................................................................................................1364 Diagnostic Procedure................................................................................................................1365 DTC P0181 FTT SENSOR....................................................................................................................1369 Component Description...............................................................................................................1369 On Board Diagnosis Logic............................................................................................................1369 DTC Confirmation Procedure..........................................................................................................1369 WITH CONSULT-II.................................................................................................................1369 WITH GST........................................................................................................................1370 Wiring Diagram......................................................................................................................1371 Diagnostic Procedure................................................................................................................1372 Component Inspection................................................................................................................1373 FUEL TANK TEMPERATURE SENSOR....................................................................................................1373 Removal and Installation............................................................................................................1373 FUEL TANK TEMPERATURE SENSOR....................................................................................................1373 DTC P0182, P0183 FTT SENSOR.............................................................................................................1374 Component Description...............................................................................................................1374 On Board Diagnosis Logic............................................................................................................1374 DTC Confirmation Procedure..........................................................................................................1374 WITH CONSULT-II.................................................................................................................1374 WITH GST........................................................................................................................1374 Wiring Diagram......................................................................................................................1375 Diagnostic Procedure................................................................................................................1376 Component Inspection................................................................................................................1377 FUEL TANK TEMPERATURE SENSOR....................................................................................................1377 Removal and Installation............................................................................................................1377 FUEL TANK TEMPERATURE SENSOR....................................................................................................1377 DTC P0222, P0223 TP SENSOR..............................................................................................................1378 Component Description...............................................................................................................1378 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1378 On Board Diagnosis Logic............................................................................................................1378 FAIL-SAFE MODE..................................................................................................................1378 DTC Confirmation Procedure..........................................................................................................1379 WITH CONSULT-II.................................................................................................................1379 WITH GST........................................................................................................................1379 Wiring Diagram......................................................................................................................1380 Diagnostic Procedure................................................................................................................1381 Component Inspection................................................................................................................1384 THROTTLE POSITION SENSOR........................................................................................................1384 Removal and Installation............................................................................................................1384 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................................1384 DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MISFIRE.................................................................1385 On Board Diagnosis Logic............................................................................................................1385 DTC Confirmation Procedure..........................................................................................................1385 WITH CONSULT-II.................................................................................................................1386 WITH GST........................................................................................................................1386 Diagnostic Procedure................................................................................................................1386 DTC P0327, P0328 KS.....................................................................................................................1391 Component Description...............................................................................................................1391 On Board Diagnosis Logic............................................................................................................1391 DTC Confirmation Procedure..........................................................................................................1391 WITH CONSULT-II.................................................................................................................1391 WITH GST........................................................................................................................1391 Wiring Diagram......................................................................................................................1392 Diagnostic Procedure................................................................................................................1393 Component Inspection................................................................................................................1394 KNOCK SENSOR....................................................................................................................1394 Removal and Installation............................................................................................................1395 KNOCK SENSOR....................................................................................................................1395 DTC P0335 CKP SENSOR (POS)..............................................................................................................1396 Component Description...............................................................................................................1396 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1396 On Board Diagnosis Logic............................................................................................................1396 DTC Confirmation Procedure..........................................................................................................1396 WITH CONSULT-II.................................................................................................................1396 WITH GST........................................................................................................................1396 Wiring Diagram......................................................................................................................1397 Diagnostic Procedure................................................................................................................1398 Component Inspection................................................................................................................1401 CRANKSHAFT POSITION SENSOR (POS)................................................................................................1401 Removal and Installation............................................................................................................1401 CRANKSHAFT POSITION SENSOR (POS)................................................................................................1401 DTC P0340, P0345 CMP SENSOR (PHASE).....................................................................................................1402 Component Description...............................................................................................................1402 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1402 On Board Diagnosis Logic............................................................................................................1402 DTC Confirmation Procedure..........................................................................................................1402 WITH CONSULT-II.................................................................................................................1402 WITH GST........................................................................................................................1402 Wiring Diagram......................................................................................................................1403 BANK 1..........................................................................................................................1403 BANK 2..........................................................................................................................1405 Diagnostic Procedure................................................................................................................1406 Component Inspection................................................................................................................1409 CAMSHAFT POSITION SENSOR (PHASE)................................................................................................1409 Removal and Installation............................................................................................................1409 CAMSHAFT POSITION SENSOR (PHASE)................................................................................................1409 DTC P0420, P0430 THREE WAY CATALYST FUNCTION............................................................................................1410 On Board Diagnosis Logic............................................................................................................1410 DTC Confirmation Procedure..........................................................................................................1410 WITH CONSULT-II.................................................................................................................1410 Overall Function Check..............................................................................................................1411 WITH GST........................................................................................................................1411 Diagnostic Procedure................................................................................................................1412 DTC P0441 EVAP CONTROL SYSTEM...........................................................................................................1415 System Description..................................................................................................................1415 On Board Diagnosis Logic............................................................................................................1415 DTC Confirmation Procedure..........................................................................................................1415 WITH CONSULT-II.................................................................................................................1416 Overall Function Check..............................................................................................................1416 WITH GST........................................................................................................................1416 Diagnostic Procedure................................................................................................................1417 DTC P0442 EVAP CONTROL SYSTEM...........................................................................................................1420 On Board Diagnosis Logic............................................................................................................1420 DTC Confirmation Procedure..........................................................................................................1421 WITH CONSULT-II.................................................................................................................1421 WITH GST........................................................................................................................1422 Diagnostic Procedure................................................................................................................1422 DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE......................................................................1429 Description.........................................................................................................................1429 SYSTEM DESCRIPTION..............................................................................................................1429 COMPONENT DESCRIPTION...........................................................................................................1429 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1429 On Board Diagnosis Logic............................................................................................................1430 DTC Confirmation Procedure..........................................................................................................1430 WITH CONSULT-II.................................................................................................................1430 WITH GST........................................................................................................................1430 Wiring Diagram......................................................................................................................1431 Diagnostic Procedure................................................................................................................1433 Component Inspection................................................................................................................1434 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...............................................................................1434 With CONSULT-II.............................................................................................................1434 Without CONSULT-II..........................................................................................................1434 Removal and Installation............................................................................................................1435 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...............................................................................1435 DTC P0447 EVAP CANISTER VENT CONTROL VALVE..............................................................................................1436 Component Description...............................................................................................................1436 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1436 On Board Diagnosis Logic............................................................................................................1436 DTC Confirmation Procedure..........................................................................................................1437 WITH CONSULT-II.................................................................................................................1437 WITH GST........................................................................................................................1437 Wiring Diagram......................................................................................................................1438 Diagnostic Procedure................................................................................................................1439 Component Inspection................................................................................................................1441 EVAP CANISTER VENT CONTROL VALVE................................................................................................1441 With CONSULT-II.............................................................................................................1441 Without CONSULT-II..........................................................................................................1442 DTC P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR...........................................................................................1443 Component Description...............................................................................................................1443 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1443 On Board Diagnosis Logic............................................................................................................1443 DTC Confirmation Procedure..........................................................................................................1444 WITH CONSULT-II.................................................................................................................1444 WITH GST........................................................................................................................1444 Diagnostic Procedure................................................................................................................1444 Component Inspection................................................................................................................1445 EVAP CONTROL SYSTEM PRESSURE SENSOR.............................................................................................1445 DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR...........................................................................................1446 Component Description...............................................................................................................1446 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1446 On Board Diagnosis Logic............................................................................................................1446 DTC Confirmation Procedure..........................................................................................................1447 WITH CONSULT-II.................................................................................................................1447 WITH GST........................................................................................................................1447 Wiring Diagram......................................................................................................................1448 Diagnostic Procedure................................................................................................................1449 Component Inspection................................................................................................................1451 EVAP CONTROL SYSTEM PRESSURE SENSOR.............................................................................................1451 DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR...........................................................................................1452 Component Description...............................................................................................................1452 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1452 On Board Diagnosis Logic............................................................................................................1452 DTC Confirmation Procedure..........................................................................................................1453 WITH CONSULT-II.................................................................................................................1453 WITH GST........................................................................................................................1453 Wiring Diagram......................................................................................................................1454 Diagnostic Procedure................................................................................................................1455 Component Inspection................................................................................................................1459 EVAP CONTROL SYSTEM PRESSURE SENSOR.............................................................................................1459 DTC P0455 EVAP CONTROL SYSTEM...........................................................................................................1460 On Board Diagnosis Logic............................................................................................................1460 DTC Confirmation Procedure..........................................................................................................1461 WITH CONSULT-II.................................................................................................................1461 WITH GST........................................................................................................................1462 Diagnostic Procedure................................................................................................................1462 DTC P0456 EVAP CONTROL SYSTEM...........................................................................................................1468 On Board Diagnosis Logic............................................................................................................1468 DTC Confirmation Procedure..........................................................................................................1469 WITH CONSULT-II.................................................................................................................1469 Overall Function Check..............................................................................................................1470 WITH GST........................................................................................................................1470 Diagnostic Procedure................................................................................................................1471 DTC P0460 FUEL LEVEL SENSOR.............................................................................................................1478 Component Description...............................................................................................................1478 On Board Diagnosis Logic............................................................................................................1478 DTC Confirmation Procedure..........................................................................................................1478 WITH CONSULT-II.................................................................................................................1478 WITH GST........................................................................................................................1478 Diagnostic Procedure................................................................................................................1479 Removal and Installation............................................................................................................1479 FUEL LEVEL SENSOR...............................................................................................................1479 DTC P0461 FUEL LEVEL SENSOR.............................................................................................................1480 Component Description...............................................................................................................1480 On Board Diagnosis Logic............................................................................................................1480 Overall Function Check..............................................................................................................1480 WITH CONSULT-II.................................................................................................................1480 WITH GST........................................................................................................................1481 Diagnostic Procedure................................................................................................................1481 Removal and Installation............................................................................................................1481 FUEL LEVEL SENSOR...............................................................................................................1481 DTC P0462 FUEL LEVEL SENSOR.............................................................................................................1482 Component Description...............................................................................................................1482 On Board Diagnosis Logic............................................................................................................1482 DTC Confirmation Procedure..........................................................................................................1482 WITH CONSULT-II.................................................................................................................1482 WITH GST........................................................................................................................1482 Diagnostic Procedure................................................................................................................1483 Removal and Installation............................................................................................................1483 FUEL LEVEL SENSOR...............................................................................................................1483 DTC P0500 VSS...........................................................................................................................1484 Description.........................................................................................................................1484 On Board Diagnosis Logic............................................................................................................1484 DTC Confirmation Procedure..........................................................................................................1484 WITH CONSULT-II.................................................................................................................1484 Overall Function Check..............................................................................................................1485 WITH GST........................................................................................................................1485 Diagnostic Procedure................................................................................................................1485 DTC P0506 ISC SYSTEM....................................................................................................................1486 Description.........................................................................................................................1486 On Board Diagnosis Logic............................................................................................................1486 DTC Confirmation Procedure..........................................................................................................1486 WITH CONSULT-II.................................................................................................................1486 WITH GST........................................................................................................................1486 Diagnostic Procedure................................................................................................................1487 DTC P0507 ISC SYSTEM....................................................................................................................1488 Description.........................................................................................................................1488 On Board Diagnosis Logic............................................................................................................1488 DTC Confirmation Procedure..........................................................................................................1488 WITH CONSULT-II.................................................................................................................1488 WITH GST........................................................................................................................1488 Diagnostic Procedure................................................................................................................1489 DTC P0550 PSP SENSOR....................................................................................................................1490 Component Description...............................................................................................................1490 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1490 On Board Diagnosis Logic............................................................................................................1490 DTC Confirmation Procedure..........................................................................................................1490 WITH CONSULT-II.................................................................................................................1490 WITH GST........................................................................................................................1490 Wiring Diagram......................................................................................................................1491 Diagnostic Procedure................................................................................................................1492 Component Inspection................................................................................................................1494 POWER STEERING PRESSURE SENSOR..................................................................................................1494 DTC P0605 ECM...........................................................................................................................1495 Component Description...............................................................................................................1495 On Board Diagnosis Logic............................................................................................................1495 FAIL-SAFE MODE..................................................................................................................1495 DTC Confirmation Procedure..........................................................................................................1495 PROCEDURE FOR MALFUNCTION A.....................................................................................................1495 With CONSULT-II.............................................................................................................1495 With GST....................................................................................................................1495 PROCEDURE FOR MALFUNCTION B.....................................................................................................1496 With CONSULT-II.............................................................................................................1496 With GST....................................................................................................................1496 PROCEDURE FOR MALFUNCTION C.....................................................................................................1496 With CONSULT-II.............................................................................................................1496 With GST....................................................................................................................1496 Diagnostic Procedure................................................................................................................1496 DTC P1065 ECM POWER SUPPLY..............................................................................................................1498 Component Description...............................................................................................................1498 On Board Diagnosis Logic............................................................................................................1498 DTC Confirmation Procedure..........................................................................................................1498 WITH CONSULT-II.................................................................................................................1498 WITH GST........................................................................................................................1498 Wiring Diagram......................................................................................................................1499 Diagnostic Procedure................................................................................................................1500 DTC P1111, P1136 IVT CONTROL SOLENOID VALVE.............................................................................................1502 Component Description...............................................................................................................1502 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1502 On Board Diagnosis Logic............................................................................................................1502 DTC Confirmation Procedure..........................................................................................................1502 WITH CONSULT-II.................................................................................................................1502 WITH GST........................................................................................................................1502 Wiring Diagram......................................................................................................................1503 BANK 1..........................................................................................................................1503 BANK 2..........................................................................................................................1505 Diagnostic Procedure................................................................................................................1506 Component Inspection................................................................................................................1508 INTAKE VALVE TIMING CONTROL SOLENOID VALVE......................................................................................1508 Removal and Installation............................................................................................................1508 INTAKE VALVE TIMING CONTROL SOLENOID VALVE......................................................................................1508 DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR............................................................................................1509 Component Description...............................................................................................................1509 On Board Diagnosis Logic............................................................................................................1509 FAIL-SAFE MODE..................................................................................................................1509 DTC Confirmation Procedure..........................................................................................................1509 PROCEDURE FOR MALFUNCTION A AND B...............................................................................................1509 With CONSULT-II.............................................................................................................1509 With GST....................................................................................................................1509 PROCEDURE FOR MALFUNCTION C.....................................................................................................1510 With CONSULT-II.............................................................................................................1510 With GST....................................................................................................................1510 Diagnostic Procedure................................................................................................................1510 DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION............................................................................................1511 Description.........................................................................................................................1511 On Board Diagnosis Logic............................................................................................................1511 FAIL-SAFE MODE..................................................................................................................1511 DTC Confirmation Procedure..........................................................................................................1511 WITH CONSULT-II.................................................................................................................1511 WITH GST........................................................................................................................1511 Wiring Diagram......................................................................................................................1512 Diagnostic Procedure................................................................................................................1513 Component Inspection................................................................................................................1516 THROTTLE CONTROL MOTOR..........................................................................................................1516 Remove and Installation.............................................................................................................1516 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................................1516 DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY...........................................................................................1517 Component Description...............................................................................................................1517 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1517 On Board Diagnosis Logic............................................................................................................1517 FAIL-SAFE MODE..................................................................................................................1517 DTC Confirmation Procedure..........................................................................................................1517 PROCEDURE FOR DTC P1124.........................................................................................................1517 With CONSULT-II.............................................................................................................1517 With GST....................................................................................................................1518 PROCEDURE FOR DTC P1126.........................................................................................................1518 With CONSULT-II.............................................................................................................1518 With GST....................................................................................................................1518 Wiring Diagram......................................................................................................................1519 Diagnostic Procedure................................................................................................................1520 DTC P1128 THROTTLE CONTROL MOTOR........................................................................................................1522 Component Description...............................................................................................................1522 On Board Diagnosis Logic............................................................................................................1522 FAIL-SAFE MODE..................................................................................................................1522 DTC Confirmation Procedure..........................................................................................................1522 WITH CONSULT-II.................................................................................................................1522 WITH GST........................................................................................................................1522 Wiring Diagram......................................................................................................................1523 Diagnostic Procedure................................................................................................................1524 Component Inspection................................................................................................................1525 THROTTLE CONTROL MOTOR..........................................................................................................1525 Removal and Installation............................................................................................................1526 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................................1526 DTC P1143, P1163 HO2S1..................................................................................................................1527 Component Description...............................................................................................................1527 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1527 On Board Diagnosis Logic............................................................................................................1527 DTC Confirmation Procedure..........................................................................................................1528 WITH CONSULT-II.................................................................................................................1528 Overall Function Check..............................................................................................................1529 WITH GST........................................................................................................................1529 Diagnostic Procedure................................................................................................................1529 Component Inspection................................................................................................................1531 HEATED OXYGEN SENSOR 1..........................................................................................................1531 With CONSULT-II.............................................................................................................1531 Without CONSULT-II..........................................................................................................1532 Removal and Installation............................................................................................................1532 HEATED OXYGEN SENSOR 1..........................................................................................................1532 DTC P1144, P1164 HO2S1..................................................................................................................1533 Component Description...............................................................................................................1533 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1533 On Board Diagnosis Logic............................................................................................................1533 DTC Confirmation Procedure..........................................................................................................1534 WITH CONSULT-II.................................................................................................................1534 Overall Function Check..............................................................................................................1535 WITH GST........................................................................................................................1535 Diagnostic Procedure................................................................................................................1535 Component Inspection................................................................................................................1537 HEATED OXYGEN SENSOR 1..........................................................................................................1537 With CONSULT-II.............................................................................................................1537 Without CONSULT-II..........................................................................................................1538 Removal and Installation............................................................................................................1539 HEATED OXYGEN SENSOR 1..........................................................................................................1539 DTC P1146, P1166 HO2S2..................................................................................................................1540 Component Description...............................................................................................................1540 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1540 On Board Diagnosis Logic............................................................................................................1540 DTC Confirmation Procedure..........................................................................................................1541 WITH CONSULT-II.................................................................................................................1541 Overall Function Check..............................................................................................................1541 WITH GST........................................................................................................................1541 Wiring Diagram......................................................................................................................1543 BANK 1..........................................................................................................................1543 BANK 2..........................................................................................................................1545 Diagnostic Procedure................................................................................................................1546 Component Inspection................................................................................................................1549 HEATED OXYGEN SENSOR 2..........................................................................................................1549 With CONSULT-II.............................................................................................................1549 Without CONSULT-II..........................................................................................................1550 Removal and Installation............................................................................................................1550 HEATED OXYGEN SENSOR 2..........................................................................................................1550 DTC P1147, P1167 HO2S2..................................................................................................................1551 Component Description...............................................................................................................1551 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1551 On Board Diagnosis Logic............................................................................................................1551 DTC Confirmation Procedure..........................................................................................................1552 WITH CONSULT-II.................................................................................................................1552 Overall Function Check..............................................................................................................1552 WITH GST........................................................................................................................1552 Wiring Diagram......................................................................................................................1554 BANK 1..........................................................................................................................1554 BANK 2..........................................................................................................................1556 Diagnostic Procedure................................................................................................................1557 Component Inspection................................................................................................................1560 HEATED OXYGEN SENSOR 2..........................................................................................................1560 With CONSULT-II.............................................................................................................1560 Without CONSULT-II..........................................................................................................1561 Removal and Installation............................................................................................................1561 HEATED OXYGEN SENSOR 2..........................................................................................................1561 DTC P1148, P1168 CLOSED LOOP CONTROL....................................................................................................1562 On Board Diagnosis Logic............................................................................................................1562 DTC Confirmation Procedure..........................................................................................................1562 WITH COUSULT-II.................................................................................................................1562 Overall Function Check..............................................................................................................1563 WITH GST........................................................................................................................1563 Diagnostic Procedure................................................................................................................1563 DTC P1211 TCS CONTROL UNIT..............................................................................................................1564 Description.........................................................................................................................1564 On Board Diagnosis Logic............................................................................................................1564 DTC Confirmation Procedure..........................................................................................................1564 WITH CONSULT-II.................................................................................................................1564 WITH GST........................................................................................................................1564 Diagnostic Procedure................................................................................................................1564 DTC P1212 TCS COMMUNICATION LINE........................................................................................................1565 Description.........................................................................................................................1565 On Board Diagnosis Logic............................................................................................................1565 DTC Confirmation Procedure..........................................................................................................1565 WITH CONSULT-II.................................................................................................................1565 WITH GST........................................................................................................................1565 Diagnostic Procedure................................................................................................................1565 DTC P1217 ENGINE OVER TEMPERATURE.......................................................................................................1566 Description.........................................................................................................................1566 SYSTEM DESCRIPTION..............................................................................................................1566 Cooling Fan Control.........................................................................................................1566 Cooling Fan Operation.......................................................................................................1566 Cooling Fan Relay Operation.................................................................................................1567 COMPONENT DESCRIPTION...........................................................................................................1567 Cooling Fan Motor...........................................................................................................1567 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1567 On Board Diagnosis Logic............................................................................................................1567 Overall Function Check..............................................................................................................1568 WITH CONSULT-II.................................................................................................................1568 WITH GST........................................................................................................................1568 Wiring Diagram......................................................................................................................1570 Diagnostic Procedure................................................................................................................1572 PROCEDURE A.....................................................................................................................1574 PROCEDURE B.....................................................................................................................1576 Main 12 Causes of Overheating.......................................................................................................1576 Component Inspection................................................................................................................1577 COOLING FAN MOTORS-1 AND -2.....................................................................................................1577 DTC P1225 TP SENSOR.....................................................................................................................1578 Component Description...............................................................................................................1578 On Board Diagnosis Logic............................................................................................................1578 DTC Confirmation Procedure..........................................................................................................1578 WITH CONSULT-II.................................................................................................................1578 WITH GST........................................................................................................................1578 Diagnostic Procedure................................................................................................................1579 Removal and Installation............................................................................................................1579 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................................1579 DTC P1226 TP SENSOR.....................................................................................................................1580 Component Description...............................................................................................................1580 On Board Diagnosis Logic............................................................................................................1580 DTC Confirmation Procedure..........................................................................................................1580 WITH CONSULT-II.................................................................................................................1580 WITH GST........................................................................................................................1580 Diagnostic Procedure................................................................................................................1581 Removal and Installation............................................................................................................1581 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................................1581 DTC P1229 SENSOR POWER SUPPLY...........................................................................................................1582 On Board Diagnosis Logic............................................................................................................1582 FAIL-SAFE MODE..................................................................................................................1582 DTC Confirmation Procedure..........................................................................................................1582 WITH CONSULT-II.................................................................................................................1582 WITH GST........................................................................................................................1582 Wiring Diagram......................................................................................................................1583 Diagnostic Procedure................................................................................................................1584 DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.............................................................................1587 Description.........................................................................................................................1587 SYSTEM DESCRIPTION..............................................................................................................1587 COMPONENT DESCRIPTION...........................................................................................................1587 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1587 On Board Diagnosis Logic............................................................................................................1588 DTC Confirmation Procedure..........................................................................................................1588 WITH CONSULT-II.................................................................................................................1588 WITH GST........................................................................................................................1588 Wiring Diagram......................................................................................................................1589 Diagnostic Procedure................................................................................................................1591 Component Inspection................................................................................................................1593 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...............................................................................1593 With CONSULT-II.............................................................................................................1593 Without CONSULT-II..........................................................................................................1594 Removal and Installation............................................................................................................1594 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...............................................................................1594 DTC P1446 EVAP CANISTER VENT CONTROL VALVE..............................................................................................1595 Component Description...............................................................................................................1595 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1595 On Board Diagnosis Logic............................................................................................................1595 DTC Confirmation Procedure..........................................................................................................1596 WITH CONSULT-II.................................................................................................................1596 WITH GST........................................................................................................................1596 Wiring Diagram......................................................................................................................1597 Diagnostic Procedure................................................................................................................1598 Component Inspection................................................................................................................1600 EVAP CANISTER VENT CONTROL VALVE................................................................................................1600 With CONSULT-II.............................................................................................................1600 Without CONSULT-II..........................................................................................................1600 DTC P1564 ASCD STEERING SWITCH..........................................................................................................1602 Component Description...............................................................................................................1602 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1602 On Board Diagnosis Logic............................................................................................................1602 DTC Confirmation Procedure..........................................................................................................1603 WITH CONSULT-II.................................................................................................................1603 WITH GST........................................................................................................................1603 Wiring Diagram......................................................................................................................1604 Diagnostic Procedure................................................................................................................1605 Component Inspection................................................................................................................1608 ASCD STEERING SWITCH............................................................................................................1608 DTC P1572 ASCD BRAKE SWITCH.............................................................................................................1609 Component Description...............................................................................................................1609 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1609 On Board Diagnosis Logic............................................................................................................1609 DTC Confirmation Procedure..........................................................................................................1610 WITH CONSULT-II.................................................................................................................1610 WITH GST........................................................................................................................1610 Wiring Diagram......................................................................................................................1611 Diagnostic Procedure................................................................................................................1613 Component Inspection................................................................................................................1623 ASCD BRAKE SWITCH...............................................................................................................1623 ASCD CLUTCH SWITCH..............................................................................................................1623 STOP LAMP SWITCH................................................................................................................1623 DTC P1574 ASCD VEHICLE SPEED SENSOR.....................................................................................................1624 Component Description...............................................................................................................1624 On Board Diagnosis Logic............................................................................................................1624 DTC Confirmation Procedure..........................................................................................................1624 WITH CONSULT-II.................................................................................................................1624 WITH GST........................................................................................................................1624 Diagnostic Procedure................................................................................................................1625 DTC P1706 PNP SWITCH....................................................................................................................1626 Component Description...............................................................................................................1626 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1626 On Board Diagnosis Logic............................................................................................................1626 DTC Confirmation Procedure..........................................................................................................1626 WITH CONSULT-II.................................................................................................................1626 Overall Function Check..............................................................................................................1627 WITH GST........................................................................................................................1627 Wiring Diagram......................................................................................................................1628 A/T MODELS......................................................................................................................1628 M/T MODELS......................................................................................................................1630 Diagnostic Procedure................................................................................................................1631 DTC P1805 BRAKE SWITCH..................................................................................................................1635 Description.........................................................................................................................1635 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1635 On Board Diagnosis Logic............................................................................................................1635 FAIL-SAFE MODE..................................................................................................................1635 DTC Confirmation Procedure..........................................................................................................1635 WITH CONSULT-II.................................................................................................................1635 WITH GST........................................................................................................................1635 Wiring Diagram......................................................................................................................1636 Diagnostic Procedure................................................................................................................1637 Component Inspection................................................................................................................1639 STOP LAMP SWITCH................................................................................................................1639 DTC P2122, P2123 APP SENSOR.............................................................................................................1640 Component Description...............................................................................................................1640 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1640 On Board Diagnosis Logic............................................................................................................1640 FAIL-SAFE MODE..................................................................................................................1640 DTC Confirmation Procedure..........................................................................................................1641 WITH CONSULT-II.................................................................................................................1641 WITH GST........................................................................................................................1641 Wiring Diagram......................................................................................................................1642 Diagnostic Procedure................................................................................................................1643 Component Inspection................................................................................................................1645 ACCELERATOR PEDAL POSITION SENSOR...............................................................................................1645 Removal and Installation............................................................................................................1646 ACCELERATOR PEDAL...............................................................................................................1646 DTC P2127, P2128 APP SENSOR.............................................................................................................1647 Component Description...............................................................................................................1647 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1647 On Board Diagnosis Logic............................................................................................................1647 FAIL-SAFE MODE..................................................................................................................1647 DTC Confirmation Procedure..........................................................................................................1648 WITH CONSULT-II.................................................................................................................1648 WITH GST........................................................................................................................1648 Wiring Diagram......................................................................................................................1649 Diagnostic Procedure................................................................................................................1650 Component Inspection................................................................................................................1653 ACCELERATOR PEDAL POSITION SENSOR...............................................................................................1653 Removal and Installation............................................................................................................1653 ACCELERATOR PEDAL...............................................................................................................1653 DTC P2135 TP SENSOR.....................................................................................................................1654 Component Description...............................................................................................................1654 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1654 On Board Diagnosis Logic............................................................................................................1654 FAIL-SAFE MODE..................................................................................................................1654 DTC Confirmation Procedure..........................................................................................................1655 WITH CONSULT-II.................................................................................................................1655 WITH GST........................................................................................................................1655 Wiring Diagram......................................................................................................................1656 Diagnostic Procedure................................................................................................................1657 Component Inspection................................................................................................................1660 THROTTLE POSITION SENSOR........................................................................................................1660 Removal and Installation............................................................................................................1660 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................................1660 DTC P2138 APP SENSOR....................................................................................................................1661 Component Description...............................................................................................................1661 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1661 On Board Diagnosis Logic............................................................................................................1661 FAIL-SAFE MODE..................................................................................................................1661 DTC Confirmation Procedure..........................................................................................................1662 WITH CONSULT-II.................................................................................................................1662 WITH GST........................................................................................................................1662 Wiring Diagram......................................................................................................................1663 Diagnostic Procedure................................................................................................................1664 Component Inspection................................................................................................................1668 ACCELERATOR PEDAL POSITION SENSOR...............................................................................................1668 Removal and Installation............................................................................................................1668 ACCELERATOR PEDAL...............................................................................................................1668 IGNITION SIGNAL.........................................................................................................................1669 Component Description...............................................................................................................1669 IGNITION COIL & POWER TRANSISTOR................................................................................................1669 Wiring Diagram......................................................................................................................1670 Diagnostic Procedure................................................................................................................1675 Component Inspection................................................................................................................1680 IGNITION COIL WITH POWER TRANSISTOR.............................................................................................1680 CONDENSER.......................................................................................................................1680 Removal and Installation............................................................................................................1680 IGNITION COIL WITH POWER TRANSISTOR.............................................................................................1680 INJECTOR CIRCUIT........................................................................................................................1681 Component Description...............................................................................................................1681 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1681 Wiring Diagram......................................................................................................................1682 Diagnostic Procedure................................................................................................................1684 Component Inspection................................................................................................................1686 INJECTOR........................................................................................................................1686 Removal and Installation............................................................................................................1686 INJECTOR........................................................................................................................1686 FUEL PUMP CIRCUIT.......................................................................................................................1687 Description.........................................................................................................................1687 SYSTEM DESCRIPTION..............................................................................................................1687 COMPONENT DESCRIPTION...........................................................................................................1687 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1687 Wiring Diagram......................................................................................................................1688 Diagnostic Procedure................................................................................................................1689 Component Inspection................................................................................................................1692 FUEL PUMP.......................................................................................................................1692 CONDENSER.......................................................................................................................1692 Removal and Installation............................................................................................................1692 FUEL PUMP.......................................................................................................................1692 REFRIGERANT PRESSURE SENSOR.............................................................................................................1693 Component Description...............................................................................................................1693 Wiring Diagram......................................................................................................................1694 Diagnostic Procedure................................................................................................................1695 Removal and Installation............................................................................................................1697 REFRIGERANT PRESSURE SENSOR.....................................................................................................1697 ELECTRICAL LOAD SIGNAL..................................................................................................................1698 Description.........................................................................................................................1698 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1698 Diagnostic Procedure................................................................................................................1698 ASCD BRAKE SWITCH.......................................................................................................................1699 Component Description...............................................................................................................1699 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1699 Wiring Diagram......................................................................................................................1700 Diagnostic Procedure................................................................................................................1702 Component Inspection................................................................................................................1712 ASCD BRAKE SWITCH...............................................................................................................1712 ASCD CLUTCH SWITCH..............................................................................................................1712 STOP LAMP SWITCH................................................................................................................1712 ASCD INDICATOR..........................................................................................................................1713 Component Description...............................................................................................................1713 CONSULT-II Reference Value in Data Monitor Mode.....................................................................................1713 Wiring Diagram......................................................................................................................1714 Diagnostic Procedure................................................................................................................1715 MIL AND DATA LINK CONNECTOR.............................................................................................................1716 Wiring Diagram......................................................................................................................1716 EVAPORATIVE EMISSION SYSTEM.............................................................................................................1718 Description.........................................................................................................................1718 SYSTEM DESCRIPTION..............................................................................................................1718 EVAPORATIVE EMISSION LINE DRAWING...............................................................................................1719 Component Inspection................................................................................................................1721 EVAP CANISTER...................................................................................................................1721 FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)......................................................................1721 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...............................................................................1721 FUEL TANK TEMPERATURE SENSOR....................................................................................................1721 EVAP CANISTER VENT CONTROL VALVE................................................................................................1721 EVAP CONTROL SYSTEM PRESSURE SENSOR.............................................................................................1721 EVAP SERVICE PORT...............................................................................................................1722 Removal and Installation............................................................................................................1722 EVAP CANISTER...................................................................................................................1722 EVAP CANISTER VENT CONTROL VALVE................................................................................................1722 How to Detect Fuel Vapor Leakage....................................................................................................1722 WITH CONSULT-II.................................................................................................................1723 WITHOUT CONSULT-II..............................................................................................................1723 ON BOARD REFUELING VAPOR RECOVERY (ORVR)................................................................................................1725 System Description..................................................................................................................1725 Diagnostic Procedure................................................................................................................1726 SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.................................................................................1726 SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG WHILE REFUELING.........................................1727 Component Inspection................................................................................................................1728 REFUELING EVAP VAPOR CUT VALVE..................................................................................................1728 With CONSULT-II.............................................................................................................1728 Without CONSULT-II..........................................................................................................1729 POSITIVE CRANKCASE VENTILATION..........................................................................................................1730 Description.........................................................................................................................1730 SYSTEM DESCRIPTION..............................................................................................................1730 Component Inspection................................................................................................................1730 PCV (POSITIVE CRANKCASE VENTILATION) VALVE......................................................................................1730 PCV VALVE VENTILATION HOSE......................................................................................................1731 AUTOMATIC SPEED CONTROL DEVICE (ASCD)...................................................................................................1732 System Description..................................................................................................................1732 INPUT/OUTPUT SIGNAL CHART.......................................................................................................1732 BASIC ASCD SYSTEM...............................................................................................................1732 SET OPERATION...................................................................................................................1732 ACCEL OPERATION.................................................................................................................1732 CANCEL OPERATION................................................................................................................1732 COAST OPERATION.................................................................................................................1733 RESUME OPERATION................................................................................................................1733 Component Description...............................................................................................................1733 ASCD STEERING SWITCH............................................................................................................1733 ASCD BRAKE SWITCH...............................................................................................................1733 ASCD CLUTCH SWITCH..............................................................................................................1733 STOP LAMP SWITCH................................................................................................................1733 ELECTRIC THROTTLE CONTROL ACTUATOR..............................................................................................1733 ASCD INDICATOR..................................................................................................................1733 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................................1734 Fuel Pressure.......................................................................................................................1734 Idle Speed and Ignition Timing......................................................................................................1734 Calculated Load Value...............................................................................................................1734 Mass Air Flow Sensor................................................................................................................1734 Intake Air Temperature Sensor.......................................................................................................1734 Engine Coolant Temperature Sensor...................................................................................................1734 Heated Oxygen Sensor 1 Heater.......................................................................................................1734 Heated Oxygen sensor 2 Heater.......................................................................................................1734 Crankshaft Position Sensor (POS)....................................................................................................1734 Camshaft Position Sensor (PHASE)....................................................................................................1734 Throttle Control Motor..............................................................................................................1735 Injector............................................................................................................................1735 Fuel Pump...........................................................................................................................1735 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................ 71 ei..............................................................................................................................................1736 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................1736 PRECAUTIONS.............................................................................................................................1738 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................1738 Precautions for Battery Service.....................................................................................................1738 Precautions for Work................................................................................................................1738 PREPARATION.............................................................................................................................1739 Special Service Tools...............................................................................................................1739 Commercial Service Tool.............................................................................................................1739 SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................................................1740 Work Flow...........................................................................................................................1740 CUSTOMER INTERVIEW..............................................................................................................1740 DUPLICATE THE NOISE AND TEST DRIVE..............................................................................................1741 CHECK RELATED SERVICE BULLETINS.................................................................................................1741 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................................................1741 REPAIR THE CAUSE................................................................................................................1741 CONFIRM THE REPAIR..............................................................................................................1742 Generic Squeak and Rattle Troubleshooting...........................................................................................1742 INSTRUMENT PANEL................................................................................................................1742 CENTER CONSOLE..................................................................................................................1742 DOORS...........................................................................................................................1742 TRUNK...........................................................................................................................1743 SUNROOF/HEADLINING..............................................................................................................1743 SEATS...........................................................................................................................1743 UNDERHOOD.......................................................................................................................1743 Diagnostic Worksheet................................................................................................................1744 CLIP AND FASTENER.......................................................................................................................1746 Clip and Fastener...................................................................................................................1746 FRONT BUMPER............................................................................................................................1749 Removal and Installation............................................................................................................1749 REMOVAL.........................................................................................................................1751 INSTALLATION....................................................................................................................1751 REAR BUMPER.............................................................................................................................1752 Removal and Installation............................................................................................................1752 REMOVAL.........................................................................................................................1752 INSTALLATION....................................................................................................................1753 FRONT GRILLE............................................................................................................................1754 Removal and Installation............................................................................................................1754 REMOVAL.........................................................................................................................1754 INSTALLATION....................................................................................................................1754 COWL TOP................................................................................................................................1755 Removal and Installation............................................................................................................1755 REMOVAL.........................................................................................................................1755 INSTALLATION....................................................................................................................1755 FENDER PROTECTOR........................................................................................................................1756 Removal and Installation............................................................................................................1756 RE MOVAL........................................................................................................................1756 INSTALLATION....................................................................................................................1756 DOOR OUTSIDE MOLDING....................................................................................................................1757 Removal and Installation............................................................................................................1757 REMOVAL.........................................................................................................................1757 INSTALLATION....................................................................................................................1757 FRONT PILLAR FINISHER...................................................................................................................1758 Removal and Installation............................................................................................................1758 REMOVAL.........................................................................................................................1758 INSTALLATION....................................................................................................................1758 CENTER MUD GUARD........................................................................................................................1759 Removal and Installation............................................................................................................1759 REMOVAL.........................................................................................................................1759 INSTALLATION....................................................................................................................1759 WINDSHIELD MOLDING......................................................................................................................1760 Removal and Installation............................................................................................................1760 REMOVAL.........................................................................................................................1760 INSTALLATION....................................................................................................................1760 REAR WINDOW MOLDING.....................................................................................................................1762 Removal and Installation............................................................................................................1762 REMOVAL.........................................................................................................................1762 INSTALLATION....................................................................................................................1762 REAR SPOILER............................................................................................................................1763 Removal and Installation............................................................................................................1763 REMOVAL.........................................................................................................................1763 INSTALLATION....................................................................................................................1763 ROOF SIDE MOLDING.......................................................................................................................1764 Removal and Installation............................................................................................................1764 REMOVAL.........................................................................................................................1764 INSTALLATION....................................................................................................................1764 DOOR FINISHER...........................................................................................................................1765 Removal and Installation............................................................................................................1765 REMOVAL.........................................................................................................................1765 INSTALLATION....................................................................................................................1766 BODY SIDE TRIM..........................................................................................................................1767 Removal and Installation............................................................................................................1767 REAR SIDE FINISHER..............................................................................................................1767 Removal.....................................................................................................................1767 Installation................................................................................................................1767 REAR PILLAR GARNISH.............................................................................................................1768 Removal.....................................................................................................................1768 Installation................................................................................................................1768 FRONT PILLAR GARNISH............................................................................................................1768 Removal.....................................................................................................................1768 Installation................................................................................................................1768 KICKING PLATE...................................................................................................................1768 Removal.....................................................................................................................1768 Installation................................................................................................................1768 CENTER MUD GUARD FINISHER.......................................................................................................1768 Removal.....................................................................................................................1768 Installation................................................................................................................1768 DASH SIDE FINISHER..............................................................................................................1768 Removal.....................................................................................................................1768 Installation................................................................................................................1768 REAR PARCEL SHELF FINISHER..............................................................................................................1770 Removal and Installation............................................................................................................1770 REMOVAL.........................................................................................................................1770 INSTALLATION....................................................................................................................1770 FLOOR TRIM..............................................................................................................................1771 Removal and Installation............................................................................................................1771 REMOVAL.........................................................................................................................1771 INSTALLATION....................................................................................................................1772 HEADLINING..............................................................................................................................1773 Removal and Installation............................................................................................................1773 REMOVAL.........................................................................................................................1774 INSTALLATION....................................................................................................................1774 TRUNK ROOM TRIM & TRUNK LID FINISHER....................................................................................................1775 Removal and Installation for Trunk Room Trim........................................................................................1775 TRUNK ROOM TRIM.................................................................................................................1775 Removal.....................................................................................................................1775 Installation................................................................................................................1776 TRUNK LID FINISHER..............................................................................................................1776 Removal.....................................................................................................................1776 Installation................................................................................................................1776 em..............................................................................................................................................1778 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................1778 PRECAUTIONS.............................................................................................................................1780 Precautions for Battery Service.....................................................................................................1780 Precautions for Draining Engine Coolant.............................................................................................1780 Precautions for Disconnecting Fuel Piping...........................................................................................1780 Precautions for Removal and Disassembly.............................................................................................1780 Precautions for Inspection, Repair and Replacement..................................................................................1780 Precautions for Assembly and Installation...........................................................................................1780 Parts Requiring Angle Tightening....................................................................................................1781 Precautions for Liquid Gasket.......................................................................................................1781 REMOVAL OF LIQUID GASKET SEALING................................................................................................1781 LIQUID GASKET APPLICATION PROCEDURE.............................................................................................1781 PREPARATION.............................................................................................................................1783 Special Service Tools (SST).........................................................................................................1783 Commercial Service Tools............................................................................................................1785 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................................1788 NVH Troubleshooting —Engine Noise...................................................................................................1788 Use the Chart Below to Help You Find the Cause of the Symptom.......................................................................1789 DRIVE BELTS.............................................................................................................................1790 Checking Drive Belts................................................................................................................1790 Tension Adjustment..................................................................................................................1790 ALTERNATOR AND POWER STEERING OIL PUMP BELT.....................................................................................1791 A/C COMPRESSOR BELT.............................................................................................................1791 Removal and Installation............................................................................................................1791 REMOVAL.........................................................................................................................1791 INSTALLATION....................................................................................................................1791 AIR CLEANER AND AIR DUCT................................................................................................................1792 Removal and Installation............................................................................................................1792 REMOVAL.........................................................................................................................1792 INSTALLATION....................................................................................................................1792 Changing Air Cleaner Filter.........................................................................................................1793 INSPECTION......................................................................................................................1793 REMOVAL.........................................................................................................................1793 INSTALLATION....................................................................................................................1793 INTAKE MANIFOLD COLLECTOR...............................................................................................................1794 Removal and Installation............................................................................................................1794 REMOVAL.........................................................................................................................1794 INSPECTION AFTER REMOVAL........................................................................................................1796 Surface Distortion..........................................................................................................1796 INSTALLATION....................................................................................................................1797 Indication of Part Installation Direction...................................................................................1797 Intake Manifold Collector (Lower)...........................................................................................1797 Intake Manifold Collector (Upper)...........................................................................................1797 Water Hose..................................................................................................................1798 Electric Throttle Control Actuator..........................................................................................1798 INTAKE MANIFOLD.........................................................................................................................1799 Removal and Installation............................................................................................................1799 REMOVAL.........................................................................................................................1799 INSPECTION AFTER REMOVAL........................................................................................................1799 Surface Distortion..........................................................................................................1799 INSTALLATION....................................................................................................................1800 Intake Manifold.............................................................................................................1800 EXHAUST MANIFOLD AND THREE WAY CATALYST.................................................................................................1801 Removal and Installation............................................................................................................1801 REMOVAL.........................................................................................................................1801 INSPECTION AFTER REMOVAL........................................................................................................1803 Surface Distortion..........................................................................................................1803 INSTALLATION....................................................................................................................1803 Exhaust Manifold Gasket.....................................................................................................1803 Exhaust Manifold............................................................................................................1803 Installation of Heated Oxygen Sensor........................................................................................1804 Heated Oxygen Sensor........................................................................................................1804 OIL PAN AND OIL STRAINER................................................................................................................1805 Removal and Installation............................................................................................................1805 REMOVAL.........................................................................................................................1805 INSPECTION AFTER REMOVAL........................................................................................................1807 INSTALLATION....................................................................................................................1807 INSPECTION AFTER INSTALLATION...................................................................................................1810 IGNITION COIL...........................................................................................................................1811 Removal and Installation............................................................................................................1811 REMOVAL.........................................................................................................................1811 INSTALLATION....................................................................................................................1811 SPARK PLUG (PLATINUM-TIPPED TYPE).......................................................................................................1812 Removal and Installation............................................................................................................1812 REMOVAL.........................................................................................................................1812 INSPECTION AFTER REMOVAL........................................................................................................1812 INSTALLATION....................................................................................................................1813 FUEL INJECTOR AND FUEL TUBE.............................................................................................................1814 Removal and Installation............................................................................................................1814 REMOVAL.........................................................................................................................1815 INSTALLATION....................................................................................................................1816 INSPECTION AFTER INSTALLATION...................................................................................................1818 Check on Fuel Leakage.......................................................................................................1818 ROCKER COVER............................................................................................................................1820 Removal and Installation............................................................................................................1820 REMOVAL.........................................................................................................................1820 INSTALLATION....................................................................................................................1821 FRONT TIMING CHAIN CASE.................................................................................................................1823 Removal and Installation............................................................................................................1823 REMOVAL.........................................................................................................................1823 INSTALLATION....................................................................................................................1826 INSPECTION AFTER INSTALLATION...................................................................................................1831 TIMING CHAIN............................................................................................................................1832 Removal and Installation............................................................................................................1832 REMOVAL.........................................................................................................................1833 INSPECTION AFTER REMOVAL........................................................................................................1840 Timing Chain................................................................................................................1840 INSTALLATION....................................................................................................................1841 INSPECTION AFTER INSTALLATION...................................................................................................1851 CAMSHAFT................................................................................................................................1852 Removal and Installation............................................................................................................1852 REMOVAL.........................................................................................................................1853 INSPECTION AFTER REMOVAL........................................................................................................1854 Camshaft Runout.............................................................................................................1854 Camshaft Cam Height.........................................................................................................1854 Camshaft Journal Oil Clearance..............................................................................................1854 Camshaft End Play...........................................................................................................1855 Camshaft Sprocket Runout....................................................................................................1855 Valve Lifter................................................................................................................1856 Valve Lifter Clearance......................................................................................................1856 INSTALLATION....................................................................................................................1857 Valve Clearance.....................................................................................................................1859 INSPECTION......................................................................................................................1859 ADJUSTMENT......................................................................................................................1862 OIL SEAL................................................................................................................................1864 Removal and Installation of Valve Oil Seal..........................................................................................1864 REMOVAL.........................................................................................................................1864 INSTALLATION....................................................................................................................1864 Removal and Installation of Front Oil Seal..........................................................................................1865 REMOVAL.........................................................................................................................1865 INSTALLATION....................................................................................................................1865 Removal and Installation of Rear Oil Seal...........................................................................................1866 REMOVAL.........................................................................................................................1866 INSTALLATION....................................................................................................................1866 CYLINDER HEAD...........................................................................................................................1867 On-Vehicle Service..................................................................................................................1867 CHECKING COMPRESSION PRESSURE...................................................................................................1867 Removal and Installation............................................................................................................1868 REMOVAL.........................................................................................................................1868 INSPECTION AFTER REMOVAL........................................................................................................1869 Cylinder Head Bolts Outer Diameter..........................................................................................1869 Cylinder Head Distortion....................................................................................................1869 INSTALLATION....................................................................................................................1870 Disassembly and Assembly............................................................................................................1871 DISASSEMBLY.....................................................................................................................1872 ASSEMBLY........................................................................................................................1872 Inspection After Disassembly........................................................................................................1874 VALVE DIMENSIONS................................................................................................................1874 VALVE GUIDE CLEARANCE...........................................................................................................1874 Valve Stem Diameter.........................................................................................................1874 Valve Guide Inner Diameter..................................................................................................1874 Valve Guide Clearance.......................................................................................................1874 VALVE GUIDE REPLACEMENT.........................................................................................................1874 VALVE SEAT CONTACT..............................................................................................................1876 VALVE SEAT REPLACEMENT..........................................................................................................1876 VALVE SPRING SQUARENESS.........................................................................................................1877 VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD..........................................................................1877 ENGINE ASSEMBLY.........................................................................................................................1879 Removal and Installation............................................................................................................1879 REMOVAL.........................................................................................................................1880 Outline.....................................................................................................................1880 Preparation.................................................................................................................1880 Engine Room.................................................................................................................1880 Passenger Room Side.........................................................................................................1881 Vehicle Underbody...........................................................................................................1881 Removal Work................................................................................................................1881 Separation Work.............................................................................................................1882 INSTALLATION....................................................................................................................1882 INSPECTION AFTER INSTALLATION...................................................................................................1883 CYLINDER BLOCK..........................................................................................................................1885 Disassembly and Assembly............................................................................................................1885 DISASSEMBLY.....................................................................................................................1886 ASSEMBLY........................................................................................................................1891 How to Select Piston and Bearing....................................................................................................1898 DESCRIPTION.....................................................................................................................1898 HOW TO SELECT PISTON............................................................................................................1898 When New Cylinder Block is Used.............................................................................................1898 When Cylinder Block is Reused...............................................................................................1898 Piston Selection Table......................................................................................................1899 HOW TO SELECT CONNECTING ROD BEARING............................................................................................1899 When New Connecting Rod and Crankshaft are Used.............................................................................1899 When Crankshaft and Connecting Rod are Reused...............................................................................1899 Connecting Rod Bearing Selection Table......................................................................................1899 Undersize Bearings Usage Guide..............................................................................................1899 HOW TO SELECT MAIN BEARING......................................................................................................1900 When New Cylinder Block and Crankshaft are Used.............................................................................1900 When Cylinder Block and Crankshaft are Reused...............................................................................1900 Main Bearing Selection Table................................................................................................1901 Main Bearing Grade Table (All Journals).....................................................................................1902 Undersize Bearing Usage Guide...............................................................................................1902 Inspection After Disassembly........................................................................................................1903 CRANKSHAFT END PLAY.............................................................................................................1903 CONNECTING ROD SIDE CLEARANCE...................................................................................................1903 PISTON TO PISTON PIN OIL CLEARANCE..............................................................................................1903 Piston Pin Hole Diameter....................................................................................................1903 Piston Pin Outer Diameter...................................................................................................1903 Piston to Piston Pin Oil Clearance..........................................................................................1903 PISTON RING SIDE CLEARANCE......................................................................................................1904 PISTON RING END GAP.............................................................................................................1904 CONNECTING ROD BEND AND TORSION.................................................................................................1905 CONNECTING ROD BIG END DIAMETER.................................................................................................1905 CONNECTING ROD BUSHING OIL CLEARANCE............................................................................................1905 Connecting Rod Bushing Inner Diameter.......................................................................................1905 Piston Pin Outer Diameter...................................................................................................1906 Connecting Rod Bushing Oil Clearance........................................................................................1906 CYLINDER BLOCK DISTORTION.......................................................................................................1906 MAIN BEARING HOUSING INNER DIAMETER.............................................................................................1907 PISTON TO CYLINDER BORE CLEARANCE...............................................................................................1907 Cylinder Bore Inner Diameter................................................................................................1907 Piston Skirt Diameter.......................................................................................................1908 Piston to Cylinder Bore Clearance...........................................................................................1908 Re-boring Cylinder Bore.....................................................................................................1908 CRANKSHAFT MAIN JOURNAL DIAMETER................................................................................................1908 CRANKSHAFT PIN JOURNAL DIAMETER.................................................................................................1909 CRANKSHAFT OUT-OF-ROUND AND TAPER...............................................................................................1909 CRANKSHAFT RUNOUT...............................................................................................................1909 CONNECTING ROD BEARING OIL CLEARANCE............................................................................................1909 Method by Calculation.......................................................................................................1909 Method of Using Plastigage..................................................................................................1910 MAIN BEARING OIL CLEARANCE......................................................................................................1910 Method by Calculation.......................................................................................................1910 Method of Using Plastigage..................................................................................................1910 CRUSH HEIGHT OF MAIN BEARING....................................................................................................1911 CRUSH HEIGHT OF CONNECTING ROD BEARING..........................................................................................1911 MAIN BEARING CAP BOLT OUTER DIAMETER............................................................................................1911 CONNECTING ROD BOLT OUTER DIAMETER..............................................................................................1912 FLYWHEEL DEFLECTION.............................................................................................................1912 MOVEMENT AMOUNT OF FLYWHEEL.....................................................................................................1912 Movement Amount of Thrust (Fore-and-Aft) Direction..........................................................................1912 Movement Amount of Radial (Rotation) Direction..............................................................................1912 DRIVE PLATE (A/T MODELS)........................................................................................................1913 OIL JET.........................................................................................................................1913 OIL JET RELIEF VALVE............................................................................................................1913 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................................1914 Standard and Limit..................................................................................................................1914 GENERAL SPECIFICATIONS..........................................................................................................1914 DRIVE BELT......................................................................................................................1915 INTAKE MANIFOLD COLLECTOR, INTAKE MANIFOLD AND EXHAUST MANIFOLD.................................................................1915 SPARK PLUG......................................................................................................................1915 CAMSHAFT AND CAMSHAFT BEARING...................................................................................................1916 Valve Lifter................................................................................................................1916 Valve Clearance.............................................................................................................1916 Available Valve Lifter......................................................................................................1917 CYLINDER HEAD...................................................................................................................1918 Valve Dimensions............................................................................................................1918 Valve Guide.................................................................................................................1919 Valve Seat..................................................................................................................1920 Valve Spring................................................................................................................1920 CYLINDER BLOCK..................................................................................................................1921 PISTON, PISTON RING AND PISTON PIN..............................................................................................1922 Available Piston............................................................................................................1922 Piston Ring.................................................................................................................1922 Piston Pin..................................................................................................................1922 CONNECTING ROD..................................................................................................................1923 CRANKSHAFT......................................................................................................................1924 MAIN BEARING....................................................................................................................1925 Undersize...................................................................................................................1925 Main Bearing Oil Clearance..................................................................................................1925 CONNECTING ROD BEARING..........................................................................................................1926 Undersize...................................................................................................................1926 Connecting Rod Bearing Oil Clearance........................................................................................1926 Tightening Torque...................................................................................................................1926 ex..............................................................................................................................................1930 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................1930 PREPARATION.............................................................................................................................1931 Commercial Service Tools............................................................................................................1931 EXHAUST SYSTEM..........................................................................................................................1932 Checking Exhaust System.............................................................................................................1932 Removal and Installation............................................................................................................1932 REMOVAL.........................................................................................................................1933 INSTALLATION....................................................................................................................1933 INSPECTION AFTER INSTALLATION...................................................................................................1933 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................................1934 Tightening Torque...................................................................................................................1934 fax.............................................................................................................................................1936 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................1936 PREPARATION.............................................................................................................................1937 Special Service Tools (SST).........................................................................................................1937 Commercial Service Tools............................................................................................................1937 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................................1938 NVH Troubleshooting Chart...........................................................................................................1938 FRONT WHEEL HUB AND KNUCKLE.............................................................................................................1939 On-Vehicle Inspection and Service...................................................................................................1939 WHEEL BEARING INSPECTION........................................................................................................1939 Removal and Installation............................................................................................................1939 REMOVAL.........................................................................................................................1939 INSPECTION AFTER REMOVAL........................................................................................................1940 Visual Inspection...........................................................................................................1940 Steering Knuckle Ball Joint Inspection......................................................................................1940 Swing Torque Inspection.....................................................................................................1940 Rotating Torque Inspection..................................................................................................1940 Axial End Play Inspection...................................................................................................1941 INSTALLATION....................................................................................................................1941 SERVICE DATA............................................................................................................................1942 Wheel Bearing.......................................................................................................................1942 BALL JOINT......................................................................................................................1942 fl..............................................................................................................................................1944 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................1944 PRECAUTIONS.............................................................................................................................1945 Precautions for Battery Service.....................................................................................................1945 PREPARATION.............................................................................................................................1946 Commercial Service Tools............................................................................................................1946 FUEL SYSTEM.............................................................................................................................1947 Checking Fuel Lines.................................................................................................................1947 General Precautions.................................................................................................................1947 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY..............................................................................1948 Removal and Installation............................................................................................................1948 REMOVAL.........................................................................................................................1948 INSTALLATION....................................................................................................................1950 Main and Sub Fuel Level Sensor Unit.........................................................................................1951 Quick Connector.............................................................................................................1951 INSPECTION AFTER INSTALLATION...................................................................................................1951 Disassembly and Assembly............................................................................................................1952 DISASSEMBLY.....................................................................................................................1952 ASSEMBLY........................................................................................................................1953 FUEL TANK...............................................................................................................................1954 Removal and Installation............................................................................................................1954 REMOVAL.........................................................................................................................1954 INSTALLATION....................................................................................................................1955 INSPECTION AFTER INSTALLATION...................................................................................................1955 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................................1956 Standard and Limit..................................................................................................................1956 Tightening Torque...................................................................................................................1956 fsu.............................................................................................................................................1958 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................1958 PRECAUTIONS.............................................................................................................................1959 Caution.............................................................................................................................1959 PREPARATION.............................................................................................................................1960 Special Service Tools (SST).........................................................................................................1960 Commercial Service Tools............................................................................................................1960 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................................1961 NVH Troubleshooting Chart...........................................................................................................1961 FRONT SUSPENSION ASSEMBLY...............................................................................................................1962 On-Vehicle Inspection and Service...................................................................................................1962 INSPECTION OF BALL JOINT END PLAY OF EACH LINK..................................................................................1962 Upper Link Ball Joint.......................................................................................................1962 Steering Knuckle Lower Ball Joint...........................................................................................1962 Compression Rod Ball Joint..................................................................................................1962 SHOCK ABSORBER INSPECTION.......................................................................................................1962 Wheel Alignment Inspection..........................................................................................................1963 DESCRIPTION.....................................................................................................................1963 PRELIMINARY CHECK...............................................................................................................1963 INSPECTION OF CAMBER, CASTER AND KINGPIN INCLINATION ANGLES.....................................................................1963 Using a CCK Gauge...........................................................................................................1963 Toe-In Inspection...........................................................................................................1964 Components..........................................................................................................................1965 Removal and Installation............................................................................................................1966 REMOVAL.........................................................................................................................1966 INSTALLATION....................................................................................................................1966 COIL SPRING AND SHOCK ABSORBER..........................................................................................................1967 Removal and Installation............................................................................................................1967 REMOVAL.........................................................................................................................1967 INSTALLATION....................................................................................................................1967 Disassembly and Assembly............................................................................................................1967 DISASSEMBLY.....................................................................................................................1967 INSPECTION AFTER DISASSEMBLY....................................................................................................1968 Shock Absorber Inspection...................................................................................................1968 Mounting Insulator and Rubber Parts Inspection..............................................................................1968 Coil Spring Inspection......................................................................................................1968 ASSEMBLY........................................................................................................................1968 TRANSVERSE LINK.........................................................................................................................1970 Removal and Installation............................................................................................................1970 REMOVAL.........................................................................................................................1970 INSPECTION AFTER REMOVAL........................................................................................................1970 Visual Inspection...........................................................................................................1970 INSTALLATION....................................................................................................................1970 UPPER LINK..............................................................................................................................1971 Removal and Installation............................................................................................................1971 REMOVAL.........................................................................................................................1971 INSPECTION AFTER REMOVAL........................................................................................................1971 Visual Inspection...........................................................................................................1971 Ball Joint Inspection.......................................................................................................1971 Swing Torque Inspection.....................................................................................................1971 Rotating Torque Inspection..................................................................................................1971 Axial End Play Inspection...................................................................................................1972 INSTALLATION....................................................................................................................1972 COMPRESSION ROD.........................................................................................................................1973 Removal and Installation............................................................................................................1973 REMOVAL.........................................................................................................................1973 INSPECTION AFTER REMOVAL........................................................................................................1973 Visual Inspection...........................................................................................................1973 Ball Joint Inspection.......................................................................................................1973 Swing Torque Inspection.....................................................................................................1973 Rotating Torque Inspection..................................................................................................1973 Axial End Play Inspection...................................................................................................1974 INSTALLATION....................................................................................................................1974 STABILIZER BAR..........................................................................................................................1975 Removal and Installation............................................................................................................1975 REMOVAL.........................................................................................................................1975 INSPECTION AFTER REMOVAL........................................................................................................1975 INSTALLATION....................................................................................................................1975 FRONT SUSPENSION MEMBER.................................................................................................................1976 Removal and Installation............................................................................................................1976 REMOVAL.........................................................................................................................1976 INSPECTION AFTER REMOVAL........................................................................................................1976 INSTALLATION....................................................................................................................1976 SERVICE DATA............................................................................................................................1977 Wheel Alignment (Unladen)...........................................................................................................1977 Ball Joint..........................................................................................................................1977 Wheelarch Height (Unladen*).........................................................................................................1977 gi..............................................................................................................................................1978 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................1978 PRECAUTIONS.............................................................................................................................1980 Description.........................................................................................................................1980 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................1980 Precautions for NVIS/IVIS (NISSAN/INFINITI VEHICLE IMMOBILIZER SYSTEM - NATS) (If Equipped).........................................1980 Precautions for Battery Service.....................................................................................................1981 General Precautions.................................................................................................................1981 Precautions for Three Way Catalyst..................................................................................................1982 Precautions for Fuel (Unleaded Premium Gasoline Required)...........................................................................1982 Precautions for Multiport Fuel Injection System or Engine Control System............................................................1983 Precautions for Hoses...............................................................................................................1984 HOSE REMOVAL AND INSTALLATION...................................................................................................1984 HOSE CLAMPING...................................................................................................................1984 Precautions for Engine Oils.........................................................................................................1985 HEALTH PROTECTION PRECAUTIONS...................................................................................................1985 ENVIRONMENTAL PROTECTION PRECAUTIONS............................................................................................1985 Precautions for Air Conditioning....................................................................................................1985 HOW TO USE THIS MANUAL..................................................................................................................1986 Description.........................................................................................................................1986 Terms...............................................................................................................................1986 Units...............................................................................................................................1986 Contents............................................................................................................................1986 Components..........................................................................................................................1987 SYMBOLS.........................................................................................................................1987 How to Follow Trouble Diagnoses.....................................................................................................1988 DESCRIPTION.....................................................................................................................1988 HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES..................................................................................1988 HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION..............................................................................1989 TYPE 1: Harness Wire Color and Connector Number are Shown in Illustration...................................................1989 TYPE 2: Harness Wire Color and Connector Number are Shown in Text...........................................................1990 KEY TO SYMBOLS SIGNIFYING MEASUREMENTS OR PROCEDURES............................................................................1990 How to Read Wiring Diagrams.........................................................................................................1992 CONNECTOR SYMBOLS...............................................................................................................1992 SAMPLE/WIRING DIAGRAM - EXAMPL -................................................................................................1993 DESCRIPTION.....................................................................................................................1994 Harness Indication..........................................................................................................1996 Component Indication........................................................................................................1996 Switch Positions............................................................................................................1996 Detectable Lines and Non-Detectable Lines...................................................................................1997 Multiple Switch.............................................................................................................1998 Reference Area..............................................................................................................1999 Abbreviations.......................................................................................................................2000 SERVICE INFORMATION FOR ELECTRICAL INCIDENT.............................................................................................2001 How to Check Terminal...............................................................................................................2001 CONNECTOR AND TERMINAL PIN KIT..................................................................................................2001 HOW TO PROBE CONNECTORS.........................................................................................................2001 Probing from Harness Side...................................................................................................2001 Probing from Terminal Side..................................................................................................2001 How to Check Enlarged Contact Spring of Terminal............................................................................2002 Waterproof Connector Inspection.............................................................................................2003 Terminal Lock Inspection....................................................................................................2003 How to Perform Efficient Diagnosis for an Electrical Incident.......................................................................2004 WORK FLOW.......................................................................................................................2004 INCIDENT SIMULATION TESTS.......................................................................................................2004 Introduction................................................................................................................2004 Vehicle Vibration...........................................................................................................2005 Heat Sensitive..............................................................................................................2006 Freezing....................................................................................................................2006 Water Intrusion.............................................................................................................2006 Electrical Load.............................................................................................................2006 Cold or Hot Start Up........................................................................................................2007 CIRCUIT INSPECTION..............................................................................................................2007 Introduction................................................................................................................2007 Testing for “Opens” in the Circuit..........................................................................................2007 Testing for “Shorts” in the Circuit.........................................................................................2008 Ground Inspection...........................................................................................................2009 Voltage Drop Tests..........................................................................................................2009 Control Unit Circuit Test...................................................................................................2011 Control Units and Electrical Parts..................................................................................................2012 PRECAUTIONS.....................................................................................................................2012 CONSULT-II CHECKING SYSTEM..............................................................................................................2014 Description.........................................................................................................................2014 Function and System Application.....................................................................................................2014 Nickel Metal Hydride Battery Replacement............................................................................................2014 Checking Equipment..................................................................................................................2015 CONSULT-II Start Procedure..........................................................................................................2015 CONSULT-II Data Link Connector (DLC) Circuit........................................................................................2016 INSPECTION PROCEDURE............................................................................................................2017 LIFTING POINT...........................................................................................................................2018 Special Service Tools...............................................................................................................2018 Garage Jack and Safety Stand........................................................................................................2018 2-pole Lift.........................................................................................................................2019 Board-on Lift.......................................................................................................................2020 TOW TRUCK TOWING........................................................................................................................2021 Tow Truck Towing....................................................................................................................2021 Vehicle Recovery (Freeing a Stuck Vehicle)..........................................................................................2022 FRONT...........................................................................................................................2022 REAR............................................................................................................................2022 TIGHTENING TORQUE OF STANDARD BOLTS.....................................................................................................2023 Tightening Torque Table.............................................................................................................2023 RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS..............................................................................................2024 Recommended Chemical Products and Sealants..........................................................................................2024 IDENTIFICATION INFORMATION..............................................................................................................2025 Model Variation.....................................................................................................................2025 IDENTIFICATION NUMBER...........................................................................................................2026 IDENTIFICATION PLATE............................................................................................................2026 ENGINE SERIAL NUMBER............................................................................................................2027 AUTOMATIC TRANSMISSION NUMBER...................................................................................................2027 MANUAL TRANSMISSION NUMBER......................................................................................................2027 Dimensions..........................................................................................................................2027 Wheels & Tires......................................................................................................................2028 TERMINOLOGY.............................................................................................................................2029 SAE J1930 Terminology List..........................................................................................................2029 gw..............................................................................................................................................2034 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2034 PRECAUTIONS.............................................................................................................................2036 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................2036 Precautions for Battery Service.....................................................................................................2036 Handling for Adhesive and Primer....................................................................................................2036 Wiring Diagrams and Trouble Diagnosis...............................................................................................2036 PREPARATION.............................................................................................................................2037 Special Service Tools...............................................................................................................2037 Commercial Service Tools............................................................................................................2037 SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................................................2038 Work Flow...........................................................................................................................2038 CUSTOMER INTERVIEW..............................................................................................................2038 DUPLICATE THE NOISE AND TEST DRIVE..............................................................................................2039 CHECK RELATED SERVICE BULLETINS.................................................................................................2039 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................................................2039 REPAIR THE CAUSE................................................................................................................2039 CONFIRM THE REPAIR..............................................................................................................2040 Generic Squeak and Rattle Troubleshooting...........................................................................................2040 INSTRUMENT PANEL................................................................................................................2040 CENTER CONSOLE..................................................................................................................2040 DOORS...........................................................................................................................2040 TRUNK...........................................................................................................................2041 SUNROOF/HEADLINING..............................................................................................................2041 SEATS...........................................................................................................................2041 UNDERHOOD.......................................................................................................................2041 Diagnostic Worksheet................................................................................................................2042 WINDSHIELD GLASS........................................................................................................................2044 Removal and Installation............................................................................................................2044 REMOVAL.........................................................................................................................2044 INSTALLATION....................................................................................................................2045 Repairing Water Leaks for Windshield........................................................................................2045 REAR WINDOW GLASS AND MOLDING...........................................................................................................2046 Removal and Installation............................................................................................................2046 REMOVAL.........................................................................................................................2046 INSTALLATION....................................................................................................................2047 SIDE WINDOW GLASS.......................................................................................................................2048 Removal and Installation............................................................................................................2048 REMOVAL.........................................................................................................................2048 INSTALLATION....................................................................................................................2049 Repairing Water Leaks.......................................................................................................2049 POWER WINDOW SYSTEM.....................................................................................................................2050 Component Parts and Harness Connector Location......................................................................................2050 System Description..................................................................................................................2051 MANUAL OPERATION................................................................................................................2051 Driver Side Door............................................................................................................2051 Passenger Side Door.........................................................................................................2052 POWER WINDOW SERIAL LINK........................................................................................................2052 AUTO OPERATION..................................................................................................................2052 POWER WINDOW LOCK...............................................................................................................2052 RETAINED POWER OPERATION........................................................................................................2053 ANTI-PINCH SYSTEM...............................................................................................................2053 POWER WINDOW CONTROL BY THE KEY CYLINDER SWITCH.................................................................................2053 AUTOMATIC WINDOW ADJUSTING FUNCTION.............................................................................................2053 CAN Communication System Description................................................................................................2054 CAN Communication Unit..............................................................................................................2054 Schematic...........................................................................................................................2055 Wiring Diagram – WINDOW –...........................................................................................................2056 Terminal and Reference Value for BCM................................................................................................2060 Terminal and Reference Value for Power Window Main Switch...........................................................................2060 Terminal and Reference Value for Power Window Sub-Switch............................................................................2061 Work Flow...........................................................................................................................2063 CONSULT-II Inspection Procedure.....................................................................................................2063 WORK SUPPORT....................................................................................................................2064 DATE MONITOR....................................................................................................................2064 ACTIVE TEST.....................................................................................................................2064 Trouble Diagnoses Symptom Chart.....................................................................................................2065 BCM Power Supply and Ground Circuit Check...........................................................................................2066 Power Window Switch Power Supply Circuit Check......................................................................................2067 Drive Side Power Window Motor Circuit Check.........................................................................................2068 Passenger Side Power Window Motor Circuit Check.....................................................................................2069 Limit Switch Circuit Check (Driver Side)............................................................................................2069 Limit Switch Circuit Check (Passenger Side).........................................................................................2071 Encoder Circuit Check (Driver Side).................................................................................................2073 Encoder Circuit Check (Passenger Side)..............................................................................................2075 Door Switch Check / With Navigation System..........................................................................................2078 Door Switch Check / Without Navigation System.......................................................................................2080 Power Window Serial Link Check......................................................................................................2082 Power Window Sub-switch Power Supply and Ground Circuit Check.......................................................................2084 Door Key Cylinder Switch Check......................................................................................................2086 FRONT DOOR GLASS AND REGULATOR..........................................................................................................2088 Removal and Installation............................................................................................................2088 REMOVAL.........................................................................................................................2088 INSTALLATION....................................................................................................................2089 INSPECTION AFTER REMOVAL........................................................................................................2089 DISASSEMBLY AND ASSEMBLY........................................................................................................2089 SETTING AFTER INSTALLATION......................................................................................................2090 Setting of Limit Switch.....................................................................................................2090 Resetting...................................................................................................................2090 FITTING INSPECTION..............................................................................................................2090 INSIDE MIRROR...........................................................................................................................2091 Wiring Diagram–I/MIRR–.............................................................................................................2091 Removal and Installation............................................................................................................2092 REMOVAL.........................................................................................................................2092 INSTALLATION....................................................................................................................2092 REAR WINDOW DEFOGGER....................................................................................................................2093 Component Parts and Harness Connector Location......................................................................................2093 System Description..................................................................................................................2093 CAN Communication System Description................................................................................................2095 CAN Communication Unit..............................................................................................................2095 Schematic – DEF –...................................................................................................................2096 Wiring Diagram –DEF–................................................................................................................2097 Terminal and Reference Value for BCM................................................................................................2101 Terminal and Reference Value for IPDM E/R...........................................................................................2101 Work Flow...........................................................................................................................2101 CONSULT-II Function.................................................................................................................2102 CONSULT-II BASIC OPERATION PROCEDURE............................................................................................2102 DATA MONITOR....................................................................................................................2103 Display Item List...........................................................................................................2103 ACTIVE TEST.....................................................................................................................2103 Display Item List...........................................................................................................2103 Trouble Diagnoses Symptom Chart.....................................................................................................2104 BCM Power Supply and Ground Circuit Check...........................................................................................2104 Rear Window Defogger Switch Circuit Check...........................................................................................2106 Rear Window Defogger Power Supply Circuit Check.....................................................................................2107 Rear Window Defogger Circuit Check..................................................................................................2109 Door Mirror Defogger Power Supply Circuit Check.....................................................................................2110 Driver Side Door Mirror Defogger Circuit Check......................................................................................2112 Passenger Side Door Mirror Defogger Circuit Check...................................................................................2113 Filament Check......................................................................................................................2114 Filament Repair.....................................................................................................................2115 REPAIR EQUIPMENT................................................................................................................2115 REPAIRING PROCEDURE.............................................................................................................2115 DOOR MIRROR.............................................................................................................................2116 Wring Diagram–MIRROR–..............................................................................................................2116 Removal and Installation............................................................................................................2117 REMOVAL.........................................................................................................................2117 INSTALLATION....................................................................................................................2117 Disassembly and Assembly............................................................................................................2118 DISASSEMBLY.....................................................................................................................2118 ASSEMBLY........................................................................................................................2118 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................ 71 idx.............................................................................................................................................2120 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2121 A.......................................................................................................................................2121 B.......................................................................................................................................2121 C.......................................................................................................................................2122 D.......................................................................................................................................2122 E.......................................................................................................................................2122 F.......................................................................................................................................2123 G.......................................................................................................................................2123 H.......................................................................................................................................2123 I.......................................................................................................................................2123 K.......................................................................................................................................2124 L.......................................................................................................................................2124 M.......................................................................................................................................2124 N.......................................................................................................................................2124 O.......................................................................................................................................2124 P.......................................................................................................................................2124 R.......................................................................................................................................2125 S.......................................................................................................................................2125 T.......................................................................................................................................2125 U.......................................................................................................................................2126 V.......................................................................................................................................2126 W.......................................................................................................................................2126 ip..............................................................................................................................................2127 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2127 PRECAUTIONS.............................................................................................................................2128 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................2128 Precautions for Battery Service.....................................................................................................2128 Precautions.........................................................................................................................2128 PREPARATION.............................................................................................................................2129 Special Service Tools...............................................................................................................2129 Commercial Service Tools............................................................................................................2129 SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................................................2130 Work Flow...........................................................................................................................2130 CUSTOMER INTERVIEW..............................................................................................................2130 DUPLICATE THE NOISE AND TEST DRIVE..............................................................................................2131 CHECK RELATED SERVICE BULLETINS.................................................................................................2131 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................................................2131 REPAIR THE CAUSE................................................................................................................2131 CONFIRM THE REPAIR..............................................................................................................2132 Generic Squeak and Rattle Troubleshooting...........................................................................................2132 INSTRUMENT PANEL................................................................................................................2132 CENTER CONSOLE..................................................................................................................2132 DOORS...........................................................................................................................2132 TRUNK...........................................................................................................................2133 SUNROOF/HEADLINING..............................................................................................................2133 SEATS...........................................................................................................................2133 UNDERHOOD.......................................................................................................................2133 Diagnostic Worksheet................................................................................................................2134 INSTRUMENT PANEL ASSEMBLY...............................................................................................................2136 Component Parts Drawing.............................................................................................................2136 Removal and Installation............................................................................................................2137 WORK STEP.......................................................................................................................2137 REMOVAL.........................................................................................................................2138 (A) Steering Lock Escutcheon................................................................................................2138 (B) Steering Column Covers..................................................................................................2138 (C) Instrument Lower Driver Panel...........................................................................................2138 (D) Combination Switch......................................................................................................2138 (E) Cluster Lid A...........................................................................................................2138 (F) Side Ventilator Grille (LH).............................................................................................2138 (G) Selector lever Knob (A/T Models)........................................................................................2139 (H) Shift Knob (M/T Models).................................................................................................2139 (I) Console Finisher (A/T Models)...........................................................................................2139 (J) Console Boot (M/T Models)...............................................................................................2139 (K) Cluster Lid Finisher....................................................................................................2139 (L) Clock...................................................................................................................2139 (M) Instrument Lower Cover..................................................................................................2139 (N) Instrument Lower Passenger Panel and Glove Box..........................................................................2139 (O) Instrument Side Panel (RH/LH)...........................................................................................2139 (P) Cluster Lid C...........................................................................................................2140 (Q) Center Box Assembly.....................................................................................................2140 (R) NAVI Control Unit.......................................................................................................2140 (S) Display unit and Amplifier Assembly.....................................................................................2140 (T) Passenger Air Bag Module................................................................................................2140 (U) Center Console (A/T Models).............................................................................................2141 (V) Center Console (M/T Models).............................................................................................2141 (W) Front Defroster Grille (RH/LH)..........................................................................................2141 (X) Front Pillar Garnish (RH/LH)............................................................................................2141 (Y) Instrument Panel and Pad................................................................................................2141 INSTALLATION....................................................................................................................2141 Console Finisher (A/T Models)...............................................................................................2141 Console Boot (M/T Models)...................................................................................................2142 Steering Column Shaft.......................................................................................................2142 Instrument Lower Driver Panel...............................................................................................2142 Disassembly and Assembly............................................................................................................2143 CLUSTER LID A...................................................................................................................2143 Disassembly.................................................................................................................2143 Assembly....................................................................................................................2143 CLUSTER LID C...................................................................................................................2144 Disassembly.................................................................................................................2144 Assembly....................................................................................................................2144 CENTER BOX ASSEMBLY.............................................................................................................2145 Disassembly.................................................................................................................2145 Assembly....................................................................................................................2145 CENTER CONSOLE (A/T MODELS).....................................................................................................2146 Disassembly.................................................................................................................2146 Assembly....................................................................................................................2146 CENTER CONSOLE (M/T MODELS).....................................................................................................2147 Disassembly.................................................................................................................2147 Assembly....................................................................................................................2147 lan.............................................................................................................................................2149 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2149 CAN.....................................................................................................................................2150 PRECAUTIONS.........................................................................................................................2150 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.....................................2150 Precautions for Battery Service.................................................................................................2150 Precautions When Using CONSULT-II...............................................................................................2150 CHECK POINTS FOR USING CONSULT-II...........................................................................................2150 Precautions For Trouble Diagnosis...............................................................................................2150 CAN SYSTEM..................................................................................................................2150 Precautions For Harness Repair..................................................................................................2151 CAN SYSTEM..................................................................................................................2151 CAN COMMUNICATION...................................................................................................................2152 System Description..............................................................................................................2152 CAN Communication Unit..........................................................................................................2152 TYPE 1......................................................................................................................2152 System Diagram..........................................................................................................2152 Input/output Signal Chart...............................................................................................2152 TYPE 2......................................................................................................................2154 System Diagram..........................................................................................................2154 Input/output Signal Chart...............................................................................................2154 CAN SYSTEM (TYPE 1).................................................................................................................2156 System Description..............................................................................................................2156 Component Parts and Harness Connector Location..................................................................................2156 Schematic.......................................................................................................................2157 Wiring Diagram - CAN -..........................................................................................................2158 Work Flow.......................................................................................................................2161 CHECK SHEET.................................................................................................................2162 CHECK SHEET RESULTS (EXAMPLE)...............................................................................................2164 Case1...................................................................................................................2164 Case2...................................................................................................................2165 Case3...................................................................................................................2166 Case4...................................................................................................................2167 Case5...................................................................................................................2168 Case6...................................................................................................................2169 Case7...................................................................................................................2170 Case8...................................................................................................................2171 Case9...................................................................................................................2172 Case10..................................................................................................................2172 Case11..................................................................................................................2173 Circuit Check Between Data Link Connector and VDC/TCS/ABS Control Unit..........................................................2173 ECM Circuit Check...............................................................................................................2174 Data Link Connector Circuit Check...............................................................................................2174 Combination Meter Circuit Check.................................................................................................2175 BCM Circuit Check...............................................................................................................2175 Steering Angle Sensor Circuit Check.............................................................................................2176 VDC/TCS/ABS Control Unit Circuit Check..........................................................................................2176 IPDM E/R Circuit Check..........................................................................................................2177 CAN Communication Circuit Check.................................................................................................2178 IPDM E/R Ignition Relay Circuit Check...........................................................................................2180 Component Inspection............................................................................................................2180 ECM/IPDM E/R INTERNAL CIRCUIT INSPECTION....................................................................................2180 CAN SYSTEM (TYPE 2).................................................................................................................2181 System Description..............................................................................................................2181 Component Parts and Harness Connector Location..................................................................................2181 Schematic.......................................................................................................................2182 Wiring Diagram - CAN -..........................................................................................................2183 Work Flow.......................................................................................................................2186 CHECK SHEET.................................................................................................................2187 CHECK SHEET RESULTS (EXAMPLE)...............................................................................................2189 Case1...................................................................................................................2189 Case2...................................................................................................................2190 Case3...................................................................................................................2191 Case4...................................................................................................................2192 Case5...................................................................................................................2193 Case6...................................................................................................................2194 Case7...................................................................................................................2195 Case8...................................................................................................................2196 Case9...................................................................................................................2197 Case10..................................................................................................................2198 Case11..................................................................................................................2199 Case12..................................................................................................................2199 Case13..................................................................................................................2200 Circuit Check Between TCM and Data Link Connector...............................................................................2200 Circuit Check Between Data Link Connector and VDC/TCS/ABS Control Unit..........................................................2201 ECM Circuit Check...............................................................................................................2202 TCM Circuit Check...............................................................................................................2202 Data Link Connector Circuit Check...............................................................................................2203 Combination Meter Circuit Check.................................................................................................2203 BCM Circuit Check...............................................................................................................2204 Steering Angle Sensor Circuit Check.............................................................................................2204 VDC/TCS/ABS Control Unit Circuit Check..........................................................................................2205 IPDM E/R Circuit Check..........................................................................................................2205 CAN Communication Circuit Check.................................................................................................2206 IPDM E/R Ignition Relay Circuit Check...........................................................................................2208 Component Inspection............................................................................................................2208 ECM/IPDM E/R INTERNAL CIRCUIT INSPECTION....................................................................................2208 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................ 71 lt..............................................................................................................................................2209 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2209 PRECAUTIONS.............................................................................................................................2213 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................2213 Precautions for Battery Service.....................................................................................................2213 General Precautions for Service Operations..........................................................................................2213 Wiring Diagrams and Trouble Diagnosis...............................................................................................2214 HEADLAMP (FOR USA)......................................................................................................................2215 Component Parts and Harness Connector Location......................................................................................2215 System Description..................................................................................................................2215 OUTLINE.........................................................................................................................2215 HEADLAMP OPERATION..............................................................................................................2216 Low Beam Operation..........................................................................................................2216 High Beam Operation/Flash-to-Pass Operation.................................................................................2216 COMBINATION SWITCH READING FUNCTION.............................................................................................2217 EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................................2217 AUTO LIGHT OPERATION............................................................................................................2217 VEHICLE SECURITY SYSTEM.........................................................................................................2217 XENON HEADLAMP..................................................................................................................2217 CAN Communication System Description................................................................................................2217 CAN Communication Unit..............................................................................................................2217 Schematic...........................................................................................................................2218 Wiring Diagram — H/LAMP —...........................................................................................................2219 Terminals and Reference Values for BCM..............................................................................................2223 Terminals and Reference Values for IPDM E/R.........................................................................................2224 How to Proceed With Trouble Diagnosis...............................................................................................2224 Preliminary Check...................................................................................................................2225 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................................2225 CONSULT-II Functions (BCM)..........................................................................................................2226 CONSULT-II BASIC OPERATION......................................................................................................2226 WORK SUPPORT....................................................................................................................2227 Operation Procedure.........................................................................................................2227 Display Item List...........................................................................................................2227 DATA MONITOR....................................................................................................................2227 Operation Procedure.........................................................................................................2227 Display Item List...........................................................................................................2228 ACTIVE TEST.....................................................................................................................2228 Operation Procedure.........................................................................................................2228 Display Item List...........................................................................................................2228 CONSULT-II Functions (IPDM E/R).....................................................................................................2229 CONSULT-II OPERATION............................................................................................................2229 SELF-DIAGNOSTIC RESULTS.........................................................................................................2230 DATA MONITOR....................................................................................................................2230 Operation Procedure.........................................................................................................2230 All Signals, Main Signals, Selection From Menu..............................................................................2230 ACTIVE TEST.....................................................................................................................2231 Operation Procedure.........................................................................................................2231 Headlamp High Beam Does Not Illuminate (Both Sides).................................................................................2231 Headlamp High Beam Does Not Illuminate (One Side)...................................................................................2233 High Beam Indicator Lamp Does Not Illuminate........................................................................................2235 Headlamp Low Beam Does Not Illuminate (Both Sides)..................................................................................2235 Headlamp Low Beam Does Not Illuminate (One Side)....................................................................................2237 Headlamps Does Not Turn OFF.........................................................................................................2238 CAUTION:............................................................................................................................2240 Xenon Headlamp Trouble Diagnosis....................................................................................................2240 Aiming Adjustment...................................................................................................................2241 PREPARATION BEFORE ADJUSTING....................................................................................................2241 LOW BEAM AND HIGH BEAM..........................................................................................................2241 ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)...................................................................2242 Bulb Replacement....................................................................................................................2242 HEADLAMP (UPPER) LOW BEAM.......................................................................................................2242 HEADLAMP (LOWER) HIGH BEAM/FOG LAMP.............................................................................................2242 PARKING LAMP (CLEARANCE LAMP)...................................................................................................2243 FRONT TURN SIGNAL AND PARKING LAMP..............................................................................................2243 Removal and Installation............................................................................................................2243 REMOVAL.........................................................................................................................2243 INSTALLATION....................................................................................................................2243 Disassembly.........................................................................................................................2244 Assembly............................................................................................................................2244 Servicing to Replace Headlamps When Damaged.........................................................................................2245 REMOVAL AND INSTALLATION........................................................................................................2245 HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM -..........................................................................................2246 Component Parts and Harness Connector Location......................................................................................2246 System Description..................................................................................................................2246 HEADLAMP OPERATION..............................................................................................................2247 Low Beam Operation..........................................................................................................2247 High Beam Operation (When engine stopped)/Flash-to-Pass Operation...........................................................2248 COMBINATION SWITCH READING FUNCTION.............................................................................................2248 EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................................2248 AUTO LIGHT OPERATION............................................................................................................2248 DAYTIME LIGHT OPERATION.........................................................................................................2249 OPERATION.......................................................................................................................2249 XENON HEADLAMP..................................................................................................................2250 CAN Communication System Description................................................................................................2250 CAN Communication Unit..............................................................................................................2250 Schematic...........................................................................................................................2251 Wiring Diagram — DTRL —.............................................................................................................2252 Terminals and Reference Values for Daytime Light Control Unit.......................................................................2258 Terminals and Reference Values for BCM..............................................................................................2259 Terminals and Reference Values for IPDM E/R.........................................................................................2260 How to Proceed With Trouble Diagnosis...............................................................................................2260 Preliminary Check...................................................................................................................2261 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................................2261 CONSULT-II Functions (BCM)..........................................................................................................2262 CONSULT-II BASIC OPERATION......................................................................................................2262 WORK SUPPORT....................................................................................................................2263 Operation Procedure.........................................................................................................2263 Display Item List...........................................................................................................2263 DATA MONITOR....................................................................................................................2263 Operation Procedure.........................................................................................................2263 Display Item List...........................................................................................................2264 ACTIVE TEST.....................................................................................................................2264 Operation Procedure.........................................................................................................2264 Display Item List...........................................................................................................2264 CONSULT-II Functions (IPDM E/R).....................................................................................................2265 CONSULT-II OPERATION............................................................................................................2265 SELF-DIAGNOSTIC RESULTS.........................................................................................................2266 DATA MONITOR....................................................................................................................2266 Operation Procedure.........................................................................................................2266 All Signals, Main Signals, Selection From Menu..............................................................................2266 ACTIVE TEST.....................................................................................................................2266 Operation Procedure.........................................................................................................2266 Daytime Light Control Does Not Operate Properly.....................................................................................2267 Headlamp High Beam Does Not Illuminate (Both Sides).................................................................................2269 RH High Beam Does Not Illuminate But RH Low Beam Illuminates........................................................................2271 LH High Beam Does Not Illuminate But LH Low Beam Illuminates........................................................................2273 Headlamp Low Beam Does Not Illuminate (Both Sides)..................................................................................2275 RH Low Beam Does Not Illuminate But RH High Beam Illuminates........................................................................2277 LH Low Beam Does Not Illuminate But LH High Beam Illuminates........................................................................2278 Aiming Adjustment...................................................................................................................2278 Bulb Replacement....................................................................................................................2278 Removal and Installation............................................................................................................2278 Disassembly and Assembly............................................................................................................2278 AUTO LIGHT SYSTEM.......................................................................................................................2279 Component Parts and Harness Connector Location......................................................................................2279 System Description..................................................................................................................2279 OUTLINE.........................................................................................................................2279 COMBINATION SWITCH READING FUNCTION.............................................................................................2280 EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................................2280 DELAY TIMER FUNCTION............................................................................................................2280 CAN Communication System Description................................................................................................2280 CAN Communication Unit..............................................................................................................2280 Major Components and Functions......................................................................................................2280 Schematic...........................................................................................................................2281 Wiring Diagram — AUTO/L —...........................................................................................................2282 Terminals and Reference Values for BCM..............................................................................................2285 Terminals and Reference Values for IPDM E/R.........................................................................................2286 How to Proceed With Trouble Diagnosis...............................................................................................2287 Preliminary Check...................................................................................................................2287 SETTING CHANGE FUNCTIONS........................................................................................................2287 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................................2287 CONSULT-II Functions (BCM)..........................................................................................................2289 CONSULT-II BASIC OPERATION......................................................................................................2289 WORK SUPPORT....................................................................................................................2290 Operation Procedure.........................................................................................................2290 Work Support Setting Item...................................................................................................2290 DATA MONITOR....................................................................................................................2290 Operation Procedure.........................................................................................................2290 Display Item List...........................................................................................................2290 ACTIVE TEST.....................................................................................................................2291 Operation Procedure.........................................................................................................2291 Display Item List...........................................................................................................2291 CONSULT-II Functions (IPDM E/R).....................................................................................................2292 CONSULT-II OPERATION............................................................................................................2292 SELF-DIAGNOSTIC RESULTS.........................................................................................................2293 DATA MONITOR....................................................................................................................2293 Operation Procedure.........................................................................................................2293 All Signals, Main Signals, Selection From Menu..............................................................................2293 ACTIVE TEST.....................................................................................................................2293 Operation Procedure.........................................................................................................2293 Trouble Diagnosis Chart by Symptom..................................................................................................2294 Lighting Switch Inspection..........................................................................................................2294 Optical Sensor System Inspection....................................................................................................2295 Removal and Installation for Optical Sensor.........................................................................................2296 REMOVAL.........................................................................................................................2296 INSTALLATION....................................................................................................................2296 FRONT FOG LAMP..........................................................................................................................2297 Component Parts and Harness Connector Location......................................................................................2297 System Description..................................................................................................................2297 OUTLINE.........................................................................................................................2297 Fog Lamp Operation (For USA)................................................................................................2298 Fog Lamp Operation (For CANADA).............................................................................................2298 COMBINATION SWITCH READING FUNCTION.............................................................................................2299 EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................................2299 CAN Communication System Description................................................................................................2299 CAN Communication Unit..............................................................................................................2299 Wiring Diagram — F/FOG —............................................................................................................2300 FOR USA.........................................................................................................................2300 FOR CANADA......................................................................................................................2302 Terminals and Reference Values for BCM..............................................................................................2304 Terminals and Reference Values for IPDM E/R.........................................................................................2305 How to Proceed With Trouble Diagnosis...............................................................................................2305 Preliminary Check...................................................................................................................2305 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................................2305 CONSULT-II Functions................................................................................................................2306 Front Fog lamps Does Not Illuminate (Both Sides) (FOR USA)..........................................................................2307 Front Fog Lamp Does Not Illuminate (One Side) (FOR USA).............................................................................2309 Front Fog lamps Does Not Illuminate (Both Sides) (FOR CANADA).......................................................................2310 LH Front Fog Lamp Does Not Illuminate (FOR CANADA)..................................................................................2311 RH Front Fog Lamp Does Not Illuminate (FOR CANADA)..................................................................................2313 Bulb Replacement....................................................................................................................2314 TURN SIGNAL AND HAZARD WARNING LAMPS....................................................................................................2315 Component Parts and Harness Connector Location......................................................................................2315 System Description..................................................................................................................2315 TURN SIGNAL OPERATION...........................................................................................................2315 LH Turn.....................................................................................................................2315 RH Turn.....................................................................................................................2315 HAZARD LAMP OPERATION...........................................................................................................2316 REMOTE KEYLESS ENTRY SYSTEM OPERATION...........................................................................................2316 COMBINATION SWITCH READING FUNCTION.............................................................................................2317 CAN Communication System Description................................................................................................2317 CAN Communication Unit..............................................................................................................2317 Schematic...........................................................................................................................2318 Wiring Diagram — TURN —.............................................................................................................2319 Terminals and Reference Value for BCM...............................................................................................2322 How to Proceed With Trouble Diagnosis...............................................................................................2323 Preliminary Check...................................................................................................................2324 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................................2324 CONSULT-II Functions................................................................................................................2325 CONSULT-II BASIC OPERATION......................................................................................................2325 DATA MONITOR....................................................................................................................2326 Operation Procedure.........................................................................................................2326 Display Item List...........................................................................................................2326 ACTIVE TEST.....................................................................................................................2326 Operation Procedure.........................................................................................................2326 Display Item List...........................................................................................................2327 Turn Signal Lamp Does Not Operate...................................................................................................2327 Hazard Warning Lamp Does Not Operate But Turn Signal Lamp Operates..................................................................2328 Turn Signal Indicator Lamp Does Not Operate.........................................................................................2329 Bulb Replacement (Front Turn Signal Lamp)...........................................................................................2329 Bulb Replacement (Rear Turn Signal Lamp)............................................................................................2329 Removal and Installation of Front Turn Signal Lamp..................................................................................2330 Removal and Installation of Rear Turn Signal Lamp...................................................................................2330 LIGHTING AND TURN SIGNAL SWITCH.........................................................................................................2331 Removal and Installation............................................................................................................2331 REMOVAL.........................................................................................................................2331 INSTALLATION....................................................................................................................2331 HAZARD SWITCH...........................................................................................................................2332 Removal and Installation (M/T)......................................................................................................2332 REMOVAL.........................................................................................................................2332 INSTALLATION....................................................................................................................2332 Removal and Installation (A/T)......................................................................................................2332 REMOVAL.........................................................................................................................2332 INSTALLATION....................................................................................................................2332 COMBINATION SWITCH......................................................................................................................2333 Wiring Diagram — COMBSW —...........................................................................................................2333 Combination Switch Reading Function.................................................................................................2334 CONSULT-II Function.................................................................................................................2334 CONSULT-II BASIC OPERATION......................................................................................................2334 DATA MONITOR....................................................................................................................2335 Operation Procedure.........................................................................................................2335 Display Item List...........................................................................................................2335 Combination Switch Inspection.......................................................................................................2336 Removal and Installation............................................................................................................2338 STOP LAMP...............................................................................................................................2339 Wiring Diagram — STOP/L —...........................................................................................................2339 Bulb Replacement of High-mounted Stop Lamp..........................................................................................2341 WITH REAR SPOILER...............................................................................................................2341 WITHOUT REAR SPOILER............................................................................................................2341 Bulb Replacement of Rear Combination Lamp (Stop Lamp)...............................................................................2341 Removal and Installation of High-mounted Stop Lamp..................................................................................2341 REMOVAL (WITH REAR SPOILER).....................................................................................................2341 INSTALLATION....................................................................................................................2341 REMOVAL (WITHOUT REAR SPOILER)..................................................................................................2341 INSTALLATION....................................................................................................................2341 Removal and Installation of Rear Combination Lamp (Stop Lamp).......................................................................2341 BACK-UP LAMP............................................................................................................................2342 Wiring Diagram — BACK/L —...........................................................................................................2342 A/T MODELS......................................................................................................................2342 M/T MODELS......................................................................................................................2343 Bulb Replacement....................................................................................................................2344 Removal and Installation............................................................................................................2344 PARKING, LICENSE PLATE AND TAIL LAMPS...................................................................................................2345 Component Parts and Harness Connector Location......................................................................................2345 System Description..................................................................................................................2345 OPERATION BY LIGHTING SWITCH....................................................................................................2346 COMBINATION SWITCH READING FUNCTION.............................................................................................2346 EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................................2347 CAN Communication System Description................................................................................................2347 CAN Communication Unit..............................................................................................................2347 Schematic...........................................................................................................................2348 Wiring Diagram — TAIL/L —...........................................................................................................2349 Terminals and Reference Value for BCM...............................................................................................2353 Terminals and Reference Values for IPDM E/R.........................................................................................2354 How to Proceed With Trouble Diagnosis...............................................................................................2354 Preliminary Check...................................................................................................................2354 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................................2354 CONSULT-II Functions................................................................................................................2355 Parking, License Plate and Tail Lamps Do Not Illuminate.............................................................................2356 Parking, License Plate and Tail Lamps Do Not Turn OFF (After Approx. 10 Minutes)....................................................2361 Bulb Replacement....................................................................................................................2361 FRONT SIDE MARKER LAMP..........................................................................................................2361 LICENSE PLATE LAMP..............................................................................................................2361 FRONT TURN SIGNAL (PARKING) LAMP................................................................................................2361 TAIL LAMP.......................................................................................................................2361 Removal and Installation............................................................................................................2361 FRONT SIDE MARKER LAMP..........................................................................................................2361 LICENSE PLATE LAMP..............................................................................................................2362 FRONT TURN SIGNAL (PARKING) LAMP................................................................................................2362 TAIL LAMP.......................................................................................................................2362 REAR COMBINATION LAMP...................................................................................................................2363 Bulb Replacement....................................................................................................................2363 REAR FENDER SIDE (REAR TURN SIGNAL LAMP BULB)...................................................................................2363 Removal and Installation............................................................................................................2363 REMOVAL.........................................................................................................................2363 Rear Fender Side............................................................................................................2363 INSTALLATION....................................................................................................................2363 VANITY MIRROR LAMP......................................................................................................................2364 Bulb Replacement....................................................................................................................2364 MAP LAMP................................................................................................................................2365 Bulb Replacement of Map Lamp........................................................................................................2365 Removal and Installation of Map Lamp................................................................................................2365 REMOVAL.........................................................................................................................2365 INSTALLATION....................................................................................................................2365 TRUNK ROOM LAMP.........................................................................................................................2366 Bulb Replacement, Removal and Installation of Trunk Room Lamp.......................................................................2366 IGNITION KEY HOLE ILLUMINATION..........................................................................................................2367 Removal and Installation............................................................................................................2367 REMOVAL.........................................................................................................................2367 INSTALLATION....................................................................................................................2367 GLOVE BOX LAMP..........................................................................................................................2368 Removal and Installation............................................................................................................2368 REMOVAL.........................................................................................................................2368 INSTALLATION....................................................................................................................2368 ASHTRAY ILLUMINATION....................................................................................................................2369 Bulb Replacement, Removal and Installation (M/T)....................................................................................2369 Bulb Replacement, Removal and Installation (A/T)....................................................................................2369 CIGARETTE LIGHTER ILLUMINATION..........................................................................................................2370 Removal and Installation............................................................................................................2370 INTERIOR ROOM LAMP......................................................................................................................2371 Component Parts and Harness Connector Location......................................................................................2371 System Description..................................................................................................................2371 POWER SUPPLY AND GROUND.........................................................................................................2371 SWITCH OPERATION................................................................................................................2372 ROOM LAMP TIMER OPERATION.......................................................................................................2372 INTERIOR LAMP BATTERY SAVER CONTROL.............................................................................................2373 Schematic...........................................................................................................................2374 Wiring Diagram — ROOM/L —...........................................................................................................2375 Terminals and Reference Values for BCM..............................................................................................2380 How to Proceed With Trouble Diagnosis...............................................................................................2380 Preliminary Check...................................................................................................................2381 CHECK FOR POWER SUPPLY AND GROUND CIRCUIT.......................................................................................2381 CONSULT-II Functions................................................................................................................2382 CONSULT-II BASIC OPERATION......................................................................................................2382 WORK SUPPORT....................................................................................................................2383 Operation Procedure.........................................................................................................2383 Display Item List...........................................................................................................2383 DATA MONITOR....................................................................................................................2383 Operation Procedure.........................................................................................................2383 Display Item List...........................................................................................................2383 ACTIVE TEST.....................................................................................................................2384 Operation Procedure.........................................................................................................2384 Display Item List...........................................................................................................2384 Map Lamp Control Does Not Operate...................................................................................................2384 Ignition Key Hole Illumination Control Does Not Operate.............................................................................2386 All Step Lamps Do Not Operate.......................................................................................................2387 All Interior Room Lamps Do Not Operate..............................................................................................2388 Removal and Installation............................................................................................................2389 MAP LAMP........................................................................................................................2389 STEP LAMP.......................................................................................................................2389 Bulb Replacement............................................................................................................2389 Removal and Installation....................................................................................................2389 ILLUMINATION............................................................................................................................2390 System Description..................................................................................................................2390 ILLUMINATION OPERATION BY LIGHTING SWITCH.......................................................................................2390 EXTERIOR LAMP BATTERY SAVER CONTROL.............................................................................................2391 CAN Communication System Description................................................................................................2391 CAN Communication Unit..............................................................................................................2391 Schematic...........................................................................................................................2392 Wiring Diagram — ILL —..............................................................................................................2393 Removal and Installation............................................................................................................2401 GLOVE BOX LAMP..................................................................................................................2401 BULB SPECIFICATIONS.....................................................................................................................2402 Headlamp............................................................................................................................2402 Exterior Lamp.......................................................................................................................2402 Interior Lamp/Illumination..........................................................................................................2402 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................ 71 lu..............................................................................................................................................2403 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2403 PRECAUTIONS.............................................................................................................................2404 Precautions for Battery Service.....................................................................................................2404 Precautions for Liquid Gasket.......................................................................................................2404 LIQUID GASKET APPLICATION PROCEDURE.............................................................................................2404 PREPARATION.............................................................................................................................2405 Special Service Tools...............................................................................................................2405 Commercial Service Tools............................................................................................................2405 LUBRICATION SYSTEM......................................................................................................................2406 Lubrication Circuit.................................................................................................................2406 System Chart........................................................................................................................2407 ENGINE OIL..............................................................................................................................2408 Inspection..........................................................................................................................2408 OIL LEVEL.......................................................................................................................2408 OIL APPEARANCE..................................................................................................................2408 OIL LEAKAGE.....................................................................................................................2408 OIL PRESSURE CHECK..............................................................................................................2409 Changing Engine Oil.................................................................................................................2410 OIL FILTER..............................................................................................................................2411 Removal and Installation............................................................................................................2411 REMOVAL.........................................................................................................................2411 INSTALLATION....................................................................................................................2411 INSPECTION AFTER INSTALLATION...................................................................................................2411 OIL COOLER..............................................................................................................................2412 Removal and Installation............................................................................................................2412 REMOVAL.........................................................................................................................2412 INSPECTION AFTER REMOVAL........................................................................................................2412 Oil Cooler..................................................................................................................2412 Relief Valve................................................................................................................2412 INSTALLATION....................................................................................................................2413 INSPECTION AFTER INSTALLATION...................................................................................................2413 OIL PUMP................................................................................................................................2414 Removal and Installation............................................................................................................2414 REMOVAL.........................................................................................................................2414 INSTALLATION....................................................................................................................2414 INSPECTION AFTER INSTALLATION...................................................................................................2414 Disassembly and Assembly............................................................................................................2414 DISASSEMBLY.....................................................................................................................2414 INSPECTION AFTER DISASSEMBLY....................................................................................................2415 Clearance of Oil Pump Parts.................................................................................................2415 Regulator Valve Clearance...................................................................................................2415 ASSEMBLY........................................................................................................................2416 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................................2417 Standard and Limit..................................................................................................................2417 OIL PRESSURE....................................................................................................................2417 OIL CAPACITY (APPROXIMATE)......................................................................................................2417 OIL PUMP........................................................................................................................2417 REGULATOR VALVE.................................................................................................................2417 Tightening Torque...................................................................................................................2417 ma..............................................................................................................................................2419 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2419 PREPARATION.............................................................................................................................2420 Special Service Tools...............................................................................................................2420 Commercial Service Tools............................................................................................................2420 GENERAL MAINTENANCE.....................................................................................................................2421 Explanation of General Maintenance..................................................................................................2421 PERIODIC MAINTENANCE....................................................................................................................2423 Introduction of Periodic Maintenance................................................................................................2423 Schedule 1..........................................................................................................................2424 EMISSION CONTROL SYSTEM MAINTENANCE.............................................................................................2424 CHASSIS AND BODY MAINTENANCE....................................................................................................2425 Schedule 2..........................................................................................................................2425 EMISSION CONTROL SYSTEM MAINTENANCE.............................................................................................2425 CHASSIS AND BODY MAINTENANCE....................................................................................................2426 RECOMMENDED FLUIDS AND LUBRICANTS.......................................................................................................2427 Fluids and Lubricants...............................................................................................................2427 SAE Viscosity Number................................................................................................................2428 GASOLINE ENGINE OIL.............................................................................................................2428 Anti-Freeze Coolant Mixture Ratio...................................................................................................2428 ENGINE MAINTENANCE......................................................................................................................2429 Checking Drive Belts................................................................................................................2429 Tension Adjustment..................................................................................................................2429 ALTERNATOR AND POWER STEERING OIL PUMP BELT.....................................................................................2430 A/C COMPRESSOR BELT.............................................................................................................2430 Changing Engine Coolant.............................................................................................................2430 DRAINING ENGINE COOLANT.........................................................................................................2430 REFILLING ENGINE COOLANT........................................................................................................2431 FLUSHING COOLING SYSTEM.........................................................................................................2432 Checking Fuel Lines.................................................................................................................2432 Changing Air Cleaner Filter.........................................................................................................2432 VISCOUS PAPER TYPE..............................................................................................................2432 Changing Engine Oil.................................................................................................................2433 Changing Oil Filter.................................................................................................................2433 REMOVAL.........................................................................................................................2433 INSTALLATION....................................................................................................................2434 INSPECTION AFTER INSTALLATION...................................................................................................2434 Changing Spark Plugs (Platinum-Tipped Type).........................................................................................2434 REMOVAL.........................................................................................................................2434 INSPECTION AFTER REMOVAL........................................................................................................2435 INSTALLATION....................................................................................................................2435 Checking EVAP Vapor Lines...........................................................................................................2435 CHASSIS AND BODY MAINTENANCE............................................................................................................2436 Checking Exhaust System.............................................................................................................2436 Checking Clutch Fluid Level and Leaks...............................................................................................2436 Checking M/T Oil Leakage............................................................................................................2436 Changing M/T Oil....................................................................................................................2437 Checking A/T Fluid..................................................................................................................2437 Changing A/T Fluid..................................................................................................................2438 Checking Differential Gear Oil......................................................................................................2439 Changing Differential Gear Oil......................................................................................................2439 Balancing Wheels (Bonding Weight Type)..............................................................................................2440 REMOVAL.........................................................................................................................2440 WHEEL BALANCE ADJUSTMENT........................................................................................................2440 Checking Brake Fluid Level and Leaks................................................................................................2441 Checking Brake Lines and Cables.....................................................................................................2441 Changing Brake Fluid................................................................................................................2441 Checking Disc Brake.................................................................................................................2442 ROTOR...........................................................................................................................2442 CALIPER.........................................................................................................................2442 PAD.............................................................................................................................2442 Checking Steering Gear and Linkage..................................................................................................2442 STEERING GEAR...................................................................................................................2442 STEERING LINKAGE................................................................................................................2443 Checking Power Steering Fluid and Lines.............................................................................................2443 Axle and Suspension Parts...........................................................................................................2443 Drive Shaft.........................................................................................................................2444 Lubricating Locks, Hinges and Hood Latch............................................................................................2444 Checking Seat Belt, Buckles, Retractors, Anchors and Adjusters......................................................................2445 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................................2446 Standard and Limit..................................................................................................................2446 BELT DEFLECTION AND TENSION.....................................................................................................2446 ENGINE COOLANT CAPACITY.........................................................................................................2446 ENGINE OIL CAPACITY (APPROXIMATE)...............................................................................................2446 SPARK PLUG (PLATINUM-TIPPED TYPE)...............................................................................................2446 WHEEL BALANCE...................................................................................................................2446 Tightening Torque...................................................................................................................2447 mt..............................................................................................................................................2449 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2449 PRECAUTIONS.............................................................................................................................2450 Caution.............................................................................................................................2450 Precautions for Battery Service.....................................................................................................2450 PREPARATION.............................................................................................................................2451 Special Service Tools...............................................................................................................2451 Commercial Service Tools............................................................................................................2454 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................................2455 NVH Troubleshooting Chart...........................................................................................................2455 MANUAL TRANSMISSION.............................................................................................................2455 DESCRIPTION.............................................................................................................................2456 Cross-Sectional View................................................................................................................2456 DOUBLE-CONE SYNCHRONIZER........................................................................................................2456 TRIPLE-CONE SYNCHRONIZER........................................................................................................2457 M/T OIL.................................................................................................................................2458 Replacement.........................................................................................................................2458 DRAINING........................................................................................................................2458 FILLING.........................................................................................................................2458 Checking............................................................................................................................2458 OIL LEAKAGE AND OIL LEVEL.......................................................................................................2458 REAR OIL SEAL...........................................................................................................................2459 Removal and Installation............................................................................................................2459 REMOVAL.........................................................................................................................2459 INSTALLATION....................................................................................................................2459 POSITION SWITCH.........................................................................................................................2460 Checking............................................................................................................................2460 COMPONENT LOCATION..............................................................................................................2460 BACK-UP LAMP SWITCH.............................................................................................................2460 NEUTRAL POSITION SWITCH.........................................................................................................2460 SHIFT CONTROL...........................................................................................................................2461 Removal and Installation............................................................................................................2461 REMOVAL.........................................................................................................................2461 INSTALLATION....................................................................................................................2463 INSPECTION AFTER INSTALLATION...................................................................................................2465 AIR BREATHER HOSE.......................................................................................................................2466 Removal and Installation............................................................................................................2466 TRANSMISSION ASSEMBLY...................................................................................................................2467 Removal and Installation from Vehicle...............................................................................................2467 REMOVAL.........................................................................................................................2467 INSTALLATION....................................................................................................................2469 Component Parts Drawing.............................................................................................................2470 CASE COMPONENTS.................................................................................................................2470 GEAR COMPONENTS.................................................................................................................2471 SHIFT CONTROL COMPONENTS........................................................................................................2473 Disassembly and Assembly............................................................................................................2475 DISASSEMBLY.....................................................................................................................2475 Case Components.............................................................................................................2475 Shift Control Components....................................................................................................2478 Gear Components.............................................................................................................2481 INSPECTION AFTER DISASSEMBLY....................................................................................................2486 Shift Control Components....................................................................................................2486 Gear and Shaft Components...................................................................................................2486 Synchronizer Components.....................................................................................................2487 Single-Cone Synchronizer (5th and 6th)......................................................................................2487 Double -Cone Synchronizer (1st, 3rd and 4th)................................................................................2488 Triple-cone synchronizer (2nd)..............................................................................................2489 Reverse Synchronizer........................................................................................................2490 Bearing.....................................................................................................................2491 ASSEMBLY........................................................................................................................2491 Gear Components.............................................................................................................2491 Shift Control Components....................................................................................................2500 Case Components.............................................................................................................2503 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................................2508 General Specifications..............................................................................................................2508 End Play............................................................................................................................2508 Snap Rings..........................................................................................................................2509 Baulk Ring Clearance................................................................................................................2510 pb..............................................................................................................................................2511 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2511 PRECAUTIONS.............................................................................................................................2512 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................2512 Precautions for Battery Service.....................................................................................................2512 PARKING BRAKE SYSTEM....................................................................................................................2513 On-Vehicle Service (Foot Lever Type)................................................................................................2513 INSPECTION......................................................................................................................2513 ADJUSTMENT......................................................................................................................2513 On-Vehicle Service (Hand Lever Type)................................................................................................2514 INSPECTION......................................................................................................................2514 ADJUSTMENT......................................................................................................................2514 PARKING BRAKE CONTROL...................................................................................................................2515 Components..........................................................................................................................2515 Removal and Installation............................................................................................................2516 REMOVAL.........................................................................................................................2516 INSTALLATION....................................................................................................................2516 Inspection..........................................................................................................................2516 PARKING BRAKE SHOE......................................................................................................................2517 Components..........................................................................................................................2517 Removal and Installation............................................................................................................2517 REMOVAL.........................................................................................................................2517 INSPECTION AFTER REMOVAL........................................................................................................2518 INSTALLATION....................................................................................................................2518 BREAKING IN DRUM AND LINING.....................................................................................................2520 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................................2521 Parking Drum Brake..................................................................................................................2521 Parking Brake Control...............................................................................................................2521 pg..............................................................................................................................................2523 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2523 PRECAUTIONS.............................................................................................................................2525 Precautions for Battery Service.....................................................................................................2525 POWER SUPPLY ROUTING CIRCUIT............................................................................................................2526 Schematic...........................................................................................................................2526 Wiring Diagram — POWER —............................................................................................................2527 BATTERY POWER SUPPLY — IGNITION SW. IN ANY POSITION...........................................................................2527 ACCESSORY POWER SUPPLY — IGNITION SW. IN “ACC” OR “ON”..........................................................................2532 IGNITION POWER SUPPLY — IGNITION SW. IN “ON” AND/OR “START”.....................................................................2533 Fuse................................................................................................................................2538 Fusible Link........................................................................................................................2538 Circuit Breaker.....................................................................................................................2538 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)............................................................................2539 System Description..................................................................................................................2539 SYSTEMS CONTROLLED BY IPDM E/R..................................................................................................2539 CAN COMMUNICATION LINE CONTROL..................................................................................................2539 IPDM E/R STATUS CONTROL.........................................................................................................2540 CAN Communication System Description................................................................................................2540 CAN Communication Unit..............................................................................................................2540 Function of Detecting Ignition Relay Malfunction....................................................................................2540 CONSULT-II..........................................................................................................................2541 CONSULT-II BASIC OPERATION......................................................................................................2541 SELF-DIAG RESULTS...............................................................................................................2542 Operation Procedure.........................................................................................................2542 Display Item List...........................................................................................................2542 DATA MONITOR....................................................................................................................2543 Operation Procedure.........................................................................................................2543 All Signals, Main Signals, Selection From Menu..............................................................................2543 ACTIVE TEST.....................................................................................................................2543 Operation Procedure.........................................................................................................2543 Auto Active Test....................................................................................................................2545 DESCRIPTION.....................................................................................................................2545 OPERATION PROCEDURE.............................................................................................................2545 INSPECTION IN AUTO ACTIVE TEST MODE.............................................................................................2545 Concept of Auto Active Test.................................................................................................2546 Schematic...........................................................................................................................2547 IPDM E/R Terminal Arrangement.......................................................................................................2548 IPDM E/R Power/Ground Circuit Inspection............................................................................................2549 Inspection With CONSULT-II (Self-Diagnosis).........................................................................................2550 Removal and Installation of IPDM E/R................................................................................................2551 REMOVAL.........................................................................................................................2551 INSTALLATION....................................................................................................................2551 GROUND..................................................................................................................................2552 Ground Distribution.................................................................................................................2552 MAIN HARNESS....................................................................................................................2552 ENGINE ROOM HARNESS.............................................................................................................2555 ENGINE CONTROL HARNESS..........................................................................................................2557 BODY HARNESS....................................................................................................................2558 BODY NO.2 HARNESS...............................................................................................................2560 HARNESS.................................................................................................................................2562 Harness Layout......................................................................................................................2562 HOW TO READ HARNESS LAYOUT......................................................................................................2562 OUTLINE.........................................................................................................................2563 MAIN HARNESS....................................................................................................................2564 ENGINE ROOM HARNESS.............................................................................................................2566 Engine Compartment..........................................................................................................2566 Passenger Compartment.......................................................................................................2568 Battery Cable...............................................................................................................2569 ENGINE CONTROL HARNESS..........................................................................................................2570 BODY HARNESS....................................................................................................................2572 Passenger Compartment.......................................................................................................2572 Trunk Room..................................................................................................................2574 BODY NO.2 HARNESS...............................................................................................................2575 ROOM LAMP HARNESS...............................................................................................................2577 DOOR HARNESS....................................................................................................................2578 Driver Side Door............................................................................................................2578 Passenger Side Door.........................................................................................................2578 Wiring Diagram Codes (Cell Codes)...................................................................................................2579 ELECTRICAL UNITS LOCATION...............................................................................................................2582 Electrical Units Location...........................................................................................................2582 ENGINE COMPARTMENT..............................................................................................................2582 PASSENGER COMPARTMENT...........................................................................................................2583 LUGGAGE COMPARTMENT.............................................................................................................2585 HARNESS CONNECTOR.......................................................................................................................2586 Description.........................................................................................................................2586 HARNESS CONNECTOR (TAB-LOCKING TYPE)............................................................................................2586 HARNESS CONNECTOR (SLIDE-LOCKING TYPE)..........................................................................................2587 ELECTRICAL UNITS........................................................................................................................2588 Terminal Arrangement................................................................................................................2588 SMJ (SUPER MULTIPLE JUNCTION)...........................................................................................................2589 Terminal Arrangement................................................................................................................2589 STANDARDIZED RELAY......................................................................................................................2591 Description.........................................................................................................................2591 NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS................................................................................2591 TYPE OF STANDARDIZED RELAYS.....................................................................................................2591 FUSE BLOCK - JUNCTION BOX (J/B).........................................................................................................2593 Terminal Arrangement................................................................................................................2593 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................2594 Terminal Arrangement................................................................................................................2594 pr..............................................................................................................................................2595 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2595 PREPARATION.............................................................................................................................2596 Special Service Tools...............................................................................................................2596 Commercial Service Tools............................................................................................................2596 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................................2597 NVH Troubleshooting Chart...........................................................................................................2597 REAR PROPELLER SHAFT....................................................................................................................2598 On-Vehicle Service..................................................................................................................2598 PROPELLER SHAFT VIBRATION.......................................................................................................2598 APPEARANCE CHECKING.............................................................................................................2598 Removal and Installation............................................................................................................2598 REMOVAL.........................................................................................................................2599 INSTALLATION....................................................................................................................2599 Companion Flange Installation...............................................................................................2599 Center Bearing Bracket Installation.........................................................................................2600 INSPECTION......................................................................................................................2600 Disassembly and Assembly............................................................................................................2601 DISASSEMBLY.....................................................................................................................2601 Center Bearing..............................................................................................................2601 ASSEMBLY........................................................................................................................2602 Center bearing..............................................................................................................2602 SERVICE DATA............................................................................................................................2603 General Specifications..............................................................................................................2603 Journal Axial Play..................................................................................................................2603 Propeller Shaft Runout Limit........................................................................................................2603 ps..............................................................................................................................................2605 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2605 PRECAUTIONS.............................................................................................................................2606 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................2606 Precautions for Battery Service.....................................................................................................2606 Precautions for Steering System.....................................................................................................2606 PREPARATION.............................................................................................................................2607 Special Service Tools (SST).........................................................................................................2607 Commercial Service Tools............................................................................................................2608 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................................2609 NVH Troubleshooting Chart...........................................................................................................2609 POWER STEERING FLUID....................................................................................................................2610 Checking Fluid Level................................................................................................................2610 Checking Fluid Leakage..............................................................................................................2610 Air Bleeding Hydraulic System.......................................................................................................2610 STEERING WHEEL..........................................................................................................................2612 On-Vehicle Inspection and Service...................................................................................................2612 CHECKING CONDITION OF INSTALLATION..............................................................................................2612 CHECKING STEERING WHEEL PLAY....................................................................................................2612 CHECKING NEUTRAL POSITION ON STEERING WHEEL.....................................................................................2612 CHECKING STEERING WHEEL TURNING FORCE...........................................................................................2612 CHECKING FRONT WHEEL TURNING ANGLE..............................................................................................2612 Removal and Installation............................................................................................................2613 STEERING COLUMN.........................................................................................................................2614 Removal and Installation............................................................................................................2614 REMOVAL OF LOWER JOINT AND HOLE COVER...........................................................................................2614 INSTALLATION OF LOWER JOINT AND HOLE COVER......................................................................................2615 REMOVAL OF STEERING COLUMN ASSEMBLY.............................................................................................2615 INSPECTION AFTER REMOVAL........................................................................................................2615 INSTALLATION OF STEERING COLUMN ASSEMBLY........................................................................................2616 INSPECTION AFTER INSTALLATION...................................................................................................2616 Disassembly and Assembly............................................................................................................2616 DISASSEMBLY.....................................................................................................................2616 INSPECTION AFTER DISASSEMBLY....................................................................................................2617 ASSEMBLY........................................................................................................................2617 POWER STEERING GEAR AND LINKAGE.........................................................................................................2618 Removal and Installation............................................................................................................2618 REMOVAL.........................................................................................................................2618 INSTALLATION....................................................................................................................2619 POWER STEERING GEAR.....................................................................................................................2621 Component...........................................................................................................................2621 Disassembly and Assembly............................................................................................................2622 DISASSEMBLY.....................................................................................................................2622 INSPECTION AFTER DISASSEMBLY....................................................................................................2623 Rack........................................................................................................................2623 Sub-Gear Assembly...........................................................................................................2623 Gear Housing Assembly.......................................................................................................2623 Outer Socket and Inner Socket...............................................................................................2624 ASSEMBLY........................................................................................................................2624 POWER STEERING OIL PUMP.................................................................................................................2630 On-Vehicle Inspection and Service...................................................................................................2630 CHECKING RELIEF OIL PRESSURE....................................................................................................2630 Removal and Installation............................................................................................................2630 REMOVAL.........................................................................................................................2630 INSTALLATION....................................................................................................................2631 Disassembly and Assembly............................................................................................................2631 INSPECTION BEFORE DISASSEMBLY...................................................................................................2632 DISASSEMBLY.....................................................................................................................2632 INSPECTION AFTER DISASSEMBLY....................................................................................................2632 Body Assembly and Cover Assembly Inspection.................................................................................2632 Cartridge Assembly Inspection...............................................................................................2632 Relief Valve Assembly Inspection............................................................................................2632 Flow Control Valve Assembly Inspection......................................................................................2633 ASSEMBLY........................................................................................................................2633 HYDRAULIC LINE..........................................................................................................................2635 Removal and Installation............................................................................................................2635 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................................2636 Steering Wheel......................................................................................................................2636 Steering Angle......................................................................................................................2636 Steering Column.....................................................................................................................2636 Steering Linkage....................................................................................................................2636 Steering Gear.......................................................................................................................2637 Oil Pump............................................................................................................................2637 Steering Fluid......................................................................................................................2637 rax.............................................................................................................................................2639 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2639 PRECAUTIONS.............................................................................................................................2640 Caution.............................................................................................................................2640 PREPARATION.............................................................................................................................2641 Special Service Tools (SST).........................................................................................................2641 Commercial Service Tools............................................................................................................2642 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................................2643 NVH Troubleshooting Chart...........................................................................................................2643 WHEEL HUB...............................................................................................................................2644 On-Vehicle Inspection and Service...................................................................................................2644 WHEEL BEARING INSPECTION........................................................................................................2644 Removal and Installation............................................................................................................2644 REMOVAL.........................................................................................................................2644 INSPECTION AFTER REMOVAL........................................................................................................2645 Ball Joint Inspection.......................................................................................................2645 INSTALLATION....................................................................................................................2645 Disassembly and Assembly............................................................................................................2645 DISASSEMBLY.....................................................................................................................2645 Wheel Bearing...............................................................................................................2645 Bushing.....................................................................................................................2646 INSPECTION AFTER DISASSEMBLY....................................................................................................2646 Wheel Hub...................................................................................................................2646 Axle........................................................................................................................2646 Back Plate..................................................................................................................2646 ASSEMBLY........................................................................................................................2646 Bushing.....................................................................................................................2646 Wheel Bearing...............................................................................................................2646 INSPECTION AFTER ASSEMBLY.......................................................................................................2647 REAR DRIVE SHAFT........................................................................................................................2648 Removal and Installation............................................................................................................2648 REMOVAL.........................................................................................................................2648 INSPECTION AFTER REMOVAL........................................................................................................2648 INSTALLATION....................................................................................................................2648 Disassembly and Assembly............................................................................................................2649 DISASSEMBLY.....................................................................................................................2649 Final Drive Side............................................................................................................2649 Wheel Side..................................................................................................................2650 INSPECTION AFTER DISASSEMBLY....................................................................................................2650 Shaft.......................................................................................................................2650 Joint sub-assembly..........................................................................................................2650 Sliding Joint Side (Housing)................................................................................................2650 Ball Cage...................................................................................................................2650 Steel Ball..................................................................................................................2650 Inner Race..................................................................................................................2650 ASSEMBLY........................................................................................................................2651 Final Drive Side............................................................................................................2651 Wheel Side..................................................................................................................2652 SERVICE DATA............................................................................................................................2654 Wheel Bearing.......................................................................................................................2654 Drive Shaft.........................................................................................................................2654 Tightening Torque...................................................................................................................2654 rf..............................................................................................................................................2655 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2655 PRECAUTIONS.............................................................................................................................2656 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................2656 Precautions for Battery Service.....................................................................................................2656 Precautions.........................................................................................................................2656 PREPARATION.............................................................................................................................2657 Special Service Tools...............................................................................................................2657 Commercial Service Tools............................................................................................................2657 SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................................................2658 Work Flow...........................................................................................................................2658 CUSTOMER INTERVIEW..............................................................................................................2658 DUPLICATE THE NOISE AND TEST DRIVE..............................................................................................2659 CHECK RELATED SERVICE BULLETINS.................................................................................................2659 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................................................2659 REPAIR THE CAUSE................................................................................................................2659 CONFIRM THE REPAIR..............................................................................................................2660 Generic Squeak and Rattle Troubleshooting...........................................................................................2660 INSTRUMENT PANEL................................................................................................................2660 CENTER CONSOLE..................................................................................................................2660 DOORS...........................................................................................................................2660 TRUNK...........................................................................................................................2661 SUNROOF/HEADLINING..............................................................................................................2661 SEATS...........................................................................................................................2661 UNDERHOOD.......................................................................................................................2661 Diagnostic Worksheet................................................................................................................2662 SUNROOF.................................................................................................................................2664 Component Parts and Harness Connector Location......................................................................................2664 System Description..................................................................................................................2664 OUTLINE.........................................................................................................................2664 OPERATION.......................................................................................................................2664 AUTO OPERATION..................................................................................................................2664 RETAINED POWER OPERATION........................................................................................................2664 INITIALIZATION PROCEDURE........................................................................................................2665 INTERRUPTION DETECTION FUNCTION.................................................................................................2665 CAN Communication System Description................................................................................................2666 CAN Communication Unit..............................................................................................................2666 Wiring Diagram — SROOF —............................................................................................................2667 Terminals and Reference Value for BCM...............................................................................................2669 Terminals and Reference Value for Sunroof Motor Assembly............................................................................2669 Work Flow...........................................................................................................................2670 CONSULT-II Function.................................................................................................................2670 “RETAINED PWR”..................................................................................................................2670 DATA MONITOR....................................................................................................................2671 ACTIVE TEST.....................................................................................................................2671 WORK SUPPORT....................................................................................................................2671 Trouble Diagnosis Chart by Symptom..................................................................................................2672 BCM Power Supply and Ground Circuit Check...........................................................................................2672 Sunroof Motor Assembly Power Supply and Ground Circuit Check........................................................................2673 Sunroof Switch System Check.........................................................................................................2674 Door Switch Check / With Navigation System..........................................................................................2676 Door Switch Check / Without Navigation System.......................................................................................2678 Wind Deflector Inspection...........................................................................................................2679 Link and Wire Assembly..............................................................................................................2680 Fitting Adjustment..................................................................................................................2680 GAP ADJUSTMENT AND HEIGHT DIFFERENCE ADJUSTMENT.................................................................................2680 Removal and Installation............................................................................................................2681 SUNROOF UNIT ASSEMBLY...........................................................................................................2683 Removal.....................................................................................................................2683 Installation................................................................................................................2684 GLASS LID.......................................................................................................................2684 Removal.....................................................................................................................2684 Installation................................................................................................................2685 SUNSHADE........................................................................................................................2685 Removal.....................................................................................................................2685 Installation................................................................................................................2685 WIND DEFLECTOR..................................................................................................................2685 Removal.....................................................................................................................2685 Installation................................................................................................................2685 SUNROOF MOTOR ASSEMBLY..........................................................................................................2686 Removal.....................................................................................................................2686 Installation................................................................................................................2686 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................ 71 rfd.............................................................................................................................................2687 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2687 PREPARATION.............................................................................................................................2688 Special Service Tools...............................................................................................................2688 Commercial Service Tools............................................................................................................2690 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................................2691 NVH Troubleshooting Chart...........................................................................................................2691 FRONT OIL SEAL..........................................................................................................................2692 Removal and Installation............................................................................................................2692 REMOVAL.........................................................................................................................2692 INSTALLATION....................................................................................................................2693 SIDE OIL SEAL...........................................................................................................................2694 Removal and Installation............................................................................................................2694 REMOVAL.........................................................................................................................2694 INSTALLATION....................................................................................................................2694 REAR FINAL DRIVE ASSEMBLY...............................................................................................................2696 Removal and Installation............................................................................................................2696 REMOVAL.........................................................................................................................2696 INSTALLATION....................................................................................................................2697 Components..........................................................................................................................2698 R200 2–PINION...................................................................................................................2698 R200V VISCOUS...................................................................................................................2700 Pre-Inspection......................................................................................................................2701 TOTAL PRELOAD...................................................................................................................2701 DRIVE GEAR TO DRIVE PINION BACKLASH.............................................................................................2701 DRIVE GEAR RUNOUT...............................................................................................................2701 TOOTH CONTACT...................................................................................................................2701 Disassembly and Assembly............................................................................................................2702 REMOVAL OF DIFFERENTIAL CASE ASSEMBLY...........................................................................................2702 REMOVAL OF DRIVE PINION ASSEMBLY................................................................................................2703 DISASSEMBLY OF DIFFERENTIAL CASE ASSEMBLY (R200 2–PINION).......................................................................2704 DISASSEMBLY OF DIFFERENTIAL CASE ASSEMBLY(R200V)................................................................................2706 INSPECTION......................................................................................................................2707 Contact Surfaces............................................................................................................2707 Bearing.....................................................................................................................2707 ADJUSTMENT OF DIFFERENTIAL CASE (R200 2–PINION).................................................................................2708 Thrust Washer Selection.....................................................................................................2708 ADJUSTMENT OF DIFFERENTIAL CASE (R200V).........................................................................................2708 Side Gear Thrust Washer Selection...........................................................................................2708 SIDE BEARING PRELOAD............................................................................................................2709 PINION GEAR HEIGHT..............................................................................................................2710 Pinion Height Adjusting Washer Selection....................................................................................2712 TOOTH CONTACT...................................................................................................................2714 ASSEMBLY OF DIFFERENTIAL CASE ASSEMBLY (R200 2–PINION)..........................................................................2715 ASSEMBLY OF DIFFERENTIAL CASE ASSEMBLY (R200V)..................................................................................2715 INSTALLATION OF DRIVE PINION ASSEMBLY...........................................................................................2716 INSTALLATION OF DIFFERENTIAL CASE ASSEMBLY......................................................................................2718 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................................2721 General Specifications..............................................................................................................2721 Drive Gear Runout...................................................................................................................2721 Side Gear Adjustment................................................................................................................2721 AVAILABLE SIDE GEAR THRUST WASHERS..............................................................................................2721 Drive Pinion Height Adjustment......................................................................................................2722 AVAILABLE PINION HEIGHT ADJUSTING WASHERS.......................................................................................2722 Drive Pinion Preload Adjustment.....................................................................................................2722 Side Bearing Preload Adjustment.....................................................................................................2722 SIDE BEARING ADJUSTING WASHERS..................................................................................................2722 Total Preload Adjustment............................................................................................................2722 rsu.............................................................................................................................................2723 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2723 PRECAUTIONS.............................................................................................................................2724 Cautions............................................................................................................................2724 PREPARATION.............................................................................................................................2725 Special Service Tools (SST).........................................................................................................2725 Commercial Service Tools............................................................................................................2725 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................................2726 NVH Troubleshooting Chart...........................................................................................................2726 REAR SUSPENSION ASSEMBLY................................................................................................................2727 On-Vehicle Inspection and Service...................................................................................................2727 INSPECTION OF BALL JOINT END PLAY...............................................................................................2727 SHOCK ABSORBER INSPECTION.......................................................................................................2727 Wheel Alignment Inspection..........................................................................................................2727 DESCRIPTION.....................................................................................................................2727 PRELIMINARY INSPECTION..........................................................................................................2727 CAMBER INSPECTION...............................................................................................................2727 TOE-IN..........................................................................................................................2728 Components..........................................................................................................................2729 Removal and Installation............................................................................................................2730 REMOVAL.........................................................................................................................2730 INSTALLATION....................................................................................................................2730 SHOCK ABSORBER..........................................................................................................................2731 Removal and Installation............................................................................................................2731 REMOVAL.........................................................................................................................2731 INSPECTION AFTER REMOVAL........................................................................................................2731 INSTALLATION....................................................................................................................2731 Disassembly and Assembly............................................................................................................2731 DISASSEMBLY.....................................................................................................................2731 INSPECTION AFTER DISASSEMBLY....................................................................................................2732 Bound Bumper and Bushing....................................................................................................2732 ASSEMBLY........................................................................................................................2732 SUSPENSION ARM..........................................................................................................................2733 Removal and Installation............................................................................................................2733 REMOVAL.........................................................................................................................2733 INSPECTION AFTER REMOVAL........................................................................................................2733 Visual Inspection...........................................................................................................2733 Ball Joint Inspection.......................................................................................................2733 Swing Torque Inspection.....................................................................................................2733 Rotating Torque Inspection..................................................................................................2733 Axial End Play Inspection...................................................................................................2734 INSTALLATION....................................................................................................................2734 RADIUS ROD..............................................................................................................................2735 Removal and Installation............................................................................................................2735 REMOVAL.........................................................................................................................2735 INSPECTION AFTER REMOVAL........................................................................................................2735 INSTALLATION....................................................................................................................2735 FRONT LOWER LINK........................................................................................................................2736 Removal and Installation............................................................................................................2736 REMOVAL.........................................................................................................................2736 INSPECTION AFTER REMOVAL........................................................................................................2736 INSTALLATION....................................................................................................................2736 REAR LOWER LINK & COIL SPRING...........................................................................................................2737 Removal and Installation............................................................................................................2737 REMOVAL.........................................................................................................................2737 INSPECTION AFTER REMOVAL........................................................................................................2737 INSTALLATION....................................................................................................................2737 STABILIZER BAR..........................................................................................................................2738 Removal and Installation............................................................................................................2738 REMOVAL.........................................................................................................................2738 INSPECTION AFTER REMOVAL........................................................................................................2738 INSTALLATION....................................................................................................................2738 REAR SUSPENSION MEMBER..................................................................................................................2739 Removal and Installation............................................................................................................2739 REMOVAL.........................................................................................................................2739 INSPECTION AFTER REMOVAL........................................................................................................2739 INSTALLATION....................................................................................................................2739 SERVICE DATA............................................................................................................................2740 Wheel Alignment.....................................................................................................................2740 Ball Joint..........................................................................................................................2740 Wheelarch Height (Unladen*).........................................................................................................2740 sb..............................................................................................................................................2741 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2741 PRECAUTIONS.............................................................................................................................2742 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................2742 Precaution for Seat Belt Service....................................................................................................2742 AFTER A COLLISION...............................................................................................................2742 Precautions for Battery Service.....................................................................................................2743 SEAT BELTS..............................................................................................................................2744 System Description..................................................................................................................2744 SEAT BELT WARNING CHIME.........................................................................................................2744 SEAT BELT WARNING LAMP..........................................................................................................2744 Removal and Installation of Front Seat Belt.........................................................................................2744 REMOVAL OF SEAT BELT RETRACTOR..................................................................................................2744 INSTALLATION OF SEAT BELT RETRACTOR.............................................................................................2745 REMOVAL OF SEAT BELT BUCKLE.....................................................................................................2745 INSTALLATION OF SEAT BELT BUCKLE................................................................................................2745 Removal and Installation of Rear Seat Belt..........................................................................................2746 REMOVAL.........................................................................................................................2746 INSTALLATION....................................................................................................................2746 Seat Belt Inspection................................................................................................................2747 AFTER A COLLISION...............................................................................................................2747 PRELIMINARY CHECKS..............................................................................................................2747 SEAT BELT RETRACTOR ON-VEHICLE CHECK............................................................................................2748 Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR)...................................................2748 ELR Function Stationary Check...............................................................................................2748 ALR Function Stationary Check...............................................................................................2748 ELR Function Moving Check...................................................................................................2748 SEAT BELT RETRACTOR OFF-VEHICLE CHECK...........................................................................................2749 LATCH (LOWER ANCHORS AND TETHER FOR CHILDREN) SYSTEM....................................................................................2750 Removal and Installation............................................................................................................2750 REMOVAL.........................................................................................................................2750 INSTALLATION....................................................................................................................2750 TOP TETHER STRAP CHILD RESTRAINT........................................................................................................2751 Removal and Installation............................................................................................................2751 REMOVAL.........................................................................................................................2751 INSTALLATION....................................................................................................................2751 sc..............................................................................................................................................2753 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2753 PRECAUTIONS.............................................................................................................................2754 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................2754 Precautions for Battery Service.....................................................................................................2754 Wiring Diagrams and Trouble Diagnosis...............................................................................................2754 PREPARATION.............................................................................................................................2755 Special Service Tools...............................................................................................................2755 Commercial Service Tools............................................................................................................2755 BATTERY.................................................................................................................................2756 How to Handle Battery...............................................................................................................2756 METHODS OF PREVENTING OVER-DISCHARGE............................................................................................2756 CHECKING ELECTROLYTE LEVEL......................................................................................................2757 Sulphation..................................................................................................................2757 SPECIFIC GRAVITY CHECK..........................................................................................................2757 Hydrometer Temperature Correction...........................................................................................2757 CHARGING THE BATTERY............................................................................................................2758 Charging Rates..............................................................................................................2758 Trouble Diagnoses with Battery/Starting/Charging System Tester......................................................................2758 DIAGNOSTIC RESULT ITEM CHART....................................................................................................2760 Removal and Installation............................................................................................................2761 REMOVAL.........................................................................................................................2761 INSTALLATION....................................................................................................................2761 STARTING SYSTEM.........................................................................................................................2762 System Description..................................................................................................................2762 M/T MODEL.......................................................................................................................2762 A/T MODEL.......................................................................................................................2763 Wiring Diagram — START —............................................................................................................2764 M/T MODEL.......................................................................................................................2764 A/T MODEL.......................................................................................................................2766 Trouble Diagnosis with Battery/Starting/Charging System Tester......................................................................2767 DIAGNOSTIC RESULT ITEM CHART....................................................................................................2767 WORK FLOW.......................................................................................................................2768 DIAGNOSTIC PROCEDURE 1..........................................................................................................2769 Check “B” Terminal Circuit..................................................................................................2769 DIAGNOSTIC PROCEDURE 2..........................................................................................................2770 Check “S” Connector Circuit.................................................................................................2770 MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERATURE.......................................................2770 Removal and Installation............................................................................................................2771 REMOVAL.........................................................................................................................2771 INSTALLATION....................................................................................................................2771 Disassembly and Assembly............................................................................................................2772 Inspection After Disassembly........................................................................................................2772 PINION/CLUTCH CHECK.............................................................................................................2772 CHARGING SYSTEM.........................................................................................................................2773 System Description..................................................................................................................2773 Wiring Diagram — CHARGE —...........................................................................................................2774 Trouble Diagnosis with Battery/Starting/Charging System Tester......................................................................2775 DIAGNOSTIC RESULT ITEM CHART....................................................................................................2776 WORK FLOW.......................................................................................................................2777 DIAGNOSTIC PROCEDURE 1..........................................................................................................2778 Check “L” Terminal Circuit..................................................................................................2778 DIAGNOSTIC PROCEDURE 2..........................................................................................................2779 Check “B” Terminal Circuit..................................................................................................2779 DIAGNOSTIC PROCEDURE 3..........................................................................................................2780 Check “L” Terminal Circuit..................................................................................................2780 DIAGNOSTIC PROCEDURE 4..........................................................................................................2781 Check “B” Terminal Circuit..................................................................................................2781 DIAGNOSTIC PROCEDURE 5..........................................................................................................2782 Check “S” Terminal Circuit..................................................................................................2782 MALFUNCTION INDICATOR...........................................................................................................2782 Removal and Installation............................................................................................................2783 REMOVAL.........................................................................................................................2783 INSTALLATION....................................................................................................................2784 Disassembly and Assembly............................................................................................................2785 SERVICE DATA AND SPECIFICATIONS (SDS)...................................................................................................2786 Battery.............................................................................................................................2786 Starter.............................................................................................................................2786 Alternator..........................................................................................................................2786 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................ 71 se..............................................................................................................................................2787 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2787 PRECAUTIONS.............................................................................................................................2789 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................2789 Service Notice......................................................................................................................2789 Precautions for Battery Service.....................................................................................................2789 Precautions for Work................................................................................................................2789 PREPARATION.............................................................................................................................2791 Special Service Tools...............................................................................................................2791 Commercial Service Tools............................................................................................................2791 SQUEAK AND RATTLE TROUBLE DIAGNOSES.....................................................................................................2792 Work Flow...........................................................................................................................2792 CUSTOMER INTERVIEW..............................................................................................................2792 DUPLICATE THE NOISE AND TEST DRIVE..............................................................................................2793 CHECK RELATED SERVICE BULLETINS.................................................................................................2793 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....................................................................................2793 REPAIR THE CAUSE................................................................................................................2793 CONFIRM THE REPAIR..............................................................................................................2794 Generic Squeak and Rattle Troubleshooting...........................................................................................2794 INSTRUMENT PANEL................................................................................................................2794 CENTER CONSOLE..................................................................................................................2794 DOORS...........................................................................................................................2794 TRUNK...........................................................................................................................2795 SUNROOF/HEADLINING..............................................................................................................2795 SEATS...........................................................................................................................2795 UNDERHOOD.......................................................................................................................2795 Diagnostic Worksheet................................................................................................................2796 CLIP AND FASTENER.......................................................................................................................2798 Description.........................................................................................................................2798 POWER SEAT..............................................................................................................................2799 Component Parts and Harness Connector Location......................................................................................2799 System Description..................................................................................................................2800 POWER WORK–IN SYSTEM............................................................................................................2800 FORWARD OPERATION...............................................................................................................2800 BACKWARD OPERATION..............................................................................................................2800 CONDITION OF POWER WALK-IN SYSTEM OPERATING PERMISSION..........................................................................2800 OPERATION STOP CONDITION OF POWER WORK–IN SYSTEM................................................................................2800 DRIVER SIDE OPERATION...........................................................................................................2800 Forward Operation...........................................................................................................2801 Backward Operation..........................................................................................................2801 PASSENGER SIDE OPERATION........................................................................................................2801 Forward Operation...........................................................................................................2801 Backward Operation..........................................................................................................2802 Schematic...........................................................................................................................2803 Wiring Diagram–SEAT– /For Driver Seat...............................................................................................2804 Wiring Diagram–SEAT– /For Passenger Seat............................................................................................2808 Terminal and Reference Value for Driver Side Seat Control Unit......................................................................2810 Terminal and Reference Value for Passenger Side Seat Control Unit...................................................................2811 Work Flow...........................................................................................................................2812 Trouble Diagnoses Symptom Chart.....................................................................................................2812 BCM Power Supply and Ground Circuit Check...........................................................................................2813 Check Driver Seat Control Unit Power Supply and Ground Circuit......................................................................2814 Check Passenger Seat Control Unit Power Supply and Ground Circuit...................................................................2814 Check Power Seat Switch.............................................................................................................2816 Check Sliding Motor.................................................................................................................2818 Check Sliding Sensor................................................................................................................2818 Check Door Switch...................................................................................................................2819 Check Seat Belt Buckle Switch.......................................................................................................2820 Check Door Switch and Seat Belt Buckle Switch.......................................................................................2822 Check A/T Shift Lever P Position Signal (with A/T Models)...........................................................................2826 Check Parking Brake Signal (with M/T Models)........................................................................................2827 Check Vehicle Speed Signal..........................................................................................................2829 Check Reclining Forward Switch......................................................................................................2829 Check Sliding Limit Switch (Forward)................................................................................................2830 Check Reclining Backward Switch.....................................................................................................2831 Check Reclining Limit Switch (Backward).............................................................................................2831 HEATED SEAT.............................................................................................................................2833 Description.........................................................................................................................2833 Schematic...........................................................................................................................2834 Wiring Diagram – HSEAT – / With A/T Models..........................................................................................2835 Wiring Diagram – HSEAT – / With M/T Models..........................................................................................2838 FRONT SEAT..............................................................................................................................2841 Removal and Installation............................................................................................................2841 REMOVAL.........................................................................................................................2842 INSTALLATION....................................................................................................................2842 Disassembly and Assembly............................................................................................................2843 SEATBACK TRIM AND PAD...........................................................................................................2843 Disassembly.................................................................................................................2843 Assembly....................................................................................................................2844 REMOVAL OF SEATBACK ASSEMBLY....................................................................................................2844 INSTALLATION OF SEATBACK ASSEMBLY...............................................................................................2844 SEAT CUSHION TRIM AND PAD.......................................................................................................2844 Disassembly.................................................................................................................2844 Assembly....................................................................................................................2845 REAR SEAT...............................................................................................................................2846 Removal and Installation............................................................................................................2846 REMOVAL.........................................................................................................................2846 INSTALLATION....................................................................................................................2846 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................ 71 srs.............................................................................................................................................2847 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2847 PRECAUTIONS.............................................................................................................................2849 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................2849 Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service.................................................................2849 Precautions for Battery Service.....................................................................................................2849 Wiring Diagrams and Trouble Diagnosis...............................................................................................2849 PREPARATION.............................................................................................................................2850 Special Service Tools...............................................................................................................2850 Commercial Service Tools............................................................................................................2851 SUPPLEMENTAL RESTRAINT SYSTEM (SRS).....................................................................................................2852 SRS Configuration...................................................................................................................2852 Front Seat Belt Pre-tensioner with Load Limiter.....................................................................................2853 Front Side Air Bag..................................................................................................................2853 Side Curtain Air Bag................................................................................................................2853 TROUBLE DIAGNOSIS.......................................................................................................................2854 Trouble Diagnosis Introduction......................................................................................................2854 DIAGNOSIS FUNCTION..............................................................................................................2854 HOW TO PERFORM TROUBLE DIAGNOSIS FOR QUICK AND ACCURATE REPAIR..................................................................2854 Information from Customer...................................................................................................2854 Preliminary Check...........................................................................................................2854 WORK FLOW.......................................................................................................................2855 Component Parts Location............................................................................................................2856 Schematic...........................................................................................................................2857 Wiring Diagram — SRS —..............................................................................................................2858 CONSULT-II Function.................................................................................................................2862 DIAGNOSIS MODE FOR CONSULT-II...................................................................................................2862 HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II...............................................................................2862 From User Mode to Diagnosis Mode............................................................................................2862 From Diagnosis Mode to User Mode............................................................................................2862 HOW TO ERASE SELF-DIAGNOSTIC RESULTS............................................................................................2863 Self-Diagnosis Function (Without CONSULT-II)........................................................................................2863 HOW TO CHANGE SELF-DIAGNOSIS MODE WITHOUT CONSULT-II............................................................................2863 HOW TO ERASE SELF-DIAGNOSIS RESULTS.............................................................................................2863 SRS Operation Check.................................................................................................................2864 DIAGNOSTIC PROCEDURE 1..........................................................................................................2864 Checking Air Bag Operation by Using “AIR BAG” Warning Lamp — User Mode......................................................2864 Trouble Diagnosis with CONSULT-II...................................................................................................2866 DIAGNOSTIC PROCEDURE 2..........................................................................................................2866 CONSULT-II Diagnostic Code Chart (“SELF-DIAG [CURRENT]”)....................................................................2867 DIAGNOSTIC PROCEDURE 3..........................................................................................................2870 DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2)..................................................................2872 DIAGNOSTIC PROCEDURE 5..........................................................................................................2872 CONSULT-II Diagnostic Code Chart (“SELF-DIAG [PAST]” or “TROUBLE DIAG RECORD”)..............................................2874 Trouble Diagnosis without CONSULT-II................................................................................................2876 DIAGNOSTIC PROCEDURE 6..........................................................................................................2876 Inspecting SRS Malfunctioning Parts by Using “AIR BAG” Warning Lamp — Diagnosis Mode........................................2876 WARNING LAMP FLASH CODE CHART...................................................................................................2877 Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn Off.........................................................................2881 DIAGNOSTIC PROCEDURE 7..........................................................................................................2881 Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn On..........................................................................2882 DIAGNOSTIC PROCEDURE 8..........................................................................................................2882 DRIVER AIR BAG MODULE...................................................................................................................2883 Removal and Installation............................................................................................................2883 REMOVAL.........................................................................................................................2883 INSTALLATION....................................................................................................................2884 SPIRAL CABLE............................................................................................................................2885 Removal and Installation............................................................................................................2885 REMOVAL.........................................................................................................................2885 INSTALLATION....................................................................................................................2886 FRONT PASSENGER AIR BAG MODULE..........................................................................................................2887 Removal and Installation............................................................................................................2887 REMOVAL.........................................................................................................................2887 INSTALLATION....................................................................................................................2888 FRONT SIDE AIR BAG MODULE...............................................................................................................2889 Removal and Installation............................................................................................................2889 REMOVAL.........................................................................................................................2889 INSTALLATION....................................................................................................................2890 SIDE CURTAIN AIR BAG MODULE.............................................................................................................2891 Removal and Installation............................................................................................................2891 REMOVAL.........................................................................................................................2891 INSTALLATION....................................................................................................................2892 CRASH ZONE SENSOR.......................................................................................................................2893 Removal and Installation............................................................................................................2893 REMOVAL.........................................................................................................................2893 INSTALLATION....................................................................................................................2893 SIDE AIR BAG (SATELLITE) SENSOR.........................................................................................................2894 Removal and Installation............................................................................................................2894 REMOVAL.........................................................................................................................2894 INSTALLATION....................................................................................................................2894 FRONT SEAT BELT PRE-TENSIONER...........................................................................................................2895 Removal and Installation............................................................................................................2895 DIAGNOSIS SENSOR UNIT...................................................................................................................2896 Removal and Installation............................................................................................................2896 REMOVAL.........................................................................................................................2896 INSTALLATION....................................................................................................................2896 ECU DISCRIMINATED NO............................................................................................................2896 DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER..................................................................................2897 Caution for Air Bag Module and Seat Belt Pre-tensioner..............................................................................2897 CHECKING DEPLOYMENT TOOL........................................................................................................2897 Connecting to Battery.......................................................................................................2897 Deployment Tool Check.......................................................................................................2897 Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected).........................................................2898 DEPLOYMENT PROCEDURES FOR AIR BAG MODULE (OUTSIDE OF VEHICLE)...................................................................2898 Deployment of Driver Air Bag Module (Outside of Vehicle)....................................................................2898 Deployment of Front Passenger Air Bag Module (Outside of Vehicle)...........................................................2899 Deployment of Front Side Air Bag Module (Outside of Vehicle)................................................................2900 Deployment of Side Curtain Air Bag Module (Outside of Vehicle)..............................................................2901 DEPLOYMENT PROCEDURES FOR SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE)..........................................................2902 DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER WHILE MOUNTED IN VEHICLE...............................................2903 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER.........................................................................2903 COLLISION DIAGNOSIS.....................................................................................................................2904 For Frontal Collision...............................................................................................................2904 SRS INSPECTION (FOR FRONTAL COLLISION)..........................................................................................2904 For Side Collision..................................................................................................................2905 WHEN THE SIDE AIR BAG IS ACTIVATED IN THE SIDE COLLISION:.......................................................................2905 WHEN SRS IS NOT ACTIVATED IN THE SIDE COLLISION:................................................................................2906 SRS INSPECTION (FOR SIDE COLLISION).............................................................................................2906 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................ 71 wt..............................................................................................................................................2909 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2909 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....................................................................................2910 NVH Troubleshooting Chart...........................................................................................................2910 ROAD WHEEL..............................................................................................................................2911 Inspection..........................................................................................................................2911 ALUMINUM WHEEL..................................................................................................................2911 STEEL WHEEL.....................................................................................................................2911 ROAD WHEEL TIRE ASSEMBLY................................................................................................................2912 Balancing Wheels (Bonding Weight Type)..............................................................................................2912 REMOVAL.........................................................................................................................2912 WHEEL BALANCE ADJUSTMENT........................................................................................................2912 Rotation............................................................................................................................2913 DESCRIPTION.....................................................................................................................2913 Safety Device Preventing from Being Incorrectly Installed...................................................................2913 LOW TIRE PRESSURE WARNING SYSTEM........................................................................................................2915 System Components...................................................................................................................2915 System Description..................................................................................................................2915 TRANSMITTER.....................................................................................................................2915 REMOTE KEYLESS ENTRY RECEIVER...................................................................................................2915 BCM (BODY CONTROL MODULE).......................................................................................................2916 LOW TIRE PRESSURE WARNING LAMP..................................................................................................2916 CAN COMMUNICATION.......................................................................................................................2917 System Description..................................................................................................................2917 TROUBLE DIAGNOSES.......................................................................................................................2918 Wiring Diagram......................................................................................................................2918 Control Unit Input/Output Signal Standard...........................................................................................2920 ID Registration Procedure...........................................................................................................2921 ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL................................................................................2921 ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL.............................................................................2922 Transmitter Wake Up Operation.......................................................................................................2923 WITH TRANSMITTER ACTIVATION TOOL................................................................................................2923 Self-Diagnosis......................................................................................................................2924 DESCRIPTION.....................................................................................................................2924 FUNCTION........................................................................................................................2924 CONSULT-II......................................................................................................................2924 CONSULT-II Main Function....................................................................................................2924 CONSULT-II Application to Low Tire Pressure Warning System..................................................................2924 Self-Diagnostic Results Mode................................................................................................2925 Data Monitor Mode...........................................................................................................2925 How to Perform Trouble Diagnosis for Quick and Accurate Repair......................................................................2926 INTRODUCTION....................................................................................................................2926 WORK FLOW.......................................................................................................................2926 Preliminary Check...................................................................................................................2927 Malfunction Code/Symptom Chart......................................................................................................2928 TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS.............................................................................................2929 Inspection 1: Transmitter or Control Unit (BCM).....................................................................................2929 MALFUNCTION CODE NO. 21, 22, 23 OR 24...........................................................................................2929 Inspection 2: Transmitter - 1.......................................................................................................2929 MALFUNCTION CODE NO. 31, 32, 33, 34, 41, 42, 43, 44, 45, 46, 47 OR 48...........................................................2929 Inspection 3: Transmitter - 2.......................................................................................................2930 MALFUNCTION CODE NO. 35, 36, 37 OR 38...........................................................................................2930 Inspection 4: Vehicle Speed Signal..................................................................................................2931 MALFUNCTION CODE NO. 52.........................................................................................................2931 TROUBLE DIAGNOSIS FOR SYMPTOMS..........................................................................................................2932 Inspection 1: Warning Lamp Does Not Come On When Ignition Switch Is Turned On.......................................................2932 Inspection 2: Warning Lamp Stays On When Ignition Switch Is Turned On...............................................................2932 Inspection 3: Warning Lamp Blinks When Ignition Switch Is Turned On.................................................................2934 Inspection 4: Turn Signal Lamp Blinks When Ignition Switch Is Turned On.............................................................2935 Inspection 5: ID Registration Can Not Be Completed..................................................................................2935 REMOVAL AND INSTALLATION................................................................................................................2936 Transmitter.........................................................................................................................2936 REMOVAL.........................................................................................................................2936 INSTALLATION....................................................................................................................2936 SERVICE DATA............................................................................................................................2938 Road Wheel..........................................................................................................................2938 Tire................................................................................................................................2938 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................ 71 ww..............................................................................................................................................2939 QUICK REFERENCE INDEX....................................................................................................................... 0 Table of Contents...........................................................................................................................2939 PRECAUTION..............................................................................................................................2941 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”.........................................2941 Precautions for Battery Service.....................................................................................................2941 Wiring Diagrams and Trouble Diagnosis...............................................................................................2941 FRONT WIPER AND WASHER SYSTEM...........................................................................................................2942 Components Parts and Harness Connector Location.....................................................................................2942 System Description..................................................................................................................2942 LOW SPEED WIPER OPERATION.......................................................................................................2943 HI SPEED WIPER OPERATION........................................................................................................2943 INTERMITTENT OPERATION..........................................................................................................2943 Wiper Dial Position Setting.................................................................................................2944 AUTO STOP OPERATION.............................................................................................................2944 WASHER OPERATION................................................................................................................2944 MIST OPERATION..................................................................................................................2944 FAIL-SAFE FUNCTION..............................................................................................................2945 COMBINATION SWITCH READING FUNCTION.............................................................................................2945 Description.................................................................................................................2945 Operation Description.......................................................................................................2945 BCM - Operation Table of Combination Switches...............................................................................2946 Sample Operation: (When Wiper Switch Turned ON).............................................................................2946 Operation Mode..............................................................................................................2947 CAN Communication System Description................................................................................................2947 CAN Communication Unit..............................................................................................................2947 Schematic...........................................................................................................................2948 Wiring Diagram — WIPER —............................................................................................................2949 Terminals and Reference Values for BCM..............................................................................................2952 Terminals and Reference Values for IPDM E/R.........................................................................................2953 How to Proceed With Trouble Diagnosis...............................................................................................2953 Preliminary Check...................................................................................................................2953 CHECK POWER SUPPLY AND GROUND CIRCUIT...........................................................................................2953 CONSULT-II Functions (BCM)..........................................................................................................2955 CONSULT-II OPERATION............................................................................................................2955 DATA MONITOR....................................................................................................................2956 Operation Procedure.........................................................................................................2956 Display Item List...........................................................................................................2956 ACTIVE TEST.....................................................................................................................2957 Operation Procedure.........................................................................................................2957 Display Item List...........................................................................................................2957 CONSULT-II Functions (IPDM E/R).....................................................................................................2957 CONSULT-II OPERATION............................................................................................................2957 SELF-DIAG RESULTS...............................................................................................................2958 DATA MONITOR....................................................................................................................2958 Operation Procedure.........................................................................................................2958 All Signals, Main Signals, Selection From Menu..............................................................................2958 ACTIVE TEST.....................................................................................................................2959 Operation Procedure.........................................................................................................2959 Front Wiper Does Not Operate........................................................................................................2959 Front Wiper Does Not Return to Stop Position........................................................................................2962 Only Front Wiper LO Does Not Operate................................................................................................2963 Only Front Wiper HI Does Not Operate................................................................................................2964 Only Front Wiper INT Does Not Operate...............................................................................................2965 Front Wiper Interval Time Is Not Controlled by Vehicle Speed........................................................................2965 Front Wiper Intermittent Operation Switch Position Cannot Be Adjusted...............................................................2965 Wipers Do Not Wipe When Front Washer Operates.......................................................................................2965 After Front Wipers Operate for 10 Seconds, They Stop for 20 Seconds, and After Repeating the Operations Five Times, They ... .......2966 Front Wipers Do Not Stop............................................................................................................2967 Removal and Installation of Front Wiper Arms, Adjustment of Wiper Arms Stop Location................................................2968 REMOVAL.........................................................................................................................2968 INSTALLATION....................................................................................................................2968 ADJUSTMENT......................................................................................................................2968 Removal and Installation of Front Wiper Motor and Linkage...........................................................................2968 REMOVAL.........................................................................................................................2968 INSTALLATION....................................................................................................................2969 Disassembly and Assembly of Front Wiper Motor and Linkage...........................................................................2969 DISASSEMBLY.....................................................................................................................2969 ASSEMBLY........................................................................................................................2969 Washer Nozzle Adjustment............................................................................................................2970 Washer Tube Layout..................................................................................................................2971 Removal and Installation of Front Washer Nozzle.....................................................................................2971 Removal and Installation of Front Washer Joint......................................................................................2971 Inspection of Check Valve...........................................................................................................2971 Removal and Installation of Front Wiper and Washer Switch...........................................................................2971 Removal and Installation of Washer Tank.............................................................................................2972 REMOVAL.........................................................................................................................2972 INSTALLATION....................................................................................................................2972 Removal and Installation of Washer Pump.............................................................................................2972 REMOVAL.........................................................................................................................2972 INSTALLATION....................................................................................................................2973 CIGARETTE LIGHTER.......................................................................................................................2974 Wiring Diagram — CIGAR —............................................................................................................2974 Removal and Installation of Cigarette Lighter.......................................................................................2975 REMOVAL.........................................................................................................................2975 INSTALLATION....................................................................................................................2975 POWER SOCKET............................................................................................................................2976 Wiring Diagram — P/SCKT —...........................................................................................................2976 Removal and Installation of Instrument Power Socket.................................................................................2977 REMOVAL.........................................................................................................................2977 INSTALLATION....................................................................................................................2977 Removal and Installation of Console Power Socket (A/T)..............................................................................2977 REMOVAL.........................................................................................................................2977 INSTALLTION.....................................................................................................................2977 HORN....................................................................................................................................2978 Wiring Diagram — HORN —.............................................................................................................2978 Removal and Installation............................................................................................................2979 REMOVAL.........................................................................................................................2979 INSTALLATION....................................................................................................................2979 ELECTRICAL UNITS........................................................................................................................ 65 SUPER MULTIPLE JUNCTION (SMJ)........................................................................................................... 66 FUSE BLOCK - JUNCTION BOX (J/B)......................................................................................................... 70 FUSE, FUSIBLE LINK AND RELAY BOX........................................................................................................ 71
DESCRIPTION:
2004 INFINITI G35 Coupe V35 Series Service Manual PDF DOWNLOAD
FOREWORD:
- This manual contains maintenance and repair procedure for the 2004 INFINITI G35 Coupe.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
Important Safety Notice:
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
Questions? Email us: [email protected]
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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