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1997 INFINITI I30 A32 Series Service Manual PDF DOWNLOAD
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Description
1997 INFINITI I30 A32 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
1997 INFINITI I30 A32 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 1499
Downloadable : Yes
File Type : PDF
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DESCRIPTION:
1997 INFINITI I30 A32 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 1997 INFINITI 130.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
Important Safety Notice:
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by INFINITI must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
TABLE OF CONTENTS:
1997 INFINITI I30 A32 Series Service Manual PDF DOWNLOAD
fwd................................................................................................. 1 QUICK REFERENCE INDEX........................................................................... 1 FOREWORD........................................................................................ 2 GI - General Information........................................................................ 0 MA - Maintenance................................................................................ 0 EM - Engine Mechanical.......................................................................... 0 LC - Engine Lubrication & Cooling Systems....................................................... 0 EC - Engine Control System...................................................................... 0 FE - Accelerator Control, Fuel & Exhaust Systems................................................ 0 CL - Clutch..................................................................................... 0 MT - Manual Transaxle........................................................................... 0 AT - Automatic Transaxle........................................................................ 0 FA - Front Axle & Front Suspension.............................................................. 0 RA - Rear Axle & Rear Suspension................................................................ 0 BR - Brake System............................................................................... 0 ST - Steering System............................................................................ 0 RS - Restraint System........................................................................... 0 BT - Body & Trim................................................................................ 0 HA - Heater & Air Conditioner................................................................... 0 EL - Electrical System.......................................................................... 0 IDX - Alphabetical Index........................................................................ 1 Foldout......................................................................................... 0 Comment Sheet................................................................................... 3 Inch to Metric Conversion Table................................................................. 5 Quick Reference Chart........................................................................... 4 GST Mode 6 - Test Value & Test Limit Chart...................................................... 6 at.................................................................................................. 7 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 7 PREPARATION AND PRECAUTIONS..................................................................... 9 Special Service Tools....................................................................... 9 Commercial Service Tools.................................................................... 12 Supplemental Restraint System (SRS) "AIR BAG"............................................... 13 Precautions for On Board Diagnostic (OBD) System of A/T and Engine.......................... 13 Precautions................................................................................. 14 Service Notice or Precautions............................................................... 15 OVERALL SYSTEM.................................................................................. 16 A/T Electrical Parts Location............................................................... 16 Circuit Diagram for Quick Pinpoint Check.................................................... 17 Wiring Diagram - AT -....................................................................... 18 Cross-sectional View........................................................................ 25 Hydraulic Control Circuit................................................................... 26 Shift Mechanism............................................................................. 27 Control System.............................................................................. 29 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION.......................................................... 31 Introduction................................................................................ 31 One or Two Trip Detection Logic............................................................. 31 Diagnostic Trouble Code (DTC)............................................................... 31 Self-diagnosis.............................................................................. 33 Diagnosis by CONSULT........................................................................ 38 TROUBLE DIAGNOSIS - Introduction................................................................ 41 Introduction................................................................................ 41 Diagnostic Worksheet........................................................................ 42 Work Flow................................................................................... 45 TROUBLE DIAGNOSIS - Basic Inspection............................................................ 46 A/T Fluid Check............................................................................. 46 Road Test................................................................................... 46 Shift Schedule.............................................................................. 56 TROUBLE DIAGNOSIS - General Description......................................................... 57 Diagnostic Trouble Code (DTC) Chart......................................................... 57 Symptom Chart............................................................................... 59 A/T Control Unit Terminals and Reference Value.............................................. 62 DTC P0705, Inhibitor, Overdrive Control and Throttle Position Switches.......................... 66 DTC P0710, A/T Fluid Temperature Sensor Circuit and A/T Control Unit Power Source............... 72 DTC P0720, Vehicle Speed Sensor - A/T (Revolution sensor)....................................... 75 DTC P0725, Engine Speed Signal.................................................................. 77 DTC P0731, Improper Shifting to 1st Gear Position............................................... 79 DTC P0732, Improper Shifting to 2nd Gear Position............................................... 82 DTC P0733, Improper Shifting to 3rd Gear Position............................................... 85 DTC P0734, Improper Shifting to 4th Gear Position............................................... 88 DTC P0740, Torque Converter Clutch Solenoid Valve............................................... 93 DTC P0744, Improper Lock-up Operation........................................................... 96 DTC P0745, Line Pressure Solenoid Valve......................................................... 101 DTC P0750, Shift Solenoid Valve A............................................................... 104 DTC P0755, Shift Solenoid Valve B............................................................... 107 DTC P1705, Throttle Position Sensor............................................................. 110 DTC P1760, Overrun Clutch Solenoid Valve........................................................ 112 TROUBLE DIAGNOSIS FOR VHCL SPEED SEN-MTR........................................................ 115 Vehicle Speed Sensor - MTR.................................................................. 115 DIAGNOSTIC PROCEDURES FOR SYMPTOMS.............................................................. 117 1. O/D OFF Indicator Lamp Does Not Come On.................................................. 117 2. Engine Cannot Be Started In "P" and "N" Position......................................... 118 3. In "P" Position, Vehicle Moves Forward Or Backward When Pushed........................... 118 4. In "N" Position, Vehicle Moves........................................................... 119 5. Large Shock. "N" - "R" Position.......................................................... 120 6. Vehicle Does Not Creep Backward In "R" Position.......................................... 121 7. Vehicle Does Not Creep Forward In "D", "2" or "1" Position............................... 122 8. Vehicle Cannot Be Started From D1........................................................ 123 9. A/T Does Not Shift: D1 - D2 Or Does Not Kickdown: D4 - D2................................ 124 10. A/T Does Not Shift: D2 - D3............................................................. 125 11. A/T Does Not Shift: D3 - D4............................................................. 126 12. A/T Does Not Perform Lock-up............................................................ 127 13. A/T Does Not Hold Lock-up Condition..................................................... 128 14. Lock-up Is Not Released................................................................. 128 15. Engine Speed Does Not Return To Idle (Light Braking D4 - D3)............................ 129 16. Vehicle Does Not Start From D1.......................................................... 130 17. A/T Does Not Shift: D4 - D3, When Overdrive Control Switch "ON" - "OFF"................. 130 18. A/T Does Not Shift: D3 - 2, When Selector Lever "D" - "2" Position...................... 131 19. A/T Does Not Shift: 2 - 1, When Selector Lever "2" - "1" Position ...................... 131 20. Vehicle Does Not Decelerate By Engine Brake............................................. 132 TROUBLE DIAGNOSES............................................................................... 133 Final Check................................................................................. 133 TROUBLE DIAGNOSES - A/T Shift Lock System....................................................... 138 A/T Shift Lock System....................................................................... 138 Wiring Diagram - SHIFT -.................................................................... 139 Diagnostic Procedure........................................................................ 140 Key Interlock Cable......................................................................... 142 Component Check............................................................................. 143 ON-VEHICLE SERVICE.............................................................................. 145 Control Valve Assembly and Accumulator...................................................... 145 Revolution Sensor Replacement............................................................... 146 Inhibitor Switch Adjustment................................................................. 146 Control Cable Adjustment.................................................................... 147 Differential Side Oil Seal Replacement...................................................... 147 REMOVAL AND INSTALLATION........................................................................ 148 Removal..................................................................................... 148 Installation................................................................................ 148 MAJOR OVERHAUL.................................................................................. 150 Oil Channel................................................................................. 153 Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings................ 154 DISASSEMBLY..................................................................................... 155 REPAIR FOR COMPONENT PARTS...................................................................... 169 Manual Shaft................................................................................ 169 Oil Pump.................................................................................... 171 Control Valve Assembly...................................................................... 175 Control Valve Upper Body.................................................................... 183 Control Valve Lower Body.................................................................... 187 Reverse Clutch.............................................................................. 189 High Clutch................................................................................. 192 Forward Clutch and Overrun Clutch........................................................... 196 Low & Reverse Brake......................................................................... 202 Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub............................... 204 Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing Retain.......................... 208 Band Servo Piston Assembly.................................................................. 213 Final Drive - RE4F04A....................................................................... 218 Final Drive - RE4F04V....................................................................... 222 ASSEMBLY........................................................................................ 227 Assembly 1.................................................................................. 227 Adjustment 1................................................................................ 227 Assembly 2.................................................................................. 232 Adjustment 2................................................................................ 238 Assembly 3.................................................................................. 240 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................... 246 General Specifications...................................................................... 246 Specifications and Adjustments.............................................................. 246 br.................................................................................................. 253 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 253 PRECAUTIONS AND PREPARATION..................................................................... 255 Supplemental Restraint System (SRS) "AIR BAG"............................................... 255 Precautions................................................................................. 255 Commercial Service Tools.................................................................... 255 BRAKE HYDRAULIC LINE/CONTROL VALVE.............................................................. 256 Brake Hydraulic Line........................................................................ 256 Dual Proportioning Valve.................................................................... 257 CHECK AND ADJUSTMENT............................................................................ 258 Checking Brake Fluid Level.................................................................. 258 Checking Brake Line......................................................................... 258 Changing Brake Fluid........................................................................ 258 Bleeding Brake System....................................................................... 258 BRAKE PEDAL AND BRACKET......................................................................... 259 Removal and Installation.................................................................... 259 Inspection.................................................................................. 259 Adjustment.................................................................................. 259 MASTER CYLINDER................................................................................. 260 Removal..................................................................................... 260 Disassembly................................................................................. 260 Inspection.................................................................................. 261 Assembly.................................................................................... 261 Installation................................................................................ 261 BRAKE BOOSTER/VACUUM HOSE....................................................................... 262 Brake Booster............................................................................... 262 Vacuum Hose................................................................................. 263 FRONT DISC BRAKE................................................................................ 264 Pad Replacement............................................................................. 264 Removal..................................................................................... 265 Disassembly................................................................................. 265 Inspection - Caliper........................................................................ 266 Inspection - Rotor.......................................................................... 266 Assembly.................................................................................... 267 Installation................................................................................ 267 REAR DISC BRAKE................................................................................. 268 Pad Replacement............................................................................. 268 Removal..................................................................................... 270 Disassembly................................................................................. 270 Inspection - Caliper........................................................................ 271 Inspection - Rotor.......................................................................... 272 Assembly.................................................................................... 272 Installation................................................................................ 273 PARKING BRAKE CONTROL........................................................................... 274 Removal and Installation.................................................................... 274 Inspection.................................................................................. 275 Adjustment.................................................................................. 275 ANTI-LOCK BRAKE SYSTEM.......................................................................... 276 Purpose..................................................................................... 276 Operaton.................................................................................... 276 ABS Hydraulic Circuit....................................................................... 276 System Components........................................................................... 277 System Description.......................................................................... 277 Removal and Installation.................................................................... 279 TROUBLE DIAGNOSES............................................................................... 281 How to Perform Trouble Diagnoses for Quick and Accurate Repair.............................. 281 Preliminary Check........................................................................... 282 Component Parts and Harness Connector Location.............................................. 283 Circuit Diagram for Quick Pinpoint Check.................................................... 284 Wiring Diagram - ABS -...................................................................... 285 Self-diagnosis.............................................................................. 289 CONSULT..................................................................................... 292 CONSULT Inspection Procedure................................................................ 293 Ground Circuit Check........................................................................ 298 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS..................................................... 299 Diagnostic Procedure 1 (ABS actuator solenoid valve)........................................ 299 Diagnostic Procedure 2 (Wheel sensor or rotor).............................................. 301 Diagnostic Procedure 3 (Motor relay or motor)............................................... 303 Diagnostic Procedure 4 (Solenoid valve relay)............................................... 306 Diagnostic Procedure 5 (Low voltage)........................................................ 309 Diagnostic Procedure 6 (Control unit)....................................................... 309 TROUBLE DIAGNOSES FOR SYMPTOMS.................................................................. 310 Diagnostic Procedure 7 (Pedal vibration and noise).......................................... 310 Diagnostic Procedure 8 (Long stopping distance)............................................. 311 Diagnostic Procedure 9 (Unexpected pedal action)............................................ 311 Diagnostic Procedure 10 (ABS does not work.)................................................ 312 Diagnostic Procedure 11 (ABS works frequently.)............................................. 312 Diagnostic Procedure 12 (Warning lamp does not work before engine starts.).................. 313 Diagnostic Procedure 13 (Warning lamp stays on continously.)................................ 314 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................... 317 General Specifications...................................................................... 317 Inspection and Adjustment................................................................... 317 bt.................................................................................................. 318 QUICK REFERENCE INDEX........................................................................... 3 TABLE OF CONTENTS............................................................................... 318 PRECAUTIONS..................................................................................... 319 Service Notice.............................................................................. 319 Supplemental Restraint System (SRS) "AIR BAG"............................................... 319 GENERAL SERVICING............................................................................... 320 Clip and Fastener........................................................................... 320 BODY END........................................................................................ 322 Body Front End.............................................................................. 322 Body Rear End and Opener.................................................................... 325 DOOR............................................................................................ 327 Front Door.................................................................................. 327 Rear Door................................................................................... 328 INSTRUMENT PANEL................................................................................ 329 INTERIOR TRIM................................................................................... 332 Side and Floor Trim......................................................................... 332 Door Trim................................................................................... 334 Roof Trim................................................................................... 335 Trunk Room Trim............................................................................. 336 EXTERIOR........................................................................................ 337 SEAT............................................................................................ 343 Front Seat.................................................................................. 343 Heated Seat................................................................................. 344 Rear Seat................................................................................... 345 SUN ROOF........................................................................................ 346 WINDSHIELD AND WINDOWS.......................................................................... 350 Windshield and Rear Window.................................................................. 350 MIRROR.......................................................................................... 351 Door Mirror................................................................................. 351 BODY ALIGNMENT.................................................................................. 352 Engine Compartment.......................................................................... 352 Underbody................................................................................... 354 cl.................................................................................................. 356 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 356 PRECAUTIONS AND PREPARATION..................................................................... 357 Precautions................................................................................. 357 Special Service Tools....................................................................... 357 CLUTCH SYSTEM - Hydraulic Type.................................................................. 358 INSPECTION AND ADJUSTMENT....................................................................... 359 Adjusting Clutch Pedal...................................................................... 359 Bleeding Procedure.......................................................................... 360 HYDRAULIC CLUTCH CONTROL........................................................................ 361 Clutch Master Cylinder...................................................................... 361 Operation Cylinder.......................................................................... 362 CLUTCH RELEASE MECHANISM........................................................................ 363 CLUTCH DISC AND CLUTCH COVER.................................................................... 364 Clutch Disc................................................................................. 364 Clutch Cover and Flywheel................................................................... 365 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................... 366 General Specifications...................................................................... 366 Inspection and Adjustment................................................................... 366 ec.................................................................................................. 367 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 367 DIAGNOSTIC TROUBLE CODE INDEX................................................................... 370 Alphabetical & P No. Index for DTC.......................................................... 370 PRECAUTIONS AND PREPARATION..................................................................... 372 Special Service Tool........................................................................ 372 Commercial Service Tool..................................................................... 372 Supplemental Restraint System (SRS) "AIR BAG"............................................... 373 Precautions for On Board Diagnostic (OBD) System of Engine and A/T.......................... 373 Engine Fuel & Emission Control System....................................................... 374 Precautions................................................................................. 375 ENGINE AND EMISSION CONTROL OVERALL SYSTEM...................................................... 377 Circuit Diagram............................................................................. 377 System Diagram.............................................................................. 378 ECCS Component Parts Location............................................................... 379 Vacuum Hose Drawing......................................................................... 382 System Chart................................................................................ 383 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION............................................ 384 Multiport Fuel Injection (MFI) System....................................................... 384 Electronic Ignition (EI) System............................................................. 386 Air Conditioning Cut Control................................................................ 387 Fuel Cut Control (at no load & high engine speed)........................................... 388 EVAPORATIVE EMISSION SYSTEM..................................................................... 389 Description................................................................................. 390 Inspection.................................................................................. 390 Evaporative Emission Line Drawing........................................................... 391 POSITIVE CRANKCASE VENTILATION.................................................................. 393 Description................................................................................. 393 Inspection.................................................................................. 393 BASIC SERVICE PROCEDURE......................................................................... 394 Fuel Pressure Release....................................................................... 394 Fuel Pressure Check......................................................................... 394 Injector Removal and Installation........................................................... 395 Fast Idle Cam (FIC) Inspection and Adjustment............................................... 396 Direct Ignition System - How to Check Idle Speed and Ignition Timing........................ 397 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment.................................... 399 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION.......................................................... 406 Introduction................................................................................ 406 Two Trip Detection Logic.................................................................... 406 Emission-related Diagnostic Information..................................................... 407 Malfunction Indicator Lamp (MIL)............................................................ 418 OBD System Operation Chart.................................................................. 422 CONSULT..................................................................................... 427 Generic Scan Tool (GST)..................................................................... 440 TROUBLE DIAGNOSIS - General Description......................................................... 442 Introduction................................................................................ 442 Diagnostic Worksheet........................................................................ 443 Work Flow................................................................................... 444 Description for Work Flow................................................................... 445 Basic Inspection............................................................................ 446 Diagnostic Trouble Code (DTC) Chart......................................................... 448 Fail-Safe Chart............................................................................. 449 Symptom Matrix Chart........................................................................ 450 CONSULT Reference Value in Data Monitor Mode................................................ 453 Major Sensor Reference Graph in Data Monitor Mode........................................... 456 ECM Terminals and Reference Value........................................................... 458 TROUBLE DIAGNOSIS FOR POWER SUPPLY.............................................................. 466 Main Power Supply and Ground Circuit........................................................ 466 DTC P0100, Mass Air Flow Sensor (MAFS).......................................................... 471 DTC P0105, Absolute Pressure Sensor............................................................. 477 DTC P0110, Intake Air Temperature Sensor........................................................ 484 DTC P0115, Engine Coolant Temperature Sensor (ECTS)............................................. 490 DTC P0120, Throttle Position Sensor............................................................. 494 DTC P0125, Engine Coolant Temperature Sensor (ECTS)............................................. 500 DTC P0130, P0150, CLOSED LOOP CONTROL........................................................... 505 DTC P0130, Front Heated Oxygen Sensor (Front HO2S) (Right bank)................................. 507 DTC P0135, Front Heated Oxygen Sensor Heater (Right bank)....................................... 512 DTC P0136, Rear Heated Oxygen Sensor (Rear HO2s)................................................ 516 DTC P0141, Rear Heated Oxygen Sensor Heater..................................................... 521 DTC P0150, Front Heated Oxygen Sensor (Front HO2S) (Left bankd)................................. 526 DTC P0155, Front Heated Oxygen Sensor Heater (Left bank)........................................ 532 DTC P0171, Fuel Injection System Function (Right bank) (Lean side).............................. 536 DTC P0172, Fuel Injection System Function (Right bank) (Rich side).............................. 541 DTC P0174, Fuel Injection System Function (Left bank) (Lean side)............................... 546 DTC P0175, Fuel Injection System Function (Left bank) (Rich side)............................... 551 DTC P0180, Tank Fuel Temperature Sensor......................................................... 556 DTC P0306 - P0300, No. 6 - Cylinder Misfire, Multiple Cylinder Misfire.......................... 559 DTC P0325, Knock Sensor (KS).................................................................... 563 DTC P0335, Crankshaft Position Sensor (CKPS) (POS).............................................. 566 DTC P0340, Camshaft Position Sensor (CMPS) (PHASE).............................................. 572 DTC P0400, EGR Function......................................................................... 577 DTC P0402, EGRC -BPT Valve Function ............................................................ 587 DTC P0420, Three Way Catalyst Function ......................................................... 589 DTC P0440, Evaporative Emission (EVAP) Control System (Small Leak).............................. 592 DTC P0443, Evaporative Emission (EVAP) Canister Purge Control Valve/Solenoid Valve.............. 600 DTC P0446, Evaporative Emission (EVAP) Canister Vent Control Valve.............................. 608 DTC P0450, Evaporative Emission (EVAP) Control System Pressur eSensor........................... 613 DTC P0500, Vehicle Speed Sensor (VSS)........................................................... 618 DTC P0505, Idle Air Control Valve (IACV) - Auxiliary Air Control (AAC) Valve.................... 622 DTC P0510, Closed Throttle Position Switch...................................................... 628 DTC 0600, A/T Control........................................................................... 632 DTC P0605, Engine Control Module (ECM)-ECCS Control Module...................................... 636 DTC P0705, Park/Neutral Position Switch......................................................... 638 DTC P1105, Manifold Absolute Pressure (MAP)/Barometric Pressure (BARO) Switch Solenoid Valve.... 643 DTC P1220, Fuel Pump Control Module (FPCM)...................................................... 649 DTC P1320, Ignition Signal...................................................................... 656 DTC P1335, Crankshaft Position Sensor (CKPS) (REF).............................................. 664 DTC P1336, Crankshaft Position Sensor (CKPS) (POS) (COG)........................................ 669 DTC P1400, EGRC-Solenoid Valve.................................................................. 675 DTC P1401, EGR Temperature Sensor............................................................... 680 DTC P1441, Vacuum Cut Valve Bypass Valve........................................................ 684 DTC P1445, Evaporative Emission (EVAP) Canister Purge Volume Control Valve...................... 690 DTC P1447, Evaporative Emission (EVAP) Control System Purge Flow Monitoring..................... 697 DTC P1605, A/T Diagnosis Communication Line..................................................... 704 DTC P1900, Overheat............................................................................. 707 TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS...................................................... 720 Injector.................................................................................... 720 Start Signal................................................................................ 725 Fuel Pump Control........................................................................... 727 Front Engine Mounting Control............................................................... 732 Power Steering Oil Pressure Switch.......................................................... 735 IACV-FICD Solenoid Valve.................................................................... 740 Electrical Load Signal...................................................................... 743 MIL & Data Link Connectors.................................................................. 746 SERVICE DATA AND SPECIFICATIONS (SDS)........................................................... 747 General Specification....................................................................... 747 Inspection and Adjustment................................................................... 747 el.................................................................................................. 749 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS............................................................................... 749 PRECAUTIONS..................................................................................... 752 Supplemental Restraint System (SRS) "AIR BAG"............................................... 752 HARNESS CONNECTOR............................................................................... 753 Description................................................................................. 753 STANDARDIZED RELAY.............................................................................. 754 Description................................................................................. 754 POWER SUPPLY ROUTING............................................................................ 756 Schematic................................................................................... 756 Wiring Diagram - POWER -.................................................................... 757 Fuse........................................................................................ 769 Fusible Link................................................................................ 769 Circuit Breaker Inspection.................................................................. 769 GROUND DISTRIBUTION............................................................................. 770 BATTERY......................................................................................... 775 How to Handle Battery....................................................................... 775 Service Data and Specifications (SDS)....................................................... 778 STARTING SYSTEM................................................................................. 779 System Description.......................................................................... 779 Wiring Diagram - START -.................................................................... 780 Construction................................................................................ 783 Removal and Installation.................................................................... 783 Pinion/Clutch Check......................................................................... 784 Service Data and Specifications (SDS)....................................................... 784 CHARGING SYSTEM................................................................................. 785 System Description.......................................................................... 785 Wiring Diagram - CHARGE - .................................................................. 786 Trouble Diagnoses........................................................................... 787 Construction................................................................................ 788 Removal and Installation.................................................................... 788 Service Data and Specifications (SDS)....................................................... 789 COMBINATION SWITCH.............................................................................. 790 Combination Switch/Check.................................................................... 790 Replacement................................................................................. 791 Steering Switch/Check....................................................................... 792 HEADLAMP - USA.................................................................................. 793 System Description (For USA)................................................................ 793 Wiring Diagram - H/LAMP -................................................................... 794 Trouble Diagnoses........................................................................... 795 HEADLAMP - Daytime Light System -............................................................... 796 System Description (For Canada)............................................................. 796 Operation (Daytime light system for Canada)................................................. 797 Schematic................................................................................... 797 Wiring Diagram - DTRL -..................................................................... 798 Trouble Diagnoses (Daytime Light)........................................................... 801 Bulb Replacement............................................................................ 802 Bulb Specifications......................................................................... 802 Aiming Adjustment........................................................................... 803 EXTERIOR LAMP................................................................................... 805 Parking, License and Tail Lamps/Wiring Diagram - TAIL/...................................... 805 Turn Signal and Hazard Warning Lamps/System Description..................................... 807 Turn Signal and Hazard Warning Lamps/Schematic.............................................. 808 Turn Signal and Hazard Warning Lamps/Wiring Diagram - TURN -................................ 809 Turn Signal and Hazard Warning Lamps/Trouble Diagnoses ..................................... 812 Combination Flasher Unit Check.............................................................. 812 Stop Lamp/Wiring Diagram - STOP/L -......................................................... 813 Back-up Lamp/Wiring Diagram - BACK/L -...................................................... 815 Front Fog Lamp/System Description........................................................... 816 Front Fog Lamp/Wiring Diagram - F/FOG -..................................................... 817 Front Fog Lamp Aiming Adjustment............................................................ 818 Bulb Specifications......................................................................... 818 Cornering Lamp/System Description........................................................... 819 Cornering Lamp/Wiring Diagram - CORNER -.................................................... 820 Bulb Specifications......................................................................... 822 INTERIOR LAMP................................................................................... 823 Illumination/System Description............................................................. 823 Illumination/Schematic...................................................................... 824 Illumination/Wiring Diagram - ILL -......................................................... 825 Spot and Trunk Room Lamp/Wiring Diagram - INT/L -........................................... 829 Bulb Specifications......................................................................... 830 METERS AND GAUGES............................................................................... 831 System Description.......................................................................... 831 Combination Meter........................................................................... 832 Speedometer, Tachometer, Temp. and Fuel Gauges/Wriing Diagram - METER -..................... 833 Trouble Diagnoses........................................................................... 835 Fuel Tank Gauge Unit Check.................................................................. 838 Thermal Transmitter Check................................................................... 838 Vehicle Speed Sensor Signal Check........................................................... 838 WARNING LAMPS................................................................................... 839 Schematic................................................................................... 839 Wiring Diagram - WARN -..................................................................... 840 Fuel Warning Lamp Sensor Check............................................................. 844 Oil Pressure Switch Check................................................................... 844 Diode Check................................................................................. 844 WARNING BUZZER.................................................................................. 845 System Description.......................................................................... 845 Warning Buzzer/Wiring Diagram - BUZZER -.................................................... 846 Trouble Diagnoses........................................................................... 848 WIPER AND WASHER................................................................................ 854 System Description.......................................................................... 854 Front Wiper and Washer/Wiring Diagram - WIPER -............................................. 856 Trouble Diagnoses........................................................................... 858 Installation................................................................................ 864 Washer Nozzle Adjustment.................................................................... 865 Check Valve (Built in the washer nozzle).................................................... 865 Wiper Linkage............................................................................... 865 HORN, CIGARETTE LIGHTER, CLOCK.................................................................. 866 Wiring Diagram - HORN -.................................................................... 866 REAR WINDOW DEFOGGER............................................................................ 868 System Description.......................................................................... 868 Wiring Diagram - DEF -...................................................................... 869 Trouble Diagnoses........................................................................... 871 Filament Check.............................................................................. 875 Filament Repair............................................................................. 876 AUDIO AND POWER ANTENNA......................................................................... 877 Audio/System Description.................................................................... 877 Schematic................................................................................... 878 Audio/Wiring Diagram - AUDIO -.............................................................. 879 Power Antenna/System Description............................................................ 882 Power Antenna/Wiring Diagram - P/ANT -...................................................... 883 Trouble Diagnoses........................................................................... 884 Location of Antenna......................................................................... 885 Antenna Rod Replacement..................................................................... 886 Window Antenna Repair....................................................................... 887 TELEPHONE....................................................................................... 888 Telephone Pre Wire/Wiring Diagram - PHONE -................................................. 888 Handsfree Telephone/Wiring Diagram - H/PHON -............................................... 889 ELECTRIC SUNROOF................................................................................ 891 Sunroof/Wiring Diagram - SROOF -............................................................ 891 POWER SEAT...................................................................................... 892 Power Seat/Wiring Diagram - SEAT -.......................................................... 892 HEATED SEAT..................................................................................... 894 Heated Seat/Wiring Diagram - HSEAT -........................................................ 894 POWER DOOR MIRROR............................................................................... 895 Wiring Diagram - MIRROR -................................................................... 895 INSIDE MIRROR................................................................................... 896 Auto Anti-dazzling Inside Mirror/Wiring Diagram - I/MIRR -.................................. 896 TRUNK LID AND FUEL FILLER LID OPENER............................................................ 897 Wiring Diagram - TLID -..................................................................... 897 AUTOMATIC SPEED CONTROL DEVICE (ASCD)........................................................... 898 Component Parts and Harness Connector Location.............................................. 898 System Description.......................................................................... 899 Schematic................................................................................... 901 Wiring Diagram - ASCD -..................................................................... 903 Trouble Diagnoses........................................................................... 908 IVMS (LAN) - SYSTEM DESCRIPTION................................................................. 922 Overall Description......................................................................... 922 Component Parts Location.................................................................... 924 System Diagram ............................................................................. 925 Sleep/Wake-up Control....................................................................... 926 Fail-safe System............................................................................ 926 IVMS (LAN) - TROUBLE DIAGNOSES SYSTEM........................................................... 927 CONSULT..................................................................................... 927 On-board Diagnosis.......................................................................... 933 On-board Diagnosis - Mode I (IVMS communication diagnosis).................................. 934 On-board Diagnoses - Mode II (Switch monitor)............................................... 936 IVMS (LAN) - TROUBLE DIAGNOSES.................................................................. 938 Body Control Module (BCM)................................................................... 938 Local Control Units (LCUs).................................................................. 941 Main Power Supply, Ground and Communication Circuits/Wiring Diagram - COMM -................ 949 Work Flow................................................................................... 952 Power Supply and Ground Circuit Check....................................................... 953 POWER WINDOW - IVMS............................................................................. 955 System Description.......................................................................... 955 Schematic................................................................................... 956 Wiring Diagram - WINDOW -................................................................... 957 Trouble Diagnoses........................................................................... 960 POWER DOOR LOCK - IVMS.......................................................................... 969 System Description.......................................................................... 969 Schematic................................................................................... 970 Wiring Diagram - D/LOCK -................................................................... 971 Trouble Diagnoses........................................................................... 975 MULTI-REMOTE CONTROL SYSTEM - IVMS.............................................................. 988 System Description.......................................................................... 988 Schematic................................................................................... 990 Wiring Diagram - MULTI - ................................................................... 991 Trouble Diagnoses........................................................................... 998 Replacing Remote Controller or Control Unit.................................................1007 THEFT WARNING SYSTEM - IVMS.....................................................................1008 Component Parts and Harness Connector Location..............................................1008 System Description..........................................................................1009 Schematic...................................................................................1012 Wiring Diagram - THEFT -....................................................................1014 Trouble Diagnoses...........................................................................1021 ILLUMINATION - IVMS.............................................................................1034 System Description..........................................................................1034 Wiring Diagram - SW/ILL -...................................................................1035 Trouble Diagnoses...........................................................................1036 INTERIOR LAMP CONTROL - IVMS....................................................................1038 System Description..........................................................................1038 Wiring Diagram - ROOM/L -...................................................................1039 Trouble Diagnoses...........................................................................1041 STEP LAMP - IVMS................................................................................1046 System Description..........................................................................1046 Wiring Diagram - STEP/L -...................................................................1047 Trouble Diagnoses...........................................................................1049 INTEGRATED HOMELINK TRANSMITTER ................................................................1052 Wiring Diagram - TRNSMT -...................................................................1052 Trouble Diagnoses...........................................................................1053 LOCATION OF ELECTRICAL UNITS....................................................................1054 Engine Compartment..........................................................................1054 Passenger Compartment.......................................................................1055 Luggage Compartment.........................................................................1056 HARNESS LAYOUT..................................................................................1057 Outline.....................................................................................1057 How to Read Harness Layout..................................................................1058 Engine Room Harness.........................................................................1059 Main Harness................................................................................1062 Engine Control Harness......................................................................1064 Body Harness................................................................................1066 Body No. 2 Harness and Tail Harness.........................................................1068 Room Lamp Harness...........................................................................1069 Air Bag Harness.............................................................................1070 Front Door Harness (LH side)................................................................1071 Front Door Harness (RH side)................................................................1072 SUPER MULTIPLE JUNCTION (SMJ)................................................................... 0 Terminal Arrangement........................................................................ 1 FUSE BLOCK - JUNCTION BOX (J/B)................................................................. 2 Terminal Arrangement........................................................................ 2 FUSE AND FUSIBLE LINK BOX....................................................................... 3 Terminal Arrangement........................................................................ 3 ELECTRICAL UNITS................................................................................ 4 Terminal Arrangement........................................................................ 4 JOINT CONNECTOR (J/C)........................................................................... 5 Terminal Arrangement........................................................................ 5 em..................................................................................................1073 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1073 PRECAUTIONS.....................................................................................1073 Parts Requiring Angular Tightening..........................................................1074 Liquid Gasket Application Procedure.........................................................1074 PREPARATION.....................................................................................1075 Special Service Tools.......................................................................1075 Commercial Service Tools....................................................................1077 OUTER COMPONENT PARTS...........................................................................1078 COMPRESSION PRESSURE............................................................................1082 Measurement of Compression Pressure.........................................................1082 OIL PAN.........................................................................................1083 Removal.....................................................................................1083 Installation................................................................................1086 TIMING CHAIN....................................................................................1089 Removal.....................................................................................1091 Inspection..................................................................................1098 Installation................................................................................1098 OIL SEAL REPLACEMENT............................................................................1103 CYLINDER HEAD...................................................................................1106 Removal.....................................................................................1107 Disassembly.................................................................................1107 Inspection..................................................................................1109 Assembly....................................................................................1113 Installation................................................................................1114 VALVE CLEARANCE.................................................................................1119 Checking....................................................................................1119 Adjusting...................................................................................1120 ENGINE REMOVAL..................................................................................1123 Removal.....................................................................................1124 Installation................................................................................1125 CYLINDER BLOCK..................................................................................1126 Disassembly.................................................................................1127 Inspection..................................................................................1127 Assembly....................................................................................1134 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1137 General Specifications......................................................................1137 Inspection and Adjustment...................................................................1137 fa..................................................................................................1145 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1145 PRECAUTIONS AND PREPARATION.....................................................................1146 Precautions.................................................................................1146 Special Service Tools......................................................................1146 Commercial Service Tools....................................................................1147 FRONT SUSPENSION SYSTEM.........................................................................1148 ON-VEHICLE SERVICE..............................................................................1149 Front Axle and Front Suspension Parts.......................................................1149 Front Wheel Bearing.........................................................................1150 Front Wheel Alignment.......................................................................1150 Drive Shaft.................................................................................1151 FRONT AXLE......................................................................................1152 Wheel Hub and Knuckle.......................................................................1152 Drive Shaft.................................................................................1156 FRONT SUSPENSION................................................................................1164 Coil Spring and Strut Assembly..............................................................1165 Stabilizer Bar..............................................................................1166 Transverse Link and Lower Ball Joint........................................................1167 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1169 General Specifications......................................................................1169 Inspection and Adjustment...................................................................1169 fe..................................................................................................1171 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1171 PREPARATION/ACCELERATOR CONTROL SYSTEM..........................................................1172 Special Service Tool........................................................................1172 Adjusting Accelerator Wire..................................................................1172 FUEL SYSTEM.....................................................................................1173 EXHAUST SYSTEM..................................................................................1174 foldout.............................................................................................1175 QUICK REFERENCE INDEX........................................................................... 0 ELECTRICAL SYSTEM............................................................................... 2 SUPER MULTIPLE JUNCTION (SMJ)...................................................................1175 Terminal Arrangement........................................................................1176 FUSE BLOCK - JUNCTION BOX (J/B).................................................................1177 Terminal Arrangement........................................................................1177 FUSE AND FUSIBLE LINK BOX.......................................................................1178 Terminal Arrangement........................................................................1178 ELECTRICAL UNITS................................................................................1179 Terminal Arrangement........................................................................1179 JOINT CONNECTOR (J/C)...........................................................................1180 Terminal Arrangement........................................................................1180 gi..................................................................................................1181 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1181 PRECAUTIONS.....................................................................................1182 Precautions for Supplemental Restraint System "AIR BAG".....................................1182 General Precautions.........................................................................1182 Precautions for Multiport Fuel Injection System or ECCS Engine..............................1184 Precautions for Three Way Catalyst..........................................................1184 Precautions for Engine Oils.................................................................1185 Precautions for Fuel........................................................................1186 Precautions for Air Conditioning............................................................1186 HOW TO USE THIS MANUAL..........................................................................1187 HOW TO READ WIRING DIAGRAMS.....................................................................1189 Sample/Wiring Diagram - EXAMPL -............................................................1189 Description.................................................................................1191 Wiring Diagram Codes (Cell Codes)...........................................................1198 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT...................................1200 Work Flow...................................................................................1200 Incident Simulation Tests...................................................................1201 Circuit Inspection..........................................................................1205 HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES...................................................1211 CONSULT CHECKING SYSTEM.........................................................................1214 Function and System Application.............................................................1214 Lithium Battery Replacement.................................................................1214 Checking Equipment..........................................................................1214 IDENTIFICATION INFORMATION......................................................................1215 Model Variation.............................................................................1215 Identification Number.......................................................................1216 Dimensions..................................................................................1218 Wheels and Tires............................................................................1218 LIFTING POINTS AND TOW TRUCK TOWING.............................................................1219 Preparation.................................................................................1219 Board-on Lift...............................................................................1219 Garage Jack and Safety Stand................................................................1220 2-pole Lift.................................................................................1221 Tow Truck Towing............................................................................1222 TIGHTENING TORQUE OF STANDARD BOLTS.............................................................1223 SAE J1930 TERMINOLOGY LIST......................................................................1224 SAE J1930 Terminology List..................................................................1224 ha..................................................................................................1228 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1228 PRECAUTIONS AND PREPARATION.....................................................................1229 Supplemental Restraint System (SRS) "AIR BAG"...............................................1229 Precautions for Working with HFC-134a (R-134a)..............................................1229 General Refrigerant Precautions.............................................................1229 Precautions for Refrigerant Connection......................................................1230 Precautions for Servicing Compressor........................................................1233 Special Service Tools.......................................................................1233 HFC-134a (R-134a) Service Tools and Equipment...............................................1234 Precautions for Service Equipment...........................................................1236 DESCRIPTION.....................................................................................1238 Refrigeration Cycle.........................................................................1238 V-6 Variable Displacement Compressor........................................................1239 Component Layout............................................................................1243 Discharge Air Flow..........................................................................1244 Introduction................................................................................1245 Features....................................................................................1245 Control Operation...........................................................................1246 TROUBLE DIAGNOSES...............................................................................1249 How to Perform Trouble Diagnoses for Quick and Accurate Repair..............................1249 Operational Check...........................................................................1250 Symptom Chart...............................................................................1253 Self-diagnosis..............................................................................1255 Preliminary Check...........................................................................1265 Performance Test Diagnoses..................................................................1273 Performance Chart...........................................................................1275 Trouble Diagnoses for Abnormal Pressure.....................................................1276 Harness Layout..............................................................................1280 Circuit Diagram.............................................................................1282 Wiring Diagram - A/C, A -...................................................................1283 Main Power Supply and Ground Circuit Check..................................................1288 Diagnostic Procedure 1......................................................................1289 Diagnostic Procedure 2 .....................................................................1290 Diagnostic Procedure 3......................................................................1291 Diagnostic Procedure 4......................................................................1292 Diagnostic Procedure 5......................................................................1293 Diagnostic Procedure 6......................................................................1294 Diagnostic Procedure 7......................................................................1295 Diagnostic Procedure 8......................................................................1297 Diagnostic Procedure 9......................................................................1299 Diagnostic Procedure 10.....................................................................1300 Diagnostic Procedure 11.....................................................................1302 Diagnostic Procedure 12.....................................................................1304 Electrical Components Inspection............................................................1305 Control Linkage Adjustment..................................................................1306 SYSTEM DESCRIPTION..............................................................................1307 Overview of Control System..................................................................1307 Control System Input Components.............................................................1308 Control System Automatic Amplifier (Auto amp.)..............................................1310 Control System Output Components............................................................1311 SERVICE PROCEDURES..............................................................................1319 HFC-134a (R-134a) Service Procedure.........................................................1319 Maintenance of Lubricant Quantity in Compressor.............................................1321 Refrigerant Lines...........................................................................1323 Checking Refrigerant leaks..................................................................1324 Compressor Mounting.........................................................................1327 Belt Tension................................................................................1327 Fast Idle Control Device (FICD).............................................................1327 Compressor..................................................................................1328 Compressor Clutch...........................................................................1328 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1331 General Specifications......................................................................1331 Inspection and Adjustment...................................................................1331 idx.................................................................................................1332 QUICK REFERENCE INDEX........................................................................... 0 lc..................................................................................................1339 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1339 PRECAUTIONS AND PREPARATION.....................................................................1340 Liquid Gasket Application Procedure.........................................................1340 Special Service Tools.......................................................................1341 ENGINE LUBRICATION SYSTEM.......................................................................1342 Lubrication Circuit.........................................................................1342 Oil Pressure Check..........................................................................1343 Oil Pump....................................................................................1343 ENGINE COOLING SYSTEM...........................................................................1346 Cooling Circuit.............................................................................1346 System Check................................................................................1347 Water Pump..................................................................................1347 Thermostat..................................................................................1352 Radiator....................................................................................1353 Cooling Fan Control System..................................................................1353 Radiator (Aluminum type)....................................................................1354 Overheating Cause Analysis..................................................................1357 SERVICE DATA AND SPECIFICATIONS.................................................................1358 Engine Lubrication System...................................................................1358 Engine Cooling System.......................................................................1358 ma..................................................................................................1359 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1359 PRECAUTIONS AND PREPARATION.....................................................................1360 Supplemental Restraint System (SRS) "AIR BAG"...............................................1360 Special Service Tool........................................................................1360 GENERAL MAINTENANCE.............................................................................1361 PERIODIC MAINTEANCE.............................................................................1363 Schedule 1..................................................................................1364 Schedule 2..................................................................................1365 RECOMMENDED FLUIDS AND LUBRICANTS...............................................................1366 Fluids and Lubricants.......................................................................1366 SAE Viscosity Number........................................................................1366 Anti-freeze Coolant Mixture Ratio...........................................................1367 ENGINE MAINTENANCE..............................................................................1368 Checking Drive Belts........................................................................1368 Changing Engine Coolant.....................................................................1369 Checking Fuel Lines.........................................................................1370 Checking Fuel Filter........................................................................1370 Changing Air Cleaner Filter.................................................................1371 Changing Engine Oil.........................................................................1372 Changing Oil Filter.........................................................................1372 Changing Spark Plugs........................................................................1373 Checking EVAP Vapor Purge Lines.............................................................1374 CHASSIS AND BODY MAINTENANCE....................................................................1375 Checking Exhaust System.....................................................................1375 Checking Clutch Fluid Level and Leaks.......................................................1375 Checking M/T Oil............................................................................1375 Changing M/T Oil............................................................................1375 Checking A/T Fluid..........................................................................1376 Changing A/T Fluid..........................................................................1376 Balancing Wheels............................................................................1377 Tire Rotation...............................................................................1377 Checking Brake Fluid Level and Leaks........................................................1377 Checking Disc Brake.........................................................................1377 Checking Steering Gear and Linkage..........................................................1378 Checking Power Steering Fluid and Lines.....................................................1378 Lubricating Locks, Hinges and Hood Latches..................................................1379 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters.............................1379 SERVICE DATA AND SPECIFICATIONS.................................................................1380 Engine Maintenance..........................................................................1380 Chassis and Body Maintenance................................................................1380 mt..................................................................................................1381 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1381 PREPARATION.....................................................................................1382 Special Service Tools.......................................................................1382 Commercial Service Tools....................................................................1384 DESCRIPTION.....................................................................................1385 Cross-sectional View........................................................................1385 ON-VEHICLE SERVICE/REMOVAL AND INSTALLATION.....................................................1386 Replacing Oil Seal..........................................................................1386 Position Switch Check.......................................................................1387 Viscous Coupling Check......................................................................1387 Removal.....................................................................................1387 Installation................................................................................1388 TRANSAXLE GEAR CONTROL..........................................................................1389 MAJOR OVERHAUL..................................................................................1390 Case Components.............................................................................1390 Gear Components.............................................................................1391 Shift Control Components....................................................................1392 DISASSEMBLY.....................................................................................1393 REPAIR FOR COMPONENT PARTS......................................................................1396 Input Shaft and Gears.......................................................................1396 Mainshaft and Gears.........................................................................1401 Final Drive.................................................................................1405 Shift Control Components....................................................................1411 Case Components.............................................................................1411 ADJUSTMENT......................................................................................1412 Input Shaft End Play and Differential Side Bearing Preload..................................1412 Mainshaft Bearing Preload...................................................................1413 ASSEMBLY........................................................................................1416 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1420 General Specifications......................................................................1420 Inspection and Adjustment...................................................................1420 ra..................................................................................................1425 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1425 PRECAUTIONS AND PREPARATION.....................................................................1426 Precautions.................................................................................1426 Special Service Tools.......................................................................1426 Commercial Service Tools....................................................................1426 REAR SUSPENSION SYSTEM..........................................................................1427 ON-VEHICLE SERVICE..............................................................................1428 Rear Axle and Rear Suspension Parts.........................................................1428 Rear Wheel Bearing..........................................................................1428 Rear Wheel Alignment........................................................................1429 REAR AXLE.......................................................................................1430 Wheel Hub...................................................................................1430 REAR SUSPENSION.................................................................................1433 Removal and Installation....................................................................1434 Coil Spring and Shock Absorber..............................................................1434 Torsion Beam, Lateral Link and Control Rod..................................................1436 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1437 General Specifications......................................................................1437 Inspection and Adjustment...................................................................1437 rs..................................................................................................1438 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1438 PRECAUTION......................................................................................1439 Supplemental Restraint System (SRS) "AIR BAG"...............................................1439 SEAT BELTS......................................................................................1440 Front Seat Belt.............................................................................1440 Rear Seat Belt..............................................................................1441 SUPPLEMENTAL RESTRAINT SYSTEM (SRS).............................................................1442 Precautions for SRS "Air Bag" Service.......................................................1442 Special Service Tools.......................................................................1442 Description.................................................................................1443 SRS Component Parts Location................................................................1443 Maintenance Items...........................................................................1444 Removal and Installation - Diagnosis Sensor Unit............................................1445 Removal and Installation - Air Bag Module and Spiral Cable..................................1445 Removal - Air Bag Module and Spiral Cable...................................................1446 Removal - Front Passenger Air Bag Module....................................................1447 Installation - Air Bag Module and Spiral Cable..............................................1448 Installation - Front Passenger Air Bag Module...............................................1449 Disposal of Air Bag Module..................................................................1450 TROUBLE DIAGNOSES - Supplemental Restraint System (SRS).........................................1454 How to Perform Trouble Diagnoses for Quick and Accurate Repair..............................1454 Schematic...................................................................................1456 Wiring Diagram - SRS -......................................................................1457 Self-diagnosis..............................................................................1459 Trouble Diagnoses for Air Bag Warning Lamp..................................................1471 COLLISION DIAGNOSIS.............................................................................1473 st..................................................................................................1474 QUICK REFERENCE INDEX........................................................................... 0 TABLE OF CONTENTS...............................................................................1474 PRECAUTIONS AND PREPARATION.....................................................................1475 Precautions.................................................................................1475 Special Service Tools.......................................................................1475 Commercial Service Tools....................................................................1476 ON-VEHICLE SERVICE..............................................................................1477 Checking Steering Wheel Play................................................................1477 Checking Neutral Position on Steering Wheel.................................................1477 Front Wheel Turning Angle...................................................................1477 Checking Gear Housing Movement..............................................................1477 Checking and Adjusting Drive Belts (For pwoer steering).....................................1478 Checking Fluid Level........................................................................1478 Checking Fluid Leakage......................................................................1478 Bleeding Hydraulic System...................................................................1478 Checking Steering Wheel Turning Force (For power steering)..................................1479 Checking Hydraulic System...................................................................1480 STEERING WHEEL AND STEERING COLUMN..............................................................1481 Removal and Installation....................................................................1481 Disassembly and Assembly....................................................................1483 Inspection..................................................................................1484 POWER STEERING GEAR AND LINKAGE.................................................................1485 Removal and Installation....................................................................1485 Disassembly.................................................................................1488 Inspection..................................................................................1488 Assembly....................................................................................1489 Adjustment..................................................................................1494 POWER STEERING OIL PUMP.........................................................................1495 Pre-disassembly Inspection..................................................................1495 Disassembly.................................................................................1496 Inspection..................................................................................1496 Assembly....................................................................................1497 SERVICE DATA AND SPECIFICATIONS (SDS)...........................................................1498 General Specifications......................................................................1498 Inspection and Adjustment...................................................................1498
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