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1997-1999 Jeep Wrangler (TJ) Parts Catalog Manual – PDF DOWNLOAD
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Description
1997-1999 Jeep Wrangler (TJ) Parts Catalog Manual – PDF DOWNLOAD
DESCRIPTION:
1997-1999 Jeep Wrangler (TJ) Parts Catalog Manual – PDF DOWNLOAD
PAGE NUMBERING :
Two-paii page numbers are used throughout this catalog. The first part of the page designatioะฟ indicates one major group or sectัn. The second part indicates the actual page number in the group. For exampleยท
2-1 indicates Group 2, Front Suspension, Page 1
3-4 ind1cates Group 3, Axle Rear, Page 4
In the maintenance of the Loose Leaf Parts Catalog Revisัn Service, it may become necessary to add information beyond the capac1ty of the page. In this event, ะฐะฟ “ะ” page will ะฌะต used F or example, if it becomes necessary, because of change, to add several part numbers to page 2-1 and space does not perm1t the add1tion, you w1ll ะฌะต given Page 2-lA Page 2-lA should ะฌะต filed immediately followัg Page 2-1.
Figure and Item Numbers are also commonly used to 1dent1fy locatัns m the Catalog, ie , 14-910/8 refers to Group 14, illustratัn 910, Item Numbeะณ 8. Illustratัะฟ Numbers are always ascendัg sequeะฟtial
w1thin the Groups
SYะBOLS USED IN THIS CATALOG
The Following symbols are commonly used with Part Number and Quant1ty tnformatัn m this Catalogยท
AR – Ind1cates the quantity reqัred may vary or 1s to ะฌะต determined ะฌั the user
PAR – Indicates ”Part As Reqัred”
BLANะ – Indicates ”All Cond1tion
– = ”Not Illustrated”
LOGICAL ILLUSTRATIONS
Refer to ะจustration in ftont of each group. ะขhis wtll give ass1stance to as how each group 1s broken down and what Spec1fi.c ะจustration should ะฌะต referenced
ILLUSTRATION NUะะERING INDEX
Illustration numbers in thts Catalog are Group standards. ะขhis indicates group and consistent content.
ะะฅะะะ Lะ 8-100 1s ะฐ Logical ะจustratlon for Starters 8-101 to 8-199 are Specific ะจustrations used for
Starters for all Catalogs 8-200 will contain Altemators for ะฐ11 Catalogs and so 011.
Always refer to group mdex iะฟ froะฟt of each gะณoup.
TABLE OF CONTENTS:
1997-1999 Jeep Wrangler (TJ) Parts Catalog Manual – PDF DOWNLOAD
9799TJ....................................................................................................... 1 Return To Model Year Index............................................................................... 0 Return To 1997 Vehicle Family Index...................................................................... 0 Return To 1998 Vehicle Family Index...................................................................... 0 Return To 1999 Vehicle Family Index...................................................................... 0 General Information...................................................................................... 1 Abbreviations........................................................................................ 7 Alphabetic Index..................................................................................... 6 Body Code Plate Interpretation....................................................................... 7 Catalog Groups - Titles & Contents................................................................... 2 How to Use This Catalog and Locate Parts............................................................. 5 Illustration Index................................................................................... 6 Illustration Numbering Index......................................................................... 5 Index................................................................................................ 1 Logical Illustration Index........................................................................... 2 Logical Illustrations................................................................................ 5 Numerical Index...................................................................................... 6 Page Numbering....................................................................................... 5 Part Packages........................................................................................ 6 Standard Parts....................................................................................... 6 Symbols Used in this Catalog......................................................................... 5 VIN Plate Decoding Information....................................................................... 6 GROUP 002 Front Suspension & Drive..................................................................... 8 FIGURE 002-110 -->Suspension,Front,Springs,Control Arms,Shocks and Track Bar 1997 TJ................ 9 FIGURE 002-110 -->Suspension,Front,Springs,Control Arms,Shocks and Track Bar 1998 TJ................ 11 FIGURE 002-110 -->Suspension,Front,Springs,Control Arms,Shocks and Track Bar 1999 TJ................ 13 FIGURE 002-120 -->Bar,Front Stabilzer 1997 TJ....................................................... 15 FIGURE 002-120 -->Bar,Front Stabilizer 1998 TJ...................................................... 16 FIGURE 002-120 -->Bar,Front Stabilizer 1999 TJ...................................................... 17 FIGURE 002-210 -->Shafts,Front Axle 1997 TJ......................................................... 18 FIGURE 002-210 -->Shafts,Front Axle 1998 TJ......................................................... 19 FIGURE 002-210 -->Shafts,Front Axle 1999 TJ......................................................... 20 FIGURE 002-310 -->Housing,Front Axle 1997 TJ........................................................ 21 FIGURE 002-310 -->Housing,Front Axle 1998 TJ........................................................ 23 FIGURE 002-310 -->Housing,Front Axle 1999 TJ........................................................ 25 FIGURE 002-410 -->Axle Assembly,Front 1997 TJ....................................................... 27 FIGURE 002-410 -->Axle Assembly,Front 1998 TJ....................................................... 28 FIGURE 002-410 -->Axle Assembly,Front 1999 TJ....................................................... 29 FIGURE 002-610 -->Differential,Front Axle 1997 TJ................................................... 30 FIGURE 002-610 -->Differential,Front Axle 1998 TJ................................................... 32 FIGURE 002-610 -->Differential,Front Axle 1999 TJ................................................... 34 GROUP 003 Rear Axle.................................................................................... 36 FIGURE 003-110 -->Axle Assembly, Rear 1997 TJ....................................................... 37 FIGURE 003-110 -->Axle Assembly,Rear 1998 TJ........................................................ 38 FIGURE 003-110 -->Axle Assembly, Rear 1999 TJ....................................................... 39 FIGURE 003-210 -->Housing,Rear Axle,Dana 35/194MM [DRJ] 1997 TJ..................................... 40 FIGURE 003-210 -->Housing,Rear Axle,Dana 35/194MM [DRJ] 1998 TJ..................................... 41 FIGURE 003-210 -->Housing,Rear Axle,Dana 35/194MM [DRJ] 1999 TJ..................................... 42 FIGURE 003-220 -->Housing,Rear Axle,Dana 44/226MM [DRK] 1997 TJ..................................... 43 FIGURE 003-220 -->Housing,Rear Axle,Dana 44/226MM [DRK] 1998 TJ..................................... 44 FIGURE 003-220 -->Housing,Rear Axle,Dana 44/226MM [DRK] 1999 TJ..................................... 45 FIGURE 003-230 -->Differential,With and Without Trac-Lok [DSA] Dana 35/194MM [DRJ] 1997 TJ.......... 46 FIGURE 003-230 -->Differential,With and Without Trac-Lok [DSA] Dana 35/194MM [DRJ] 1998 TJ.......... 47 FIGURE 003-230 -->Differential,With and Without Trac-Lok [DSA] Dana 35/194MM [DRJ] 1999 TJ.......... 48 FIGURE 003-240 -->Differential,With Trac-Lok [DSA] Dana 44/226MM [DRK] 1997 TJ...................... 49 FIGURE 003-240 -->Differential,With Trac-Lok [DSA] Dana 44/226MM [DRK] 1998 TJ...................... 51 FIGURE 003-240 -->Differential With Trac-Lok [DSA] Dana 44/226MM [DRK] 1999 TJ...................... 53 FIGURE 003-410 -->Shaft,Rear Axle,Dana 35/194MM [DRJ] 1997 TJ....................................... 55 FIGURE 003-410 -->Shaft,Rear Axle,Dana 35/194MM [DRJ] 1998 TJ....................................... 56 FIGURE 003-410 -->Shaft,Rear Axle,Dana 35/194MM [DRJ] 1999 TJ....................................... 57 FIGURE 003-420 -->Shaft,Rear Axle,Dana 44/226MM [DRK] 1997 TJ....................................... 58 FIGURE 003-420 -->Shaft,Rear Axle,Dana 44/226MM [DRK] 1998 TJ....................................... 59 FIGURE 003-420 -->Shaft,Rear Axle,Dana 44/226MM [DRK] 1999 TJ....................................... 60 GROUP 004 Parking Brake................................................................................ 61 FIGURE 004-110 -->Parking Brake Lever and Cables 1997 TJ............................................ 62 FIGURE 004-110 -->Parking Brake Lever and Cables 1998 TJ............................................ 63 FIGURE 004-110 -->Parking Brake Lever and Cables 1999 TJ............................................ 64 GROUP 005 Service Brakes............................................................................... 65 FIGURE 005-110 -->Front Brakes 1997 TJ.............................................................. 66 FIGURE 005-110 -->Front Brakes 1998 TJ.............................................................. 68 FIGURE 005-110 -->Front Brakes 1999 TJ.............................................................. 70 FIGURE 005-210 -->Rear Drum Brakes 1997 TJ.......................................................... 72 FIGURE 005-210 -->Rear Drum Brakes 1998 TJ.......................................................... 75 FIGURE 005-210 -->Rear Drum Brakes 1999 TJ.......................................................... 78 FIGURE 005-310 -->Power Brake Booster 1997 TJ....................................................... 81 FIGURE 005-310 -->Power Brake Booster 1998 TJ....................................................... 82 FIGURE 005-310 -->Power Brake Booster 1999 TJ....................................................... 83 FIGURE 005-410 -->Master Cylinder 1997 TJ........................................................... 84 FIGURE 005-410 -->Master Cylinder 1998 TJ........................................................... 85 FIGURE 005-410 -->Master Cylinder 1999 TJ........................................................... 86 FIGURE 005-510 -->Hydralic Control Unit,Anti-Lock Brake 1997 TJ..................................... 87 FIGURE 005-510 -->Hydralic Control Unit,Anti-Lock 1998 TJ........................................... 88 FIGURE 005-510 -->Hydralic Control Unit,Anti-Lock Brake 1999 TJ..................................... 89 FIGURE 005-520 -->Brake Lines and Hoses w/o ABS Brakes 1997 TJ...................................... 90 FIGURE 005-520 -->Brake Lines and Hoses w/o ABS Brakes 1998 TJ...................................... 91 FIGURE 005-520 -->Brake Lines and Hoses w/o ABS Brakes 1999 TJ...................................... 92 FIGURE 005-530 -->Brake Lines and Hoses w/ABS Brakes 1997 TJ........................................ 93 FIGURE 005-530 -->Brake Lines and Hoses w/ABS Brakes 1998 TJ........................................ 95 FIGURE 005-530 -->Brake Lines and Hoses w/ABS Brakes 1999 TJ........................................ 96 FIGURE 005-610 -->Brake Pedal 1997 TJ............................................................... 97 FIGURE 005-610 -->Brake Pedal 1998 TJ............................................................... 98 FIGURE 005-610 -->Brake Pedal 1999 TJ............................................................... 99 GROUP 006 Clutch.......................................................................................100 FIGURE 006-110 -->Clutch 1997 TJ 1998 TJ............................................................101 FIGURE 006-110 -->CLUTCH 1999 TJ....................................................................102 FIGURE 006-210 -->Housing and Pan, Clutch 1997 TJ 1998 TJ...........................................103 FIGURE 006-210 -->Housing and Pan, Clutch 1999 TJ...................................................104 FIGURE 006-310 -->Control, Clutch 1997 TJ 1998 TJ...................................................105 FIGURE 006-310 -->Control, Clutch 1999 TJ...........................................................106 FIGURE 006-410 -->Pedal, Clutch 1997 TJ 1998 TJ.....................................................107 FIGURE 006-410 -->Pedal, Clutch 1999 TJ.............................................................108 GROUP 007 Cooling......................................................................................109 FIGURE 007-110 -->Radiator And Related Parts 1997 TJ................................................110 FIGURE 007-110 -->Radiator And Related Parts 1998 TJ................................................112 FIGURE 007-110 -->Radiator And Related Parts 1999 TJ................................................114 FIGURE 007-205 -->Water Pump 1997 TJ................................................................116 FIGURE 007-205 -->Water Pump 1998 TJ 1999 TJ........................................................117 FIGURE 007-302 -->Tank, Coolant Recovery 1997 TJ....................................................118 FIGURE 007-302 -->Tank, Coolant Recovery 1998 TJ 1999 TJ............................................119 FIGURE 007-405 -->Drive Pulleys 1997 TJ.............................................................120 FIGURE 007-405 -->Drive Pulleys 1998 TJ 1999 TJ.....................................................121 FIGURE 007-505 -->Drive Belts 1997 TJ 1998 TJ.......................................................123 FIGURE 007-505 -->Drive Belts 1999 TJ...............................................................124 FIGURE 007-605 -->Oil Cooler Lines 1997 TJ..........................................................125 FIGURE 007-605 -->Oil Cooler Lines 1998 TJ 1999 TJ..................................................126 FIGURE 007-705 -->Grille And Related Parts...........................................................127 GROUP 008 Electrical...................................................................................128 FIGURE 008-105 -->Starter 1997 TJ 1999 TJ...........................................................130 FIGURE 008-105 -->Starter 1998 TJ...................................................................131 FIGURE 008-205 -->Alternator 1997 TJ................................................................132 FIGURE 008-205 -->Alternator 1998 TJ................................................................134 FIGURE 008-205 -->Alternator 1999 TJ................................................................135 FIGURE 008-305 -->Distributor 2.5L Engine 1997 TJ...................................................136 FIGURE 008-305 -->Distributor 2.5L Engine 1998 TJ...................................................137 FIGURE 008-305 -->Distributor 2.5L Engine 1999 TJ...................................................138 FIGURE 008-310 -->Distributor 4.0L Engine 1997 TJ 1998 TJ...........................................139 FIGURE 008-310 -->Distributor 4.0L Engine 1999 TJ...................................................140 FIGURE 008-405 -->Modules 1997 TJ...................................................................141 FIGURE 008-405 -->Modules 1998 TJ...................................................................142 FIGURE 008-405 -->Modules 1999 TJ...................................................................143 FIGURE 008-505 -->Relays.............................................................................144 FIGURE 008-605 -->Sensors 1997 TJ...................................................................145 FIGURE 008-605 -->Sensors 1998 TJ...................................................................146 FIGURE 008-605 -->Sensors 1999 TJ...................................................................147 FIGURE 008-705 -->Single Board Engine Controllers (JTEC Module) 1997 TJ.............................148 FIGURE 008-705 -->Single Board Engine Controllers (JTEC Module) 1998 TJ.............................150 FIGURE 008-705 -->Single Board Engine Controllers (JTEC Module) 1999 TJ.............................151 FIGURE 008-805 -->Switches 1997 TJ..................................................................152 FIGURE 008-805 -->Switches 1998 TJ..................................................................154 FIGURE 008-805 -->Switches 1999 TJ..................................................................156 FIGURE 008-905 -->Horns 1997 TJ 1998 TJ.............................................................158 FIGURE 008-905 -->Horns 1999 TJ.....................................................................159 FIGURE 008-1005-->Battery Tray & Cables 1997 TJ.....................................................160 FIGURE 008-1005-->Battery Tray & Cables 1998 TJ.....................................................161 FIGURE 008-1005-->Battery Tray & Cables 1999 TJ.....................................................162 FIGURE 008-1105-->Lamps--Front 1997 TJ..............................................................163 FIGURE 008-1105-->Lamps--Front 1998 TJ..............................................................166 FIGURE 008-1105-->Lamps--Front 1999 TJ..............................................................168 FIGURE 008-1110-->Lamps--Rear 1997 TJ...............................................................170 FIGURE 008-1110-->Lamps--Rear 1998 TJ...............................................................171 FIGURE 008-1110-->Lamps--Rear 1999 TJ...............................................................172 FIGURE 008-1115-->Lamps--Cargo-Dome-Courtesy 1997 TJ................................................173 FIGURE 008-1115-->Lamps--Cargo-Dome-Courtesy 1998 TJ................................................174 FIGURE 008-1115-->Lamps--Cargo-Dome-Courtesy 1999 TJ................................................175 FIGURE 008-1120-->Bulbs & Sockets 1997 TJ...........................................................176 FIGURE 008-1120-->Bulbs & Sockets 1998 TJ...........................................................177 FIGURE 008-1120-->Bulbs & Sockets 1999 TJ...........................................................178 FIGURE 008-1205-->Wiring--Engine & Related Parts.....................................................179 FIGURE 008-1305-->Wiring--Headlamp / Dash Panel 1997 TJ.............................................181 FIGURE 008-1305-->Wiring--Headlamp / Dash Panel 1998 TJ.............................................182 FIGURE 008-1305-->Wiring--Headlamp / Dash Panel 1999 TJ.............................................183 FIGURE 008-1405-->Wiring Instrument Panel & Fuses....................................................184 FIGURE 008-1505-->Wiring--Body & Accessory 1997 TJ 1998 TJ..........................................185 FIGURE 008-1505-->Wiring--Body & Accessory 1999 TJ..................................................187 FIGURE 008-1605-->Wiring Repair Package 1997 TJ.....................................................188 FIGURE 008-1605-->Wiring Repair Packages 1998 TJ....................................................189 FIGURE 008-1605-->Wiring Repair Packages 1999 TJ....................................................190 FIGURE 008-1610-->Power Distribution Center Repair...................................................191 FIGURE 008-1905-->Spark Plugs--Cables--Coil 1997 TJ.................................................192 FIGURE 008-1905-->Spark Plugs--Cables--Coil 1998 TJ.................................................193 FIGURE 008-1905-->Spark Plug--Cables--Coils 1999 TJ.................................................194 GROUP 08A Instrument Panel and Radios and Consoles.....................................................195 FIGURE 08A-110 -->Instrument Panel 1997 TJ..........................................................196 FIGURE 08A-110 -->Instrument Panel 1998 TJ..........................................................198 FIGURE 08A-110 -->Instrument Panel 1999 TJ..........................................................200 FIGURE 08A-210 -->Instrument Cluster 1997 TJ 1998 TJ................................................202 FIGURE 08A-210 -->Instrument Cluster 1999 TJ........................................................203 FIGURE 08A-315 -->Radio 1997 TJ.....................................................................204 FIGURE 08A-315 -->Radio 1998 TJ.....................................................................205 FIGURE 08A-315 -->Radio 1999 TJ.....................................................................206 FIGURE 08A-320 -->Antenna 1997 TJ...................................................................207 FIGURE 08A-320 -->Antenna 1998 TJ...................................................................208 FIGURE 08A-320 -->Antenna 1999 TJ...................................................................209 FIGURE 08A-325 -->Speakers 1997 TJ..................................................................210 FIGURE 08A-325 -->Speakers 1998 TJ..................................................................211 FIGURE 08A-325 -->Speakers 1999 TJ..................................................................212 FIGURE 08A-410 -->Consoles Full & Mini 1997 TJ......................................................213 FIGURE 08A-410 -->Consoles Full & Mini 1998 TJ......................................................214 FIGURE 08A-410 -->Consoles Full & Mini 1999 TJ......................................................215 GROUP 009 Engine Mounting..............................................................................216 FIGURE 009-110 -->Engine Mounting, Front 2.5L (EPE) Engine...........................................217 FIGURE 009-120 -->Engine Mounting, Rear 2.5L (EPE) Engine............................................218 FIGURE 009-130 -->Engine Mounting, Front 4.0L (ERH) Engine...........................................219 FIGURE 009-140 -->Engine Mounting, Rear 4.0L (ERH) Engine............................................220 GROUP 2.5L4 Engine 2.5L Four Cylinder..................................................................221 FIGURE 2.5L4-210 -->Cylinder Head 2.5L (EPE) Engine..................................................222 FIGURE 2.5L4-310 -->Cylinder Block 2.5L (EPE) Engine.................................................224 FIGURE 2.5L4-410 -->Crankshaft, Piston and Torque Converter 2.5L (EPE) Engine........................225 FIGURE 2.5L4-510 -->Camshaft and Valves 2.5L (EPE) Engine............................................227 FIGURE 2.5L4-610 -->Timing Cover 2.5L (EPE) Engine...................................................229 FIGURE 2.5L4-710 -->Engine Oiling 2.5L (EPE) Engine..................................................231 FIGURE 2.5L4-810 -->Manifold, Intake and Exhaust 2.5L (EPE) Engine...................................233 FIGURE 2.5L4-910 -->Crankcase Ventilation 2.5L (EPE) Engine..........................................234 GROUP 4.0L Engine 4.0L Six Cylinder....................................................................235 FIGURE 4.0L-210 -->Cylinder Head 4.0L (ERH) Engine...................................................236 FIGURE 4.0L-310 -->Cylinder Block 4.0L (ERH) Engine..................................................238 FIGURE 4.0L-410 -->Crankshaft, Piston and Torque Converter 4.0L (ERH) Engine.........................239 FIGURE 4.0L-510 -->Camshaft and Valves 4.0L (ERH) Engine.............................................241 FIGURE 4.0L-610 -->Timing Cover 4.0L (ERH) Engine 1997 TJ............................................243 FIGURE 4.0L-610 -->Timing Cover 4.0L (ERH) Engine 1998 TJ............................................244 FIGURE 4.0L-610 -->Timing Cover 4.0L (ERH) Engine 1999 TJ............................................245 FIGURE 4.0L-710 -->Engine Oiling 4.0L (ERH) Engine...................................................246 FIGURE 4.0L-810 -->Manifold, Intake and Exhaust 4.0L (ERH) Engine....................................248 FIGURE 4.0L-910 -->Crankcase Ventilation 4.0L (ERH) Engine...........................................249 GROUP 011 Exhaust......................................................................................250 FIGURE 011-110 -->Exhaust System 2.5L (EPE), 4.0L (ERH) Engine.......................................251 FIGURE 011-210 -->Heat Shields 2.5L (EPE), 4.0(ERH) Engine...........................................253 GROUP 013 Frames and Bumpers...........................................................................254 FIGURE 013-110 -->Frame 1997 TJ.....................................................................255 FIGURE 013-110 -->Frame 1998 TJ.....................................................................258 FIGURE 013-110 -->Frame 1999 TJ.....................................................................261 FIGURE 013-210 -->Bumper, Front 1997 TJ.............................................................264 FIGURE 013-210 -->Bumper, Front 1998 TJ 1999 TJ.....................................................265 FIGURE 013-310 -->Bumper, Rear.......................................................................267 FIGURE 013-510 -->Body Mounting Hardware.............................................................268 GROUP 014 Fuel.........................................................................................269 FIGURE 014-110 -->Fuel Tank 2.5L (EPE), 4.0L (ERH) Engine............................................271 FIGURE 014-210 -->Fuel Filler Tube 2.5L (EPE), 4.0L (ERH) Engine 1997 TJ.............................272 FIGURE 014-210 -->Fuel Filler Tube 2.5L (EPE), 4.0L (ERH) Engine 1998 TJ.............................273 FIGURE 014-210 -->Fuel Filler Tube 2.5L (EPE), 4.0L (ERH) Engine 1999 TJ.............................274 FIGURE 014-310 -->Fuel Lines, Front 2.5L (EPE) Engine................................................275 FIGURE 014-320 -->Fuel Lines, Rear 2.5L (EPE) Engine.................................................276 FIGURE 014-330 -->Fuel Lines, Front 4.0L (ERH) Engine 1997 TJ 1998 TJ................................277 FIGURE 014-335 -->Fuel Lines, Front 4.0L Engine 1999 TJ..............................................278 FIGURE 014-340 -->Fuel Lines, Rear 4.0L (ERH) Engine.................................................279 FIGURE 014-410 -->Fuel Injection System 2.5L (EPE), 4.0L (ERH) Engine................................280 FIGURE 014-510 -->Fuel Module 2.5L (EPE), 4.0L (ERH) Engine..........................................281 FIGURE 014-610 -->Throttle Body 2.5L (EPE), 4.0L (ERH) Engine........................................282 FIGURE 014-710 -->Throttle Controls 2.5L (EPE), 4.0L (ERH) Engine....................................283 FIGURE 014-810 -->Air Cleaner 2.5L (EPE), 4.0L (ERH) Engine..........................................284 FIGURE 014-1010-->Speed Control 1998 TJ 1999 TJ.....................................................285 FIGURE 014-1110-->Accelerator Pedal 2.5L (EPE), 4.0L (ERH) Engine....................................286 GROUP 016 Propeller Shafts and U-Joints................................................................287 FIGURE 016-110 -->Propeller Shaft and Universal Joint Wrangler (TJ) 1997 TJ.........................288 FIGURE 016-110 -->Propeller Shaft and Universal Joint Wrangler (TJ) 1998 TJ.........................289 FIGURE 016-110 -->Propeller Shaft,Front and Rear 1999 TJ............................................290 GROUP 017 Rear Suspension..............................................................................292 FIGURE 017-110 -->Suspension, Rear w/Shock Absorber 1997 TJ........................................293 FIGURE 017-110 -->Suspension, Rear w/Shock Absorber 1998 TJ........................................295 FIGURE 017-110 -->Suspension, Rear w/Shock Absorber 1999 TJ........................................297 FIGURE 017-210 -->Stabilzer, Rear 1997 TJ...........................................................299 FIGURE 017-210 -->Stabilzer, Rear 1998 TJ...........................................................300 FIGURE 017-210 -->Stabilzer, Rear 1999 TJ...........................................................301 GROUP 019 Steering.....................................................................................302 FIGURE 019-110 -->Wheel, Steering 1997 TJ...........................................................303 FIGURE 019-110 -->Wheel, Steering 1998 TJ...........................................................304 FIGURE 019-110 -->Wheel, Steering 1999 TJ...........................................................305 FIGURE 019-210 -->Column, Steering Upper and Lower 1997 TJ..........................................306 FIGURE 019-210 -->Column, Steering Upper and Lower 1998 TJ..........................................308 FIGURE 019-210 -->Column, Steering Upper and Lower 1999 TJ..........................................310 FIGURE 019-310 -->Gear, Steering w/o Power Steering 1997 TJ.........................................311 FIGURE 019-310 -->Gear, Steering w/o Power Steering 1998 TJ.........................................312 FIGURE 019-320 -->Gear, Power Steering 1997 TJ......................................................313 FIGURE 019-320 -->Gear, Power Steering 1998 TJ......................................................314 FIGURE 019-320 -->Gear, Power Steering 1999 TJ......................................................315 FIGURE 019-410 -->Linkage and Damper 1997 TJ........................................................316 FIGURE 019-410 -->Linkage and Damper 1998 TJ........................................................317 FIGURE 019-410 -->Linkage and Damper 1999 TJ........................................................318 FIGURE 019-510 -->Pump, Power Steering 1997 TJ......................................................319 FIGURE 019-510 -->Pump, Power Steering 1998 TJ......................................................320 FIGURE 019-510 -->Pump, Power Steering 1999 TJ......................................................321 FIGURE 019-710 -->Hoses and Reservoir, Power Steering Wrangler, w/2.5L Engine 1997 TJ...............322 FIGURE 019-710 -->Hoses and Reservoir, Power Steering Wrangler, w/2.5L Engine 1998 TJ...............323 FIGURE 019-710 -->Hoses and Reservoir, Power Steering Wrangler, w/2.5L Engine 1999 TJ...............324 FIGURE 019-720 -->Hoses and Reservoir, Power Steering Wrangler, w/4.0L Engine 1997 TJ...............325 FIGURE 019-720 -->Hoses and Reservoir, Power Steering Wrangler, w/4.0L Engine 1998 TJ...............326 FIGURE 019-720 -->Hoses and Reservoir, Power Steering Wrangler, w/4.0L Engine 1999 TJ...............327 GROUP 30RH Automatic Transmission 3 Speed..............................................................328 FIGURE 30RH-110 -->Transmisson 30RH (DGD)............................................................329 FIGURE 30RH-210 -->Case and Related Parts 30RH (DGD).................................................330 FIGURE 30RH-310 -->Oil Pump 30RH (DGD)...............................................................332 FIGURE 30RH-410 -->Clutch, Front and Rear 30RH (DGD)................................................333 FIGURE 30RH-420 -->Output Shaft 30RH (DGD)...........................................................335 FIGURE 30RH-510 -->Bands 30RH (DGD)..................................................................336 FIGURE 30RH-610 -->Governor 30RH (DGD)...............................................................337 FIGURE 30RH-710 -->Valve Body 30RH (DGD).............................................................338 FIGURE 30RH-720 -->Servos 30RH (DGD).................................................................339 FIGURE 30RH-730 -->Parking Sprag 30RH (DGD)..........................................................340 FIGURE 30RH-1230-->Gearshift Controls 30RH (DGD).....................................................341 GROUP 32RH Automatic Transmission 3 Speed..............................................................343 FIGURE 32RH-110 -->Transmission 32RH (DGG)...........................................................344 FIGURE 32RH-210 -->Case and Related Parts 32RH (DGG) 1997 TJ........................................345 FIGURE 32RH-210 -->Case and Related Parts 32RH (DGG) 1998 TJ........................................347 FIGURE 32RH-210 -->Case and Related Parts 32RH (DGG) 1999 TJ........................................349 FIGURE 32RH-310 -->Oil Pump 32RH (DGG)...............................................................351 FIGURE 32RH-410 -->Clutch, Front and Rear 32RH (DGG).................................................352 FIGURE 32RH-420 -->Output Shaft 32RH (DGG)...........................................................354 FIGURE 32RH-510 -->Bands 32RH (DGG)..................................................................355 FIGURE 32RH-610 -->Governor 32RH (DGG)...............................................................356 FIGURE 32RH-710 -->Valve Body 32RH (DGG).............................................................358 FIGURE 32RH-720 -->Servos 32RH (DGG).................................................................359 FIGURE 32RH-730 -->Parking Sprag 32RH (DGG)..........................................................361 FIGURE 32RH-1230-->Gearshift Controls 32RH (DGG).....................................................362 GROUP AISIN Manual Transmission 5 Speed................................................................364 FIGURE AISIN-110 -->Transmission (DDQ) 1997 TJ......................................................365 FIGURE AISIN-110 -->Transmission (DDQ) 1998 TJ......................................................366 FIGURE AISIN-110 -->Transmission (DDQ) 1999 TJ......................................................367 FIGURE AISIN-210 -->Case and Extension AX5 (DDQ) 1997 TJ............................................368 FIGURE AISIN-210 -->Case and Extension AX5 (DDQ) 1998 TJ 1999 TJ....................................369 FIGURE AISIN-215 -->Case and Related Parts AX15 (DDQ) 1997 TJ.......................................371 FIGURE AISIN-215 -->Case and Related Parts AX15 (DDQ) 1998 TJ 1999 TJ...............................372 FIGURE AISIN-410 -->Gear Train AX5 (DDQ) 1997 TJ...................................................374 FIGURE AISIN-410 -->Gear Train AX5 (DDQ) 1998 TJ...................................................377 FIGURE AISIN-410 -->Gear Train AX5 (DDQ) 1999 TJ...................................................379 FIGURE AISIN-415 -->Gear Train AX15 (DDQ) 1997 TJ...................................................381 FIGURE AISIN-415 -->Gear Train AX15 (DDQ) 1998 TJ...................................................383 FIGURE AISIN-415 -->Gear Train AX15 (DDQ) 1999 TJ...................................................385 FIGURE AISIN-420 -->Gear Train AX15 (DDQ) 1997 TJ 1998 TJ...........................................387 FIGURE AISIN-420 -->Reverse Idler AX 15 (DDQ) 1999 TJ...............................................391 FIGURE AISIN-910 -->Fork and Rails AX5 (DDQ) 1997 TJ................................................393 FIGURE AISIN-910 -->Fork and Rails AX5 (DDQ) 1998 TJ................................................395 FIGURE AISIN-910 -->Forks AX5 (DDQ) 1999 TJ.........................................................397 FIGURE AISIN-915 -->Fork and Rails AX15 (DDQ) 1997 TJ...............................................399 FIGURE AISIN-915 -->Fork and Rails AX15 (DDQ) 1998 TJ...............................................400 FIGURE AISIN-915 -->Forks AX15 (DDQ) 1999 TJ........................................................401 FIGURE AISIN-1210-->Gearshift Controls (DDQ) 1997 TJ 1998 TJ........................................402 FIGURE AISIN-1210-->Gearshift Controls (DDQ) 1999 TJ................................................403 GROUP 231 Transfer Case Model 231......................................................................404 FIGURE 231-110 -->Transfer Case Command Trac (DHN)...................................................405 FIGURE 231-210 -->Case and Related Parts Command Trac (DHN)..........................................406 FIGURE 231-410 -->Gear Train Command Trac (DHN)......................................................415 FIGURE 231-910 -->Forks and Rails Command Trac (DHN).................................................422 FIGURE 231-1210-->Gearshift Controls Command Trac (DHN)..............................................425 GROUP 21P Speedometer Pinions..........................................................................427 FIGURE 21P-110 -->Speedometer Pinion And Housing 1997 TJ............................................428 FIGURE 21P-110 -->Speedometer Pinion And Housing 1998 TJ............................................429 FIGURE 21P-110 -->Speedometer Pinion And Housing 1999 TJ............................................430 GROUP 022 Wheels, Covers and Jacks.....................................................................431 FIGURE 022-110 -->Wheels 1997 TJ 1998 TJ............................................................432 FIGURE 022-110 -->Wheels 1999 TJ....................................................................433 FIGURE 022-210 -->Caps And Covers 1997 TJ 1998 TJ...................................................434 FIGURE 022-210 -->Caps And Covers 1999 TJ...........................................................435 FIGURE 022-310 -->Jack And Storage...................................................................436 FIGURE 022-410 -->Wheel, Spare Tailgate Mounted 1997 TJ.............................................437 FIGURE 022-410 -->Wheel, Spare Tailgate Mounted 1998 TJ.............................................438 FIGURE 022-410 -->Wheel, Spare Tailgate Mounted 1999 TJ.............................................439 GROUP 23D Wiper/Lock Cylinder and Keys.................................................................440 FIGURE 23D-105 -->Lock Cylinders And Keys 1997 TJ...................................................441 FIGURE 23D-105 -->Lock Cylinders & Keys 1998 TJ.....................................................443 FIGURE 23D-105 -->Lock Cylinders & Keys 1999 TJ.....................................................444 FIGURE 23D-205 -->Wiper System 1997 TJ..............................................................445 FIGURE 23D-205 -->Wiper System 1998 TJ..............................................................446 FIGURE 23D-205 -->Wiper System 1999 TJ..............................................................447 FIGURE 23D-305 -->Rear Wiper System 1997 TJ.........................................................448 FIGURE 23D-305 -->Rear Wiper System 1998 TJ.........................................................449 FIGURE 23D-305 -->Rear Wiper System 1999 TJ.........................................................450 GROUP 024 Air Conditioning & Heater....................................................................451 FIGURE 024-110 -->Hevac Unit 1997 TJ 1998 TJ........................................................452 FIGURE 024-110 -->Hevac Unit 1999 TJ................................................................456 FIGURE 024-205 -->Hoses, Heater 2.5L Engine..........................................................459 FIGURE 024-210 -->Hoses, Heater 2.5L Engine, RHD.....................................................460 FIGURE 024-215 -->Hoses, Heater 4.0L Engine 1997 TJ 1998 TJ.........................................461 FIGURE 024-215 -->Hoses, Heater 4.0L Engine, LHD 1999 TJ............................................462 FIGURE 024-220 -->Hoses, Heater 4.0L Engine, RHD.....................................................463 FIGURE 024-225 -->Plumbing, Hevac 2.5L Engine 1997 TJ...............................................464 FIGURE 024-225 -->Plumbing, Hevac 2.5L Engine 1998 TJ...............................................465 FIGURE 024-225 -->Plumbing, Hevac 2.5L Engine 1999 TJ...............................................466 FIGURE 024-230 -->Plumbing, Hevac 2.5L Engine, Rhd 1997 TJ..........................................467 FIGURE 024-230 -->Plumbing, Hevac 2.5L Engine, Rhd 1998 TJ..........................................468 FIGURE 024-230 -->Plumbing, Hevac 2.5L Engine, Rhd 1999 TJ..........................................469 FIGURE 024-235 -->Plumbing, Hevac 4.0L Engine 1997 TJ...............................................470 FIGURE 024-235 -->Plumbing, Hevac 4.0L Engine 1998 TJ...............................................471 FIGURE 024-235 -->Plumbing, Hevac 4.0L Engine 1999 TJ...............................................472 FIGURE 024-240 -->Pluming, Hevac 4.0L Engine, Rhd 1997 TJ...........................................473 FIGURE 024-240 -->Pluming, Hevac 4.0L Engine, Rhd 1998 TJ...........................................474 FIGURE 024-240 -->Pluming, Hevac 4.0L Engine, Rhd 1999 TJ...........................................475 FIGURE 024-245 -->Seals, A/c Condenser 1997 TJ 1998 TJ..............................................476 FIGURE 024-245 -->Seals, A/c Condenser 1999 TJ......................................................477 FIGURE 024-310 -->Control, Heater And A/c 1997 TJ 1998 TJ...........................................478 FIGURE 024-310 -->Control, Heater And A/c 1999 TJ...................................................479 FIGURE 024-410 -->Compressor, A/c 1997 TJ 1998 TJ...................................................480 FIGURE 024-410 -->Compressor, A/c 1999 TJ...........................................................481 FIGURE 024-610 -->Ducts, Heater And A/c 1997 TJ 1998 TJ.............................................482 FIGURE 024-610 -->Ducts, Heater And A/c 1999 TJ.....................................................483 GROUP 025 Emission Systems.............................................................................484 FIGURE 025-110 -->Emission Labels 2.5L (EPE), 4.0L (ERH) Engine......................................485 FIGURE 025-310 -->Vacuum Canister 2.5L (EPE), 4.0L (ERH) Engine 1997 TJ..............................486 FIGURE 025-315 -->Vacuum Canister 1998 TJ 1999 TJ...................................................487 FIGURE 025-410 -->Emission Control Vacuum Harness 2.5L (EPE), 4.0 (ERH) Engine.......................488 FIGURE 025-420 -->Leak Detection Pump 1998 TJ 1999 TJ...............................................489 GROUP DTJ Doors and Related Parts......................................................................490 FIGURE DTJ-110 -->Door, Full Front Shell And Hinges 1997 TJ.........................................491 FIGURE DTJ-110 -->Door, Full Front Shell And Hinges 1998 TJ.........................................493 FIGURE DTJ-110 -->Door, Full Front Shell And Hinges 1999 TJ.........................................494 FIGURE DTJ-120 -->Door, Full Front Glass And Regulator...............................................495 FIGURE DTJ-130 -->Door, Full Front Lock And Controls 1997 TJ........................................496 FIGURE DTJ-130 -->Door, Full Front Lock And Controls 1998 TJ........................................497 FIGURE DTJ-130 -->Door, Full Front Lock And Controls 1999 TJ........................................498 FIGURE DTJ-160 -->Door, Half Front Shell And Hinges 1997 TJ.........................................499 FIGURE DTJ-160 -->Door, Half Front Shell And Hinges 1998 TJ.........................................500 FIGURE DTJ-160 -->Door, Half Front Shell And Hinges 1999 TJ.........................................501 FIGURE DTJ-170 -->Door, Half Front Lock And Controls 1997 TJ........................................502 FIGURE DTJ-170 -->Door, Half Front Lock And Controls 1998 TJ........................................503 FIGURE DTJ-170 -->Door, Half Front Lock And Controls 1999 TJ........................................504 FIGURE DTJ-510 -->Mirror, Exterior...................................................................505 FIGURE DTJ-610 -->Door Weatherstrips And Runs 1997 TJ...............................................506 FIGURE DTJ-610 -->Door Weatherstrips And Runs 1998 TJ...............................................507 FIGURE DTJ-610 -->Door Weatherstrips And Runs 1999 TJ...............................................508 GROUP ETJ Exterior Ornamentation.......................................................................509 FIGURE ETJ-210 -->Mouldings..........................................................................510 FIGURE ETJ-310 -->Decals 1997 TJ 1998 TJ............................................................511 FIGURE ETJ-310 -->Decals 1999 TJ....................................................................512 GROUP ITJ Interior Trim................................................................................513 FIGURE ITJ-110 -->Sunvisors..........................................................................514 FIGURE ITJ-310 -->Carpets And Interior Trim Panels Wrangler 1997 TJ.................................516 FIGURE ITJ-310 -->Carpets And Interior Trim Panels Wrangler 1998 TJ.................................517 FIGURE ITJ-310 -->Carpets And Interior Trim Panels 1999 TJ..........................................519 FIGURE ITJ-410 -->Door Trim Panels Half Doors & Full Doors 1997 TJ..................................520 FIGURE ITJ-410 -->Door Trim Panels Half Doors & Full Doors 1998 TJ..................................521 FIGURE ITJ-410 -->Door Trim Panels Half Doors & Full Doors 1999 TJ..................................522 FIGURE ITJ-510 -->Front Seats Wrangler 1997 TJ......................................................523 FIGURE ITJ-510 -->Front Seats 1998 TJ...............................................................526 FIGURE ITJ-510 -->Front Seats 1999 TJ...............................................................529 FIGURE ITJ-610 -->Seat Assemblies, Seat Covers Rear Seat Wrangler 1997 TJ...........................532 FIGURE ITJ-610 -->Seat Assemblies, Seat Covers Rear Seat Wrangler 1998 TJ...........................534 FIGURE ITJ-610 -->Seat Assemblies, Seat Covers Rear Seat Wrangler 1999 TJ...........................536 FIGURE ITJ-710 -->Seat Belts Wrangler 1997 TJ 1998 TJ...............................................538 FIGURE ITJ-710 -->Seat Belts Wrangler 1999 TJ.......................................................540 FIGURE ITJ-810 -->Seat Assemblies, Adjusters, Recliners 1997 TJ.....................................542 FIGURE ITJ-810 -->Seat Assemblies, Adjusters, Recliners 1998 TJ.....................................545 FIGURE ITJ-810 -->Seat Assemblies, Adjusters, Recliners 1999 TJ.....................................549 GROUP STJ Body Sheet Metal Except Doors................................................................553 FIGURE STJ-210 -->Pan, Floor Front And Rear..........................................................555 FIGURE STJ-310 -->Plugs Wrangler 1997 TJ............................................................557 FIGURE STJ-310 -->Plugs 1998 TJ 1999 TJ.............................................................558 FIGURE STJ-410 -->Fender And Flare, Front Wrangler 1997 TJ..........................................559 FIGURE STJ-410 -->Fender And Flare, Front Wrangler 1998 TJ 1999 TJ..................................560 FIGURE STJ-510 -->Hood, Lock, Catches Wrngler 1997 TJ 1998 TJ.......................................561 FIGURE STJ-510 -->Hood, Lock, Catches 1999 TJ.......................................................563 FIGURE STJ-610 -->Panels, Cowl And Dash Wrangler 1997 TJ............................................564 FIGURE STJ-610 -->Panels, Cowl And Dash Wrangler 1998 TJ............................................566 FIGURE STJ-610 -->Panels, Cowl And Dash Wrangler 1999 TJ............................................567 FIGURE STJ-710 -->Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges Wrangler 1997 TJ....568 FIGURE STJ-710 -->Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges 1998 TJ.............570 FIGURE STJ-710 -->Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges 1999 TJ.............572 FIGURE STJ-810 -->Panels, Body Side Wrangler 1997 TJ................................................574 FIGURE STJ-810 -->Panels, Body Side Wrangler 1998 TJ................................................576 FIGURE STJ-810 -->Panels, Body Side Wrangler 1999 TJ................................................578 FIGURE STJ-1110-->Soft Top And Windows Wrangler 1997 TJ.............................................580 FIGURE STJ-1110-->Soft Top And Windows Wrangler 1998 TJ 1999 TJ.....................................582 FIGURE STJ-1120-->Top Enclosure, Hard 1997 TJ.......................................................585 FIGURE STJ-1120-->Top Enclosure, Hard 1998 TJ.......................................................586 FIGURE STJ-1120-->Top Enclosure, Hard 1999 TJ.......................................................587 FIGURE STJ-1310-->Tailgate Wrangler 1997 TJ.........................................................588 FIGURE STJ-1310-->Tailgate Wrangler 1998 TJ.........................................................590 FIGURE STJ-1310-->Tailgate Wrangler 1999 TJ.........................................................591 FIGURE STJ-1320-->Add-a-Trunk........................................................................592 FIGURE STJ-1610-->Sport Bar Wrangler.................................................................593 End of Catalog...........................................................................................553
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