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1997-2002 Chevrolet Corvette C5 Parts Catalog Manual 
1997-2002 Chevrolet Corvette C5 Parts Catalog Manual
1997-2002 Chevrolet Corvette C5 Parts Catalog Manual
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1997-2002 Chevrolet Corvette C5 Parts Catalog Manual – PDF DOWNLOAD
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Description
1997-2002 Chevrolet Corvette C5 Parts Catalog Manual – PDF DOWNLOAD
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TABLE OF CONTENTS:
1997-2002 Chevrolet Corvette C5 Parts Catalog Manual – PDF DOWNLOAD
0. Engine Assembly............................................................................................................ 1 Engine asm................................................................................................................ 1 97-98 Cylinder head (LS1)............................................................................................. 2 97-98 Front cover & cooling (LS1)..................................................................................... 6 97-98 Manifolds & fuel related parts (LS1)............................................................................ 8 97-99 Oil pump - pan & related parts (LS1)............................................................................ 14 97-01 Cylinder block & related parts (LS1)............................................................................ 18 01 Cylinder block & related parts (LS6)............................................................................... 18 99-01 Cylinder head & related parts (LS1)............................................................................. 31 99-00 Manifolds & fuel related parts (LS1)............................................................................ 26 01 Front cover & cooling (LS6)........................................................................................ 35 00-01 Oil pump - pan & related parts (LS1)............................................................................ 38 01 Oil pump - pan & related parts (LS6)............................................................................... 38 01 Cylinder head & related parts (LS6)................................................................................ 43 01 Manifolds & fuel related parts (LS1)............................................................................... 47 Engine Mounting........................................................................................................... 57 Clutch.................................................................................................................... 58 1. Engine Cooling and Accessories............................................................................................. 63 Radiator asm.............................................................................................................. 64 97-00 Radiator asm (MM6).............................................................................................. 64 01 Radiator asm (MM6 - M12)........................................................................................... 64 Engine coolant fan........................................................................................................ 68 Engine block heater....................................................................................................... 77 97-01 Engine block heater (K05)....................................................................................... 77 Hoses & pipes - radiator.................................................................................................. 78 97-01 Hoses & pipes - radiator........................................................................................ 78 Tensioner - drive belt.................................................................................................... 81 97-01 Tensioner - drive belt.......................................................................................... 81 2. Electrical Systems......................................................................................................... 83 Starter motor mounting.................................................................................................... 84 Generator asm............................................................................................................. 85 Generator mounting........................................................................................................ 88 97 Generator mounting................................................................................................. 88 98-02 Generator mounting.............................................................................................. 90 Coil asm - direct ignition................................................................................................ 92 Maintenance parts......................................................................................................... 93 Alarm system - anti theft................................................................................................. 95 Battery cables & related parts............................................................................................ 104 97-00 Battery cables & related parts.................................................................................. 104 01-02 Battery cables & related parts.................................................................................. 112 Lamps - front............................................................................................................. 119 Lamps - rear.............................................................................................................. 129 3. Fuel, Air Intake and Exhaust Systems....................................................................................... 133 Fuel supply system........................................................................................................ 134 97-98 Fuel supply system.............................................................................................. 134 99 Fuel supply system................................................................................................. 139 00 Fuel supply system................................................................................................. 144 01-02 Fuel supply system.............................................................................................. 149 Fuel injector rail SFI.................................................................................................... 154 97-98 Fuel injector rail (LS1)........................................................................................ 154 99-02 Fuel injector rail (LS1)........................................................................................ 156 01-02 Fuel injector rail (LS6)........................................................................................ 156 Throttle body............................................................................................................. 159 97-02 Throttle body (LS1)............................................................................................. 159 01-02 Throttle body (LS6)............................................................................................. 159 A.I.R Pump & related parts................................................................................................ 161 97-99 A.I.R. Pump & related parts..................................................................................... 161 00-02 A.I.R Pump & related parts Part 1 hoses & pipes................................................................. 164 00-02 Part 2 pump & mounting.......................................................................................... 166 Air intake system......................................................................................................... 169 97-98 Air intake system (M30)......................................................................................... 169 97-98 Air intake system (MM6 - EXC. B4H).............................................................................. 169 97-98 Air intake system (EXPORT) (MM6 - B4H).......................................................................... 172 99-00 Air intake system (EXPORT) (MM6 - B4H).......................................................................... 175 99-00 Air intake system (M30)......................................................................................... 178 99-00 Air intake system (MM6 - EXC. B4H).............................................................................. 178 01-02 Air intake system (EXPORT) (MM6 - B4H).......................................................................... 181 01-02 Air intake system (EXC B4H)..................................................................................... 184 Accelerator control....................................................................................................... 187 Cruise control............................................................................................................ 189 P.C.M. Module & wiring harness............................................................................................ 196 97 Exhaust system......................................................................................................... 199 98-02 Exhaust system...................................................................................................... 202 4. Manual Transmission........................................................................................................ 207 Manual transmission (MM6)................................................................................................. 208 Manual transmission (M12)................................................................................................. 216 Shift control - Manual transmission (MM6)................................................................................. 224 Price list (Groups 2 - 3 - 4)................................................................................................. 227 4a. Automatic Transmission.................................................................................................... 336 Transaxle mounting........................................................................................................ 337 Automatic transmission.................................................................................................... 339 97-98 Automatic transmission (M30) Part 2 (4L60E) Clutch gears........................................................ 339 97-02 Automatic transmission (M30) Part 1 (4L60E) Case & related parts / park lock linkage............................ 348 97-02 Automatic transmission (M30) Part 3 (4L60E) Control valve....................................................... 357 97-02 Automatic transmission (M30) Part 4 (4L60E) Oil pump............................................................ 361 99-02 Automatic transmission (M30) Part 2 (4L60E) Clutch gears........................................................ 366 97-00 Filler tube & oil cooler........................................................................................ 376 01-02 Filler tube & oil cooler........................................................................................ 378 Shift control - automatic transmission floor (M30).................................................................... 380 4b. Braking System............................................................................................................ 382 Brake system / cooling ducts.............................................................................................. 383 Brake electrical system / antilock........................................................................................ 385 97 Brake electrical system / antilock................................................................................. 385 98 Brake electrical system / antilock (EXC. JAG)...................................................................... 385 98 Brake electrical system / antilock (JAG)........................................................................... 388 99 Brake electrical system / antilock................................................................................. 388 00 Brake electrical system / antilock................................................................................. 393 01 Brake electrical system / antilock................................................................................. 397 02 Brake electrical system / antilock................................................................................. 401 Brake hoses & pipes....................................................................................................... 404 97 Brake hoses & pipes................................................................................................ 404 98 Brake hoses & pipes (EXC. JAG)..................................................................................... 404 98 Brake hoses & pipes (JAG - EXC. JL4)............................................................................... 407 99-00 Brake hoses & pipes (EXC. JL4).................................................................................. 407 98 Brake hoses & pipes (JAG - JL4).................................................................................... 411 99-01 Brake hoses & pipes (JL4)....................................................................................... 411 01-02 Brake hoses & pipes ............................................................................................ 416 Brake booster............................................................................................................. 420 Brake pressure modulator valve............................................................................................ 421 98 Brake pressure modulator valve (ABS & traction control - mounting) (JAG)........................................... 432 99-01 Brake pressure modulator valve (ABS & traction control - mounting) ............................................. 432 Brake master cylinder..................................................................................................... 421 Brake caliper (Front)..................................................................................................... 423 Brake caliper (Rear)...................................................................................................... 425 Brake pedal & master cylinder mounting.................................................................................... 427 Brake control modulator valve............................................................................................. 435 Parking brake system...................................................................................................... 437 Parking brake asm......................................................................................................... 439 5. Wheels, Prop Shaft, Differential........................................................................................... 441 Differental carrier....................................................................................................... 442 97-02 Differential carrier part 1 (REAR).............................................................................. 442 97-02 Differential carrier part 2 (SIDES)............................................................................. 445 Prop shaft & support drive shaft.......................................................................................... 448 97-99 Prop shaft & support drive shaft (M30 AUTO TRANS)............................................................... 448 97-99 Prop shaft & support drive shaft (MM6 MAN TRANS)................................................................ 451 00 Prop shaft & support drive shaft (MM6 MAN TRANS)97-99 Prop shaft & support drive shaft (MM6 MAN TRANS)............. 456 01-02 Prop shaft & support drive shaft (MM6 MAN TRANS)97-99 Prop shaft & support drive shaft (MM6 - M12 MAN TRANS).... 456 00-02 Prop shaft & support drive shaft (M30 AUTO TRANS)............................................................... 459 Road wheel inflator kit................................................................................................... 462 Wheels & wheel covers..................................................................................................... 464 97 Wheels & wheel covers.............................................................................................. 464 98 Wheels & wheel covers.............................................................................................. 466 99 Wheels & wheel covers.............................................................................................. 468 00 Wheels & wheel covers.............................................................................................. 471 01 Wheels & wheel covers.............................................................................................. 474 02 Wheels & wheel covers.............................................................................................. 477 Price list (Groups 4a - 4b - 5)............................................................................................... 479 6. Steering and Front Suspension.............................................................................................. 558 Suspension front.......................................................................................................... 559 Steering gear asm......................................................................................................... 567 97-98 Steering gear asm............................................................................................... 567 99 Y37 Steering gear asm. (NV7)....................................................................................... 567 99 Y07-67 Steering gear asm........................................................................................... 567 00-01 Steering gear asm............................................................................................... 567 Steering wheel & horn parts............................................................................................... 570 Steering column........................................................................................................... 572 97-99 Steering column (TILT).......................................................................................... 572 99-00 Steering column (TILT & TELESCOPIC) (N37)....................................................................... 575 00 Steering column (TILT)............................................................................................. 579 01-02 Steering column (TILT & TELESCOPIC) (N37)....................................................................... 582 01-02 Steering column (TILT).......................................................................................... 586 Steering pump asm......................................................................................................... 589 Steering pump mounting & related parts.................................................................................... 591 97 Steering pump mounting & related parts............................................................................. 591 98-02 Steering pump mounting & related parts.......................................................................... 594 7. Frame, Bumpers, Rear Suspension............................................................................................ 597 Frame assembly............................................................................................................ 598 Suspension / (REAR)....................................................................................................... 602 Suspension controls - Electronics (JL4)................................................................................... 608 Bumper / (FRONT).......................................................................................................... 609 97-00 Bumper / (FRONT)................................................................................................ 609 01-02 Bumper / (FRONT)................................................................................................ 615 Bumper / (REAR)........................................................................................................... 620 8. Front Sheet Metal, Labels, Heater.......................................................................................... 622 Sheet metal / front end (Hood - fender & related parts)................................................................... 623 97-98 Sheet metal / front end (Hood - fender & related parts)......................................................... 623 99-02 Sheet metal / front end (Hood - fender & related parts)......................................................... 628 Labels.................................................................................................................... 633 97 Labels............................................................................................................. 633 98 Labels............................................................................................................. 635 99-02 Labels.......................................................................................................... 637 Hoses & pipes / heater.................................................................................................... 640 9. A/C, Audio, Antenna........................................................................................................ 642 A/C Evaporator & blower module asm........................................................................................ 643 97-02 A/C Evaporator & blower module asm. (CJ2)....................................................................... 643 97-02 A/C Evaporator & blower module asm. (C60)....................................................................... 647 A/C Compressor asm........................................................................................................ 651 A/C Compressor mounting................................................................................................... 653 A/C Refrigerant system.................................................................................................... 654 A/C Air distribution system............................................................................................... 658 A/C & Heater control assembly (CJ2 - C60)................................................................................. 662 A/C Control system (Electrical & vacuum).................................................................................. 665 Antenna asm............................................................................................................... 670 97-02 YO7 Antenna asm................................................................................................. 670 98-02 Y67 Antenna asm................................................................................................. 672 99-02 Y37 Antenna asm................................................................................................. 674 Audio system.............................................................................................................. 676 97-02 Y07 Audio system................................................................................................ 676 98-02 Y67 Audio system................................................................................................ 682 99-02 Y37 Audio system................................................................................................ 687 Price list (Groups 6 - 7 - 8 - 9)............................................................................................. 693 10. Glass, Wipers, Mirrors, Interior Hardware, Keyless Entry.................................................................. 783 Windshield trim & hardware................................................................................................ 784 97 Y07 Windshield trim & hardware..................................................................................... 784 98-02 Y07 - Y67 Windshield trim & hardware............................................................................ 784 99-02 Y37 Windshield trim & hardware.................................................................................. 787 Body glass & weatherstrips................................................................................................ 790 97-98 Y07 Body glass & weatherstrips.................................................................................. 790 98-02 Y67 Body glass & weatherstrips.................................................................................. 794 99-00 Y07 Body glass & weatherstrips.................................................................................. 798 98-02 Y37 Windshield trim & hardware.................................................................................. 802 01-02 Y07 Windshield trim & hardware.................................................................................. 805 Wiper system - windshield................................................................................................. 809 Mirrors - rear view & controls ( Exterior)................................................................................ 812 Sunshade asm.............................................................................................................. 815 97 Y07 Sunshade asm................................................................................................... 815 98-02 Y07 - Y67 Sunshade asm.......................................................................................... 815 99-02 Y37 Sunshade asm................................................................................................ 827 Instrument panel.......................................................................................................... 832 97 Instrument panel part 2 (Compartment - insulators - trim plates)................................................... 832 97 Instrument panel part 3 (Electrical)............................................................................... 835 97-98 Instrument panel part 1 (Trim pad - Panels - Cluster)........................................................... 839 98 Instrument panel part 3 (Electrical)............................................................................... 843 98-99 Instrument panel part 2 (Compartment - insulators - trim plates)................................................ 847 98-02 Instrument panel part 2 (Compartment - insulators - trim plates)................................................ 851 99-02 Y07 - Y67 Instrument panel part 1 (Trim pad - panels - cluster)................................................. 856 99-02 Y37 Instrument panel part 1 (Trim pad - Panels - Cluster)....................................................... 866 99-02 Instrument panel part 3 (Electrical)............................................................................ 870 00-02 Instrument panel part 2 (Compartment - insulators - trim plates)................................................ 877 Console - seat separator.................................................................................................. 882 Door hardware - front..................................................................................................... 887 97 Door hardware - front.............................................................................................. 887 98-02 Door hardware - front........................................................................................... 892 Entry system - keyless remote............................................................................................. 900 97-98 Entry system - keyless remote................................................................................... 900 99-00 Entry system - keyless remote................................................................................... 902 01-02 Entry system - keyless remote................................................................................... 904 11. Interior Lamps............................................................................................................ 906 Lamps - interior (Courtesy & interior cargo).............................................................................. 907 Price list (Groups 10 - 11)................................................................................................... 911 12. Body Sheet Metal, Moldings, and Hardware.................................................................................. 995 Moldings - body........................................................................................................... 996 97 Y07 Moldings - body................................................................................................ 996 98-02 Y07 - Y67 Moldings - body...................................................................................... 996 99-00 Y37 Moldings - body............................................................................................. 998 01-02 Y37 Moldings - body.............................................................................................1000 Stripes - body (Indy pace car) (Z4Z)......................................................................................1002 Rear compartment lid hardware.............................................................................................1004 97-98 Y07 Rear compartment lid hardware...............................................................................1004 98-02 Y67 Rear compartment lid hardware...............................................................................1007 99-00 Y07 Rear compartment lid hardware...............................................................................1010 99-00 Y37 Rear compartment lid hardware...............................................................................1013 01-02 Y07 Rear compartment lid hardware...............................................................................1015 01-02 Y37 Rear compartment lid hardware...............................................................................1018 Sheet metal - body........................................................................................................1020 97 Sheet metal - body part 3 (Bumper bars - tunnel - rails)...........................................................1020 97-02 Sheet metal - body part 1 (Dash panel - h/plr - windshield).....................................................1023 97-02 Y07 Sheet metal - body part 2 (Floor panel - body l/plr - roof - rear compartment)..............................1026 98 Sheet metal - body part 3 (Bumper bars - tunnel - rails)...........................................................1032 98-02 Y67 Sheet metal - body part 2 (Floor panel - body l/plr - roof - rear compartment)..............................1035 99-01 Y37 Sheet metal - body part 2 (Floor panel - body l/plr - roof - rear compartment)..............................1041 99-02 Sheet metal - body part 3 (Bumper bars - tunnel - rails)........................................................1047 02 Y37 Sheet metal - body part 2 (Floor panel - body L/plr - roof - rear compartment).................................1050 Roof hardware - lift off panels (C2L - CC3 - CF7).........................................................................1053 97-01 Roof hardware - lift off panel ( C2L - CC3 - CF7)...............................................................1053 Body -rear (Quarter & lift window)........................................................................................1059 97-02 Y07 Body -rear (Quarter & lift window)..........................................................................1059 98-02 Y67 Body -rear (Quarter & lid)..................................................................................1062 99-02 Y37 Body -rear (Quarter & lid)..................................................................................1065 Compartment - rear storage compartment & hardware.........................................................................1069 97-02 Y07 Compartment - rear storage compartment & hardware...........................................................1069 98-02 Y67 Compartment - rear storage .................................................................................1072 99 Y37 Compartment - rear storage & hardware..........................................................................1074 00 Y37 Compartment - rear storage & hardware..........................................................................1076 01-02 Y37 Compartment - rear storage & hardware.......................................................................1078 Price list (Group 12).........................................................................................................1080 14. Folding Top, Headliner, Door Trim, Seats, Seat Belts, Airbag..............................................................1125 Folding top asm...........................................................................................................1126 98-02 Y67 Folding top asm.............................................................................................1126 98 Y67 Folding top asm & hardware.....................................................................................1130 99 Y67 Folding top asm & hardware.....................................................................................1135 00-02 Y67 Folding top asm & hardware..................................................................................1140 99-01 Roof headliner......................................................................................................1146 02 Roof headliner.........................................................................................................1148 Trim - front door & sealing...............................................................................................1150 97 Y07 Trim - front door & sealing....................................................................................1150 98-02 Y67 Trim - front door & sealing.................................................................................1155 98-02 Y07 Trim - front door & sealing.................................................................................1163 99-02 Y37 Trim - front door & sealing.................................................................................1170 Seat asm..................................................................................................................1175 97 Seat asm. - front (AQ9)............................................................................................1175 97-02 Seat asm. - front (AR9).........................................................................................1180 98 Seat asm. - front (1st design seats use "2- bladder bolster" system) (AQ9) (2nd design)............................1187 98 Seat asm. - front (2nd design seats use "1- bladder bolster" system) (AQ9) (2nd design)............................1194 99-02 Seat asm. - front (AQ9).........................................................................................1194 Inflatable restraint system...............................................................................................1202 97-98 Inflatable restraint system (AK5)...............................................................................1202 99 Inflatable restraint system (AK5)..................................................................................1206 00-02 Inflatable restraint system (AK5)...............................................................................1210 Seat belt hardware........................................................................................................1214 97-02 Y07 Seat belt hardware..........................................................................................1214 98-02 Y67 Seat belt hardware..........................................................................................1221 99-02 Y37 Seat belt hardware..........................................................................................1228 15. Interior Carpet...........................................................................................................1233 Carpet - interior.........................................................................................................1234 97-98 Y07 Carpet - interior (Rear floor & compartment)................................................................1234 97-02 Y07 Carpet - interior (Front floor).............................................................................1238 98-00 Y67 Carpet - interior (Rear floor & compartment)................................................................1242 98-02 Y67 Carpet - interior (Front floor).............................................................................1246 99-00 Y07 Carpet - interior (Rear floor & compartment)................................................................1250 99-00 Y37 Carpet - interior (Rear floor & compartment)................................................................1255 99-02 Y37 Carpet - interior (Front floor).............................................................................1257 01-02 Y37 Carpet - interior (Rear floor & compartment)................................................................1259 01-02 Y07 Carpet - interior (Rear floor & compartment)................................................................1260 01-02 Y67 Carpet - interior (Rear floor & compartment)................................................................1264 99-02 Carpet - interior (Rear compartment - convenience net)..........................................................1267 Price list (Groups 14 - 15)...................................................................................................1268
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Leonard –
Download was quick and the manual was comprehensive. Better experience than I have had with other providers.