★ TRUSTED BY 321,897+ PROFESSIONALS WORLDWIDE
🏢
Trusted Business
Verified & Licensed
🛡️
Virus Free Files
100% Safe Downloads
🔒
Secure Payment
SSL Protected
⚡
Instant Delivery
Available Immediately
Sale!
1998 Chrysler Voyager & Grand Voyager International Service Manual PDF
1998 Chrysler Voyager & Grand Voyager International Service Manual PDF - Image 2
1998 Chrysler Voyager & Grand Voyager International Service Manual PDF - Image 3

1998 Chrysler Voyager & Grand Voyager International Service Manual PDF

Original price was: $44.95.Current price is: $25.95.

Complete 1998 Chrysler Voyager and Grand Voyager International service manual covering FWD and AWD variants, gasoline and turbo-diesel applications, maintenance, diagnosis, testing, adjustments, component removal and installation, disassembly, assembly, tightening torques, electrical systems, wiring diagrams, brakes, suspension, steering, fuel systems, body and HVAC service procedures.

SKU: HD-CHR-VOY-1998-ISM Category: Tags: , , , Vendor: Instrumentation Docs
⚡
Instant PDF Download
Available immediately
💾
Save to Your Device
Download & keep forever
🛡️
Antivirus Scanned
100% virus-free
🌍
Trusted Worldwide
175,000+ customers

Description

1998 Chrysler Voyager & Grand Voyager International Service Manual PDF

The 1998 Chrysler Voyager & Grand Voyager International Service Manual PDF is an extensive service reference prepared for professional automotive technicians carrying out day-to-day repair operations. Its coverage goes well beyond routine maintenance, bringing together diagnosis, testing, adjustment, removal, installation, disassembly and assembly procedures for the vehicle systems included in the manual. Tightening torques are supplied throughout the service procedures, while dedicated specification sections, diagrams and system-specific diagnostic information support accurate inspection and repair work.

Vehicle identification information in the manual covers Voyager/Grand Voyager SE FWD, Voyager/Grand Voyager LE FWD, Voyager LX FWD, Voyager/Grand Voyager LE AWD and Voyager LX AWD configurations. Engine identification information includes the 2.0L 4-cylinder MPI 16-valve SOHC, 2.4 L 4-cylinder MPI 16-valve DOHC, 2.5L 4-cylinder Turbo Diesel (Intercooler), 3.3 L 6-cylinder gas MPI and 3.8 L 6-cylinder gas MPI applications. The manual also identifies the A-598 5-speed manual transaxle and the 41TE 4-speed electronic automatic transaxle within the applicable international vehicle information.

File Details

  • Manual type: Service Manual
  • Brand: Chrysler
  • Models: Voyager / Grand Voyager
  • Model year: 1998
  • Market: Chrysler International
  • Language: English
  • Page count: 1938 pages
  • File format: PDF

Vehicle and Powertrain Coverage

The 1998 Chrysler Voyager & Grand Voyager International Service Manual PDF contains identification material that helps distinguish the vehicle before service begins. The introduction explains VIN decoding, body code plate information, international vehicle control and display symbols, fastener identification, metric conventions and torque references. The 1998 VIN information identifies both short- and long-wheelbase body configurations, FWD and AWD car lines, and the principal Voyager trim and drivetrain combinations used in this international manual.

Engine codes shown in the vehicle identification material include ECB for the 2.0L 4-cylinder 16-valve SOHC gasoline engine, EDZ for the 2.4 L 4-cylinder 16-valve DOHC gasoline engine, ENC for the 2.5 L 4-cylinder Turbo Diesel (Intercooler), EGA for the 3.3 L 6-cylinder gasoline engine and EGH for the 3.8 L 6-cylinder gasoline engine. This identification information is particularly useful when a procedure, component, fluid requirement or electrical circuit differs according to engine or drivetrain.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “1998 Chrysler Voyager & Grand Voyager International Service Manual PDF” are as follows:

INTRODUCTION NSp. 4
GENERAL INFORMATIONp. 4
VEHICLE SAFETY CERTIFICATION LABELp. 4
VEHICLE IDENTIFICATION NUMBERp. 4
VIN CHECK DIGITp. 4
BODY CODE PLATEp. 4
LOCATION AND DECODINGp. 4
VIN CODE BREAKDOWN CHARTp. 5
BODY CODE PLATE – LINE 3p. 5
BODY CODE PLATE LINE 2p. 6
BODY CODE PLATE LINE 1p. 6
IF TWO BODY CODE PLATES ARE REQUIREDp. 6
INTERNATIONAL CONTROL AND DISPLAY SYMBOLSp. 7
INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLS INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLSp. 7
FASTENER IDENTIFICATIONp. 7
FASTENER IDENTIFICATIONp. 7
FASTENER IDENTIFICATIONp. 8
FASTENER STRENGTHp. 9
METRIC SYSTEMp. 10
CONVERSION FORMULAS AND EQUIVALENT VALUESp. 10
TORQUE REFERENCESp. 10
METRIC CONVERSIONp. 11
TORQUE SPECIFICATIONSp. 12
INTRODUCTION NS/GSp. 13
GENERAL INFORMATIONp. 13
E- MARK LABELp. 13
VEHICLE IDENTIFICATION NUMBERp. 13
VIN CHECK DIGITp. 13
BODY CODE PLATEp. 13
LOCATION AND DECODINGp. 13
BODY CODE PLATE— LINE 3p. 13
VIN DECODING INFORMATIONp. 14
BODY CODE PLATE— LINE 2p. 14
BODY CODE PLATE LINE 1p. 15
IF TWO BODY CODE PLATES ARE REQUIREDp. 15
MANUFACTURER PLATEp. 15
LUBRICATION AND MAINTENANCEp. 17
GENERAL INFORMATIONp. 17
INTRODUCTIONp. 17
PARTS AND LUBRICANT RECOMMENDATIONSp. 17
INTERNATIONAL SYMBOLSp. 17
CLASSIFICATION OF LUBRICANTSp. 17
ENGINE OILp. 18
FLUID CAPACITIESp. 18
GENERAL INFORMATIONp. 19
INTRODUCTIONp. 19
UNSCHEDULED INSPECTIONp. 19
SCHEDULE – Ap. 19
SCHEDULE – Bp. 20
SERVICE PROCEDURESp. 23
JUMP STARTING PROCEDUREp. 23
TO JUMP START A DISABLED VEHICLE:p. 23
TOWING RECOMMENDATIONSp. 24
WARNINGS AND CAUTIONSp. 24
RECOMMENDED TOWING EQUIPMENTp. 24
GROUND CLEARANCEp. 24
LOCKED VEHICLE TOWINGp. 24
FLAT TOWING WITH TOW BARp. 24
FLAT BED TOWING TIE DOWNSp. 24
TOWING—FRONT WHEEL LIFTp. 25
TOWING—REAR WHEEL LIFTp. 25
HOISTING RECOMMENDATIONSp. 25
LUBRICATION AND MAINTENANCE 1p. 27
GENERAL INFORMATIONp. 27
GENERAL INFORMATIONp. 27
ENGINE OIL — GASOLINE ENGINESp. 27
SAE VISCOSITY GRADEp. 27
ENGINE OIL— DIESEL ENGINESp. 27
SAE VISCOSITY GRADEp. 27
MANUAL TRANSMISSION FLUID (A- 558 and A-598 Models)p. 27
FLUID CAPACITIESp. 27
MAINTENANCE SCHEDULESp. 28
GENERAL INFORMATIONp. 28
MAINTENANCE SCHEDULEp. 28
MAINTENANCE SCHEDULE— DIESEL ENGINEp. 28
UNSCHEDULED INSPECTIONp. 28
SCHEDULE— A (DIESEL)p. 28
SCHEDULE— B (DIESEL)p. 29
JUMP STARTING, HOISTING AND TOWINGp. 31
SERVICE PROCEDURESp. 31
TOWING RECOMMENDATIONSp. 31
WARNINGS AND CAUTIONSp. 31
RECOMMENDED TOWING EQUIPMENTp. 31
GROUND CLEARANCEp. 31
LOCKED VEHICLE TOWINGp. 31
FLAT TOWING WITH TOW BARp. 31
FLAT BED TOWING TIE DOWNSp. 31
TOWING— FRONT WHEEL LIFTp. 32
TOWING— REAR WHEEL LIFTp. 32
TOWING— TOW HOOKSp. 32
SUSPENSIONp. 33
WHEEL ALIGNMENTp. 33
DESCRIPTION AND OPERATIONp. 33
GENERAL INFORMATIONp. 33
DIAGNOSIS AND TESTINGp. 35
SUSPENSION AND STEERING DIAGNOSISp. 35
PRE-WHEEL ALIGNMENT INSPECTIONp. 36
SERVICE PROCEDURESp. 36
WHEEL ALIGNMENT CHECK AND ADJUSTMENT PROCEDUREp. 36
CASTER AND CAMBERp. 36
FRONT TOE SETTING PROCEDUREp. 39
SPECIFICATIONSp. 39
ALIGNMENT SPECIFICATIONSp. 39
FRONT SUSPENSIONp. 41
DESCRIPTION AND OPERATIONp. 41
FRONT SUSPENSION DESCRIPTIONp. 41
SUSPENSION CRADLE (CROSSMEMBER)p. 41
Mc PHERSON STRUT ASSEMBLYp. 42
STEERING KNUCKLEp. 42
LOWER CONTROL ARMp. 42
STABILIZER BARp. 42
STABILIZER BAR ATTACHING LINKp. 42
HUB AND BEARING ASSEMBLYp. 42
COIL SPRINGp. 43
BALL JOINTp. 43
WHEEL MOUNTING STUDSp. 43
DIAGNOSIS AND TESTINGp. 43
Mc PHERSON STRUTp. 43
STEERING KNUCKLEp. 44
LOWER CONTROL ARMp. 44
BALL JOINT (LOWER)p. 44
STABILIZER BARp. 44
HUB AND BEARING ASSEMBLYp. 44
SERVICE PROCEDURESp. 44
SUSPENSION CRADLE THREAD REPAIR PROCEDUREp. 44
TOOL REQUIREMENT FOR M8x1.25 Threadp. 45
TOOL REQUIREMENT FOR M10x1.5 Threadp. 45
REMOVAL AND INSTALLATIONp. 45
Mc PHERSON STRUTp. 45
REMOVALp. 45
INSTALLATIONp. 45
STEERING KNUCKLEp. 46
REMOVEp. 46
INSTALLp. 49
LOWER CONTROL ARMp. 51
REMOVEp. 51
INSTALLp. 52
BALL JOINTp. 54
REMOVEp. 54
INSTALLp. 54
STABILIZER BARp. 55
REMOVEp. 55
INSTALLp. 56
HUB AND BEARING ASSEMBLYp. 57
REMOVEp. 57
INSTALLp. 59
FRONT WHEEL MOUNTING STUDSp. 60
REMOVEp. 60
INSTALLp. 60
REAR WHEEL MOUNTING STUDSp. 61
REMOVEp. 61
INSTALLp. 61
DISASSEMBLY AND ASSEMBLYp. 62
Mc PHERSON STRUTp. 62
DISASSEMBLYp. 62
ASSEMBLYp. 64
BALL JOINT SEAL BOOTp. 65
REMOVEp. 65
INSTALLp. 65
LOWER CONTROL ARM FRONT BUSHINGp. 66
REMOVEp. 66
INSTALLp. 66
LOWER CONTROL ARM REAR BUSHINGp. 67
REMOVEp. 67
INSTALLp. 67
STABILIZER BAR BUSHINGp. 67
Disassembly/Assemblyp. 67
SPECIFICATIONSp. 68
FRONT SUSPENSION FASTENER TORQUESp. 68
REAR SUSPENSIONp. 70
SPECIAL TOOLSp. 69
FRONT SUSPENSIONp. 69
GENERAL INFORMATIONp. 70
REAR SUSPENSIONp. 70
DESCRIPTION AND OPERATIONp. 71
REAR WHEEL ALIGNMENTp. 71
REAR TRACK BARp. 71
STABILIZER BARp. 71
SHOCK ABSORBERS (REAR LOAD LEVELING)p. 72
REMOVAL AND INSTALLATIONp. 72
REAR SPRINGS (FWD)p. 72
REMOVALp. 72
FRONT BUSHING REPLACEMENTp. 74
INSTALLATIONp. 74
REAR SPRINGS (AWD)p. 75
REMOVEp. 75
FRONT BUSHING REPLACEMENTp. 76
INSTALLp. 76
SHOCK ABSORBERp. 77
REMOVE/INSTALLp. 77
REAR TRACK BARp. 77
REMOVEp. 77
INSTALLp. 77
TRACK BAR MOUNTp. 77
REMOVEp. 77
INSTALLATIONp. 78
STABILIZER BARp. 78
REMOVALp. 78
INSPECTIONp. 78
INSTALLATIONp. 78
JOUNCE BUMPERp. 78
REMOVAL-STANDARDp. 78
INSTALLATION-STANDARDp. 78
REMOVAL-HEAVY DUTYp. 79
INSTALLATION-HEAVY DUTYp. 79
LEAF SPRING REAR MOUNTp. 79
REMOVEp. 79
INSTALLATIONp. 79
LEAF SPRING FRONT MOUNTp. 79
REMOVEp. 79
INSTALLp. 80
SPECIFICATIONSp. 80
REAR SUSPENSION FASTENER TORQUESp. 80
SUSPENSION 1p. 81
SPECIFICATIONSp. 81
ALIGNMENT SPECIFICATIONSp. 81
BRAKESp. 83
GENERAL INFORMATIONp. 83
GENERAL INFORMATIONp. 83
GENERAL VEHICLE SERVICE CAUTIONSp. 83
BASE BRAKE SYSTEM COMPONENT DESCRIPTIONp. 83
BASE BRAKE SYSTEMp. 85
DESCRIPTION AND OPERATIONp. 86
FRONT DISC BRAKE SYSTEMp. 86
REAR DRUM BRAKESp. 87
REAR DISC BRAKESp. 87
PARKING BRAKE SYSTEM OPERATIONp. 87
PROPORTIONING VALVESp. 87
FIXED PROPORTIONING VALVEp. 87
HEIGHT SENSING PROPORTIONING VALVEp. 88
CHASSIS TUBES AND HOSESp. 89
MASTER CYLINDERp. 89
POWER BRAKE VACUUM BOOSTER OPERATIONp. 90
RED BRAKE WARNING LAMP OPERATIONp. 90
STOP LAMP SWITCHp. 91
HUB/BEARING REAR WHEELp. 91
DIAGNOSIS AND TESTINGp. 91
BRAKE SYSTEM BASIC DIAGNOSIS GUIDEp. 91
BRAKE SYSTEM DIAGNOSIS CHARTSp. 92
MISCELLANEOUS BRAKE SYSTEM CONDITIONSp. 92
RED BRAKE WARNING LAMP FUNCTIONp. 93
POWER BRAKE SYSTEM DIAGNOSTICSp. 94
BRAKE NOISEp. 95
VEHICLE ROAD TESTp. 95
ADJUSTER REAR DRUM BRAKE (AUTOMATIC)p. 96
BRAKE ROTORp. 96
CHECKING ROTOR FOR RUNOUT AND THICKNESSp. 96
PROPORTIONING VALVESp. 98
FIXED PROPORTIONING VALVE TEST PROCEDUREp. 98
HEIGHT SENSING PROPORTIONING VALVEp. 99
BRAKE FLUID CONTAMINATIONp. 101
RED BRAKE WARNING LAMP TESTp. 101
TRACTION CONTROL LAMP TESTp. 101
STOP LAMP SWITCH TEST PROCEDUREp. 101
SERVICE PROCEDURESp. 102
MASTER CYLINDER FLUID LEVEL CHECKp. 102
BLEEDING BASE BRAKE HYDRAULIC SYSTEMp. 102
PRESSURE BLEEDING PROCEDUREp. 102
BLEEDING WITHOUT A PRESSURE BLEEDERp. 103
MASTER CYLINDER BLEEDING PROCEDUREp. 104
ROTOR MACHINING (FRONT/REAR)p. 104
BRAKE ROTOR MACHINING PROCEDURESp. 104
REFACING BRAKE ROTORp. 105
RESURFACNG BRAKE ROTORp. 105
ROTOR REFINISHING LIMITSp. 106
BRAKE DRUM MACHININGp. 106
BRAKE TUBE REPAIR PROCEDUREp. 106
DOUBLE INVERTED TUBING FLARESp. 107
ISO TUBING FLARESp. 107
PARK BRAKE AUTO ADJUSTER MECHANISM RELEASEp. 108
REMOVAL AND INSTALLATIONp. 109
WHEEL AND TIRE INSTALLATIONp. 109
FRONT DISC BRAKE CALIPERp. 109
SERVICE PRECAUTIONSp. 109
REMOVEp. 109
INSTALLp. 110
REAR DISC BRAKE CALIPERp. 110
REMOVEp. 111
INSTALLp. 111
FRONT DISC BRAKE PADSp. 112
REMOVEp. 112
INSTALLp. 112
REAR DISC BRAKE SHOESp. 113
REMOVEp. 113
CALIPER INSPECTIONp. 114
INSTALLp. 114
REAR BRAKE DRUMp. 115
REMOVEp. 115
INSTALLp. 115
REAR DRUM BRAKE SHOESp. 116
REMOVEp. 116
INSTALLp. 118
BRAKE SUPPORT PLATE (REAR DRUM BRAKES)p. 119
REMOVEp. 119
INSTALLp. 121
REAR BRAKE WHEEL CYLINDERp. 121
REMOVEp. 121
INSTALLp. 122
HUB/BEARINGp. 122
FRONT WHEEL DRIVEp. 122
ALL WHEEL DRIVEp. 123
MASTER CYLINDERp. 126
REMOVEp. 126
BLEEDING MASTER CYLINDERp. 127
INSTALLp. 128
VACUUM BOOSTER 2.4 LITER ENGINEp. 129
REMOVEp. 129
INSTALLp. 130
VACUUM BOOSTER 3.0 LITER ENGINEp. 131
REMOVEp. 131
INSTALLp. 133
VACUUM BOOSTER 3.3/3.8 LITER ENGINEp. 134
REMOVEp. 134
INSTALLp. 136
JUNCTION BLOCKp. 137
REMOVEp. 137
INSTALLp. 137
PROPORTIONING VALVE (W/ABS BRAKES)p. 138
REMOVEp. 138
INSTALLp. 139
PROPORTIONING VALVE (W/O ABS BRAKES)p. 139
REMOVEp. 139
INSTALLp. 140
HYDRAULIC BRAKE TUBES AND HOSESp. 140
PARK BRAKE PEDAL MECHANISMp. 140
REMOVEp. 140
INSTALLp. 141
PARK BRAKE SHOES (WITH REAR DISC BRAKES)p. 142
REMOVEp. 142
INSTALLp. 145
FRONT PARK BRAKE CABLEp. 147
REMOVEp. 147
INSTALLp. 147
INTERMEDIATE PARK BRAKE CABLEp. 148
REMOVEp. 148
INSTALLp. 148
RIGHT REAR PARK BRAKE CABLEp. 148
REMOVEp. 148
INSTALLp. 149
LEFT REAR PARK BRAKE CABLEp. 149
REMOVEp. 149
INSTALLp. 150
STOP LAMP SWITCHp. 151
REMOVEp. 151
INSTALLp. 151
DISASSEMBLY AND ASSEMBLYp. 151
MASTER CYLINDER TO POWER BRAKE BOOSTER VACUUM SEALp. 151
MASTER CYLINDER FLUID RESERVOIRp. 152
MASTER CYLINDER FLUID RESERVOIR FILL TUBEp. 153
REMOVEp. 153
INSTALLp. 153
MASTER CYLINDER BRAKE FLUID LEVEL SWITCHp. 153
FRONT DISC BRAKE CALIPERp. 153
CLEANING AND INSPECTIONp. 153
CALIPER GUIDE PIN BUSHING SERVICEp. 154
CALIPER DISASSEMBLYp. 155
CALIPER ASSEMBLYp. 157
WHEEL CYLINDER REAR DRUM BRAKEp. 158
DISASSEMBLEp. 158
ASSEMBLEp. 158
CLEANING AND INSPECTIONp. 158
FRONT DISC BRAKE PAD LINING INSPECTIONp. 158
REAR DISC BRAKESp. 158
BRAKE PAD LINING WEARp. 158
CALIPER INSPECTIONp. 159
REAR DRUM BRAKE SHOE LINING INSPECTIONp. 159
REAR DRUM BRAKE WHEEL CYLINDERp. 160
BRAKE HOSE AND BRAKE LINES INSPECTIONp. 160
REAR WHEEL HUB AND BEARING ASSEMBLYp. 160
ADJUSTMENTSp. 160
STOP LAMP SWITCHp. 160
REAR DRUM BRAKE SHOE ADJUSTMENTp. 161
PARK BRAKE SHOES (WITH REAR DISC BRAKES)p. 161
PARK BRAKE CABLE ADJUSTMENTp. 163
PROPORTIONING VALVE (HEIGHT SENSING)p. 163
SPECIFICATIONSp. 164
BRAKE FLUIDp. 164
VEHICLE BRAKE SYSTEM COMPONENT SPECIFICATIONSp. 164
BRAKE ACTUATION SYSTEM Sp. 165
BRAKE FASTENER TORQUE SPECIFICATIONp. 165
SPECIAL TOOLSp. 166
SPECIAL TOOLS—BASE BRAKESp. 166
ANTILOCK BRAKE SYSTEM ± TEVES MARK-20p. 167
DESCRIPTION AND OPERATIONp. 167
ANTILOCK BRAKES OPERATION DESCRIPTIONp. 167
ABS BRAKES COMPONENT ABBREVIATION LISTp. 167
ABS BRAKES OPERATION AND VEHICLE PERFORMANCEp. 168
NORMAL BRAKING SYSTEM FUNCTIONp. 168
ABS SYSTEM OPERATIONp. 168
VEHICLE HANDLING PERFORMANCE DURING ABS BRAKINGp. 168
NOISE AND BRAKE PEDAL FEELp. 168
TIRE NOISE AND MARKSp. 168
START UP CYCLEp. 168
PREMATURE ABS CYCLINGp. 169
ABS BRAKE SYSTEM COMPONENTSp. 169
ABS MASTER CYLINDER AND POWER BRAKE BOOSTERp. 169
INTEGRATED CONTROL UNIT (ICU)p. 169
INLET VALVES AND SOLENOIDSp. 170
OUTLET VALVES AND SOLENOIDSp. 170
ASR VALVE (ABS WITH TRACTION CONTROL ONLY)p. 170
HCU BRAKE FLUID ACCUMULATORS AND NOISE DAMPING CHAMBERp. 170
HCU PUMP/MOTORp. 171
ABS FUSESp. 171
ABS RELAYSp. 171
PROPORTIONING VALVESp. 171
WHEEL SPEED SENSORSp. 171
CONTROLLER ANTILOCK BRAKES (CAB)p. 172
CONTROLLER ANTILOCK BRAKE INPUTSp. 173
CONTROLLER ANTILOCK BRAKE OUTPUTSp. 173
ABS WARNING LAMP (YELLOW)p. 173
HYDRAULIC CIRCUITS AND VALVE OPERATIONp. 174
NORMAL BRAKING HYDRAULIC CIRCUIT AND SOLENOID VALVE FUNCTIONp. 174
TEVES MARK 20 ABS CIRCUIT AND SOLENOID VALVE FUNCTIONp. 174
TEVES MARK 20 SECONDARY ABS CIRCUIT AND SOLENOID VALVE FUNCTIONp. 174
TEVES MARK 20 ABS WITH TRACTION CONTROL NORMAL BRAKING HYDRAULIC CIRCUIT – SOLENOID AND SHUTTLE VALVE FUNCTIONp. 175
TEVES MARK 20 ABS WITH TRACTION CONTROL ABS BRAKING HYDRAULIC CIRCUIT – SOLENOID AND SHUTTLE VALVE FUNCTIONp. 175
TEVES MARK 20 ABS WITH TRACTION CONTROL– TRACTION CONTROL HYDRAULIC CIRCUIT – SOLENOID AND SHUTTLE VALVE FUNCTIONp. 177
DIAGNOSIS AND TESTINGp. 177
ABS GENERAL DIAGNOSTICS INFORMATIONp. 177
ABS WIRING DIAGRAM INFORMATIONp. 177
ABS DIAGNOSTICS MANUALp. 178
DRB DIAGNOSTIC SCAN TOOL USAGEp. 178
ABS BRAKE DIAGNOSTIC TOOL CONNECTORp. 178
ABS SYSTEM SELF DIAGNOSTICSp. 178
START-UP CYCLEp. 179
DRIVE-OFF CYCLEp. 179
ONGOING TESTSp. 179
ABS DIAGNOSTIC TROUBLE CODESp. 179
LATCHING VERSUS NON-LATCHING DIAGNOSTIC TROUBLE CODESp. 179
INTERMITTENT DIAGNOSTIC TROUBLE CODESp. 179
TONEWHEEL INSPECTIONp. 180
PROPORTIONING VALVEp. 180
BRAKE FLUID CONTAMINATIONp. 180
TEST DRIVING ABS COMPLAINT VEHICLEp. 180
ABS SERVICE PRECAUTIONSp. 181
SERVICE PROCEDURESp. 181
BRAKE FLUID LEVEL INSPECTIONp. 181
BLEEDING TEVES MARK 20 HYDRAULIC SYSTEMp. 181
ABS BLEEDING PROCEDUREp. 181
REMOVAL AND INSTALLATIONp. 182
ABS GENERAL SERVICE PRECAUTIONSp. 182
HYDRAULIC CONTROL UNITp. 182
REMOVEp. 182
INSTALLp. 184
CONTROLLER ANTILOCK BRAKES (CAB)p. 185
REMOVEp. 185
INSTALLp. 186
WHEEL SPEED SENSOR (FRONT)p. 187
REMOVEp. 187
INSTALLp. 188
WHEEL SPEED SENSOR (REAR FWD)p. 188
REMOVEp. 188
INSTALLp. 190
WHEEL SPEED SENSOR (REAR AWD)p. 190
REMOVEp. 190
INSTALLp. 191
TONE WHEEL (REAR FWD)p. 192
REMOVEp. 192
INSTALLp. 193
TONE WHEEL (REAR AWD)p. 193
SPECIFICATIONSp. 194
SPEED SENSOR TONE WHEEL RUNOUTp. 194
WHEEL SPEED SENSOR TO TONE WHEEL CLEARANCEp. 194
FRONT WHEELp. 194
REAR WHEELp. 194
BRAKE FASTENER TORQUE SPECIFICATIONSp. 194
BRAKES 1p. 195
GENERAL INFORMATIONp. 195
BASE BRAKE SYSTEM COMPONENT DESCRIPTIONp. 195
DESCRIPTION AND OPERATIONp. 195
MASTER CYLINDERp. 195
DIAGNOSIS AND TESTINGp. 195
REAR DRUM BRAKE ADJUSTMENTp. 195
MASTER CYLINDER FLUID LEVEL CHECKp. 196
REMOVAL AND INSTALLATIONp. 196
FRONT PARK BRAKE CABLE AND LEVER ASSEMBLY- RHD& LHD VEHICLESp. 196
REMOVEp. 196
INSTALLp. 197
BRAKE PEDAL TORQUE SHAFT ASSEMBLYp. 198
REMOVEp. 198
INSTALLp. 198
CLUTCHp. 199
GENERAL INFORMATIONp. 199
CLUTCH COMPONENTSp. 199
CLUTCH CABLE AND PEDAL — LHDp. 199
HYDRAULIC LINKAGE AND COMPONENTS — RHDp. 200
CLUTCH DISC AND COVER APPLICATIONp. 201
CLUTCH REPLACEMENTp. 201
DESCRIPTION AND OPERATIONp. 202
CLUTCH RELEASE SYSTEMp. 202
CLUTCH CABLE — LHDp. 202
HYDRAULIC CLUTCH — RHDp. 202
CLUTCH PEDAL POSITION SWITCHp. 202
DIAGNOSIS AND TESTINGp. 202
CLUTCH PEDAL POSITION SWITCHp. 202
CLUTCH PEDAL POSITION SWITCH– ELECTRICAL TESTp. 202
CLUTCH PEDAL POSITION SWITCH– MECHANICAL TESTp. 203
SERVICE DIAGNOSIS– CLUTCH PEDAL POSITION SWITCHp. 203
CLUTCH DIAGNOSISp. 204
SERVICE DIAGNOSIS– CLUTCH GRAB/ CHATTERp. 204
SERVICE DIAGNOSIS– CLUTCH SLIPSp. 204
SERVICE DIAGNOSIS– IMPROPER CLUTCH RELEASEp. 205
SERVICE DIAGNOSIS– CLUTCH PEDAL NOISEp. 205
DRIVE PLATE MISALIGNMENTp. 205
CLUTCH COVER AND DISC RUNOUTp. 206
CLUTCH CHATTER COMPLAINTSp. 206
CLASH– INTO– REVERSE COMPLAINTSp. 206
REMOVAL AND INSTALLATIONp. 206
CLUTCH CABLE SYSTEM — LHDp. 206
REMOVALp. 206
INSTALLATIONp. 208
CLUTCH PEDAL POSITION SWITCHp. 208
REMOVALp. 208
INSTALLATIONp. 208
HYDRAULIC CLUTCH LINKAGE SYSTEM — RHDp. 209
REMOVALp. 209
INSTALLATIONp. 209
QUICK CONNECT COUPLING — RHDp. 210
REMOVALp. 210
INSTALLATIONp. 210
MASTER CYLINDER SYSTEM — RHDp. 210
REMOVALp. 210
INSTALLATIONp. 210
SLAVE CYLINDER ASSEMBLY — RHDp. 210
REMOVALp. 210
INSTALLATIONp. 211
MODULAR CLUTCH ASSEMBLY (2.0L AND 2.4L GASOLINE)p. 211
CLUTCH ASSEMBLY (2.5L DIESEL)p. 211
REMOVALp. 211
INSPECTIONp. 211
INSTALLATIONp. 212
CLUTCH RELEASE BEARING AND FORKp. 212
REMOVALp. 212
INSTALLATIONp. 213
CLEANING AND INSPECTIONp. 213
CLUTCH CONTAMINATIONp. 213
OIL CONTAMINATIONp. 213
GREASE CONTAMINATIONp. 213
ROAD SPLASH/ WATER CONTAMINATIONp. 213
CLEANING PRECAUTIONSp. 213
ADJUSTMENTSp. 214
CLUTCH CABLE — LHDp. 214
ADJUSTER MECHANISM FUNCTION CHECK — LHDp. 214
CLUTCH PEDAL POSITION SWITCHp. 214
SPECIFICATIONSp. 214
CLUTCH TIGHTENING REFERENCEp. 214
COOLING SYSTEMp. 215
GENERAL INFORMATIONp. 215
ACCESSORY DRIVE BELTSp. 215
COOLING SYSTEMp. 216
COOLANT RECOVERY SYSTEM (CRS)p. 217
AUTOMATIC TRANSMISSION OIL COOLER 2.4Lp. 217
ENGINE THERMOSTATp. 217
WATER PUMPSp. 217
COOLANTp. 217
RADIATORp. 217
RADIATOR PRESSURE CAPp. 218
ENGINE BLOCK HEATERp. 219
DESCRIPTION AND OPERATIONp. 220
WATER PIPES—3.0L ENGINEp. 220
COOLANT PERFORMANCEp. 220
RADIATOR HOSES AND CLAMPSp. 220
WATER PUMP 2.4L ENGINEp. 220
WATER PUMP—3.0L ENGINEp. 220
WATER PUMP—3.3/3.8L ENGINESp. 221
DIAGNOSIS AND TESTINGp. 221
ACCESSORY DRIVE BELTp. 221
COOLING SYSTEM DIAGNOSISp. 222
RADIATOR COOLANT FLOW TESTp. 228
RADIATOR FAN CONTROLp. 228
ELECTRIC FAN MOTOR TESTp. 228
TESTING COOLING SYSTEM FOR LEAKSp. 228
RADIATOR FAN OPERATIONp. 228
RADIATOR CAP TO FILLER NECK SEAL PRESSURE RELIEF CHECKp. 229
PRESSURE TESTING RADIATOR CAPp. 229
LOW COOLANT LEVEL AERATIONp. 229
DEAERATIONp. 230
TEMPERATURE GAUGE INDICATIONp. 230
SERVICE PROCEDURESp. 230
COOLANT LEVEL CHECK—ROUTINEp. 230
COOLANT—ADDING ADDITIONALp. 230
COOLANT LEVEL SERVICEp. 230
COOLING SYSTEM DRAININGp. 230
COOLING SYSTEM—REFILLINGp. 230
REMOVAL AND INSTALLATIONp. 231
WATER PUMP—2.4L ENGINEp. 231
REMOVALp. 231
INSTALLATIONp. 231
WATER PUMP INLET TUBE—2.4L ENGINEp. 231
REMOVALp. 231
INSTALLATIONp. 231
WATER PUMP—3.0L ENGINEp. 232
REMOVALp. 232
INSPECTIONp. 232
INSTALLATIONp. 233
WATER PUMP—3.3/3.8L ENGINESp. 233
REMOVALp. 233
INSTALLATIONp. 233
THERMOSTAT—2.4L ENGINEp. 233
REMOVALp. 233
INSTALLATION—2.4L ENGINEp. 234
THERMOSTAT—3.0L ENGINEp. 234
REMOVALp. 234
INSTALLATION—3.0L ENGINEp. 234
THERMOSTAT—3.3/3.8L ENGINESp. 234
REMOVALp. 234
INSTALLATIONp. 235
RADIATORp. 235
REMOVALp. 235
INSTALLATIONp. 235
RADIATOR DRAINCOCKp. 235
REMOVALp. 235
INSTALLATIONp. 236
FAN MODULEp. 236
REMOVALp. 236
INSTALLATIONp. 236
ENGINE BLOCK HEATERp. 237
REMOVALp. 237
INSTALLATIONp. 237
ACCESSORY DRIVE BELTS—2.4Lp. 237
REMOVAL/INSTALLATION-ADJUSTp. 237
ACCESSORY DRIVE BELTS—3.0Lp. 238
GENERATOR/POWER STEERING PUMP BELTp. 238
AIR CONDITIONING BELTp. 238
ACCESSORY DRIVE BELT—3.3/3.8Lp. 238
REMOVE/INSTALLp. 238
CLEANING AND INSPECTIONp. 238
WATER PUMPp. 238
ACCESSORY DRIVE BELTp. 239
RADIATOR PRESSURE CAPp. 239
INSPECTIONp. 239
COOLING SYSTEM CLEANINGp. 239
REVERSE FLUSHING THE RADIATORp. 239
REVERSE FLUSHING THE ENGINEp. 239
CHEMICAL CLEANINGp. 239
ADJUSTMENTSp. 239
PROPER BELT TENSIONp. 239
BELT TENSION GAUGE METHODp. 240
BELT TENSION CHARTp. 240
SPECIFICATIONSp. 240
COOLING SYSTEM CAPACITYp. 240
TORQUE CHARTp. 240
SPECIAL TOOLSp. 240
COOLINGp. 240
COOLING SYSTEM 1p. 241
GENERAL INFORMATIONp. 241
COOLING SYSTEM — 2.0L GASOLINEp. 241
COOLING SYSTEM — 2.5L VM DIESELp. 241
COOLANT PRESSURE BOTTLEp. 241
2.5L VM DIESELp. 241
LOW COOLANT LEVEL SENSORp. 241
RADIATORp. 242
DESCRIPTION AND OPERATIONp. 243
WATER PUMPp. 243
2.0L GASOLINEp. 243
2.5L VM DIESELp. 243
THERMOSTAT OPERATIONp. 244
2.5 VM DIESELp. 244
PRESSURE/ VENT CAPp. 244
COOLANT PERFORMANCEp. 245
ETHYLENE- GLYCOL MIXTURESp. 245
BELT TENSIONp. 245
AUTOMATIC BELT TENSIONERp. 246
THERMOSTATp. 246
DIAGNOSISp. 246
TESTINGp. 246
SERVICE PROCEDURESp. 247
ADDING ADDITIONAL COOLANTp. 247
2.5L VM DIESELp. 247
DRAINING COOLING SYSTEMp. 247
2.0L GASOLINEp. 247
2.5L VM DIESELp. 247
REFILLING COOLING SYSTEMp. 247
2.0L GASOLINEp. 247
2.5L VM DIESELp. 247
REMOVAL AND INSTALLATIONp. 247
WATER PUMP — 2.0L GASOLINEp. 247
REMOVALp. 247
INSTALLATIONp. 248
WATER PUMP — 2.5L VM DIESELp. 248
REMOVALp. 248
INSTALLATIONp. 248
ENGINE THERMOSTAT— 2.0L GASOLINEp. 249
REMOVALp. 249
INSTALLATIONp. 249
THERMOSTAT — 2.5L VM DIESELp. 249
REMOVALp. 249
INSTALLATIONp. 249
RADIATOR — 2.5L VM DIESELp. 249
REMOVALp. 249
INSTALLATIONp. 250
WATER PUMP BELT — 2.5L VM DIESELp. 250
REMOVALp. 250
INSTALLATIONp. 250
GENERATOR/ POWER STEERING BELT — 2.5L VM DIESELp. 250
REMOVALp. 250
INSTALLATIONp. 250
CLEANING AND INSPECTIONp. 250
WATER PUMPp. 250
ADJUSTMENTSp. 251
BELT TENSION GAUGE METHODp. 251
BELT TENSION CHARTp. 251
SPECIFICATIONSp. 252
COOLING SYSTEM CAPACITY TORQUE CHARTp. 252
SPECIAL TOOLSp. 252
COOLINGp. 252
BATTERYp. 253
GENERAL INFORMATIONp. 253
INTRODUCTIONp. 253
SAFETY PRECAUTIONS AND WARNINGSp. 253
DESCRIPTION AND OPERATIONp. 253
BATTERY IGNITION OFF DRAW (IOD)p. 253
CHARGING TIME REQUIREDp. 254
SIZE OF BATTERYp. 254
BATTERY CHARGING TIMETABLEp. 254
TEMPERATUREp. 254
CHARGER CAPACITYp. 254
STATE OF CHARGEp. 254
DIAGNOSIS AND TESTINGp. 254
BATTERY BUILT-IN TEST INDICATORp. 254
USING TEST INDICATORp. 254
CAUSES OF BATTERY DISCHARGINGp. 255
ABNORMAL BATTERY DISCHARGINGp. 255
BATTERY IGNITION OFF DRAW (IOD)p. 255
BATTERY DIAGNOSIS AND TESTINGp. 256
BATTERY LOAD TESTp. 256
BATTERY LOAD TEST TEMPERATUREp. 257
BATTERY OPEN CIRCUIT VOLTAGE TESTp. 258
BATTERY OPEN CIRCUIT VOLTAGEp. 258
SERVICE PROCEDURESp. 258
BATTERY CHARGINGp. 258
CHARGING COMPLETELY DISCHARGED BATTERYp. 259
BATTERY CHARGING RATEp. 259
VISUAL INSPECTIONp. 259
REMOVAL AND INSTALLATIONp. 260
BATTERYp. 260
REMOVALp. 260
INSTALLATIONp. 260
BATTERY TRAYp. 261
REMOVALp. 261
INSTALLATIONp. 261
SPECIFICATIONSp. 262
BATTERY SPECIFICATIONSp. 262
CRANKING RATINGp. 262
RESERVE CAPACITY RATINGp. 262
TORQUEp. 262
BATTERY 1p. 263
GENERAL INFORMATIONp. 263
INTRODUCTIONp. 263
SAFETY PRECAUTIONS AND WARNINGSp. 263
DESCRIPTION AND OPERATIONp. 264
BATTERY IGNITION OFF DRAW (IOD)p. 264
CHARGING TIME REQUIREDp. 264
SIZE OF BATTERYp. 264
TEMPERATUREp. 264
CHARGER CAPACITYp. 264
STATE OF CHARGEp. 264
USING HYDROMETERp. 264
DIAGNOSIS AND TESTINGp. 265
BATTERY DISCHARGINGp. 265
CAUSE OF BATTERY DISCHARGINGp. 265
ABNORMAL BATTERY DISCHARGINGp. 265
BATTERY IGNITION OFF DRAWp. 265
BATTERY LOAD TESTp. 267
BATTERY OPEN CIRCUIT VOLTAGE TESTp. 268
SERVICE PROCEDURESp. 268
BATTERY CHARGINGp. 268
CHARGING COMPLETELY DISCHARGED BATTERYp. 269
VISUAL INSPECTIONp. 269
REMOVAL AND INSTALLATIONp. 270
BATTERYp. 270
REMOVALp. 270
INSTALLATIONp. 270
BATTERY TRAYp. 271
REMOVALp. 271
INSTALLATIONp. 271
SPECIFICATIONSp. 271
BATTERY SPECIFICATIONSp. 271
CRANKING RATINGp. 271
TORQUEp. 272
STARTERp. 273
GENERAL INFORMATIONp. 273
INTRODUCTIONp. 273
DESCRIPTION AND OPERATIONp. 273
SUPPLY CIRCUIT AND CONTROL CIRCUITp. 273
DIAGNOSIS AND TESTINGp. 273
CONTROL CIRCUIT TESTp. 273
STARTER SOLENOIDp. 274
STARTER RELAYp. 274
RELAY TESTp. 274
RELAY CIRCUIT TESTp. 274
SAFETY SWITCHESp. 275
IGNITION SWITCHp. 275
BATTERYp. 275
ALL RELATED WIRING AND CONNECTORSp. 275
FEED CIRCUIT RESISTANCE TESTp. 275
FEED CIRCUIT TESTp. 276
REMOVAL AND INSTALLATIONp. 277
STARTER—2.4L ENGINEp. 277
REMOVALp. 277
INSTALLATIONp. 278
STARTER—3.0L ENGINEp. 278
REMOVALp. 278
INSTALLATIONp. 278
STARTER—3.3/3.8L ENGINEp. 278
REMOVALp. 278
INSTALLATIONp. 278
SPECIFICATIONSp. 279
STARTERp. 279
TORQUEp. 279
STARTING SYSTEMp. 281
REMOVAL AND INSTALLATIONp. 281
STARTERp. 281
2.0L ENGINEp. 281
2.4L ENGINE – With Manual Transaxlep. 282
2.4L ENGINE – With Automatic Transaxlep. 282
3.0L ENGINEp. 283
3.3/3.8L ENGINEp. 284
2.5L DIESEL ENGINEp. 285
CHARGING SYSTEMp. 287
GENERAL INFORMATIONp. 287
OVERVIEWp. 287
DESCRIPTION AND OPERATIONp. 287
CHARGING SYSTEM OPERATIONp. 287
GENERATORp. 288
BATTERY TEMPERATURE SENSORp. 288
ELECTRONIC VOLTAGE REGULATORp. 288
DIAGNOSIS AND TESTINGp. 288
CHARGING SYSTEMp. 288
INSPECTIONp. 288
CHARGING SYSTEM RESISTANCE TESTSp. 290
PREPARATIONp. 290
TESTp. 290
CURRENT OUTPUT TESTp. 290
PREPARATIONp. 290
CHAR GING SYSTEM TESTp. 291
OVERCHAR GE TESTp. 292
TESTp. 293
ON-BOARD DIAGNOSTIC SYSTEM TESTp. 293
GENERAL INFORMATIONp. 293
DIAGNOSTIC TROUBLE CODESp. 293
ERASING DIAGNOSTIC TROUBLE CODESp. 293
VOLTAGE DROP TESTp. 294
REMOVAL AND INSTALLATIONp. 295
GENERATOR—2.4L ENGINEp. 295
REMOVALp. 295
INSTALLATIONp. 295
GENERATOR—3.0L ENGINEp. 295
REMOVALp. 295
INSTALLATIONp. 295
GENERATOR—3.3/3.8 L ENGINEp. 296
REMOVALp. 296
INSTALLATIONp. 296
SPECIFICATIONSp. 297
GENERATORp. 297
TORQUEp. 297
IGNITION SYSTEMp. 299
GENERAL INFORMATIONp. 299
GENERAL INFORMATIONp. 299
INTRODUCTIONp. 299
POWERTRAIN CONTROL MODULEp. 299
IGNITION SYSTEMp. 300
SPARK PLUGS 2.4/3.0Lp. 300
SPARK PLUGS 3.3/3.8Lp. 300
3.3/3.8L SPARK PLUG GAP MEASUREMENTp. 301
SPARK PLUG CABLEp. 301
SPARK PLUG CABLES—3.3/3.8Lp. 302
IGNITION COILp. 302
AUTOMATIC SHUTDOWN (ASD) RELAYp. 302
CRANKSHAFT POSITION SENSORp. 303
CAMSHAFT POSITION SENSORp. 303
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORp. 304
ENGINE COOLANT TEMPERATURE (ECT) SENSORp. 304
THROTTLE POSITION SENSOR (TPS)p. 305
LOCK KEY CYLINDERp. 305
KNOCK SENSORp. 305
DIAGNOSIS AND TESTINGp. 306
TESTING FOR SPARK AT COIL—2.4/3.3/3.8L ENGINESp. 306
TESTING FOR SPARK AT COIL—3.0Lp. 306
CHECK COIL TEST—2.4Lp. 307
CHECK COIL TEST—3.3/3.8Lp. 307
FAILURE TO START TESTp. 308
IGNITION TIMING PROCEDUREp. 309
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR TESTp. 309
CAMSHAFT POSITION SENSOR AND CRANKSHAFT POSITION SENSORp. 309
ENGINE COOLANT TEMPERATURE SENSORp. 309
INTAKE AIR TEMPERATURE SENSORp. 309
SPARK PLUG CONDITIONp. 309
NORMAL OPERATING CONDITIONSp. 309
COLD FOULING (CARBON FOULING)p. 309
FUEL FOULINGp. 309
OIL FOULINGp. 309
OIL OR ASH ENCRUSTEDp. 309
HIGH SPEED MISSp. 310
ELECTRODE GAP BRIDGINGp. 310
SCAVENGER DEPOSITSp. 310
CHIPPED ELECTRODE INSULATORp. 310
PREIGNITION DAMAGEp. 310
SPARK PLUG OVERHEATINGp. 310
THROTTLE POSITION SENSORp. 311
SERVICE PROCEDURESp. 311
SPARK PLUG GAP ADJUSTMENTp. 311
POWERTRAIN CONTROL MODULEp. 311
REMOVALp. 311
INSTALLATIONp. 312
IGNITION TIMING PROCEDUREp. 313
2.4L ENGINEp. 314
DESCRIPTION AND OPERATIONp. 314
FIRING ORDER—2.4Lp. 314
CRANKSHAFT POSITION SENSORp. 314
CAMSHAFT POSITION SENSORp. 315
INTAKE AIR TEMPERATURE SENSOR 2.4Lp. 315
REMOVAL AND INSTALLATIONp. 316
SPARK PLUG CABLE SERVICE—2.4Lp. 316
REMOVALp. 316
INSTALLATIONp. 316
IGNITION COIL—2.4Lp. 316
REMOVALp. 316
INSTALLATIONp. 316
SPARK PLUG SERVICEp. 316
CRANKSHAFT POSITION SENSORp. 317
REMOVALp. 317
INSTALLATIONp. 317
CAMSHAFT POSITION SENSORp. 317
REMOVALp. 317
INSTALLATIONp. 317
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR—2.4/3.3/3.8Lp. 318
REMOVALp. 318
INSTALLATIONp. 318
THROTTLE POSITION SENSORp. 318
ENGINE COOLANT TEMPERATURE SENSOR—2.4Lp. 318
REMOVALp. 319
INSTALLATIONp. 319
KNOCK SENSOR—2.4Lp. 319
REMOVALp. 319
INSTALLATIONp. 319
INTAKE AIR TEMPERATURE SENSOR—2.4Lp. 319
REMOVALp. 319
INSTALLATIONp. 319
SPECIFICATIONSp. 320
IGNITION COILp. 320
SPARK PLUGp. 320
TORQUEp. 320
SPARK PLUG CABLE RESISTANCE 2.4Lp. 320
3.0L ENGINEp. 321
DESCRIPTION AND OPERATIONp. 321
FIRING ORDER—3.0Lp. 321
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORp. 321
CAMSHAFT POSITION SENSORp. 321
REMOVAL AND INSTALLATIONp. 322
SPARK PLUG SERVICEp. 322
REMOVALp. 322
INSTALLATIONp. 322
IGNITION COIL—3.OLp. 322
REMOVALp. 322
INSTALLATIONp. 322
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR—3.0Lp. 322
REMOVALp. 322
INSTALLATIONp. 323
ENGINE COOLANT TEMPERATURE SENSOR—3.0Lp. 323
REMOVALp. 323
INSTALLATIONp. 323
CRANKSHAFT POSITION SENSORp. 323
REMOVALp. 323
INSTALLATIONp. 323
THROTTLE POSITION SENSORp. 323
DISASSEMBLY AND ASSEMBLYp. 324
DISTRIBUTOR—3.0Lp. 324
REMOVALp. 324
INSTALLATIONp. 324
CLEANING AND INSPECTIONp. 324
DISTRIBUTOR CAPp. 324
DISTRIBUTOR ROTOR—3.0Lp. 325
SPECIFICATIONSp. 325
SPARK PLUGp. 325
TORQUEp. 325
SPARK PLUG CABLE RESISTANCE 3.0Lp. 325
3.3/3.8L ENGINEp. 326
DESCRIPTION AND OPERATIONp. 326
FIRING ORDER 3.3/3.8Lp. 326
REMOVAL AND INSTALLATIONp. 326
SPARK PLUG CABLE SERVICE 3.3/3.8L ENGINESp. 326
SPARK PLUG CABLES #3 AND #5p. 327
SPARK PLUG CABLE #1p. 327
SPARK PLUG SERVICE—3.3/3.8L ENGINESp. 327
SPARK PLUG #3 AND #5p. 327
SPARK PLUG #1p. 328
IGNITION COILp. 328
REMOVALp. 328
INSTALLATIONp. 328
CRANKSHAFT POSITION SENSORp. 328
REMOVALp. 328
INSTALLATIONp. 328
CAMSHAFT POSITION SENSORp. 329
REMOVALp. 329
INSTALLATIONp. 329
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORp. 330
REMOVALp. 330
INSTALLATIONp. 330
ENGINE COOLANT TEMPERATURE SENSORp. 330
REMOVALp. 330
INSTALLATIONp. 330
THROTTLE POSITION SENSORp. 330
KNOCK SENSOR—3.3/3.8Lp. 330
REMOVALp. 331
INSTALLATIONp. 331
SPECIFICATIONSp. 331
IGNITION COILp. 331
SPARK PLUGp. 332
TORQUEp. 332
SPARK PLUG CABLE RESISTANCE 3.3/3.8Lp. 332
IGNITION SWITCH AND LOCK CYLINDERp. 333
DESCRIPTION AND OPERATIONp. 333
IGNITION INTERLOCKp. 333
LOCK KEY CYLINDERp. 333
REMOVAL AND INSTALLATIONp. 333
IGNITION SWITCHp. 333
REMOVALp. 334
INSTALLATIONp. 335
LOCK KEY CYLINDERp. 336
REMOVALp. 336
INSTALLATIONp. 336
IGNITION INTERLOCKp. 336
LOCK CYLINDER HOUSINGp. 336
INSTRUMENT PANEL AND SYSTEMSp. 337
GENERAL INFORMATIONp. 337
INTRODUCTIONp. 337
DESCRIPTION AND OPERATIONp. 337
INSTRUMENT CLUSTERp. 337
DIAGNOSIS AND TESTINGp. 338
DIAGNOSTIC PROCEDURESp. 338
HEADLAMP SWITCHp. 338
SELF DIAGNOSTIC TESTp. 338
DIM TESTp. 338
INSTRUMENT CLUSTER DTC TABLEp. 339
CLUSTER CALIBRATION TABLEp. 339
CALIBRATION TESTp. 339
ODOMETER SEGMENT TESTp. 339
ELECTRONIC TRANSMISSION RANGE INDICATOR SEGMENT TESTp. 339
CONDITIONSp. 339
INSTRUMENT CLUSTER DIAGNOSISp. 339
SPEEDOMETER DIAGNOSISp. 340
TACHOMETER DIAGNOSISp. 343
FUEL GAUGE DIAGNOSISp. 345
TEMPERATURE GAUGE DIAGNOSISp. 347
ODOMETER DIAGNOSISp. 349
ELECTRONIC GEAR INDICATOR DISPLAY DIAGNOSISp. 351
TRACTION CONTROL SWITCHp. 353
MECHANICAL TRANSMISSION RANGE INDICATOR (PRND21) DIAGNOSISp. 353
SWITCH CONTINUITY TABLEp. 353
REMOVAL AND INSTALLATIONp. 353
CONVENIENCE BIN – CUP HOLDERp. 353
REMOVALp. 353
INSTALLATIONp. 353
CONVENIENCE BIN LAMPp. 353
REMOVALp. 353
INSTALLATIONp. 354
CONVENIENCE BIN TRACKp. 354
REMOVALp. 354
INSTALLATIONp. 354
BODY CONTROL MODULE (BCM)p. 354
REMOVALp. 354
INSTALLATIONp. 355
INSTRUMENT CLUSTER LENS – MECHANICAL TRANSMISSION RANGE INDICATOR (PRND21)p. 355
REMOVALp. 355
INSTALLATIONp. 355
INSTRUMENT CLUSTER ELECTRONIC ODOMETER AND TRANSMISSION RANGE INDICATORp. 355
REMOVALp. 355
INSTALLATIONp. 355
GLOVE BOXp. 355
REMOVAL (FIG. 4)p. 355
INSTALLATIONp. 355
GLOVE BOX LAMP AND SWITCHp. 355
REMOVALp. 355
INSTALLATIONp. 356
GLOVE BOX LOCK STRIKERp. 356
REMOVALp. 356
INSTALLATIONp. 356
HEADLAMP SWITCHp. 356
REMOVALp. 356
INSTALLATIONp. 356
HEADLAMP SWITCH LAMP(S)p. 357
REMOVALp. 357
INSTALLATIONp. 357
HVAC CONTROL LAMPp. 357
REMOVALp. 357
INSTALLATIONp. 357
INSTRUMENT CLUSTER BACK PANELp. 357
REMOVALp. 357
INSTALLATIONp. 357
INSTRUMENT CLUSTER BEZELp. 357
REMOVALp. 357
INSTALLATIONp. 358
INSTRUMENT CLUSTER LAMPSp. 358
REMOVALp. 358
INSTALLATIONp. 358
INSTRUMENT CLUSTER LENSp. 358
REMOVALp. 358
INSTALLATIONp. 358
INSTRUMENT CLUSTER PRINTED CIRCUIT BOARDp. 359
REMOVALp. 359
INSTALLATIONp. 359
INSTRUMENT CLUSTER SUBDIALp. 359
REMOVALp. 359
INSTALLATIONp. 359
INSTRUMENT CLUSTER SUBDIAL—MECHANICAL TRANSMISSION RANGE INDICATORp. 359
REMOVALp. 359
INSTALLATIONp. 359
INSTRUMENT CLUSTER WITH ELECTRONIC TRANSMISSION RANGE INDICATORp. 359
REMOVALp. 359
INSTALLATIONp. 359
INSTRUMENT CLUSTER WITH MECHANICAL TRANSMISSION RANGE INDICATORp. 360
REMOVALp. 360
INSTALLATIONp. 360
INSTRUMENT PANELp. 361
REMOVALp. 361
INSTALLATIONp. 362
INSTRUMENT PANEL LEFT END COVERp. 363
REMOVALp. 363
INSTALLATIONp. 363
INSTRUMENT PANEL LOUVERSp. 363
CENTER LOUVER HOUSINGp. 363
LEFT LOUVER HOUSINGp. 363
PASSENGER SIDE LOUVERSp. 364
PASSENGER SIDE LOUVER OUTER HOUSINGSp. 364
INSTRUMENT PANEL TOP COVERp. 365
REMOVALp. 365
INSTALLATIONp. 365
INSTRUMENT PANEL RIGHT END COVERp. 365
REMOVALp. 365
INSTALLATIONp. 366
JUNCTION BLOCKp. 366
REMOVALp. 366
INSTALLATIONp. 366
KNEE BLOCKER REINFORCEMENTp. 366
REMOVALp. 366
INSTALLATIONp. 366
LOWER CONSOLEp. 366
REMOVALp. 366
INSTALLATIONp. 367
LOWER INSTRUMENT PANELp. 367
REMOVALp. 367
INSTALLATIONp. 367
LOWER STEERING COLUMN COVERp. 367
REMOVALp. 367
INSTALLATIONp. 368
MECHANICAL TRANSMISSION RANGE INDICATORp. 368
REMOVALp. 368
INSTALLATIONp. 368
MESSAGE CENTERp. 368
REMOVALp. 368
INSTALLATIONp. 368
MESSAGE CENTER LAMPp. 368
REMOVALp. 368
INSTALLATIONp. 368
OUTLET (12 VOLT) BASEp. 368
REMOVALp. 368
INSTALLATIONp. 368
OVER STEERING COLUMN BEZELp. 368
REMOVALp. 368
INSTALLATIONp. 369
POWER MIRROR SWITCHp. 370
REMOVALp. 370
INSTALLATIONp. 370
POWER MIRROR SWITCH LAMPp. 370
REMOVALp. 370
INSTALLATIONp. 370
RADIO BEZEL AND HVAC CONTROLp. 370
REMOVALp. 370
INSTALLATIONp. 371
REAR HEATER-A/C SWITCHp. 371
REMOVALp. 371
INSTALLATIONp. 371
REAR HEATER-A/C SWITCH LAMPp. 371
REMOVALp. 371
INSTALLATIONp. 371
TRACTION CONTROL SWITCHp. 371
REMOVALp. 371
INSTALLATIONp. 371
INSTRUMENT PANEL AND SYSTEMS 1p. 373
GENERAL INFORMATIONp. 373
INTRODUCTIONp. 373
DESCRIPTION AND OPERATIONp. 373
HEADLAMP AND POWER MIRROR SWITCH LAMP( S)p. 373
INSTRUMENT CLUSTERp. 374
DIAGNOSIS AND TESTINGp. 374
DIAGNOSTIC PROCEDURESp. 374
HEADLAMP SWITCHp. 374
SELF DIAGNOSTIC TESTp. 375
INSTRUMENT CLUSTER DTC CHARTp. 375
DIM TESTp. 375
CLUSTER CALIBRATION TABLEp. 375
CALIBRATION TESTp. 376
ODOMETER SEGMENT TESTp. 376
CONDITIONSp. 376
REMOVAL AND INSTALLATIONp. 387
CONVENIENCE BIN – CUP HOLDERp. 387
REMOVALp. 387
INSTALLATIONp. 387
ASH RECEIVER – CONVENIENCE BIN LAMP MODULEp. 387
REMOVALp. 387
INSTALLATIONp. 387
CONVENIENCE BINp. 387
REMOVALp. 387
INSTALLATIONp. 388
BODY CONTROL MODULE (BCM)p. 388
REMOVALp. 388
INSTALLATIONp. 388
CIGAR LIGHTER BASEp. 388
REMOVALp. 388
INSTALLATIONp. 388
GLOVE BOXp. 389
REMOVAL (FIG. 4)p. 389
INSTALLATIONp. 389
GLOVE BOX LAMP AND SWITCHp. 389
REMOVALp. 389
INSTALLATIONp. 389
GLOVE BOX LOCK STRIKERp. 389
REMOVALp. 389
INSTALLATIONp. 389
HEADLAMP SWITCHp. 390
REMOVALp. 390
INSTALLATIONp. 390
HEADLAMP SWITCH LAMP( S)p. 390
REMOVALp. 390
INSTALLATIONp. 390
HVAC CONTROL LAMPp. 390
REMOVALp. 390
INSTALLATIONp. 390
INSTRUMENT CLUSTER BACK PANELp. 390
REMOVALp. 390
INSTALLATIONp. 390
INSTRUMENT CLUSTER BEZELp. 390
REMOVALp. 390
INSTALLATIONp. 391
INSTRUMENT CLUSTER LENSp. 391
REMOVALp. 391
INSTALLATIONp. 391
INSTRUMENT CLUSTER PRINTED CIRCUIT BOARDp. 391
REMOVALp. 391
INSTALLATIONp. 392
INSTRUMENT CLUSTER SUBDIALp. 392
REMOVALp. 392
INSTALLATIONp. 392
INSTRUMENT CLUSTERp. 392
REMOVALp. 392
INSTALLATIONp. 392
INSTRUMENT PANELp. 392
REMOVALp. 392
INSTALLATIONp. 394
INSTRUMENT PANEL LEFT END COVERp. 394
REMOVALp. 394
INSTALLATIONp. 394
INSTRUMENT PANEL LOUVERSp. 394
CENTER LOUVER HOUSINGp. 394
LEFT LOUVER HOUSINGp. 395
PASSENGER SIDE LOUVERSp. 395
PASSENGER SIDE LOUVER OUTER HOUSINGSp. 396
INSTRUMENT PANEL TOP COVERp. 396
REMOVALp. 396
INSTALLATIONp. 397
INSTRUMENT PANEL RIGHT END COVERp. 397
REMOVALp. 397
INSTALLATIONp. 397
JUNCTION BLOCKp. 397
REMOVALp. 397
INSTALLATIONp. 397
KNEE BLOCKER REINFORCEMENTp. 397
REMOVALp. 397
INSTALLATIONp. 398
LOWER CONSOLEp. 398
REMOVALp. 398
INSTALLATIONp. 398
LOWER INSTRUMENT PANELp. 398
REMOVALp. 398
INSTALLATIONp. 399
LOWER STEERING COLUMN COVERp. 399
REMOVALp. 399
INSTALLATIONp. 399
MESSAGE CENTERp. 399
REMOVALp. 399
INSTALLATIONp. 400
OVER STEERING COLUMN BEZELp. 400
REMOVALp. 400
INSTALLATIONp. 400
POWER MIRROR SWITCHp. 400
REMOVALp. 400
INSTALLATIONp. 400
POWER MIRROR SWITCH LAMPp. 400
REMOVALp. 400
INSTALLATIONp. 401
RADIO BEZEL AND HVAC CONTROLp. 401
REMOVALp. 401
INSTALLATIONp. 401
REAR HEATER- A/ C SWITCHp. 401
REMOVALp. 401
INSTALLATIONp. 401
REAR HEATER- A/ C SWITCH LAMPp. 401
REMOVALp. 401
INSTALLATIONp. 401
AUDIO SYSTEMSp. 403
GENERAL INFORMATIONp. 403
INTRODUCTIONp. 403
DESCRIPTION AND OPERATIONp. 403
ANTENNAp. 403
INTERFERENCE ELIMINATIONp. 403
RADIOSp. 403
RADIO IGNITION INTERFERENCEp. 404
CHOKE—INFINITY SPEAKERSp. 404
REMOTE RADIO SWITCHESp. 405
NAME BRAND SPEAKER RELAYp. 405
DIAGNOSIS AND TESTINGp. 405
ANTENNAp. 405
TEST 1p. 405
TEST 2p. 406
TEST 3p. 406
TEST 4p. 406
AUDIO SYSTEMp. 406
RADIOp. 406
AUDIO SYSTEM DIAGNOSISp. 407
REMOTE RADIO SWITCHESp. 408
REMOTE RADIO SWITCH TESTp. 408
REMOVAL AND INSTALLATIONp. 409
ANTENNA MAST AND CABLE LEADp. 409
REMOVALp. 409
INSTALLATIONp. 409
ANTENNA EXTENSION CABLEp. 409
REMOVALp. 409
INSTALLATIONp. 409
RADIO/TAPE/CD PLAYERp. 410
REMOVALp. 410
INSTALLATIONp. 410
INSTRUMENT PANEL SPEAKERp. 410
INSTALLATIONp. 410
INSTALLATIONp. 410
FRONT DOOR SPEAKERp. 411
REMOVALp. 411
INSTALLATIONp. 411
REMOTE RADIO SWITCHESp. 411
REMOVALp. 411
INSTALLATIONp. 411
QUARTER PANEL SPEAKERp. 412
REMOVALp. 412
INSTALLATIONp. 412
D PILLAR SPEAKERp. 412
REMOVALp. 412
INSTALLATIONp. 412
HORNSp. 413
DESCRIPTION AND OPERATIONp. 413
INTRODUCTIONp. 413
DIAGNOSIS AND TESTINGp. 413
HORNp. 413
HORN RELAYp. 413
HORNS WILL NOT SOUNDp. 414
FUSE BLOWNp. 414
FUSE OKp. 414
HORNS SOUND CONTINUOUSLYp. 415
HORN SYSTEMp. 415
HORN SYSTEM TESTp. 415
REMOVAL AND INSTALLATIONp. 416
HORN SWITCHp. 416
HORNSp. 416
REMOVALp. 416
INSTALLATIONp. 416
VEHICLE SPEED CONTROL SYSTEMp. 417
GENERAL INFORMATIONp. 417
INTRODUCTIONp. 417
DESCRIPTION AND OPERATIONp. 417
SPEED CONTROL SERVOp. 417
SPEED CONTROL SWITCHESp. 417
AUTOMATIC SPEED CONTROL OVERSPEED REDUCTIONp. 418
STOP LAMP SWITCHp. 418
SERVO CABLEp. 418
POWERTRAIN CONTROL MODULEp. 418
VACUUM RESERVOIRp. 419
VEHICLE SPEED AND DISTANCEp. 419
DIAGNOSIS AND TESTINGp. 419
ROAD TESTp. 419
OVERSHOOT/UNDERSHOOT FOLLOWING SPEED CONTROL SETp. 419
CHECKING FOR DIAGNOSTIC CODESp. 419
SPEED CONTROL DIAGNOSTIC TROUBLE CODESp. 420
SPEED CONTROL SLOWS DOWN BY ITSELFp. 420
SPEED CONTROL ELECTRICAL TESTp. 420
SERVO VACUUM TESTp. 422
SPEED CONTROL SWITCH TESTp. 422
STOP LAMP SWITCH TESTp. 422
ELECTRICAL TESTS AT POWERTRAIN CONTROL MODULEp. 422
VACUUM SUPPLY TESTp. 424
VEHICLE SPEED SENSORp. 424
REMOVAL AND INSTALLATIONp. 424
SPEED CONTROL SERVOp. 424
REMOVALp. 424
INSTALLATIONp. 425
SPEED CONTROL SWITCHESp. 425
REMOVALp. 425
INSTALLATIONp. 425
STOP LAMP SWITCHp. 425
REMOVALp. 425
INSTALLATIONp. 425
SPEED CONTROL CABLEp. 425
REMOVALp. 425
INSTALLATIONp. 425
POWERTRAIN CONTROL MODULEp. 425
VACUUM RESEROIRp. 426
REMOVALp. 426
INSTALLATIONp. 426
VEHICLE SPEED SENSORp. 426
VEHICLE SPEED CONTROL SYSTEM 1p. 427
GENERAL INFORMATIONp. 427
INTRODUCTIONp. 427
TURN SIGNAL AND FLASHERSp. 429
GENERAL INFORMATIONp. 429
INTRODUCTIONp. 429
COMBINATION FLASHERp. 429
DESCRIPTION AND OPERATIONp. 429
COMBINATION FLASHER FUNCTIONp. 429
COMBINATION FLASHER / DAYTIME RUNNING LAMPS (DRL) MODULEp. 430
DIAGNOSIS AND TESTINGp. 430
TURN SIGNAL MULTI-FUNCTION SWITCHp. 430
TURN SIGNAL MULTI-FUNCTION SWITCH TESTp. 431
COMBINATION FLASHER WITH / WITHOUT DAYTIME RUNNING LAMPS MODULE—CIRCUIT DIAGNOSTICSp. 431
JUNCTION BLOCK TERMINAL CALL-OUTp. 432
JUNCTION BLOCK TERMINAL CALL-OUT WITH DRLp. 433
COMBINATION FLASHER DIAGNOSISp. 434
COMBINATION FLASHER DIAGNOSIS WITH DRLp. 436
REMOVAL AND INSTALLATIONp. 439
MULTI-FUNCTION SWITCHp. 439
REMOVALp. 439
INSTALLATIONp. 439
COMBINATION FLASHER WITH / WITHOUT DRL MODULEp. 439
REMOVALp. 439
INSTALLATIONp. 439
WINDSHIELD WIPERS AND WASHERSp. 441
WINDSHIELD WIPERS AND WASHERp. 441
GENERAL INFORMATIONp. 441
INTRODUCTIONp. 441
DIAGNOSIS AND TESTINGp. 441
DIAGNOSTIC PROCEDURESp. 441
FAILED PARK SWITCHp. 442
WIPER SYSTEM DIAGNOSISp. 442
MULTI-FUNCTION SWITCHp. 444
REMOVAL AND INSTALLATIONp. 444
MULTI-FUNCTION SWITCHp. 444
REMOVALp. 444
INSTALLATIONp. 444
WINDSHIELD WASHER BOTTLEp. 444
REMOVALp. 444
INSTALLATIONp. 445
WINDSHIELD WIPER BLADEp. 445
REMOVALp. 445
INSTALLATIONp. 445
WINDSHIELD WIPER BLADE ELEMENTp. 446
REMOVALp. 446
INSTALLATIONp. 446
WINDSHIELD WIPER MOTORp. 446
REMOVALp. 446
INSTALLATIONp. 446
WIPER ARMp. 447
REMOVALp. 447
INSTALLATIONp. 447
WIPER UNITp. 447
REMOVALp. 447
INSTALLATIONp. 447
WIPER LINKAGEp. 447
REMOVALp. 447
INSTALLATIONp. 448
CLEANING AND INSPECTIONp. 448
WIPER BLADESp. 448
ADJUSTMENTSp. 448
WIPER ARM ALIGNMENTp. 448
REAR WIPER AND WASHERp. 448
DESCRIPTION AND OPERATIONp. 449
INTRODUCTIONp. 449
REAR WINDOW WIPER/WASHER SWITCHESp. 449
DIAGNOSIS AND TESTINGp. 449
DIAGNOSTIC PROCEDURESp. 449
REMOVAL AND INSTALLATIONp. 449
REAR GLASS RUBBER GROMMETp. 449
REMOVALp. 449
INSTALLATIONp. 449
REAR WINDOW WIPER MOTORp. 450
REMOVALp. 450
INSTALLATIONp. 450
REAR WIPER ARMp. 450
REMOVALp. 450
INSTALLATIONp. 450
REAR WIPER BLADEp. 450
REMOVALp. 450
INSTALLATIONp. 450
REAR WIPER BLADE ELEMENTp. 450
WIPER AND WASHER SYSTEMS 1p. 451
HEADLAMP WASHERSp. 451
GENERAL INFORMATIONp. 451
INTRODUCTIONp. 451
REMOVAL AND INSTALLATIONp. 451
WINDSHIELD/ HEADLAMP WASHER RESERVOIRp. 451
HEADLAMP WASHER NOZZLEp. 451
HEADLAMP WASHER PUMPp. 452
LAMPSp. 453
LAMP DIAGNOSISp. 453
GENERAL INFORMATIONp. 453
GENERAL INFORMATIONp. 453
SAFETY PRECAUTIONSp. 453
ELECTRONIC DAYTIME RUNNING LIGHT (DRL)p. 453
SYSTEM FUNCTIONp. 454
DIAGNOSIS AND TESTINGp. 454
DIAGNOSTIC PROCEDURESp. 454
HEADLAMP DIAGNOSISp. 455
FOG LAMP DIAGNOSISp. 456
HEADLAMP ALIGNMENTp. 457
GENERAL INFORMATIONp. 457
HEADLAMP ALIGNMENTp. 457
SERVICE PROCEDURESp. 457
HEADLAMP ALIGNMENT PREPARATIONp. 457
ADJUSTMENTSp. 457
HEADLAMP/FOG LAMP ADJUSTMENT USING ALIGNMENT SCREENp. 457
ALIGNMENT SCREEN PREPARATIONp. 457
HEADLAMP ADJUSTMENTp. 458
HEADLAMP ADJUSTMENT – TOWN AND COUNTRYp. 458
BUBBLE LEVEL CALIBRATION (VERTICAL AIM)p. 459
MAGNIFYING WINDOW CALIBRATION (HORIZONTAL AIM)p. 459
FOG LAMP ALIGNMENTp. 460
REMOVAL AND INSTALLATIONp. 461
HEADLAMP BULBp. 461
REMOVALp. 461
INSTALLATIONp. 461
HEADLAMP BULB – TOWN & COUNTRYp. 461
HEADLAMP HIGH BEAMp. 461
HEADLAMP LOW BEAMp. 461
FOG LAMP BULBp. 462
REMOVALp. 462
INSTALLATIONp. 462
FOG LAMP BULB – TOWN and COUNTRYp. 463
REMOVALp. 463
INSTALLATIONp. 463
FRONT SIDE MARKER LAMP BULB TOWN and COUNTRYp. 463
REMOVALp. 463
INSTALLATIONp. 463
PARKING AND TURN SIGNAL BULBp. 463
REMOVALp. 463
INSTALLATIONp. 463
FRONT PARKING AND TURN SIGNAL LAMP BULB TOWN and COUNTRYp. 464
REMOVALp. 464
INSTALLATIONp. 464
TAIL, STOP, TURN SIGNAL AND BACK-UP LAMP BULBp. 464
REMOVALp. 464
INSTALLATIONp. 464
LICENSE PLATE LAMP BULBp. 465
REMOVALp. 465
INSTALLATIONp. 465
CENTER HIGH MOUNTED STOP LAMP (CHMSL) BULBp. 465
REMOVALp. 465
INSTALLATIONp. 465
EXTERIOR LAMP SERVICEp. 466
GENERAL INFORMATIONp. 466
HEADLAMP MODULEp. 466
HEADLAMP SWITCHp. 466
HEADLAMP DIMMER SWITCHp. 466
REMOVAL AND INSTALLATIONp. 466
HEADLAMP MODULEp. 466
REMOVALp. 466
INSTALLATIONp. 466
FOG LAMPp. 466
REMOVALp. 466
INSTALLATIONp. 467
FOG LAMP – TOWN and COUNTRYp. 467
REMOVALp. 467
INSTALLATIONp. 467
FRONT SIDE MARKER LAMP TOWN and COUNTRYp. 467
REMOVALp. 467
INSTALLATIONp. 467
FRONT PARKING AND TURN SIGNAL LAMP – TOWN and COUNTRYp. 467
REMOVALp. 467
INSTALLATIONp. 468
TAIL, STOP, TURN SIGNAL AND BACK-UP LAMPp. 468
REMOVALp. 468
INSTALLATIONp. 468
LICENSE PLATE LAMPp. 468
REMOVALp. 468
INSTALLATIONp. 469
CENTER HIGH MOUNTED STOP LAMP (CHMSL)p. 469
REMOVALp. 469
INSTALLATIONp. 469
INTERIOR LAMPSp. 470
REMOVAL AND INSTALLATIONp. 470
HEADER READING/COURTESY LAMP BULBp. 470
REMOVALp. 470
INSTALLATIONp. 470
OVERHEAD CONSOLE READING/COURTESY LAMPp. 470
REMOVALp. 470
INSTALLATIONp. 470
HEADER READING/COURTESY LAMP BULBp. 471
REMOVALp. 471
INSTALLATIONp. 471
GLOVE BOX LAMP AND SWITCHp. 471
REMOVALp. 471
INSTALLATIONp. 471
GLOVE BOX LAMP BULBp. 471
REMOVALp. 471
INSTALLATIONp. 471
IGNITION HALO LAMP BULBp. 471
REMOVALp. 471
INSTALLATIONp. 472
CONVENIENCE BIN LAMPp. 472
REMOVALp. 472
INSTALLATIONp. 472
INSTRUMENT PANEL LAMPS AND SWITCHESp. 472
DOME LAMPp. 473
REMOVALp. 473
INSTALLATIONp. 473
DOME LAMP BULBp. 473
REMOVALp. 473
INSTALLATIONp. 473
FRONT DOOR COURTESY LAMPp. 473
REMOVALp. 473
INSTALLATIONp. 474
FRONT DOOR COURTESY LAMP BULBp. 474
REMOVALp. 474
INSTALLATIONp. 475
RAIL LAMP MODULE BULBp. 475
REMOVALp. 475
INSTALLATIONp. 475
LIFTGATE COURTESY LAMPp. 475
REMOVALp. 475
INSTALLATIONp. 475
LIFTGATE COURTESY LAMP BULBp. 476
REMOVALp. 476
INSTALLATIONp. 476
BULB APPLICATIONp. 477
GENERAL INFORMATIONp. 477
INTRODUCTIONp. 477
SPECIFICATIONSp. 477
EXTERIOR LAMP BULBSp. 477
INTERIOR LAMP BULBSp. 477
LAMPS 1p. 479
LAMP DIAGNOSISp. 479
GENERAL INFORMATIONp. 479
INTRODUCTIONp. 479
HEADLAMP LEVELING MOTORp. 480
DIAGNOSIS AND TESTINGp. 480
DIAGNOSTIC PROCEDURESp. 480
HEADLAMP DIAGNOSISp. 480
FOG LAMP DIAGNOSISp. 481
HEADLAMP LEVELING MOTOR DIAGNOSISp. 482
SERVICE PROCEDURESp. 483
HEADLAMP ALIGNMENT PREPARATIONp. 483
ADJUSTMENTSp. 483
HEADLAMP/ FOG LAMP ADJUSTMENT USING ALIGNMENT SCREENp. 483
ALIGNMENT SCREEN PREPARATIONp. 483
HEADLAMP ADJUSTMENTp. 484
FOG LAMP ALIGNMENTp. 485
REMOVAL AND INSTALLATIONp. 486
HEADLAMP BULBp. 486
REMOVALp. 486
INSTALLATIONp. 486
FRONT TURN SIGNAL LAMP BULBp. 486
REMOVALp. 486
INSTALLATIONp. 487
CITYLIGHT LAMP BULBp. 487
REMOVALp. 487
INSTALLATIONp. 487
FOG LAMP BULBp. 487
REMOVALp. 487
INSTALLATIONp. 488
SIDE REPEATER LAMP BULBp. 488
REMOVALp. 488
INSTALLATIONp. 488
TAIL LAMP BULBp. 488
REMOVALp. 489
INSTALLATIONp. 489
LICENSE PLATE LAMP BULBp. 490
REMOVALp. 490
INSTALLATIONp. 490
CENTER HIGH MOUNTED STOP LAMP (CHMSL) BULBp. 490
REMOVALp. 490
INSTALLATIONp. 490
LAMP SERVICEp. 491
GENERAL INFORMATIONp. 491
HEADLAMP SWITCHp. 491
HEADLAMP DIMMER SWITCHp. 491
REMOVAL AND INSTALLATIONp. 491
HEADLAMP MODULEp. 491
REMOVALp. 491
INSTALLATIONp. 491
HEADLAMP LEVELING MOTORp. 492
REMOVALp. 492
INSTALLATIONp. 492
FOG LAMPp. 492
REMOVALp. 492
INSTALLATIONp. 492
SIDE REPEATER LAMPp. 492
REMOVALp. 492
INSTALLATIONp. 492
TAIL LAMPp. 493
REMOVALp. 493
INSTALLATIONp. 493
LICENSE PLATE LAMPp. 493
REMOVALp. 493
INSTALLATIONp. 494
CENTER HIGH MOUNTED STOP LAMP (CHMSL)p. 494
REMOVALp. 494
INSTALLATIONp. 494
BULB APPLICATIONp. 495
GENERAL INFORMATIONp. 495
INTRODUCTIONp. 495
CLEANING AND INSPECTIONp. 495
HEADLAMP CLEANINGp. 495
SPECIFICATIONSp. 495
EXTERIOR LAMP BULBSp. 495
INTERIOR LAMP BULBSp. 495
RESTRAINT SYSTEMp. 497
GENERAL INFORMATIONp. 497
WARNINGS AND PRECAUTIONSp. 497
DESCRIPTION AND OPERATIONp. 497
AIRBAG CONTROL MODULE (ACM)p. 497
CLOCKSPRINGp. 498
DRIVER AND PASSENGER AIRBAG MODULESp. 498
DIAGNOSIS AND TESTINGp. 498
AIRBAG SYSTEM TESTp. 498
SERVICE PROCEDURESp. 499
CLEANUP PROCEDUREp. 499
SERVICE OF DEPLOYED AIRBAG MODULEp. 499
HANDLING AIRBAG MODULEp. 499
DEPLOYED MODULEp. 499
UNDEPLOYEDp. 499
REMOVAL AND INSTALLATIONp. 499
AIRBAG CONTROL MODULEp. 499
REMOVALp. 499
INSTALLATIONp. 500
CLOCKSPRINGp. 501
REMOVALp. 501
INSTALLATIONp. 501
DRIVER AIRBAG MODULEp. 501
DEPLOYED MODULEp. 502
UNDEPLOYEDp. 502
PASSENGER AIRBAGp. 502
DEPLOYED MODULEp. 502
UNDEPLOYEDp. 503
ADJUSTMENTSp. 503
CLOCKSPRING CENTERING PROCEDUREp. 503
ELECTRICALLY HEATED SYSTEMSp. 505
DESCRIPTION AND OPERATIONp. 505
INTRODUCTIONp. 505
HVAC MOUNTED SWITCHp. 505
DIAGNOSIS AND TESTINGp. 506
SYSTEM TESTp. 506
GRID LINE TESTp. 506
SERVICE PROCEDURESp. 507
GRID LINE AND TERMINAL REPAIRp. 507
POWER DOOR LOCKSp. 509
POWER DOOR LOCKSp. 509
GENERAL INFORMATIONp. 509
INTRODUCTIONp. 509
DESCRIPTION AND OPERATIONp. 509
AUTOMATIC DOOR LOCK FEATUREp. 509
DOOR LOCK CIRCUIT PROTECTIONp. 509
DOOR LOCK INHIBIT FEATUREp. 510
SLIDING DOOR LOCK MEMORY FEATUREp. 510
DIAGNOSIS AND TESTINGp. 510
AUTOMATIC DOOR LOCK SYSTEM TESTp. 510
DOOR LOCK MOTORp. 510
DOOR LOCK SWITCH TESTp. 510
DOOR LOCK SWITCH TESTp. 511
SERVICE PROCEDURESp. 511
AUTOMATIC DOOR LOCKS DISABLE OR ENABLEp. 511
REMOVAL AND INSTALLATIONp. 511
FRONT DOOR LOCK MOTOR/LATCHp. 511
LIFTGATE LOCK MOTORp. 511
REMOVALp. 511
INSTALLATIONp. 511
SLIDING DOOR LOCK CONTACTSp. 511
REMOVALp. 511
INSTALLATIONp. 511
SLIDING DOOR LOCK MOTORp. 512
REMOVALp. 512
INSTALLATIONp. 512
SLIDING DOOR LOCK PLUNGERp. 512
REMOVALp. 512
INSTALLATIONp. 512
REMOTE KEYLESS ENTRYp. 513
DESCRIPTION AND OPERATIONp. 513
INTRODUCTIONp. 513
VEHICLE ACCESS CODE (VAC) PROGRAMMINGp. 513
DIAGNOSIS AND TESTINGp. 513
RKE DIAGNOSTICSp. 513
SERVICE PROCEDURESp. 514
HORN CHIRP DISABLE OR ENABLEp. 514
ADJUSTMENTSp. 514
PROGRAMMING RKE MODULEp. 514
REMOVAL AND INSTALLATIONp. 514
RKE MODULEp. 514
REMOVALp. 514
INSTALLATIONp. 514
SPECIFICATIONSp. 514
RKE TRANSMITTER BATTERYp. 514
RKE TRANSMITTER RANGEp. 514
VEHICLE THEFT SECURITY SYSTEMp. 515
GENERAL INFORMATIONp. 515
INTRODUCTIONp. 515
ENABLINGp. 515
DESCRIPTION AND OPERATIONp. 515
ARMING PROCEDUREp. 515
METHOD-Ap. 515
METHOD-Bp. 515
TIME-OUT PERIODp. 516
TRIGGERING THE VTSSp. 516
DIAGNOSIS AND TESTINGp. 516
DIAGNOSTIC PROCEDURESp. 516
REMOVAL AND INSTALLATIONp. 516
BODY CONTROL MODULEp. 516
REMOVALp. 516
INSTALLATIONp. 516
DOOR LOCK CYLINDER SWITCHp. 516
REMOVALp. 516
INSTALLATIONp. 516
FRONT DOOR AJAR (VTSS TRIGGER) SWITCHp. 516
REMOVALp. 516
INSTALLATIONp. 517
HOOD AJAR (VTSS TRIGGER) SWITCHp. 517
REMOVALp. 517
INSTALLATIONp. 517
LIFTGATE AJAR (VTSS TRIGGER) SWITCHp. 517
REMOVALp. 517
INSTALLATIONp. 517
LIFTGATE LOCK CYLINDER SWITCHp. 517
REMOVALp. 517
INSTALLATIONp. 517
SLIDING DOOR AJAR (VTSS TRIGGER) SWITCHp. 518
REMOVALp. 518
INSTALLATIONp. 518
VEHICLE THEFT/ SECURITY SYSTEMSp. 519
GENERAL INFORMATIONp. 519
INTRODUCTIONp. 519
SMART KEY IMMOBILIZER SYSTEMp. 519
DESCRIPTION AND OPERATIONp. 519
SMART KEY IMMOBILIZER MODULEp. 519
SMART KEY IMMOBILIZER TRANSPONDERp. 520
SMART KEY IMMOBILIZER SYSTEM INDICATOR LAMPp. 521
DIAGNOSIS AND TESTINGp. 521
SMART KEY IMMOBILIZER SYSTEMp. 521
SERVICE PROCEDURESp. 522
SMART KEY IMMOBILIZER SYSTEM TRANSPONDER PROGRAMMINGp. 522
PROGRAMMING THE SKIM MODULE WITH THE DRBIIIp. 522
PROGRAMMING IGNITION KEYS WITH THE DRBIIIp. 522
REMOVAL AND INSTALLATIONp. 522
SMART KEY IMMOBILIZER MODULEp. 522
POWER WINDOWSp. 525
GENERAL INFORMATIONp. 525
INTRODUCTIONp. 525
DIAGNOSIS AND TESTINGp. 525
POWER VENT WINDOW MOTOR TESTp. 525
POWER WINDOW AND VENT SWITCH TESTp. 526
DRIVER DOOR POWER WINDOW SWITCH TESTp. 526
POWER WINDOW MOTOR TESTp. 526
WIRING VOLTAGE TESTp. 527
REMOVAL AND INSTALLATIONp. 527
POWER VENT WINDOW MOTORp. 527
REMOVALp. 527
INSTALLATIONp. 527
POWER WINDOW SWITCHp. 527
POWER WINDOW MOTORp. 527
REMOVALp. 527
INSTALLATIONp. 527
POWER SEATSp. 529
POWER SEATSp. 529
GENERAL INFORMATIONp. 529
INTRODUCTIONp. 529
DIAGNOSIS AND TESTINGp. 529
DIAGNOSTIC PROCEDURESp. 529
SEAT MOTORSp. 529
POWER SEAT SWITCHp. 529
MEMORY SEAT AND MIRROR SYSTEMp. 531
GENERAL INFORMATIONp. 531
INTRODUCTIONp. 531
DESCRIPTION AND OPERATIONp. 531
POWER SIDE VIEW MIRROR POSITION SENSINGp. 531
MEMORY SELECTOR SWITCHESp. 531
DEFINITION OF: MOMENTARILY AND RELEASEp. 532
SEAT AND RECLINER SWITCHESp. 532
POSITION SENSING SEAT AND RECLINER POTENTIOMETERSp. 532
DIAGNOSIS AND TESTINGp. 532
MEMORY SELECTOR SWITCHESp. 532
SIDE VIEW MIRROR SWITCH STUCKp. 532
DIAGNOSTIC MODEp. 533
MODE 1p. 533
MIRROR MECHANIZATION TABLEp. 533
MODE 2p. 534
CIRCUIT DESCRIPTIONp. 535
SEAT AND RECLINER POSITION SENSINGp. 537
SERVICE PROCEDURESp. 537
REMOTE KEYLESS ENTRY (RKE) DATA LINKp. 537
SEAT ACTUATIONS TABLEp. 538
REMOVAL AND INSTALLATIONp. 538
MEMORY SWITCHESp. 538
REMOVALp. 538
INSTALLATIONp. 538
SEAT TRACK ASSEMBLYp. 538
POWER MIRRORSp. 539
GENERAL INFORMATIONp. 539
INTRODUCTIONp. 539
HEATED MIRRORp. 539
MEMORY MIRRORSp. 539
DIAGNOSIS AND TESTINGp. 539
MIRROR MOTOR TESTp. 539
MIRROR SWITCH TESTp. 539
HEATED MIRROR TESTp. 539
TEST PROCEDUREp. 539
REMOVAL AND INSTALLATIONp. 541
POWER MIRRORp. 541
REMOVALp. 541
INSTALLATIONp. 541
POWER MIRROR SWITCHp. 541
CHIME WARNING/REMINDER SYSTEMp. 543
GENERAL INFORMATIONp. 543
INTRODUCTIONp. 543
DIAGNOSIS AND TESTINGp. 543
CHIME SYSTEM DIAGNOSISp. 543
NO TONE WHEN IGNITION SWITCH IS TURNED ON AND DRIVER’S SEAT BELT IS NOT BUCKLED.p. 543
NO FASTEN SEAT BELT LAMP WHEN IGNITION SWITCH IS TURNED ON.p. 543
FASTEN SEAT BELT LAMP OR TONE CONTINUES FOR MORE THAN 10 SECONDS AFTER SEAT BELTS ARE FASTENED AND DRIVER’S DOOR IS CLOSED.p. 543
NO TONE WHEN PARK OR HEADLAMPS ARE ON AND DRIVER’S DOOR IS OPEN.p. 543
DOME LAMP ON CHIMEp. 544
ENGINE TEMPERATURE CRITICAL CHIMEp. 544
EXTERIOR LAMPS ON CHIMEp. 544
KEY-IN IGNITION CHIMEp. 544
LOW OIL PRESSURE CHIME OPERATIONp. 544
SEAT BELT CHIMEp. 544
SEAT BELT LAMPp. 544
TURN SIGNAL ON CHIMEp. 545
WARNING LAMP ANNOUNCEMENT CHIMEp. 545
CHIME WARNING/ REMINDER SYSTEM 1p. 547
GENERAL INFORMATIONp. 547
INTRODUCTIONp. 547
DIAGNOSIS AND TESTINGp. 547
CATALYST OVERHEAT WARNING CHIMEp. 547
CHIME SYSTEM DIAGNOSISp. 547
NO TONE WHEN IGNITION SWITCH IS TURNED ON AND DRIVER’S SEAT BELT IS NOT BUCKLEDp. 547
NO FASTEN SEAT BELT LAMP WHEN IGNITION SWITCH IS TURNED ONp. 547
FASTEN SEAT BELT LAMP OR TONE CONTINUES FOR MORE THAN 10 SECONDS AFTER SEAT BELTS ARE FASTENED AND DRIVER’S DOOR IS CLOSEDp. 548
NO TONE WHEN PARK OR HEADLAMPS ARE ON AND DRIVER’S DOOR IS OPENp. 548
DOME LAMP ON CHIMEp. 548
ENGINE TEMPERATURE CRITICAL CHIMEp. 548
EXTERIOR LAMPS ON CHIMEp. 548
KEY- IN IGNITION CHIMEp. 548
LOW OIL PRESSURE CHIME OPERATIONp. 548
SEAT BELT CHIMEp. 549
SEAT BELT LAMPp. 549
TURN SIGNAL ON CHIMEp. 549
WARNING LAMP ANNOUNCEMENT CHIMEp. 549
OVERHEAD CONSOLEp. 551
DESCRIPTION AND OPERATIONp. 551
COMPASS/TEMPERATURE MINI TRIP COMPUTER SELF-DIAGNOSTIC TESTp. 551
COMPASS MINI-TRIP COMPUTER (CMTC)p. 551
THERMOMETER AND COMPASSp. 552
THERMOMETERp. 552
COMPASSp. 552
UNIVERSAL TRANSMITTERp. 552
DIAGNOSIS AND TESTINGp. 553
READING/DOME LAMP DIAGNOSISp. 553
TRAVELER MESSAGESp. 553
UNIVERSAL TRANSMITTERp. 553
SERVICE PROCEDURESp. 554
COMPASS CALIBRATION PROCEDUREp. 554
COMPASS CALIBRATION PROCEDURE (FAST METHOD)p. 554
DEMAGNETIZING PROCEDUREp. 554
UNIVERSAL TRANSMITTERp. 555
TRAININGp. 555
ERASINGp. 555
REMOVAL AND INSTALLATIONp. 555
AMBIENT TEMPERATURE SENSORp. 555
REMOVALp. 555
INSTALLATIONp. 555
COMPASS MINI-TRIP COMPUTER (CMTC) MODULEp. 556
REMOVALp. 556
INSTALLATIONp. 556
COMPASS MINI-TRIP COMPUTER (CMTC) LAMP BULBSp. 556
REMOVALp. 556
INSTALLATIONp. 556
FRONT HEADER READING/COURTESY LAMPp. 556
REMOVALp. 556
INSTALLATIONp. 556
OVERHEAD CONSOLEp. 556
REMOVALp. 556
INSTALLATIONp. 556
READING/COURTESY LAMPp. 556
Removalp. 556
Installationp. 557
READING/COURTESY LAMP ASSEMBLYp. 557
Removalp. 557
Installationp. 557
UNIVERSAL TRANSMITTERp. 557
REMOVALp. 557
INSTALLATIONp. 558
SPECIAL TOOLSp. 559
SPECIAL TOOLp. 559
WIRING DIAGRAMSp. 561
8W- 01 GENERAL INFORMATIONp. 563
DESCRIPTION AND OPERATIONp. 563
INTRODUCTIONp. 563
CIRCUIT INFORMATIONp. 566
CIRCUIT FUNCTIONSp. 566
SECTION IDENTIFICATIONp. 567
SYMBOLSp. 567
TERMINOLOGYp. 569
CONNECTOR INFORMATIONp. 569
IDENTIFICATIONp. 569
LOCATIONSp. 569
SPLICE LOCATIONSp. 569
NOTES, CAUTIONS, and WARNINGSp. 569
TAKE OUTSp. 570
ELECTROSTATIC DISCHARGE (ESD) SENSITIVE DEVICESp. 570
POSITIVE TEMPERATURE COEFFICIENTp. 570
DIAGNOSIS AND TESTINGp. 570
TROUBLESHOOTING TOOLSp. 570
INTERMITTENT AND POOR CONNECTIONSp. 571
TROUBLESHOOTING TESTSp. 571
TESTING FOR VOLTAGE POTENTIALp. 571
TESTING FOR CONTINUITYp. 571
TESTING FOR A SHORT TO GROUNDp. 571
TESTING FOR A SHORT TO GROUND ON FUSES POWERING SEVERAL LOADSp. 572
TESTING FOR A VOLTAGE DROPp. 572
TROUBLESHOOTING WIRING PROBLEMSp. 572
SERVICE PROCEDURESp. 572
WIRING REPAIRp. 572
TERMINAL/ CONNECTOR REPAIR- MOLEX CONNECTORSp. 573
CONNECTOR REPLACEMENTp. 573
CONNECTOR AND TERMINAL REPLACEMENTp. 574
TERMINAL/ CONNECTOR REPAIR- AUGAT CONNECTORSp. 574
TERMINAL REPLACEMENTp. 575
DIODE REPLACEMENTp. 576
SPECIAL TOOLSp. 576
WIRING/ TERMINALp. 576
8W- 02 COMPONENT INDEXp. 577
8W- 10 POWER DISTRIBUTIONp. 581
8W- 12 JUNCTION BLOCKp. 617
8W- 15 GROUND DISTRIBUTIONp. 643
8W- 20 CHARGING SYSTEMp. 657
8W- 21 STARTING SYSTEMp. 661
8W- 30 FUEL/ IGNITION SYSTEMp. 665
8W- 31 TRANSMISSION CONTROL SYSTEMp. 705
8W- 33 VEHICLE SPEED CONTROLp. 713
8W- 35 ANTI- LOCK BRAKESp. 719
8W- 39 VEHICLE THEFT SECURITY SYSTEMp. 723
8W- 40 INSTRUMENT CLUSTERp. 729
8W- 41 HORN/ CIGAR LIGHTER/ POWER OUTLETp. 741
8W- 42 AIR CONDITIONING- HEATERp. 745
8W- 43 AIRBAG SYSTEMp. 755
8W- 44 INTERIOR LIGHTINGp. 759
8W- 45 BODY CONTROL MODULEp. 769
8W- 46 MESSAGE CENTERp. 779
8W- 47 AUDIO SYSTEMp. 785
8W- 48 WINDOW DEFOGGERSp. 793
8W- 49 OVERHEAD CONSOLEp. 797
8W- 50 FRONT LIGHTINGp. 801
8W- 51 REAR LIGHTINGp. 815
8W- 52 TURN SIGNALSp. 823
8W- 53 WIPERSp. 827
8W- 54 TRAILER TOWp. 833
8W- 60 POWER WINDOWSp. 837
8W- 61 POWER DOOR LOCKSp. 841
8W- 62 POWER MIRRORSp. 849
8W- 63 POWER SEATp. 857
8W- 70 SPLICE INFORMATIONp. 865
8W- 80 CONNECTOR PIN- OUTSp. 877
8W- 90 CONNECTOR/ GROUND LOCATIONSp. 965
DESCRIPTION AND OPERATIONp. 965
INTRODUCTIONp. 965
CONNECTOR/ GROUND LOCATIONSp. 965
CONNECTOR/ GROUND LOCATIONSp. 995
8W- 95 SPLICE LOCATIONSp. 1025
DESCRIPTION AND OPERATIONp. 1025
INTRODUCTIONp. 1025
SPLICE LOCATION INDEXp. 1025
SPLICE LOCATIONS (RHD)p. 1039
ENGINEp. 1051
STANDARD SERVICE PROCEDURESp. 1051
GENERAL INFORMATIONp. 1051
FORM- IN- PLACE GASKETSp. 1051
MOPART SILICONE RUBBER ADHESIVE SEALANTp. 1051
MOPART GASKET MAKERp. 1051
MOPART TORQUE CURE GASKET MAKERp. 1051
GASKET DISASSEMBLYp. 1052
SURFACE PREPARATIONp. 1052
FORM- IN- PLACE GASKET APPLICATIONp. 1052
CRANKSHAFT SPROCKET BOLT ACCESS PLUGp. 1052
ENGINE CORE PLUGSp. 1052
REMOVALp. 1052
INSTALLATIONp. 1052
ENGINE PERFORMANCEp. 1052
HONING CYLINDER BORESp. 1053
MEASURING MAIN BEARING AND CONNECTING ROD BEARING CLEARANCESp. 1053
PREFERRED METHODp. 1053
ALTERNATIVE METHODp. 1054
PLASTIGAGE PROCEDUREp. 1054
CONNECTING ROD BEARING CLEARANCEp. 1054
REPAIR OF DAMAGED OR WORN THREADSp. 1054
HYDROSTATIC LOCKED ENGINEp. 1055
ENGINE OILp. 1055
ENGINE OIL SERVICEp. 1055
ENGINE OIL SPECIFICATIONp. 1055
API SERVICE GRADE CERTIFIEDp. 1056
SAE VISCOSITYp. 1056
ENERGY CONSERVING OILp. 1056
CONTAINER IDENTIFICATIONp. 1056
ENGINE OIL CHANGEp. 1056
ENGINE DIAGNOSISp. 1057
DIAGNOSIS AND TESTINGp. 1057
GENERAL INFORMATIONp. 1057
INTAKE MANIFOLD LEAKAGE DIAGNOSISp. 1057
CYLINDER COMPRESSION PRESSURE TESTp. 1057
CYLINDER COMBUSTION PRESSURE LEAKAGE TESTp. 1058
LASH ADJUSTER (TAPPET) NOISE DIAGNOSISp. 1058
INSPECTION (ENGINE OIL LEAKS IN GENERAL)p. 1058
INSPECTION FOR REAR SEAL AREA LEAKSp. 1059
ENGINE DIAGNOSIS— PERFORMANCEp. 1060
ENGINE DIAGNOSIS— MECHANICALp. 1062
DESCRIPTION AND OPERATIONp. 1064
ENGINE IDENTIFICATIONp. 1064
ENGINE LUBRICATION SYSTEMp. 1064
OIL PANp. 1064
PRESSURE LUBRICATIONp. 1064
MAIN/ ROD BEARINGSp. 1064
CAMSHAFT/ HYDRAULIC LASH ADJUSTERSp. 1064
BALANCE SHAFTSp. 1065
SPLASH LUBRICATIONp. 1065
ENGINE COMPONENTSp. 1065
DIAGNOSIS AND TESTINGp. 1066
CHECKING ENGINE OIL PRESSUREp. 1066
SERVICE PROCEDURESp. 1066
FITTING PISTONSp. 1066
FITTING PISTON RINGSp. 1066
PISTON RINGS— INSTALLATIONp. 1067
CYLINDER BORE AND PISTON SPECIFICATION CHARTp. 1067
PISTON RING SPECIFICATION CHARTp. 1067
FITTING CONNECTING ROD BEARINGSp. 1068
FITTING MAIN BEARINGSp. 1069
CRANKSHAFT MAIN BEARINGSp. 1069
MAIN BEARING INSTALLATIONp. 1069
CRANKSHAFT SPECIFICATION CHARTp. 1069
CRANKSHAFT END PLAYp. 1070
CRANKSHAFT SPECIFICATION CHARTp. 1070
OPTIONAL CRANKSHAFT END PLAY CHECKp. 1071
VALVE SERVICE RECONDITIONp. 1071
VALVE REMOVALp. 1071
VALVE INSPECTIONp. 1071
VALVE GUIDESp. 1071
TESTING VALVE SPRINGSp. 1071
REFACING VALVES AND VALVE SEATSp. 1071
VALVE GUIDE SPECIFICATION CHARTp. 1071
VALVE SPECIFICATION CHARTp. 1072
VALVE INSTALLATIONp. 1073
2.4L ENGINEp. 1064
REMOVAL AND INSTALLATIONp. 1073
ENGINE MOUNT— FRONTp. 1073
REMOVALp. 1073
INSTALLATIONp. 1073
ENGINE MOUNT— LEFTp. 1074
REMOVALp. 1074
INSTALLATIONp. 1074
ENGINE MOUNT— RIGHTp. 1074
REMOVALp. 1074
INSTALLATIONp. 1074
ENGINE MOUNT— REARp. 1075
REMOVALp. 1075
INSTALLATIONp. 1075
STRUCTURAL COLLARp. 1075
REMOVALp. 1075
INSTALLATIONp. 1075
ENGINE ASSEMBLYp. 1076
REMOVALp. 1076
INSTALLATIONp. 1076
CYLINDER HEAD COVERp. 1078
REMOVALp. 1078
INSTALLATIONp. 1078
CAMSHAFTp. 1078
REMOVALp. 1078
CAMSHAFT END PLAYp. 1079
INSTALLATIONp. 1079
CAMSHAFT FOLLOWERp. 1080
REMOVALp. 1080
INSTALLATIONp. 1080
BALANCE SHAFTS CARRIER ASSEMBLYp. 1080
BALANCE SHAFTSp. 1080
BALANCE SHAFT CARRIERp. 1081
BALANCE SHAFT INSTALLATIONp. 1081
HYDRAULIC LASH ADJUSTERp. 1083
REMOVALp. 1083
INSTALLATIONp. 1083
VALVE SPRINGS AND VALVE SEALS IN VEHICLEp. 1083
REMOVALp. 1083
INSTALLATIONp. 1083
CYLINDER HEADp. 1084
REMOVALp. 1084
INSTALLATIONp. 1084
VALVES AND VALVE SPRINGSp. 1085
REMOVALp. 1085
INSTALLATIONp. 1085
VIBRATION DAMPERp. 1086
REMOVALp. 1086
INSTALLATIONp. 1086
TIMING BELT COVERp. 1087
FRONT COVERp. 1087
REAR COVERp. 1087
TIMING BELTp. 1087
REMOVALp. 1087
INSTALLATIONp. 1089
TIMING BELT TENSIONER ASSEMBLYp. 1090
REMOVALp. 1090
INSTALLATIONp. 1090
CAMSHAFT OIL SEAL— FRONTp. 1091
REMOVALp. 1091
INSTALLATIONp. 1091
CRANKSHAFT OIL SEAL— FRONTp. 1092
REMOVALp. 1092
INSTALLATIONp. 1092
CRANKSHAFT OIL SEAL— REARp. 1093
REMOVALp. 1093
INSTALLATIONp. 1094
OIL PANp. 1095
REMOVALp. 1095
INSTALLATIONp. 1095
CRANKSHAFTp. 1096
REMOVALp. 1096
INSTALLATIONp. 1096
OIL FILTERp. 1097
OIL PUMPp. 1097
REMOVALp. 1097
INSTALLATIONp. 1098
PISTON AND CONNECTING RODp. 1099
REMOVALp. 1099
INSTALLATIONp. 1099
DISASSEMBLY AND ASSEMBLYp. 1100
OIL PUMPp. 1100
DISASSEMBLYp. 1100
ASSEMBLYp. 1101
CLEANING AND INSPECTIONp. 1101
CYLINDER HEADp. 1101
CLEANINGp. 1101
INSPECTIONp. 1101
VALVE GUIDESp. 1101
VALVE AND VALVE SPRINGp. 1101
VALVESp. 1101
VALVE GUIDE SPECIFICATION CHARTp. 1101
VALVE SPRINGSp. 1102
CRANKSHAFTp. 1102
OIL PUMPp. 1102
CYLINDER BLOCKp. 1104
CYLINDER BORE INSPECTIONp. 1104
ADJUSTMENTSp. 1104
ENGINE MOUNTSp. 1104
ENGINE MOUNT INSULATOR ADJUSTMENTp. 1104
CYLINDER BORE AND PISTON SPECIFICATION CHARTp. 1104
SPECIFICATIONSp. 1105
2.4L ENGINEp. 1105
TORQUE CHART 2.4Lp. 1107
SPECIAL TOOLSp. 1108
2.4L ENGINEp. 1108
3.0L ENGINEp. 1111
DESCRIPTION AND OPERATIONp. 1111
ENGINE IDENTIFICATION NUMBERp. 1111
ENGINE LUBRICATIONp. 1111
ENGINE COMPONENTSp. 1111
DIAGNOSIS AND TESTINGp. 1112
CHECKING ENGINE OIL PRESSUREp. 1112
SERVICE PROCEDURESp. 1112
AUTO LASH ADJUSTERp. 1112
FUNCTION CHECKp. 1112
FITTING CONNECTING ROD BEARINGSp. 1113
CONNECTING ROD CLEARANCEp. 1113
CONNECTING ROD SIDE CLEARANCEp. 1113
FITTING MAIN BEARINGp. 1113
INSPECTIONp. 1113
CRANKSHAFT OIL CLEARANCE— MECHANICAL MEASUREMENTp. 1113
PLASTIGAGE MEASUREMENTp. 1113
CONNECTING ROD SPECIFICATION CHARTp. 1113
CRANKSHAFT BEARING INSTALLATIONp. 1114
CRANKSHAFT SPECIFICATION CHARTp. 1114
CHECKING CRANKSHAFT END PLAYp. 1115
CRANKSHAFT SIZE CLASSIFICATION CHARTp. 1115
CRANKSHAFT SPECIFICATION CHARTp. 1115
VALVE SERVICE RECONDITIONp. 1116
VALVESp. 1116
VALVE SEATp. 1117
INSTALLATIONp. 1117
VALVE SPECIFICATION CHARTp. 1117
REMOVAL AND INSTALLATIONp. 1118
ENGINE MOUNTSp. 1118
RIGHT SIDE MOUNTp. 1118
FRONT MOUNTp. 1118
LEFT SIDE MOUNTp. 1118
REAR MOUNTp. 1119
ENGINE MOUNT RUBBER INSULATORSp. 1119
ENGINE ASSEMBLYp. 1119
REMOVALp. 1119
INSTALLATIONp. 1120
CYLINDER HEAD COVERp. 1120
REMOVALp. 1120
INSTALLATIONp. 1121
CAMSHAFTp. 1121
REMOVALp. 1121
CAMSHAFT INSPECTIONp. 1121
CAMSHAFT INSTALLp. 1121
ROCKER ARMSp. 1122
INSTALL ROCKER ARM SHAFT ASSEMBLYp. 1122
CAMSHAFT SEALp. 1122
CAMSHAFT END SEAL (PLUG)— IN VEHICLE SERVICEp. 1122
CAMSHAFT OIL SEAL PLUG— OUT OF VEHICLE SERVICEp. 1123
CAMSHAFT END SEAL (PLUG) SERVICE — OUT OF VEHICLE SERVICEp. 1123
CYLINDER HEADp. 1124
REMOVALp. 1124
INSTALLATIONp. 1124
TIMING BELTp. 1125
REMOVALp. 1125
CAMSHAFT SPROCKETSp. 1126
TIMING BELT TENSIONERp. 1126
INSTALLATION— TIMING BELTp. 1126
OIL PANp. 1127
PISTON AND CONNECTING RODp. 1128
FITTING PISTONSp. 1128
FITTING PISTON RINGSp. 1129
PISTON RINGS— INSTALLATIONp. 1129
PISTON RING SPECIFICATION CHARTp. 1129
CRANKSHAFTp. 1131
REMOVALp. 1131
CRANKSHAFT BEARINGS— INSTALLATIONp. 1132
REAR CRANKSHAFT SEALp. 1133
REAR CRANKSHAFT SEAL RETAINERp. 1133
FRONT CRANKSHAFT OIL SEALp. 1133
OIL PUMPp. 1134
REMOVALp. 1134
INSTALLATIONp. 1134
OIL FILTER AND ADAPTORp. 1134
DISASSEMBLY AND ASSEMBLYp. 1135
ROCKER ARMS AND SHAFTSp. 1135
ROCKER ARM SHAFTSp. 1135
REASSEMBLEp. 1135
ASSEMBLE ROCKER ASSEMBLYp. 1135
CLEANING AND INSPECTIONp. 1136
TIMING BELTp. 1136
INSPECTIONp. 1136
CYLINDER HEADp. 1136
CLEANING AND INSPECTIONp. 1136
CYLINDER BOREp. 1137
INSPECTIONp. 1137
OIL PUMPp. 1137
OIL RELIEF PLUNGERp. 1138
ADJUSTMENTSp. 1138
ENGINE MOUNTSp. 1138
ENGINE MOUNT INSULATOR ADJUSTMENTp. 1138
SPECIFICATIONSp. 1139
3.0L ENGINEp. 1139
TORQUE CHART 3.0Lp. 1140
SPECIAL TOOLSp. 1141
3.0L ENGINEp. 1141
3.3/3.8L ENGINEp. 1143
DESCRIPTION AND OPERATIONp. 1143
ENGINE IDENTIFICATIONp. 1143
ENGINE LUBRICATION SYSTEMp. 1143
ENGINE COMPONENTSp. 1143
DIAGNOSIS AND TESTINGp. 1144
HYDRAULIC TAPPETSp. 1144
PRELIMINARY STEP TO CHECKING THE HYDRAULIC TAPPETSp. 1145
OIL LEVEL TOO HIGHp. 1145
OIL LEVEL TOO LOWp. 1145
VALVE TRAIN NOISE DIAGNOSISp. 1145
CHECKING ENGINE OIL PRESSUREp. 1146
SERVICE PROCEDURESp. 1146
VALVE TIMINGp. 1146
MEASURING TIMING CHAIN FOR STRETCHp. 1146
FITTING PISTONS AND RINGSp. 1147
FITTING PISTONSp. 1147
FITTING RINGSp. 1147
FITTING CONNECTING ROD BEARINGSp. 1147
CYLINDER BORE AND PISTON SPECIFICATION CHARTp. 1147
FITTING MAIN BEARINGSp. 1148
CRANKSHAFT OIL CLEARANCEp. 1148
PISTON RING SPECIFICATION CHARTp. 1148
PLASTIGAGE (OIL CLEARANCE) MEASUREMENTp. 1149
CRANKSHAFT END PLAYp. 1149
DIAL INDICATOR METHODp. 1149
CONNECTING ROD SPECIFICATION CHARTp. 1149
CRANKSHAFT SPECIFICATION CHARTp. 1149
FEELER GAUGE METHODp. 1150
VALVE SERVICE RECONDITIONp. 1150
VALVE INSPECTIONp. 1150
REFACING VALVES AND VALVE SEATSp. 1151
VALVE GUIDE SPECIFICATION CHARTp. 1151
VALVE SPECIFICATION CHARTp. 1151
TESTING VALVE SPRINGSp. 1152
REMOVAL AND INSTALLATIONp. 1152
WIPER UNITp. 1152
ENGINE MOUNTSp. 1152
RIGHT SIDE MOUNTp. 1152
FRONT MOUNTp. 1153
LEFT SIDE MOUNTp. 1153
REAR MOUNTp. 1153
ENGINE MOUNT RUBBER INSULATORSp. 1154
ENGINE ASSEMBLYp. 1154
REMOVALp. 1154
INSTALLATIONp. 1155
CRANKSHAFT DAMPERp. 1156
REMOVALp. 1156
INSTALLATIONp. 1156
ROCKER ARMS AND SHAFT ASSEMBLYp. 1156
REMOVALp. 1156
INSTALLATIONp. 1156
VALVE STEM SEALS OR SPRINGS, CYLINDER HEAD NOT REMOVEDp. 1156
CYLINDER HEAD COVERp. 1157
REMOVALp. 1157
INSTALLATIONp. 1157
CYLINDER HEADp. 1158
REMOVALp. 1158
INSTALLATIONp. 1158
INTAKE MANIFOLD SEALINGp. 1159
VALVES AND VALVE SPRINGSp. 1159
REMOVALp. 1159
VALVE INSTALLATIONp. 1160
TAPPET REMOVALp. 1160
INSTALLATIONp. 1160
TIMING CHAIN COVERp. 1161
REMOVALp. 1161
INSTALLATIONp. 1161
TIMING CHAINp. 1162
REMOVALp. 1162
INSTALLATIONp. 1162
CAMSHAFTp. 1163
REMOVAL— ENGINE REMOVED FROM VEHICLEp. 1163
INSTALLATIONp. 1163
CAMSHAFT BEARINGSp. 1164
REMOVALp. 1164
INSTALLATIONp. 1164
OIL PANp. 1164
REMOVALp. 1164
INSTALLATIONp. 1164
PISTON AND CONNECTING RODp. 1165
REMOVALp. 1165
INSTALLING PISTON AND CONNECTING ROD ASSEMBLYp. 1165
CRANKSHAFTp. 1166
MAIN BEARINGSp. 1166
CRANKSHAFT MAIN JOURNALSp. 1166
REMOVALp. 1166
INSTALLATIONp. 1167
CRANKSHAFT OIL SEAL— FRONTp. 1167
REMOVALp. 1167
INSTALLATIONp. 1167
CRANKSHAFT OIL SEAL— REARp. 1168
REMOVALp. 1168
INSTALLATIONp. 1168
REAR CRANKSHAFT SEAL RETAINERp. 1168
OIL FILTERp. 1169
ENGINE OIL GALLERY PLUGSp. 1169
REMOVALp. 1169
INSTALLATIONp. 1169
DISASSEMBLY AND ASSEMBLYp. 1169
OIL PUMPp. 1169
DISASSEMBLYp. 1169
OIL PUMP ASSEMBLYp. 1170
HYDRAULIC TAPPETSp. 1170
DISASSEMBLYp. 1170
ASSEMBLYp. 1170
CLEANING AND INSPECTIONp. 1170
CYLINDER HEADp. 1170
OIL PANp. 1171
OIL PUMPp. 1171
INSPECTION AND REPAIRp. 1171
ENGINE BLOCK AND BOREp. 1171
CLEANING AND INSPECTIONp. 1171
CYLINDER BORE INSPECTIONp. 1172
ADJUSTMENTSp. 1173
ENGINE MOUNTSp. 1173
ENGINE MOUNT INSULATOR ADJUSTMENTp. 1173
SPECIFICATIONSp. 1173
3.3/ 3.8L ENGINEp. 1173
CYLINDER BORE AND PISTON SPECIFICATION CHARTp. 1173
TORQUE CHARTp. 1176
SPECIAL TOOLSp. 1177
3.3/ 3.8L ENGINEp. 1177
ENGINE 1p. 1179
2.0L SOHC ENGINEp. 1179
DESCRIPTION AND OPERATIONp. 1179
ENGINE IDENTIFICATIONp. 1179
GENERAL SPECIFICATIONp. 1180
ENGINE LUBRICATION SYSTEMp. 1180
ENGINE LUBRICATIONp. 1180
PRESSURE LUBRICATIONp. 1180
MAIN/ ROD BEARINGSp. 1180
CAMSHAFT/ HYDRAULIC LASH ADJUSTERSp. 1180
SPLASH LUBRICATIONp. 1181
ENGINE COMPONENTSp. 1181
DIAGNOSIS AND TESTINGp. 1181
CHECKING ENGINE OIL PRESSUREp. 1181
SERVICE PROCEDURESp. 1182
CYLINDER BORE AND PISTON SIZINGp. 1182
SIZING PISTONSp. 1182
CYLINDER BORE AND PISTON SPECIFICATION CHARTp. 1182
FITTING PISTON RINGSp. 1182
FITTING CONNECTING RODSp. 1183
PISTON RING SPECIFICATION CHARTp. 1183
CONNECTING ROD SPECIFICATION CHARTp. 1184
FITTING CRANKSHAFT BEARINGSp. 1184
CRANKSHAFT END PLAYp. 1184
DIAL INDICATOR METHODp. 1184
REMOVAL AND INSTALLATIONp. 1184
CYLINDER HEAD COVERp. 1184
REMOVALp. 1184
INSTALLATIONp. 1184
CRANKSHAFT SPECIFICATION CHARTp. 1184
SPARK PLUG TUBEp. 1185
SPARK PLUG TUBE SEALSp. 1185
CAMSHAFTp. 1185
REMOVALp. 1185
INSTALLATIONp. 1186
ROCKER ARM/ HYDRAULIC LASH ADJUSTERp. 1186
REMOVALp. 1186
INSTALLATIONp. 1187
HYDRAULIC LASH ADJUSTER NOISEp. 1188
VALVE SEALS AND SPRINGS IN VEHICLEp. 1188
REMOVALp. 1188
INSTALLATIONp. 1188
CYLINDER HEADp. 1188
REMOVALp. 1188
INSTALLATIONp. 1189
TIMING BELT COVERp. 1189
REMOVALp. 1189
INSTALLATIONp. 1190
CAMSHAFT OIL SEALp. 1190
REMOVALp. 1190
INSTALLATIONp. 1191
TIMING BELT SYSTEMp. 1191
CHECKING BELT TIMING— COVER INSTALLEDp. 1191
REMOVAL— TIMING BELTp. 1191
CAMSHAFT AND CRANKSHAFT TIMING PROCEDURE AND BELT INSTALLATION —SOHC ENGINEp. 1192
TIMING BELT w/AUTO TENIONER IF EQUIPPEDp. 1194
OIL PANp. 1195
REMOVALp. 1195
INSTALLATIONp. 1196
FRONT CRANKSHAFT OIL SEALp. 1196
REMOVALp. 1196
INSTALLATIONp. 1197
CRANKSHAFT OIL SEAL— REARp. 1198
REMOVALp. 1198
INSTALLATIONp. 1198
CRANKSHAFTp. 1199
REMOVALp. 1199
CRANKSHAFT MAIN BEARINGS LOCATIONp. 1200
CRANKSHAFT MAIN JOURNALS INSPECTIONp. 1200
INSTALLATIONp. 1200
OIL FILTER ADAPTERp. 1202
REMOVE AND INSTALLp. 1202
OIL FILTERp. 1202
REMOVE AND INSTALLp. 1202
OIL PUMPp. 1203
REMOVALp. 1203
INSTALLATIONp. 1203
PISTON AND CONNECTING RODp. 1203
REMOVALp. 1203
PISTON RING— REMOVALp. 1203
PISTON RINGS— INSTALLATIONp. 1204
PISTON AND ROD —INSTALLATIONp. 1206
VIBRATION DAMPERp. 1206
REMOVALp. 1206
INSTALLATIONp. 1207
FEELER GAGE METHODp. 1184
DISASSEMBLY AND ASSEMBLYp. 1207
OIL PUMPp. 1207
VALVE SERVICE WITH THE CYLINDER HEAD REMOVEDp. 1207
REMOVALp. 1207
VALVE INSPECTIONp. 1207
VALVE GUIDESp. 1207
TESTING VALVE SPRINGSp. 1207
VALVE GUIDE SPECIFICATION CHARTp. 1208
REFACING VALVES AND VALVE SEATSp. 1208
VALVE SPECIFICATION CHARTp. 1209
CLEANINGp. 1209
VALVE INSTALLATIONp. 1209
CLEANING AND INSPECTIONp. 1210
CYLINDER HEAD AND CAMSHAFT JOURNALSp. 1210
INSPECTING CYLINDER HEADp. 1210
CLEANINGp. 1210
OIL PUMPp. 1210
CYLINDER BLOCK AND BOREp. 1212
CYLINDER BORE INSPECTIONp. 1212
CYLINDER BORE AND PISTON SPECIFICATION CHARTp. 1212
SPECIFICATIONSp. 1212
ENGINE 2.0L SOHCp. 1212
TORQUE CHART 2.0L SOHCp. 1214
SPECIAL TOOLSp. 1214
ENGINE 2.0L SOHCp. 1214
2.5L VM DIESELp. 1218
GENERAL INFORMATIONp. 1218
GENERAL SPECIFICATIONp. 1218
ENGINE IDENTIFICATIONp. 1219
DESCRIPTION AND OPERATIONp. 1219
LUBRICATION SYSTEMp. 1219
DIAGNOSIS AND TESTINGp. 1221
ENGINE DIAGNOSIS— PERFORMANCEp. 1221
ENGINE DIAGNOSIS— MECHANICALp. 1222
ENGINE DIAGNOSIS— MECHANICAL CONTp. 1223
ENGINE DIAGNOSIS— MECHANICAL CONTp. 1224
HYDRAULIC TAPPETSp. 1225
OIL LEVEL HIGHp. 1225
OIL LEVEL LOWp. 1225
TAPPET NOISE DIAGNOSISp. 1225
SERVICE PROCEDURESp. 1225
CHECKING OIL LEVELp. 1225
CHANGING ENGINE OIL AND FILTERp. 1225
ENGINE OIL CHANGEp. 1226
ENGINE OILp. 1226
ENGINE OIL FILTER CHANGEp. 1226
TIMING PROCEDUREp. 1227
VALVE AND SEAT REFACINGp. 1227
VALVE REFACINGp. 1227
VALVE SEAT REFACINGp. 1227
VALVE STAND DOWNp. 1228
VALVE GUIDE HEIGHTp. 1228
VALVE STEM- TO- GUIDE CLEARANCE MEASUREMENTp. 1228
FITTING PISTON RINGp. 1228
CRANKSHAFT END PLAYp. 1228
REMOVAL AND INSTALLATIONp. 1229
ENGINE MOUNT— FRONTp. 1229
ENGINE MOUNT— RIGHTp. 1229
MOUNT— LEFT SIDEp. 1229
ENGINE MOUNT— REARp. 1230
ENGINE ASSEMBLYp. 1231
REMOVALp. 1231
CYLINDER HEAD COVERp. 1232
REMOVALp. 1232
INSTALLATIONp. 1232
ROCKER ARMS AND PUSH RODSp. 1232
REMOVALp. 1232
INSTALLATIONp. 1232
VALVE SPRINGS— CYLINDER HEAD NOT REMOVEDp. 1233
REMOVALp. 1233
INSTALLATIONp. 1233
CYLINDER HEADp. 1233
REMOVALp. 1233
CYLINDER HEAD GASKETp. 1235
INSTALLATION CYLINDER HEADp. 1236
VALVES AND VALVE SPRINGS— HEAD OFFp. 1238
REMOVALp. 1238
INSTALLATIONp. 1238
HYDRAULIC TAPPETSp. 1238
REMOVALp. 1238
INSTALLATIONp. 1238
VIBRATION DAMPERp. 1239
REMOVALp. 1239
INSTALLATIONp. 1239
TIMING GEAR COVER OIL SEALp. 1239
REMOVALp. 1239
INSTALLATIONp. 1239
INJECTION PUMPp. 1239
TIMING GEAR COVERp. 1239
REMOVALp. 1239
INSTALLATIONp. 1240
CAMSHAFTp. 1240
REMOVALp. 1240
THRUST PLATE INSPECTIONp. 1241
INSTALLATIONp. 1241
CAMSHAFT BEARINGSp. 1241
REMOVALp. 1241
INSTALLATIONp. 1241
CRANKSHAFT MAIN BEARINGSp. 1241
REMOVALp. 1241
INSTALLATIONp. 1242
OIL PANp. 1244
REMOVALp. 1244
INSTALLATIONp. 1245
OIL PUMPp. 1245
REMOVALp. 1245
INSTALLATIONp. 1245
OIL PUMP PRESSURE RELIEF VALVEp. 1245
REMOVALp. 1245
INSTALLATIONp. 1245
OIL FILTER ADAPTER AND OIL COOLERp. 1246
REMOVALp. 1246
INSTALLATIONp. 1246
VACUUM PUMPp. 1246
REMOVALp. 1246
INSTALLATIONp. 1246
PISTONS AND CONNECTING RODp. 1246
REMOVALp. 1246
PISTON PIN— REMOVALp. 1247
PISTON RING— REMOVALp. 1248
FITTING PISTON RINGSp. 1248
PISTON RINGS— INSTALLATIONp. 1248
PISTON PIN— INSTALLATIONp. 1249
PISTON— INSTALLATIONp. 1249
CYLINDER LINERp. 1250
REMOVALp. 1250
INSTALLATIONp. 1250
CRANKSHAFT— REMOVALp. 1250
REAR CRANKSHAFT OIL SEALp. 1250
REMOVALp. 1250
INSTALLATIONp. 1251
DISASSEMBLY AND ASSEMBLYp. 1251
HYDRAULIC TAPPETSp. 1251
DISASSEMBLE AND ASSEMBLEp. 1251
CLEANING AND INSPECTIONp. 1252
CYLINDER HEAD COVERSp. 1252
ROCKER ARMS AND PUSH RODSp. 1252
CLEANINGp. 1252
INSPECTIONp. 1252
CYLINDER HEADp. 1253
CLEANINGp. 1253
INSPECTIONp. 1253
VALVE GUIDE HEIGHTp. 1253
VALVE STEM- TO- GUIDE CLEARANCE MEASUREMENTp. 1253
TIMING GEAR COVERp. 1253
VALVES AND VALVE SPRINGSp. 1254
VALVE CLEANINGp. 1254
INSPECTIONp. 1254
HYDRAULIC TAPPETSp. 1254
OIL PUMPp. 1254
CLEANINGp. 1254
INSPECTIONp. 1254
PISTON AND CONNECTING RODp. 1254
PISTONSp. 1254
CONNECTING RODp. 1255
PISTON PINp. 1255
CRANKSHAFTp. 1255
CRANKSHAFT JOURNALSp. 1255
BEARING- TO- JOURNAL CLEARANCEp. 1255
CRANKSHAFT MAIN BEARINGp. 1255
INSPECTIONp. 1255
OIL PANp. 1256
CYLINDER LINERp. 1256
INSPECTIONp. 1256
SPECIFICATIONSp. 1256
2.5L VM DIESELp. 1256
SPECIAL TOOLSp. 1259
2.5L VM DIESELp. 1259
TORQUEp. 1258
EXHAUST SYSTEM AND INTAKE MANIFOLDp. 1263
GENERAL INFORMATIONp. 1263
EXHAUST SYSTEMp. 1263
CATALYTIC CONVERTERSp. 1263
EXHAUST GAS RECIRCULATION (EGR)p. 1264
HEAT SHIELDSp. 1264
EXHAUST FLEX- JOINT COUPLINGp. 1264
DESCRIPTION AND OPERATIONp. 1265
INTAKE/ EXHAUST MANIFOLD— 2.4L ENGINEp. 1265
INTAKE/ EXHAUST MANIFOLD— 3.0L ENGINEp. 1265
INTAKE/ EXHAUST MANIFOLD— 3.3/ 3.8L ENGINESp. 1265
DIAGNOSIS AND TESTINGp. 1265
EXHAUST SYSTEMp. 1265
REMOVAL AND INSTALLATIONp. 1266
EXHAUST PIPES, MUFFLERS AND TAILPIPESp. 1266
REMOVALp. 1266
INSTALLATIONp. 1266
UPPER INTAKE MANIFOLD— 2.4L ENGINEp. 1266
REMOVALp. 1266
INSTALLATIONp. 1268
INTAKE MANIFOLD LOWER— 2.4L ENGINEp. 1268
REMOVALp. 1268
INSTALLATIONp. 1269
EXHAUST MANIFOLD— 2.4L ENGINEp. 1270
REMOVALp. 1270
INSTALLATIONp. 1270
INTAKE MANIFOLD— 3.0L ENGINEp. 1270
REMOVALp. 1270
INSTALLATIONp. 1272
EXHAUST MANIFOLD— 3.0L ENGINEp. 1273
REMOVALp. 1273
INSTALLATIONp. 1273
INTAKE MANIFOLD— 3.3/ 3.8L ENGINEp. 1274
REMOVALp. 1274
INSTALLATIONp. 1276
EXHAUST MANIFOLDS— 3.3/ 3.8L ENGINEp. 1278
REMOVALp. 1278
INSTALLATIONp. 1278
CLEANING AND INSPECTIONp. 1279
INTAKE MANIFOLDp. 1279
INSPECTIONp. 1279
CLEANINGp. 1279
EXHAUST MANIFOLDp. 1279
INSPECTIONp. 1279
CLEANINGp. 1279
SPECIFICATIONSp. 1280
TORQUE CHARTp. 1280
FRAME AND BUMPERSp. 1281
BUMPERS AND FASCIAp. 1281
REMOVAL AND INSTALLATIONp. 1281
FRONT BUMPER FASCIAp. 1281
REMOVALp. 1281
INSTALLATIONp. 1281
FRONT BUMPER REINFORCEMENTp. 1281
REMOVALp. 1281
INSTALLATIONp. 1282
REAR BUMPER FASCIAp. 1282
REMOVALp. 1282
INSTALLATIONp. 1282
REAR BUMPER REINFORCEMENTp. 1282
REMOVALp. 1282
INSTALLATIONp. 1282
FRAMEp. 1283
REMOVAL AND INSTALLATIONp. 1283
FRONT CROSSMEMBERp. 1283
REMOVALp. 1283
INSTALLATIONp. 1284
FRONT CROSSMEMBER MOUNT BUSHINGSp. 1285
REMOVALp. 1285
INSTALLATIONp. 1285
SPECIFICATIONSp. 1285
FRAME AND BODY OPENING DIMENSIONSp. 1285
VEHICLE PREPARATIONp. 1285
FRAME AND BUMPERS 1p. 1293
FRAMEp. 1293
REMOVAL AND INSTALLATIONp. 1293
FRONT TOW HOOK BRACKETp. 1293
REMOVALp. 1293
INSTALLATIONp. 1293
REAR TOW HOOK BRACKETp. 1293
REMOVALp. 1293
INSTALLATIONp. 1294
FUEL SYSTEMp. 1295
GENERAL INFORMATIONp. 1295
GENERAL INFORMATIONp. 1295
INTRODUCTIONp. 1295
PCM REPLACEMENTp. 1295
FUEL REQUIREMENTSp. 1295
GASOLINE/ OXYGENATE BLENDSp. 1296
E- 85 GENERAL INFORMATIONp. 1296
ETHANOL FUEL (E- 85)p. 1296
FUEL REQUIREMENTSp. 1296
STARTINGp. 1296
CRUISING RANGEp. 1297
REPLACEMENT PARTSp. 1297
FUEL DELIVERY SYSTEMp. 1298
DESCRIPTION AND OPERATIONp. 1298
FUEL DELIVERY SYSTEMp. 1298
FUEL PUMP MODULEp. 1298
ELECTRIC FUEL PUMPp. 1298
FUEL PUMP ELECTRICAL CONTROLp. 1299
ELECTRICAL PUMP REPLACEMENTp. 1299
FUEL LEVEL SENSORp. 1299
FUEL PRESSURE REGULATORp. 1299
FUEL INJECTORSp. 1299
FUEL TANKp. 1299
PRESSURE- VACUUM FILLER CAPp. 1300
QUICK- CONNECT FITTINGSp. 1300
DIAGNOSIS AND TESTINGp. 1300
FUEL PUMP PRESSURE TEST 2.4/ 3.3/ 3.8Lp. 1300
FUEL PRESSURE BELOW SPECIFICATIONSp. 1302
FUEL LEVEL SENSORp. 1303
FUEL INJECTORSp. 1303
SERVICE PROCEDURESp. 1305
FUEL SYSTEM PRESSURE RELEASE PROCEDURE— 2.4/ 3.3/ 3.8Lp. 1305
FUEL SYSTEM PRESSURE RELEASE PROCEDURE— 3.0L ENGINEp. 1305
HOSES AND CLAMPSp. 1306
QUICK- CONNECT FITTINGSp. 1306
REMOVALp. 1306
INSTALLATIONp. 1306
REMOVAL AND INSTALLATIONp. 1306
FUEL FILTERp. 1306
REMOVALp. 1307
INSTALLATIONp. 1307
FUEL PUMP MODULEp. 1307
REMOVALp. 1307
INSTALLATIONp. 1308
FUEL PRESSURE REGULATORp. 1308
REMOVALp. 1308
INSTALLATIONp. 1308
FUEL PUMP INLET STRAINERp. 1309
REMOVALp. 1309
INSTALLATIONp. 1309
FUEL LEVEL SENSORp. 1309
REMOVALp. 1309
INSTALLATIONp. 1310
FUEL TANKp. 1311
REMOVALp. 1311
INSTALLATIONp. 1312
FUEL INJECTOR RAIL— 2.4Lp. 1312
REMOVALp. 1312
INSTALLATIONp. 1313
FUEL INJECTOR RAIL— 3.0Lp. 1313
REMOVALp. 1313
INSTALLATIONp. 1315
FUEL INJECTOR RAIL— 3.3/ 3.8Lp. 1315
REMOVALp. 1315
INSTALLATIONp. 1317
FUEL INJECTOR— 2.4Lp. 1318
REMOVALp. 1318
INSTALLATIONp. 1319
FUEL INJECTORS— 3.0Lp. 1319
REMOVALp. 1319
INSTALLATIONp. 1319
FUEL INJECTOR— 3.3/ 3.8Lp. 1320
REMOVALp. 1320
INSTALLATIONp. 1320
ACCELERATOR PEDALp. 1320
REMOVALp. 1320
INSTALLATIONp. 1320
THROTTLE CABLEp. 1321
REMOVALp. 1321
INSTALLATIONp. 1321
SPECIFICATIONSp. 1322
TORQUEp. 1322
FUEL TANK CAPACITYp. 1322
FUEL INJECTION SYSTEMp. 1323
GENERAL INFORMATIONp. 1324
INTRODUCTIONp. 1324
MODES OF OPERATIONp. 1324
IGNITION SWITCH ON (ZERO RPM) MODEp. 1324
ENGINE START- UP MODEp. 1324
ENGINE WARM- UP MODEp. 1325
CRUISE OR IDLE MODEp. 1325
ACCELERATION MODEp. 1325
DECELERATION MODEp. 1325
WIDE OPEN THROTTLE (WOT) MODEp. 1325
IGNITION SWITCH OFF MODEp. 1326
DESCRIPTION AND OPERATIONp. 1326
SYSTEM DIAGNOSISp. 1326
CCD BUSp. 1326
POWERTRAIN CONTROL MODULE (PCM)p. 1326
AIR CONDITIONING PRESSURE TRANSDUCER— PCM INPUTp. 1327
AIR CONDITIONING SWITCH SENSE— PCM INPUTp. 1327
AUTOMATIC SHUTDOWN (ASD) SENSE— PCM INPUTp. 1327
BATTERY VOLTAGE— PCM INPUTp. 1327
BRAKE SWITCH— PCM INPUTp. 1327
CAMSHAFT POSITION SENSOR— PCM INPUTp. 1327
3.3/ 3.8Lp. 1327
2.4Lp. 1328
CRANKSHAFT POSITION SENSOR— PCM INPUTp. 1329
3.0/ 3.3/ 3.8Lp. 1329
2.4Lp. 1330
ENGINE COOLANT TEMPERATURE SENSOR— PCM INPUTp. 1330
3.0/ 3.3/ 3.8Lp. 1331
2.4Lp. 1331
HEATED OXYGEN SENSOR (O2S SENSOR)— PCM INPUTp. 1331
UPSTREAM HEATED OXYGEN SENSORp. 1332
DOWNSTREAM HEATED OXYGEN SENSORp. 1332
KNOCK SENSOR— PCM INPUTp. 1332
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR— PCM INPUTp. 1333
SPEED CONTROL— PCM INPUTp. 1333
TRANSAXLE PARK/ NEUTRAL SWITCH— PCM INPUTp. 1334
THROTTLE POSITION SENSOR (TPS)— PCM INPUTp. 1334
VEHICLE SPEED AND DISTANCE— PCM INPUTp. 1335
INTAKE AIR TEMPERATURE SENSOR— PCM INPUT (2.4L ONLY)p. 1335
AIR CONDITIONING (A/ C) CLUTCH RELAY— PCM OUTPUTp. 1335
GENERATOR FIELD— PCM OUTPUTp. 1336
AUTOMATIC SHUTDOWN RELAY— PCM OUTPUTp. 1336
FUEL PUMP RELAY— PCM OUTPUTp. 1336
STARTER RELAY— PCM OUTPUTp. 1336
IDLE AIR CONTROL MOTOR— PCM OUTPUTp. 1336
DUTY CYCLE EVAP CANISTER PURGE SOLENOID— PCM OUTPUTp. 1337
PROPORTIONAL PURGE SOLENOIDp. 1337
ELECTRONIC EGR TRANSDUCER SOLENOID— PCM OUTPUTp. 1337
DATA LINK CONNECTOR— PCM OUTPUTp. 1338
AUTOMATIC TRANSAXLE CONTROL MODULE— PCM OUTPUTp. 1338
FUEL INJECTORS— PCM OUTPUTp. 1338
IGNITION COIL— PCM OUTPUTp. 1339
TORQUE CONVERTER CLUTCH SOLENOID— PCM OUTPUTp. 1340
MALFUNCTION INDICATOR (CHECK ENGINE) LAMP— PCM OUTPUTp. 1340
SOLID STATE FAN RELAY— PCM OUTPUTp. 1340
SPEED CONTROL SOLENOIDS— PCM OUTPUTp. 1340
TACHOMETER— PCM OUTPUTp. 1341
THROTTLE BODYp. 1341
DIAGNOSIS AND TESTINGp. 1341
VISUAL INSPECTION— 2.4L ENGINEp. 1341
VISUAL INSPECTION— 3.0L ENGINEp. 1346
VISUAL INSPECTION— 3.3/ 3.8L ENGINESp. 1349
ASD AND FUEL PUMP RELAYSp. 1353
OPERATIONp. 1353
TESTINGp. 1354
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSORp. 1354
HEATED OXYGEN SENSORp. 1355
KNOCK SENSORp. 1355
CAMSHAFT AND CRANKSHAFT POSITION SENSORp. 1355
ENGINE COOLANT TEMPERATURE SENSORp. 1355
THROTTLE POSITION SENSORp. 1356
THROTTLE BODY MINIMUM AIR FLOW CHECK PROCEDUREp. 1356
REMOVAL AND INSTALLATIONp. 1358
THROTTLE BODYp. 1358
REMOVALp. 1358
INSTALLATIONp. 1358
FUEL PUMP RELAYp. 1358
AUTOMATIC SHUTDOWN (ASD) RELAYp. 1358
THROTTLE POSITION SENSORp. 1359
REMOVALp. 1359
INSTALLATIONp. 1359
IDLE AIR CONTROL MOTORp. 1359
REMOVALp. 1359
INSTALLATIONp. 1360
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR— 2.4/ 3.3/ 3.8Lp. 1360
REMOVALp. 1360
INSTALLATIONp. 1360
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR— 3.0Lp. 1360
REMOVALp. 1360
INSTALLATIONp. 1360
PROPORTIONAL PURGE SOLENOID VALVEp. 1360
REMOVALp. 1360
INSTALLATIONp. 1360
POWERTRAIN CONTROL MODULEp. 1361
REMOVALp. 1361
INSTALLATIONp. 1362
CRANKSHAFT POSITION SENSORp. 1362
CAMSHAFT POSITION SENSORp. 1362
UPSTREAM OXYGEN SENSORp. 1362
REMOVALp. 1362
INSTALLATIONp. 1363
DOWNSTREAM OXYGEN SENSORp. 1363
REMOVALp. 1363
INSTALLATIONp. 1364
KNOCK SENSORp. 1364
AIR CLEANER ELEMENTp. 1364
REMOVALp. 1364
INSTALLATIONp. 1364
ENGINE COOLANT TEMPERATURE SENSOR— 2.4Lp. 1364
REMOVALp. 1365
INSTALLATIONp. 1365
ENGINE COOLANT TEMPERATURE SENSOR— 3.0Lp. 1365
REMOVALp. 1365
INSTALLATIONp. 1365
ENGINE COOLANT TEMPERATURE SENSOR— 3.3/ 3.8Lp. 1365
REMOVALp. 1365
INSTALLATIONp. 1365
INTAKE AIR TEMPERATURE SENSOR— 2.4Lp. 1366
REMOVALp. 1366
INSTALLATIONp. 1366
SPECIFICATIONSp. 1366
TORQUEp. 1366
SPECIAL TOOLSp. 1366
FUELp. 1366
FUEL SYSTEM— 2.5L DIESEL ENGINE/ 2.0L GAS ENGINEp. 1369
GENERAL INFORMATIONp. 1369
GENERAL INFORMATIONp. 1369
INTRODUCTION— 2.5L DIESELp. 1369
INTRODUCTION— 2.0L ENGINEp. 1370
FUEL REQUIREMENTS— 2.5L DIESELp. 1370
FUEL REQUIREMENTS— 2.0L ENGINEp. 1370
GASOLINE/ OXYGENATE BLENDSp. 1370
FUEL DELIVERY SYSTEM – 2.5L DIESEL ENGINEp. 1371
DESCRIPTION AND OPERATIONp. 1371
INTRODUCTIONp. 1371
FUEL SYSTEM PRESSURE WARNINGp. 1371
FUEL TANKp. 1371
FUEL TANK MODULEp. 1372
FUEL GAUGE SENDING UNITp. 1372
FUEL FILTER/ WATER SEPARATORp. 1372
FUEL SHUTDOWN SOLENOIDp. 1373
FUEL INJECTION PUMPp. 1373
FUEL INJECTORSp. 1374
FUEL TUBES/ LINES/ HOSES AND CLAMPS— LOW-PRESSURE TYPEp. 1374
QUICK- CONNECT FITTINGS— LOW PRESSURE TYPEp. 1375
HIGH- PRESSURE FUEL LINESp. 1375
FUEL DRAIN TUBESp. 1375
FUEL HEATERp. 1376
FUEL HEATER RELAYp. 1376
WASTEGATE (TURBOCHARGER)p. 1376
DIAGNOSIS AND TESTINGp. 1377
GENERAL INFORMATIONp. 1377
VISUAL INSPECTIONp. 1377
AIR IN FUEL SYSTEMp. 1379
FUEL HEATER RELAY TESTp. 1380
FUEL INJECTOR TESTp. 1380
FUEL INJECTOR SENSOR TESTp. 1380
FUEL INJECTION PUMP TESTp. 1380
FUEL SUPPLY RESTRICTIONSp. 1381
LOW– PRESSURE LINESp. 1381
HIGH– PRESSURE LINESp. 1381
FUEL SHUTDOWN SOLENOID TESTp. 1381
HIGH- PRESSURE FUEL LINE LEAK TESTp. 1382
WASTEGATE (TURBOCHARGER)p. 1382
SERVICE PROCEDURESp. 1382
AIR BLEED PROCEDURESp. 1382
AIR BLEEDING AT FUEL FILTERp. 1382
FUEL INJECTION PUMP BLEEDINGp. 1383
HIGH– PRESSURE FUEL LINE BLEEDINGp. 1383
FUEL INJECTION PUMP TIMINGp. 1383
REMOVAL AND INSTALLATIONp. 1384
ACCELERATOR PEDALp. 1384
REMOVALp. 1384
INSTALLATIONp. 1384
AIR CLEANER ELEMENTp. 1384
REMOVALp. 1384
INSTALLATIONp. 1384
FUEL DRAIN TUBESp. 1384
FUEL FILTER/ WATER SEPARATORp. 1384
DRAINING WATER FROM FILTER BOWLp. 1384
FUEL FILTER REMOVALp. 1385
FUEL FILTER INSTALLATIONp. 1385
FUEL HEATERp. 1385
FUEL HEATER RELAYp. 1385
FUEL LEVEL SENSORp. 1386
REMOVALp. 1386
INSTALLATIONp. 1387
FUEL INJECTION PUMPp. 1387
REMOVALp. 1387
INSTALLATION/ ADJUSTING PUMP TIMINGp. 1389
FUEL INJECTORSp. 1390
REMOVALp. 1390
INSTALLATIONp. 1391
FUEL SHUTDOWN SOLENOIDp. 1391
REMOVALp. 1391
INSTALLATIONp. 1391
FUEL TANKp. 1391
REMOVALp. 1391
INSTALLATIONp. 1392
FUEL RESERVOIR MODULEp. 1393
REMOVALp. 1393
INSTALLATIONp. 1393
HIGH- PRESSURE LINESp. 1394
REMOVALp. 1394
INSTALLATIONp. 1394
SPECIFICATIONSp. 1395
FUEL TANK CAPACITYp. 1395
IDLE SPEEDp. 1395
FUEL INJECTOR FIRING SEQUENCEp. 1395
FUEL SYSTEM PRESSUREp. 1395
FUEL DELIVERY SYSTEM-2.0L ENGINEp. 1396
DESCRIPTION AND OPERATIONp. 1396
FUEL DELIVERY SYSTEMp. 1396
FUEL PUMP MODULEp. 1396
ELECTRIC FUEL PUMPp. 1396
FUEL LEVEL SENSORp. 1396
FUEL PRESSURE REGULATORp. 1396
FUEL INJECTORSp. 1396
FUEL TANKp. 1396
PRESSURE- VACUUM FILLER CAP— 2.0L ENGINEp. 1396
QUICK- CONNNECT FITTINGS— 2.0L ENGINEp. 1396
DIAGNOSIS AND TESTINGp. 1396
FUEL PUMP PRESSURE TEST— 2.0L ENGINEp. 1396
FUEL LEVEL SENSOR— 2.0L ENGINEp. 1396
FUEL INJECTORS— 2.0L ENGINEp. 1397
SERVICE PROCEDURESp. 1397
FUEL SYSTEM PRESSURE RELEASE PROCEDURE— 2.0L ENGINEp. 1397
HOSES AND CLAMPS— 2.0L ENGINEp. 1397
QUICK- CONNNECT FITTINGS— 2.0L ENGINEp. 1397
REMOVAL AND INSTALLATIONp. 1397
FUEL FILTER— 2.0L ENGINEp. 1397
FUEL PUMP MODULE— 2.0L ENGINEp. 1397
FUEL PRESSURE REGULATOR— 2.0L ENGINEp. 1397
FUEL PRESSURE REGULATOR— 2.0L ENGINEp. 1397
FUEL LEVEL SENSOR— 2.0L ENGINEp. 1398
FUEL TANK— 2.0L ENGINEp. 1398
FUEL INJECTORSp. 1398
REMOVALp. 1398
INSTALLATIONp. 1398
ACCELERATOR PEDALp. 1399
TORQUE SPECIFICATIONp. 1399
FUEL INJECTION SYSTEM-2.0L ENGINEp. 1400
GENERAL INFORMATIONp. 1400
INTRODUCTION— 2.0L ENGINEp. 1400
MODES OF OPERATION— 2.0L ENGINEp. 1400
DESCRIPTION AND OPERATIONp. 1401
SYSTEM DIAGNOSIS— 2.0L ENGINEp. 1401
POWERTRAIN CONTROL MODULE— 2.0L ENGINEp. 1401
AIR CONDITIONING PRESSURE TRANSDUCER— PCM INPUT— 2.0L ENGINEp. 1401
AIR CONDITIONING SWITCH SENSE— PCM INPUT— 2.0L ENGINEp. 1401
AUTOMATIC SHUTDOWN (ASD) SENSE— PCM INPUT— 2.0L ENGINEp. 1401
BATTERY VOLTAGE— PCM INPUT— 2.0L ENGINEp. 1401
CAMSHAFT POSITION SENSOR— PCM INPUT— 2.0L ENGINEp. 1401
CRANKSHAFT POSITION SENSOR— PCM INPUT— 2.0L ENGINEp. 1401
ENGINE COOLANT TEMPERATURE SENSOR— PCM INPUT— 2.0L ENGINEp. 1401
HEATED OXYGEN SENSOR— PCM INPUT— 2.0L ENGINEp. 1401
KNOCK SENSOR— PCM INPUT— 2.0L ENGINEp. 1402
MANIFOLD ABSOLUTE PRESSURE (MAP SENSOR)— PCM INPUT— 2.0L ENGINEp. 1402
SPEED CONTROL— PCM INPUT— 2.0L ENGINEp. 1402
THROTTLE POSITION SENSOR/ IDLE AIR CONTROL MOTOR— PCM INPUT— 2.0L ENGINEp. 1403
AIR CONDITIONING (A/ C) RELAY— PCM OUTPUT— 2.0L ENGINEp. 1403
GENERATOR FIELD— PCM OUTPUT— 2.0L ENGINEp. 1403
AUTOMATIC SHUTDOWN RELAY— PCM OUTPUT— 2.0L ENGINEp. 1403
FUEL PUMP RELAY— PCM OUTPUT— 2.0L ENGINEp. 1403
STARTER RELAY— PCM OUTPUT— 2.0L ENGINEp. 1403
IDLE AIR CONTROL MOTOR— PCM OUTPUT— 2.0L ENGINEp. 1403
ELECTRONIC EGR TRANSDUCER— PCM OUTPUT— 2.0L ENGINEp. 1403
DATA LINK CONNECTOR— PCM OUTPUT— 2.0L ENGINEp. 1403
FUEL INJECTORS— PCM OUTPUT— 2.0L ENGINEp. 1403
IGNITION COIL— PCM OUTPUT— 2.0L ENGINEp. 1404
MALFUNCTION INDICATOR (CHECK ENGINE) LAMP— PCM OUTPUT— 2.0L ENGINEp. 1404
RADIATOR FAN CONTROL MODULE— PCM OUTPUT— 2.0L ENGINEp. 1404
SPEED CONTROL SOLENOIDS— PCM OUTPUT— 2.0L ENGINEp. 1404
TACHOMETER— PCM OUTPUT— 2.0L ENGINEp. 1404
THROTTLE BODY— 2.0L ENGINEp. 1404
DIAGNOSIS AND TESTINGp. 1404
VISUAL INSPECTION— SOHCp. 1404
ASD AND FUEL PUMP RELAYS— 2.0L ENGINEp. 1407
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR— 2.0L ENGINEp. 1407
KNOCK SENSOR— 2.0L ENGINEp. 1408
CAMSHAFT AND CRANKSHAFT POSITION SENSORp. 1408
ENGINE COOLANT TEMPERATURE SENSORp. 1408
THROTTLE POSITION SENSORp. 1408
THROTTLE BODY MINIMUM AIR FLOWp. 1409
SPECIFICATIONSp. 1410
TORQUEp. 1410
FUEL INJECTION SYSTEM – 2.5L DIESEL ENGINEp. 1411
GENERAL INFORMATIONp. 1411
INTRODUCTIONp. 1411
DESCRIPTION AND OPERATIONp. 1412
POWERTRAIN CONTROL MODULE (PCM)p. 1412
BOOST PRESSURE SENSORp. 1413
VEHICLE THEFT ALARMp. 1413
BATTERY VOLTAGE— PCM INPUTp. 1413
SENSOR RETURN— PCM INPUT (ANALOG GROUND)p. 1413
SIGNAL GROUND— PCM INPUTp. 1413
IGNITION CIRCUIT SENSE— PCM INPUTp. 1413
START SIGNAL— PCM INPUTp. 1413
POWER GROUNDp. 1413
NEEDLE MOVEMENT OR INSTRUMENTED FIRST INJECTOR— PCM INPUTp. 1413
FUEL INJECTOR SENSOR— GROUNDp. 1414
ENGINE COOLANT TEMPERATURE SENSOR— PCM INPUTp. 1414
ENGINE SPEED SENSOR— PCM INPUTp. 1414
AIR CONDITIONING (A/ C) CONTROLS— PCM INPUTSp. 1415
BRAKE SWITCH— PCM INPUTp. 1415
DATA LINK CONNECTOR— PCM INPUT AND OUTPUTp. 1415
VEHICLE SPEED SENSOR— PCM INPUTp. 1415
SPEED CONTROL— PCM INPUTSp. 1416
DIESEL PCM RELAY— PCM INPUTp. 1416
FIVE VOLT POWER— PCM OUTPUTp. 1416
ENGINE COOLANT GAUGE— PCM OUTPUTp. 1416
ENGINE OIL PRESSURE GAUGE— PCM OUTPUTp. 1416
GLOW PLUG LAMP— PCM OUTPUTp. 1416
SPEED CONTROL— PCM OUTPUTSp. 1416
AIR CONDITIONING RELAY— PCM OUTPUTp. 1416
FUEL TIMING SOLENOID— PCM OUTPUTp. 1416
TACHOMETER— PCM OUTPUTp. 1417
GLOW PLUG RELAY— PCM OUTPUTp. 1417
GLOW PLUGSp. 1417
GLOW PLUG CONTROLp. 1417
EXHAUST GAS RECIRCULATION (EGR) SOLENOID— PCM OUTPUTp. 1418
DIAGNOSIS AND TESTINGp. 1418
DIESEL DIAGONSTICSp. 1418
DIESEL PCM RELAY TESTp. 1418
ENGINE SPEED SENSOR TESTp. 1418
ENGINE COOLANT TEMPERATURE SENSOR TESTp. 1418
SENSOR RESISTANCE (OHMS)p. 1418
GLOW PLUG TESTp. 1419
GLOW PLUG RELAY TESTp. 1419
RELAYS— OPERATION/ TESTINGp. 1420
OPERATIONp. 1420
GLOW PLUG CONTROLp. 1420
TESTINGp. 1421
BOOST PRESSURE SENSORp. 1421
VEHICLE SPEED SENSOR TESTp. 1421
DIAGNOSTIC TROUBLE CODESp. 1421
REMOVAL AND INSTALLATIONp. 1421
DIESEL PCM RELAYp. 1421
A/ C CLUTCH RELAYp. 1421
ENGINE SPEED SENSORp. 1421
REMOVALp. 1421
INSTALLATIONp. 1422
ENGINE COOLANT TEMPERATURE SENSORp. 1422
REMOVALp. 1422
INSTALLATIONp. 1422
GLOW PLUGSp. 1422
REMOVALp. 1422
INSTALLATIONp. 1423
GLOW PLUG RELAYp. 1423
REMOVALp. 1423
INSTALLATIONp. 1423
POWERTRAIN CONTROL MODULE (PCM)p. 1423
REMOVALp. 1423
INSTALLATIONp. 1423
VEHICLE SPEED SENSORp. 1423
REMOVALp. 1424
INSTALLATIONp. 1424
SPECIFICATIONSp. 1424
GLOW PLUG CURRENT DRAWp. 1424
TORQUE CHART— 2.5L DIESELp. 1425
STEERINGp. 1427
GENERAL INFORMATIONp. 1427
GENERAL INFORMATIONp. 1427
STEERING SYSTEM AND COMPONENT DESCRIPTIONp. 1427
DIAGNOSIS AND TESTINGp. 1428
STEERING SYSTEM DIAGNOSIS CHARTSp. 1428
STEERING NOISEp. 1428
BINDING STICKING SEIZED SHAKE SHUDDER VIBRATIONp. 1430
LOW ASSIST, NO ASSIST, HARD STEERING POOR RETURN TO CENTERp. 1431
LOOSE STEERINGp. 1432
VEHICLE LEADS TO THE SIDE POWER STEERING FLUID LEAKp. 1433
FOAMY OR MILKY POWER STEERING FLUIDp. 1434
POWER STEERING PUMPp. 1435
DESCRIPTION AND OPERATIONp. 1435
POWER STEERING PUMP OPERATIONp. 1435
DIAGNOSIS AND TESTINGp. 1435
POWER STEERING PUMP FLOW RATE AND PRESSURE TESTp. 1435
POWER STEERING PUMP FLOW AND PRESSURE TEST PROCEDUREp. 1436
SERVICE PROCEDURESp. 1436
POWER STEERING SYSTEM FLUID LEVEL CHECKp. 1436
POWER STEERING PUMP INITIAL OPERATIONp. 1436
REMOVAL AND INSTALLATIONp. 1437
2.4 LITER POWER STEERING PUMPp. 1437
REMOVEp. 1437
INSTALLp. 1439
3.0 LITER POWER STEERING PUMPp. 1439
REMOVEp. 1439
INSTALLp. 1441
3.3/ 3.8 LITER POWER STEERING PUMPp. 1442
REMOVEp. 1442
INSTALLp. 1443
POWER STEERING FLUID RESERVOIR TO PUMP SUPPLY HOSEp. 1444
REMOVEp. 1444
INSTALLp. 1445
POWER STEERING FLUID PRESSURE HOSEp. 1445
REMOVEp. 1445
INSTALLp. 1446
POWER STEERING FLUID RETURN HOSEp. 1447
REMOVEp. 1447
INSTALLp. 1447
REMOTE POWER STEERING FLUID RESERVOIRp. 1448
REMOVEp. 1448
INSTALLp. 1448
DISASSEMBLY AND ASSEMBLYp. 1449
POWER STEERING PUMP PULLEYp. 1449
DISASSEMBLYp. 1449
ASSEMBLYp. 1449
POWER STEERING PUMP FLOW CONTROL VALVE SEALp. 1449
DISASSEMBLEp. 1449
ASSEMBLEp. 1450
SPECIFICATIONSp. 1450
POWER STEERING SYSTEM SPECIFICATIONSp. 1450
POWER STEERING PUMP FASTENER TORQUE SPECIFICATIONSp. 1450
SPECIAL TOOLSp. 1451
POWER STEERING PUMPp. 1451
POWER STEERING GEARp. 1452
DESCRIPTION AND OPERATIONp. 1452
STEERING GEAR OPERATION DESCRIPTIONp. 1452
DIAGNOSIS AND TESTINGp. 1453
POWER STEERING GEARp. 1453
POWER STEERING PUMP FLOW AND PRESSURE TEST PROCEDUREp. 1453
REMOVAL AND INSTALLATIONp. 1453
STEERING GEARp. 1453
REMOVEp. 1453
INSTALLp. 1456
DISASSEMBLY AND ASSEMBLYp. 1457
STEERING GEAR INNER TIE ROD BOOTp. 1457
DISASSEMBLEp. 1457
ASSEMBLEp. 1458
OUTER TIE ROD ENDp. 1459
DISASSEMBLEp. 1459
ASSEMBLEp. 1460
SPECIFICATIONSp. 1460
STEERING GEAR FASTENER TORQUE SPECIFICATIONSp. 1460
SPECIAL TOOLSp. 1461
POWER STEERING GEARp. 1461
STEERING COLUMNp. 1462
DESCRIPTION AND OPERATIONp. 1462
STEERING COLUMN DESCRIPTIONp. 1462
DIAGNOSIS AND TESTINGp. 1464
STEERING COLUMNp. 1464
SERVICE PROCEDURESp. 1464
STEERING COLUMN SERVICE PROCEDURE WARNINGSp. 1464
REMOVAL AND INSTALLATIONp. 1464
STEERING COLUMN ASSEMBLYp. 1464
REMOVEp. 1464
INSTALLp. 1469
SPECIFICATIONSp. 1471
STEERING COLUMN FASTENER TORQUE SPECIFICATIONSp. 1471
POWER STEERING – 2.5L VM DIESELp. 1473
POWER STEERINGÐ 2.5L VM DIESELp. 1473
GENERAL INFORMATIONp. 1473
POWER STEERING PUMPp. 1473
STEERING GEAR OPERATION— RHD & LHD VEHICLESp. 1473
POWER STEERING GEARp. 1473
SERVICE PROCEDURESp. 1473
POWER STEERING PUMP – INITIAL OPERATIONp. 1473
REMOVAL AND INSTALLATIONp. 1474
POWER STEERING PUMP— 2.5L DIESELp. 1474
REMOVALp. 1474
INSTALLATIONp. 1474
TRANSAXLE AND POWER TRANSFER UNITp. 1475
GENERAL INFORMATIONp. 1476
31TH TRANSAXLEp. 1476
FLUID LEVEL AND CONDITIONp. 1476
SELECTION OF LUBRICANTp. 1477
SPECIAL ADDITIVESp. 1477
DESCRIPTION AND OPERATIONp. 1477
TORQUE CONVERTER CLUTCHp. 1477
HYDRAULIC CONTROL SYSTEMp. 1477
PRESSURE SUPPLY SYSTEMp. 1477
PRESSURE REGULATING VALVESp. 1477
FLOW CONTROL VALVESp. 1477
CLUTCHES, BAND SERVOS, AND ACCUMULATORp. 1477
GEARSHIFT AND PARKING LOCK CONTROLSp. 1478
TORQUE CONVERTER CLUTCH SOLENOID WIRING CONNECTORp. 1478
GOVERNORp. 1478
DIAGNOSIS AND TESTINGp. 1478
THREE SPEED TRANSAXLE DIAGNOSIS AND TESTSp. 1478
31TH HYDRAULIC TROUBLE CODE CHARTSp. 1478
ROAD TESTp. 1478
HYDRAULIC PRESSURE TESTSp. 1487
TEST ONE (SELECTOR IN 1)p. 1487
TEST TWO (SELECTOR IN 2)p. 1487
TEST THREE (SELECTOR IN D)p. 1487
TEST FOUR (SELECTOR IN REVERSE)p. 1488
TEST RESULT INDICATIONSp. 1488
GOVERNOR PRESSUREp. 1489
THROTTLE PRESSUREp. 1489
CLUTCH AND SERVO AIR PRESSURE TESTSp. 1489
FRONT CLUTCHp. 1489
REAR CLUTCHp. 1489
KICKDOWN SERVO (FRONT)p. 1489
LOW AND REVERSE SERVO (REAR)p. 1489
FLUID LEAKAGE- TRANSAXLE TORQUE CONVERTER HOUSING AREAp. 1489
TORQUE CONVERTER LEAKAGEp. 1489
SERVICE PROCEDURESp. 1490
FLUID AND FILTER CHANGEp. 1490
30,000 MILE TRANSAXLE OIL CHANGEp. 1490
SEVERE USAGE SERVICEp. 1491
FLUID DRAIN AND REFILLp. 1492
ALUMINUM THREAD REPAIRp. 1492
FLUSHING COOLERS AND TUBESp. 1492
COOLER FLUSH USING TOOL 6906Ap. 1492
OIL PUMP VOLUME CHECKp. 1493
REMOVAL AND INSTALLATIONp. 1493
VEHICLE SPEED SENSOR PINION GEARp. 1493
REMOVALp. 1493
INSTALLATIONp. 1493
PARK/ NEUTRAL STARTING AND BACK- UP LAMP SWITCHp. 1493
TESTp. 1493
REMOVALp. 1493
INSTALLATIONp. 1493
TRANSAXLE AND TORQUE CONVERTER REMOVALp. 1494
REMOVALp. 1494
INSTALLATIONp. 1494
FRONT PUMP OIL SEALp. 1495
REMOVALp. 1495
INSTALLATIONp. 1495
DISASSEMBLY AND ASSEMBLYp. 1495
TRANSAXLEp. 1495
DISASSEMBLYp. 1495
ASSEMBLYp. 1501
VALVE BODY RECONDITIONp. 1501
OIL PUMP- RECONDITIONp. 1505
FRONT CLUTCH- RECONDITIONp. 1506
INSPECTIONp. 1506
DISASSEMBLYp. 1506
ASSEMBLYp. 1507
REAR CLUTCH- RECONDITIONp. 1507
INSPECTIONp. 1507
DISASSEMBLYp. 1507
ASSEMBLYp. 1507
FRONT PLANETARY & ANNULUS GEAR-RECONDITIONp. 1509
LOW/ REVERSE (REAR) SERVO- RECONDITIONp. 1510
DISASSEMBLY ASSEMBLYp. 1510
ACCUMULATOR- RECONDITIONp. 1510
DISASSEMBLYp. 1510
ASSEMBLYp. 1511
KICKDOWN SERVO (CONTROLLED LOAD) -RECONDITIONp. 1511
DISASSEMBLY ASSEMBLYp. 1511
TRANSFER SHAFT REPAIRp. 1512
DISASSEMBLYp. 1512
DETERMINING SHIM THICKNESSp. 1516
ASSEMBLYp. 1516
PARKING PAWLp. 1516
DISASSEMBLY ASSEMBLYp. 1516
OUTPUT SHAFT REPAIRp. 1517
DETERMINING SHIM THICKNESSp. 1519
DIFFERENTIAL REPAIRp. 1520
DETERMINING SHIM THICKNESSp. 1524
CLEANING AND INSPECTIONp. 1524
VALVE BODYp. 1524
ADJUSTMENTSp. 1525
GEARSHIFT CABLE ADJUSTMENTp. 1525
THROTTLE PRESSURE LINKAGE ADJUSTMENTp. 1525
ROD ADJUSTMENT PROCEDUREp. 1525
BAND ADJUSTMENTp. 1525
KICKDOWN BAND (FRONT)p. 1525
LOW/ REVERSE BAND (REAR)p. 1526
HYDRAULIC CONTROL PRESSURE ADJUSTMENTSp. 1526
LINE PRESSUREp. 1526
THROTTLE PRESSUREp. 1526
BEARING ADJUSTMENT PROCEDURESp. 1526
OUTPUT SHAFT BEARINGp. 1526
DIFFERENTIAL BEARINGp. 1527
TRANSFER SHAFT BEARINGp. 1528
DIFFERENTIAL BEARING SHIM CHARTp. 1528
SCHEMATICS AND DIAGRAMSp. 1530
31TH TRANSAXLE HYDRAULIC SCHEMATICp. 1530
SPECIFICATIONSp. 1538
31TH AUTOMATIC TRANSAXLEp. 1538
31TH TORQUE SPECIFICATIONSp. 1539
SPECIAL TOOLSp. 1540
31TH AUTOMATIC TRANSAXLEp. 1540
GENERAL INFORMATIONp. 1545
41TE FOUR SPEED AUTOMATIC TRANSAXLEp. 1545
TRANSAXLE IDENTIFICATIONp. 1545
OPERATIONp. 1546
FLUID LEVEL AND CONDITIONp. 1546
SELECTION OF LUBRICANTp. 1546
SPECIAL ADDITIVESp. 1546
DESCRIPTION AND OPERATIONp. 1546
CLUTCH AND GEARp. 1546
HYDRAULICSp. 1547
SOLENOIDSp. 1547
SENSORSp. 1547
ELECTRONICSp. 1547
ADAPTIVE CONTROLSp. 1547
TORQUE MANAGEMENTp. 1548
ON- BOARD DIAGNOSTICSp. 1548
TRANSMISSION CONTROL MODULEp. 1548
GEARSHIFT AND PARKING LOCK CONTROLSp. 1548
TRANSMISSION RANGE SENSORp. 1548
SHIFT POSITION INDICATORp. 1548
DIAGNOSIS AND TESTINGp. 1549
41TE TRANSAXLE GENERAL DIAGNOSISp. 1549
ROAD TESTp. 1549
HYDRAULIC PRESSURE TESTSp. 1549
TEST ONE- SELECTOR IN LOWp. 1550
TEST TWO- SELECTOR IN DRIVEp. 1550
TEST THREE- OVERDRIVE CLUTCH CHECKp. 1550
TEST FOUR- SELECTOR IN CIRCLE DRIVE, OVERDRIVE GEARp. 1550
TEST FIVE- SELECTOR IN CIRCLE DRIVE, OVERDRIVEp. 1550
TEST SIX- SELECTOR IN REVERSEp. 1550
TEST RESULT INDICATIONSp. 1551
CLUTCH AIR PRESSURE TESTSp. 1551
OVERDRIVE CLUTCHp. 1551
REVERSE CLUTCHp. 1552
2/ 4 CLUTCHp. 1552
LOW/ REVERSE CLUTCHp. 1552
UNDERDRIVE CLUTCHp. 1552
FLUID LEAKAGE- TORQUE CONVERTER HOUSING AREAp. 1552
TORQUE CONVERTER LEAKAGEp. 1552
SHIFT POSITION INDICATORp. 1552
SERVICE PROCEDURESp. 1553
FLUID AND FILTER CHANGEp. 1553
30,000 MILE TRANSAXLE OIL CHANGEp. 1553
SEVERE USAGE SERVICEp. 1554
FLUID DRAIN AND REFILLp. 1555
ALUMINUM THREAD REPAIRp. 1555
FLUSHING COOLERS AND TUBESp. 1555
COOLER FLUSH USING TOOL 6906Ap. 1556
OIL PUMP VOLUME CHECKp. 1556
TRANSAXLE QUICK LEARN PROCEDUREp. 1556
PINION FACTOR PROCEDUREp. 1557
REMOVAL AND INSTALLATIONp. 1557
GEARSHIFT CABLEp. 1557
REMOVALp. 1557
INSTALLATIONp. 1557
ADJUSTMENTp. 1558
MANUAL VALVE LEVER (SHIFT LEVER)p. 1558
REMOVALp. 1558
INSTALLATIONp. 1558
SOLENOID ASSEMBLY- REPLACEp. 1559
TRANSMISSION RANGE SENSORp. 1559
REMOVALp. 1559
INSTALLATIONp. 1560
SPEED SENSOR- INPUTp. 1560
SPEED SENSOR- OUTPUTp. 1560
TRANSMISSION CONTROL MODULEp. 1561
REMOVALp. 1561
INSTALLATIONp. 1561
VALVE BODYp. 1562
REMOVALp. 1562
INSTALLATIONp. 1563
TRANSAXLEp. 1563
REMOVALp. 1563
INSTALLATIONp. 1565
OIL PUMP SEALp. 1566
REMOVALp. 1566
INSTALLATIONp. 1566
DISASSEMBLY AND ASSEMBLYp. 1566
VALVE BODY RECONDITIONp. 1566
TRANSAXLE DISASSEMBLEp. 1569
OIL PUMP INSPECTIONp. 1572
INPUT CLUTCHES- RECONDITIONp. 1584
DISASSEMBLYp. 1584
ASSEMBLYp. 1589
TRANSAXLE ASSEMBLEp. 1596
OUTPUT GEAR BEARING ADJUSTMENTp. 1599
OUTPUT GEAR BEARING SHIM CHARTp. 1600
TRANSFER SHAFT BEARINGp. 1603
TRANSFER SHAFT BEARING SHIM CHARTp. 1604
LOW/ REVERSE REACTION PLATE CHARTp. 1607
DETERMINING No. 4 THRUST PLATE THICKNESS INPUT SHAFT END PLAYp. 1608
NO. 4 THRUST PLATE CHARTp. 1610
DIFFERENTIAL REPAIRp. 1613
DISASSEMBLEp. 1613
CHECKING SIDE GEAR END PLAYp. 1615
ASSEMBLEp. 1615
DIFFERENTIAL SERVICE TOOLSp. 1615
DIFFERENTIAL BEARING PRELOAD ADJUSTMENTp. 1616
DIFFERENTIAL BEARING SHIM CHARTp. 1617
CLEANING AND INSPECTIONp. 1618
CLEANING VALVE BODYp. 1618
ADJUSTMENTSp. 1618
GEARSHIFT CABLE ADJUSTMENTp. 1618
SCHEMATICS AND DIAGRAMSp. 1619
41TE TRANSAXLE HYDRAULIC SCHEMATICSp. 1619
SPECIFICATIONSp. 1632
41TE AUTOMATIC TRANSAXLEp. 1632
41TE TORQUE SPECIFICATIONSp. 1632
SPECIAL TOOLSp. 1633
41TE AUTOMATIC TRANSAXLEp. 1633
GENERAL INFORMATIONp. 1639
POWER TRANSFER UNITp. 1639
DIAGNOSIS AND TESTINGp. 1639
SEAL IDENTIFICATIONp. 1639
FLUID LEAK DIAGNOSISp. 1641
REMOVAL AND INSTALLATIONp. 1641
POWER TRANSFER UNIT (P. T. U.)p. 1641
REMOVALp. 1641
INSTALLATIONp. 1643
END COVER SEALp. 1643
INPUT SHAFT SEALp. 1643
REMOVALp. 1643
INSTALLATIONp. 1644
DIFFERENTIAL CARRIER SEALp. 1644
REMOVALp. 1644
INSTALLATIONp. 1645
REAR COVER O- RINGp. 1645
REMOVALp. 1645
INSTALLATIONp. 1645
POWER TRANSFER UNIT OUTPUT SEALp. 1645
REMOVALp. 1646
INSTALLATIONp. 1647
INPUT SHAFT COVER SEALp. 1648
REMOVALp. 1648
INSTALLATIONp. 1648
HALF SHAFT INNER SEALp. 1649
REMOVALp. 1649
INSTALLATIONp. 1650
INPUT SHAFT END SEALp. 1651
REMOVALp. 1651
INSTALLATIONp. 1651
OUTER HALF SHAFT SEALp. 1651
REMOVALp. 1652
INSTALLATIONp. 1652
END COVER BALL BEARINGp. 1652
REMOVALp. 1652
INSTALLATIONp. 1653
ADJUSTMENTSp. 1654
OUTPUT FLANGE SHIM SELECTIONp. 1654
SPECIFICATIONSp. 1654
TORQUEp. 1654
SPECIAL TOOLSp. 1655
SDP POWER TRANSFER UNITp. 1655
A– 598 MANUAL TRANSAXLEp. 1657
GENERAL INFORMATIONp. 1658
A- 598 MANUAL TRANSAXLEp. 1658
A- 558 MANUAL TRANSAXLE— RHD VEHICLESp. 1658
TRANSAXLE IDENTIFICATION INFORMATIONp. 1658
TRANSAXLE IDENTIFICATION INFORMATION— RHD VEHICLESp. 1658
SELECTION OF LUBRICANTp. 1658
SELECTION OF LUBRICANT— RHD VEHICLESp. 1658
SPECIAL ADDITIVESp. 1658
SPECIAL ADDITIVES— RHD VEHICLESp. 1659
GEAR RATIOSp. 1659
GEAR RATIOS— RHD VEHICLESp. 1659
GEARSHIFT PATTERNp. 1659
GEARSHIFT PATTERN— RHD VEHICLESp. 1659
DESCRIPTION AND OPERATIONp. 1659
GEARSHIFT LEVERSp. 1659
AXLE SEALSp. 1659
DIAGNOSIS AND TESTINGp. 1659
COMMON PROBLEM CAUSESp. 1659
HARD SHIFTINGp. 1660
NOISY OPERATIONp. 1660
SLIPS OUT OF GEARp. 1660
LOW LUBRICANT LEVELp. 1660
CLUTCH PROBLEMSp. 1660
SERVICE PROCEDURESp. 1660
FLUID DRAIN AND FILLp. 1660
TRANSAXLE FLUID DRAINp. 1660
TRANSAXLE FLUID FILLp. 1660
FLUID DRAIN AND FILL— RHD VEHICLESp. 1660
TRANSAXLE FLUID DRAINp. 1660
TRANSAXLE FLUID FILLp. 1660
REMOVAL AND INSTALLATIONp. 1661
GEARSHIFT KNOBp. 1661
REMOVALp. 1661
INSTALLATIONp. 1661
GEARSHIFT BOOTp. 1661
REMOVALp. 1661
INSTALLATIONp. 1661
GEARSHIFT BOOTp. 1661
REMOVALp. 1661
INSTALLATIONp. 1661
GEARSHIFT CABLESp. 1661
REMOVALp. 1661
INSTALLATIONp. 1663
GEARSHIFT CABLES— RHD VEHICLESp. 1663
REMOVALp. 1663
INSTALLATIONp. 1663
GEARSHIFT MECHANISM REPLACEMENTp. 1663
REMOVALp. 1663
INSTALLATIONp. 1664
GEARSHIFT MECHANISM REPLACEMENT— RHD VEHICLESp. 1664
REMOVALp. 1664
INSTALLATIONp. 1665
VEHICLE SPEED SENSOR DRIVE GEARp. 1665
REMOVALp. 1665
INSTALLATIONp. 1665
BACK- UP LAMP SWITCHp. 1665
REMOVALp. 1665
INSTALLATIONp. 1666
CRANKSHAFT POSITION SENSOR — 2.5L VM DIESELp. 1666
REMOVALp. 1667
INSTALLATIONp. 1667
CROSSOVER LEVERp. 1667
REMOVALp. 1667
INSTALLATIONp. 1667
SELECTOR LEVERp. 1667
REMOVALp. 1667
INSTALLATIONp. 1667
AXLE SEALSp. 1667
EXTENSION HOUSING AXLE SEALp. 1667
DIFFERENTIAL BEARING RETAINER AXLE SEALp. 1668
SHIFT SHAFT SEALSp. 1668
REMOVALp. 1668
INSTALLATIONp. 1668
TRANSAXLEp. 1668
REMOVALp. 1668
INSTALLATIONp. 1670
INPUT SHAFT FRONT BEARING RETAINERp. 1671
REMOVALp. 1671
INSTALLATIONp. 1671
INPUT SHAFT SEALp. 1672
REMOVALp. 1672
INSTALLATIONp. 1672
A- 558 TRANSAXLE ASSEMBLY— RHD VEHICLESp. 1672
REMOVALp. 1672
INSTALLATIONp. 1675
DISASSEMBLY AND ASSEMBLYp. 1676
TRANSAXLEp. 1676
DISASSEMBLYp. 1676
ASSEMBLYp. 1684
INPUT SHAFTp. 1688
DISASSEMBLYp. 1688
ASSEMBLYp. 1688
INTERMEDIATE SHAFTp. 1689
DISASSEMBLYp. 1689
ASSEMBLYp. 1693
DIFFERENTIALp. 1695
DIFFERENTIAL BEARINGSp. 1695
RING GEARp. 1698
DIFFERENTIAL GEARSp. 1698
SYNCHRONIZERp. 1699
DISASSEMBLYp. 1700
ASSEMBLYp. 1700
SHIFT COVERp. 1701
DISASSEMBLYp. 1701
ASSEMBLYp. 1703
TRANSAXLE CASEp. 1704
INTERMEDIATE SHAFT FRONT BEARING CUPp. 1704
INPUT SHAFT FRONT BEARINGp. 1705
SHIFT RAIL BUSHINGSp. 1707
REVERSE SHIFT LEVERp. 1708
CLEANING AND INSPECTIONp. 1708
TRANSAXLEp. 1708
SYNCHRONIZERp. 1708
CLEANp. 1708
INSPECTp. 1708
ADJUSTMENTSp. 1708
GEARSHIFT CROSSOVER CABLEp. 1708
GEARSHIFT CROSSOVER CABLEp. 1711
BEARING ADJUSTMENT PROCEDUREp. 1712
GENERAL RULES ON SERVICING BEARINGSp. 1713
INTERMEDIATE SHAFT BEARING PRELOADp. 1713
SPECIFICATIONSp. 1715
A- 598 (T- 750) MANUAL TRANSAXLEp. 1715
NV T750 (A- 598) MANUAL TRANSAXLE FLUID FILLp. 1715
A- 558 MANUAL TRANSAXLE— RHD VEHICLESp. 1715
SPECIAL TOOLSp. 1716
A- 558 MANUAL TRANSAXLE FLUID FILLp. 1716
A- 598 (T- 750) MANUAL TRANSAXLEp. 1716
A- 558 MANUAL TRANSAXLE RHD VEHICLESp. 1716
TIRES AND WHEELSp. 1719
DESCRIPTION AND OPERATIONp. 1719
TIRE INFORMATIONp. 1719
TIRE IDENTIFICATIONp. 1719
TIRE CHAINSp. 1719
RADIAL-PLY TIRESp. 1720
SPARE TIRE (TEMPORARY)p. 1720
TIRE INFLATION PRESSURESp. 1720
TIRE PRESSURE FOR HIGH-SPEED DRIVINGp. 1721
REPLACEMENT TIRESp. 1721
DIAGNOSIS AND TESTINGp. 1721
PRESSURE GAUGESp. 1721
TREAD WEAR INDICATORSp. 1721
TIRE WEAR PATTERNSp. 1722
TIRE NOISE OR VIBRATIONp. 1722
LEAD CORRECTION CHARTp. 1722
LEAD CORRECTION CHARTp. 1723
SERVICE PROCEDURESp. 1724
TIRE AND WHEEL ROTATION (NON-DIRECTIONAL THREAD PATTERN)p. 1724
REPAIRING TIRE LEAKSp. 1724
TIRE AND WHEEL MATCH MOUNTINGp. 1724
CLEANING AND INSPECTIONp. 1725
CLEANING TIRESp. 1725
SPECIFICATIONSp. 1726
TIRE SPECIFICATIONSp. 1726
DESCRIPTION AND OPERATIONp. 1727
WHEEL INFORMATIONp. 1727
DIAGNOSIS AND TESTINGp. 1727
WHEEL INSPECTIONp. 1727
TIRE AND WHEEL RUNOUTp. 1728
METHOD 1 (RELOCATE WHEEL ON HUB)p. 1728
METHOD 2 (RELOCATE TIRE ON WHEEL)p. 1728
SERVICE PROCEDURESp. 1729
WHEEL INSTALLATIONp. 1729
TIRE AND WHEEL BALANCEp. 1729
SPECIFICATIONSp. 1730
WHEEL SPECIFICATIONSp. 1730
BODYp. 1731
GENERAL INFORMATIONp. 1731
SAFETY PRECAUTIONS AND WARNINGSp. 1731
GENERAL INFORMATIONp. 1732
PAINT CODEp. 1732
BASE COAT/ CLEAR COAT FINISHp. 1732
WET SANDING, BUFFING, AND POLISHINGp. 1732
PAINTED SURFACE TOUCH- UPp. 1732
TOUCH- UP PROCEDUREp. 1732
AFTERMARKET PAINT REPAIR PRODUCTSp. 1733
EXTERIOR COLORSp. 1733
INTERIOR COLORSp. 1733
DESCRIPTION AND OPERATIONp. 1734
SAFETY PRECAUTIONSp. 1734
REMOVAL AND INSTALLATIONp. 1734
WINDSHIELDp. 1734
WINDSHIELD REMOVAL – EXTERIOR METHODp. 1734
WINDSHIELD REMOVAL – INTERIOR METHODp. 1735
WINDSHIELD INSTALLATIONp. 1735
BODY SIDE/ SLIDING DOOR STATIONARY GLASSp. 1736
REMOVALp. 1736
INSTALLATIONp. 1736
REAR WINDOWp. 1737
REAR WINDOW REMOVAL – EXTERIOR METHODp. 1737
REAR WINDOW REMOVAL – INTERIOR METHODp. 1737
REAR WINDOW INSTALLATIONp. 1737
REMOVAL AND INSTALLATIONp. 1739
ARM RESTp. 1739
REMOVALp. 1739
INSTALLATIONp. 1739
BENCH SEAT BACK COVERp. 1739
REMOVALp. 1739
INSTALLATIONp. 1739
BENCH SEAT BACK HINGEp. 1739
REMOVALp. 1739
INSTALLATIONp. 1740
SYNCHRONIZING CABLE ADJUSTMENTp. 1740
BENCH SEAT BACK HINGE COVERSp. 1740
REMOVALp. 1740
INSTALLATIONp. 1740
BENCH SEAT RISER – FIRST REARp. 1741
REMOVALp. 1741
INSTALLATIONp. 1741
BENCH SEAT RISER – SECOND REARp. 1741
REMOVALp. 1741
INSTALLATIONp. 1741
BENCH SEAT TRACK – SECOND REARp. 1741
REMOVALp. 1741
INSTALLATIONp. 1741
BUCKET SEAT BACKp. 1742
REMOVALp. 1742
INSTALLATIONp. 1742
BUCKET SEAT BACK ASSIST STRAPp. 1742
REMOVALp. 1742
INSTALLATIONp. 1742
BUCKET SEAT CUSHION PANp. 1742
REMOVALp. 1742
INSTALLATIONp. 1743
BUCKET SEAT CUSHION SIDE COVERp. 1743
REMOVALp. 1743
INSTALLATIONp. 1743
BUCKET SEAT RECLINER – MANUALp. 1743
REMOVALp. 1743
INSTALLATIONp. 1743
BUCKET SEAT RECLINER – POWERp. 1744
REMOVALp. 1744
INSTALLATIONp. 1744
BUCKET SEAT RISER – MANUAL TRACKp. 1744
REMOVALp. 1744
INSTALLATIONp. 1744
BUCKET SEAT TRACK – MANUALp. 1744
REMOVALp. 1744
INSTALLATIONp. 1744
BUCKET SEAT TRACK – POWERp. 1744
REMOVALp. 1744
INSTALLATIONp. 1745
BUCKET SEAT TRACK FRONT COVER – POWERp. 1745
REMOVALp. 1745
INSTALLATIONp. 1745
BUCKET SEAT TRACK REAR COVER – POWERp. 1745
REMOVALp. 1745
INSTALLATIONp. 1745
CHILD RESTRAINT SEAT MODULEp. 1746
REMOVALp. 1746
INSTALLATIONp. 1746
HEAD RESTRAINT – BENCH SEATp. 1746
REMOVALp. 1746
INSTALLATIONp. 1747
HEAD RESTRAINT – BUCKET SEATp. 1747
REMOVALp. 1747
INSTALLATIONp. 1748
HEAD RESTRAINT SLEEVEp. 1748
REMOVALp. 1748
INSTALLATIONp. 1748
HEATED SEAT HEATING ELEMENTp. 1748
HEATED SEAT MODULEp. 1748
REMOVALp. 1748
INSTALLATIONp. 1749
HEATED SEAT SWITCHp. 1749
REMOVALp. 1749
INSTALLATIONp. 1749
MECHANICAL LUMBAR HANDLE ASSEMBLYp. 1749
REMOVALp. 1749
INSTALLATIONp. 1749
PLASTIC GROCERY BAG RETAINERp. 1749
REMOVALp. 1749
INSTALLATIONp. 1749
POWER SEAT SWITCHp. 1750
REMOVALp. 1750
INSTALLATIONp. 1750
RECLINER HANDLE – MANUALp. 1750
REMOVALp. 1750
INSTALLATIONp. 1750
UNDER SEAT STORAGE BINp. 1750
REMOVALp. 1750
INSTALLATIONp. 1750
UNDER SEAT STORAGE BIN GUIDEp. 1751
REMOVALp. 1751
INSTALLATIONp. 1751
UNDER SEAT STORAGE BIN LOCK/ LATCHp. 1751
REMOVALp. 1751
INSTALLATIONp. 1751
DIAGNOSIS AND TESTINGp. 1753
WATER LEAKSp. 1753
VISUAL INSPECTION BEFORE WATER LEAK TESTSp. 1753
WATER LEAK TESTSp. 1753
WATER LEAK DETECTIONp. 1753
WIND NOISEp. 1754
VISUAL INSPECTION BEFORE TESTSp. 1754
SERVICE PROCEDURESp. 1754
HEAT STAKINGp. 1754
REMOVAL AND INSTALLATIONp. 1755
A- PILLAR LOWER EXTENSION TRIMp. 1755
REMOVALp. 1755
INSTALLATIONp. 1755
A- PILLAR TRIM PANELp. 1755
REMOVALp. 1755
INSTALLATIONp. 1755
COWL COVERp. 1755
REMOVALp. 1755
INSTALLATIONp. 1755
COWL TRIMp. 1755
REMOVALp. 1755
INSTALLATIONp. 1756
FLOOR CARPETp. 1756
REMOVALp. 1756
INSTALLATIONp. 1756
FRONT DOORp. 1757
REMOVALp. 1757
INSTALLATIONp. 1757
FRONT DOOR APPLIQUEp. 1758
REMOVALp. 1758
INSTALLATIONp. 1758
FRONT DOOR CHECK STRAPp. 1758
REMOVALp. 1758
INSTALLATIONp. 1759
FRONT DOOR FRAME CLOSEOUT MOLDINGSp. 1759
REMOVAL – A- PILLAR, HEADER, OR B- PILLARp. 1759
INSTALLATION – A- PILLAR, HEADER, OR B- PILLARp. 1759
FRONT DOOR GLASSp. 1759
REMOVALp. 1759
INSTALLATIONp. 1759
FRONT DOOR GLASS RUN WEATHER- STRIPp. 1760
REMOVALp. 1760
INSTALLATIONp. 1760
FRONT DOOR HINGEp. 1760
REMOVALp. 1761
INSTALLATIONp. 1761
FRONT DOOR INNER BELT MOLDINGp. 1761
REMOVALp. 1761
INSTALLATIONp. 1761
FRONT DOOR LATCHp. 1761
REMOVALp. 1761
INSTALLATIONp. 1762
FRONT DOOR LATCH STRIKERp. 1762
REMOVALp. 1762
INSTALLATIONp. 1762
FRONT DOOR LOCK CYLINDERp. 1762
REMOVALp. 1762
INSTALLATIONp. 1763
FRONT DOOR OUTER BELT MOLDINGp. 1763
REMOVALp. 1763
INSTALLATIONp. 1763
FRONT DOOR OUTSIDE HANDLEp. 1763
REMOVALp. 1763
INSTALLATIONp. 1764
FRONT DOOR REFLECTORp. 1764
REMOVALp. 1764
INSTALLATIONp. 1764
FRONT DOOR SILL PLATEp. 1764
REMOVALp. 1764
INSTALLATIONp. 1764
FRONT DOOR TRIM PANELp. 1764
REMOVALp. 1764
INSTALLATIONp. 1765
FRONT DOOR WEATHER- STRIPp. 1766
REMOVALp. 1766
INSTALLATIONp. 1766
FRONT DOOR WINDOW CRANKp. 1766
REMOVALp. 1766
INSTALLATIONp. 1766
FRONT DOOR WINDOW REGULATORp. 1766
REMOVALp. 1766
INSTALLATIONp. 1767
FRONT SEATp. 1767
REMOVALp. 1767
INSTALLATIONp. 1767
FRONT WHEELHOUSE SPLASH SHIELDp. 1767
REMOVALp. 1767
INSTALLATIONp. 1767
FUEL FILL DOOR BLOCKER LATCHp. 1768
REMOVALp. 1768
INSTALLATIONp. 1768
FUEL FILL DOOR BLOCKER LATCH STRIKERp. 1768
REMOVALp. 1768
INSTALLATIONp. 1768
FUEL FILL DOOR BLOCKER LOCKOUT LINKp. 1768
REMOVALp. 1768
INSTALLATIONp. 1769
FUEL FILLER HOUSING – WITH BLOCKER LATCHp. 1769
REMOVALp. 1769
INSTALLATIONp. 1769
GRILLEp. 1769
REMOVALp. 1769
INSTALLATIONp. 1769
HEADLINING
REMOVALp. 1769
INSTALLATIONp. 1770
HOODp. 1770
REMOVALp. 1770
INSTALLATIONp. 1770
HOOD HINGEp. 1771
REMOVALp. 1771
ADJUSTMENTSp. 1810
SLIDING DOOR ADJUSTMENTSp. 1810
PRELIMINARY CHECKSp. 1810
UP/ DOWN ADJUSTMENTp. 1810
FORE/ AFT ADJUSTMENTp. 1810
SEAL COMPRESSIONp. 1811
STABILIZER ADJUSTMENTp. 1812
BODY 1p. 1813
REMOVAL AND INSTALLATIONp. 1813
HEAD RESTRAINTp. 1813
REMOVALp. 1813
INSTALLATIONp. 1813
HEAD RESTRAINT ESCUTCHEONp. 1813
REMOVALp. 1813
INSTALLATIONp. 1813
HEAD RESTRAINT SLEEVEp. 1814
REMOVALp. 1814
INSTALLATIONp. 1814
BENCH SEAT BACK COVERp. 1814
REMOVALp. 1814
INSTALLATIONp. 1814
REMOVAL AND INSTALLATIONp. 1815
GEARSHIFT CONSOLEp. 1815
REMOVALp. 1815
INSTALLATIONp. 1815
LIFTGATE CHMSL ACCESS PANELp. 1815
REMOVALp. 1815
INSTALLATIONp. 1816
HEATING AND AIR CONDITIONINGp. 1817
GENERAL INFORMATIONp. 1818
INTRODUCTIONp. 1818
SAFETY PRECAUTIONS AND WARNINGSp. 1818
DESCRIPTION AND OPERATIONp. 1818
AIR DISTRIBUTION DUCTSp. 1818
A/ C PRESSURE TRANSDUCERp. 1818
A/ C SERVICE PORTSp. 1818
REAR BLOWER SPEED SWITCHp. 1819
COMPRESSOR HIGH-PRESSURE RELIEF VALVEp. 1819
CONDENSATE DRAINp. 1819
ENGINE COOLING SYSTEM REQUIREMENTSp. 1819
EVAPORATOR PROBEp. 1819
HANDLING TUBING AND FITTINGSp. 1819
HVAC CONTROL MODULEp. 1820
SIDE DOOR HEATER A/ C OUTLETSp. 1820
SIDE WINDOW DEMISTERp. 1820
SYSTEM AIRFLOWp. 1820
SYSTEM OIL LEVELp. 1821
REFRIGERANT OIL LEVEL CHECKp. 1821
SERVICING REFRIGERANT OIL LEVELp. 1822
DIAGNOSIS AND TESTINGp. 1822
ACTUATOR CALIBRATION/ DIAGNOSTICS AND COOLDOWN TESTp. 1822
GENERAL INFORMATIONp. 1822
ACTUATOR CALIBRATIONp. 1822
REFRIGERANT OIL CAPACITIESp. 1822
DIAGNOSTICSp. 1823
COOLDOWN TESTp. 1823
CALIBRATION/ COOLDOWN LED DISPLAY CODESp. 1823
CALIBRATION/ DIAGNOSTICS TEST ENTRYp. 1823
CALIBRATION/ COOLDOWN LED DISPLAY CODESp. 1823
COOLDOWN TEST ENTRYp. 1824
CALIBRATION DIAGNOSTICS AND COOLDOWN ABORTp. 1824
EEPROM DATAp. 1824
ACTUATOR CALIBRATION AND DIAGNOSTICSp. 1824
FAIL CODES/ LEVEL DISPLAYp. 1825
WIPE BUTTON LEDp. 1825
LEVEL 1– FAILURE CODE VALUES (INTERMITTENT WIPE BUTTON LED)p. 1825
TEMPERATURE AND MODE POTENTIOMETER DIAGNOSTICSp. 1825
POTENTIOMETER VS. POSITION AND FLASH RATEp. 1825
EVAPORATOR PROBE TEMPERATURE DIAGNOSTICSp. 1825
HVAC CONTROL DIAGNOSTIC CONDITIONSp. 1825
A/ C PERFORMANCE TESTp. 1828
PERFORMANCE TEST PROCEDUREp. 1828
A/ C PRESSURE TRANSDUCERp. 1828
A/ C PERFORMANCE TEMPERATURESp. 1828
A/ C PRESSURE TRANSDUCER VOLTAGEp. 1829
BLOWER MOTOR AND WHEEL ASSEMBLYp. 1829
VIBRATION AND/ OR NOISE DIAGNOSISp. 1829
COMPRESSOR NOISE DIAGNOSISp. 1829
COMPRESSOR CLUTCH/ COILp. 1829
TESTSp. 1829
EXPANSION VALVEp. 1829
TESTSp. 1829
HEATER PERFORMANCE TESTp. 1831
PRE-DIAGNOSTIC PREPARATIONSp. 1831
MAXIMUM HEATER OUTPUT: TEST AND ACTIONp. 1831
TEMPERATURE REFERENCE TABLEp. 1831
POSSIBLE LOCATIONS OR CAUSE OF OBSTRUCTED COOLANT FLOWp. 1831
POSSIBLE LOCATION OR CAUSE OF INSUFFICIENT HEATp. 1831
TEMPERATURE CONTROLp. 1832
SYSTEM CHARGE LEVEL TESTp. 1832
SERVICE PROCEDURESp. 1832
R-134a REFRIGERANTp. 1832
CHARGING REFRIGERANT SYSTEMp. 1833
EVACUATING REFRIGERANT SYSTEMp. 1834
THERMOCOUPLE PROBEp. 1835
STICKING HVAC CONTROL MODULE PUSH BUTTONSp. 1835
SYSTEM LEAK CHECKINGp. 1835
EMPTY REFRIGERANT SYSTEM LEAK TESTp. 1835
LOW REFRIGERANT LEVEL LEAK TESTp. 1835
REMOVAL AND INSTALLATIONp. 1836
A/ C PRESSURE TRANSDUCERp. 1836
REMOVALp. 1836
INSTALLATIONp. 1836
A/ C SERVICE PORTSp. 1836
REMOVALp. 1836
INSTALLATIONp. 1836
BLEND-AIR DOOR ACTUATORp. 1836
REMOVALp. 1836
INSTALLATIONp. 1836
BLOWER MOTOR AND WHEEL ASSEMBLYp. 1837
REMOVALp. 1837
INSTALLATIONp. 1837
BLOWER MOTOR RESISTOR BLOCKp. 1837
REMOVALp. 1837
INSTALLATIONp. 1838
BLOWER MOTOR WHEELp. 1838
COMPRESSORp. 1839
REMOVALp. 1839
INSTALLATIONp. 1839
COMPRESSOR CLUTCH/ COILp. 1839
REMOVALp. 1839
INSTALLATIONp. 1841
CLUTCH BREAK-INp. 1841
CONDENSER ASSEMBLYp. 1841
REMOVALp. 1841
INSTALLATIONp. 1842
DISCHARGE LINEp. 1842
REMOVALp. 1842
INSTALLATIONp. 1843
EVAPORATOR PROBEp. 1843
REMOVALp. 1843
INSTALLATIONp. 1843
EXPANSION VALVEp. 1844
REMOVALp. 1844
INSTALLATIONp. 1844
FILTER-DRIER ASSEMBLYp. 1844
REMOVALp. 1844
INSTALLATIONp. 1845
HEATER A/ C UNIT HOUSINGp. 1845
REMOVALp. 1845
INSTALLATIONp. 1846
HEATER COREp. 1846
REMOVALp. 1846
INSTALLATIONp. 1847
HEATER HOSESp. 1847
REMOVALp. 1847
INSTALLATIONp. 1848
LIQUID LINEp. 1848
REMOVALp. 1848
INSTALLATIONp. 1848
MODE DOOR ACTUATORp. 1848
REMOVALp. 1848
INSTALLATIONp. 1848
SIDE WINDOW DEMISTER DUCTSp. 1849
LEFT SIDEp. 1849
RIGHT SIDEp. 1849
SUCTION LINEp. 1849
REMOVALp. 1849
INSTALLATIONp. 1849
RECIRC DOOR ACTUATORp. 1850
REMOVALp. 1850
INSTALLATIONp. 1850
DISASSEMBLY AND ASSEMBLYp. 1850
HEATER A/ C UNIT RECONDITIONp. 1850
DISASSEMBLY – EVAPORATOR HOUSINGp. 1850
ASSEMBLY – EVAPORATOR HOUSINGp. 1851
DISASSEMBLY – DISTRIBUTION HOUSINGp. 1851
ASSEMBLY – DISTRIBUTION HOUSINGp. 1856
GENERAL INFORMATIONp. 1857
INTRODUCTIONp. 1857
DESCRIPTION AND OPERATIONp. 1857
REAR BLOWER RESISTOR BLOCKp. 1857
REAR HEATER AND A/ C LINESp. 1857
SYSTEM OPERATIONp. 1857
DIAGNOSIS AND TESTINGp. 1859
DIAGNOSTIC PROCEDURESp. 1859
REMOVAL AND INSTALLATIONp. 1859
AIR DISTRIBUTION DUCT- A/ Cp. 1859
REMOVALp. 1859
INSTALLATIONp. 1859
AIR DISTRIBUTION DUCT- HEATERp. 1859
REMOVALp. 1859
INSTALLATIONp. 1859
EVAPORATOR AND EXPANSION VALVEp. 1860
REMOVALp. 1860
INSTALLATIONp. 1860
REAR AIR CONDITIONING LINESp. 1861
REMOVALp. 1861
INSTALLATIONp. 1861
REAR HEATER A/ C AIR OUTLETSp. 1861
REMOVALp. 1861
INSTALLATIONp. 1861
REAR HEATER- A/ C AUXILIARY CONDENSERp. 1861
REMOVALp. 1861
INSTALLATIONp. 1861
REAR HEATER A/ C BLOWER MOTORp. 1862
REMOVALp. 1862
INSTALLATIONp. 1862
REAR HEATER- A/ C CONTROL ILLUMINATION BULBp. 1862
REMOVALp. 1862
INSTALLATIONp. 1862
REAR HEATER A/ C UNITp. 1862
REMOVALp. 1862
INSTALLATIONp. 1863
REAR HEATER COREp. 1864
REMOVALp. 1864
INSTALLATIONp. 1864
REAR HEATER LINESp. 1865
REMOVALp. 1865
INSTALLATIONp. 1865
MODE DOORp. 1865
REMOVALp. 1865
INSTALLATIONp. 1865
MODE DOOR ACTUATORp. 1865
REMOVALp. 1865
INSTALLATIONp. 1865
HEATING AND AIR CONDITIONING 1p. 1867
GENERAL INFORMATIONp. 1867
INTRODUCTIONp. 1867
SAFETY PRECAUTIONS AND WARNINGSp. 1868
DESCRIPTION AND OPERATIONp. 1868
AIR DISTRIBUTION DUCTSp. 1868
A/ C PRESSURE TRANSDUCERp. 1868
A/ C SERVICE PORTSp. 1868
COMPRESSORp. 1868
COMPRESSOR HIGH- PRESSURE RELIEF VALVEp. 1869
CONDENSATE DRAINp. 1869
ENGINE COOLING SYSTEM REQUIREMENTSp. 1869
EVAPORATOR PROBEp. 1869
HANDLING TUBING AND FITTINGSp. 1869
HVAC CONTROL MODULEp. 1869
SIDE DOOR HEATER A/ C OUTLETSp. 1870
SIDE WINDOW DEMISTERp. 1870
SYSTEM AIRFLOWp. 1870
SYSTEM OIL LEVELp. 1870
REFRIGERANT OIL LEVEL CHECKp. 1871
REFRIGERANT OIL CAPACITIESp. 1871
SERVICING REFRIGERANT OIL LEVELp. 1871
DIAGNOSIS AND TESTINGp. 1871
ACTUATOR CALIBRATION/ DIAGNOSTICS AND COOLDOWN TESTp. 1871
GENERAL INFORMATIONp. 1871
ACTUATOR CALIBRATIONp. 1871
REFRIGERANT OIL CAPACITIESp. 1871
DIAGNOSTICSp. 1872
COOLDOWN TESTp. 1872
CALIBRATION/ COOLDOWN LED DISPLAY CODESp. 1872
CALIBRATION/ DIAGNOSTICS TEST ENTRYp. 1872
COOLDOWN TEST ENTRYp. 1873
CALIBRATION DIAGNOSTICS AND COOLDOWN ABORTp. 1873
EEPROM DATAp. 1873
ACTUATOR CALIBRATION AND DIAGNOSTICSp. 1873
FAIL CODES/ LEVEL DISPLAYp. 1874
TEMPERATURE AND MODE POTENTIOMETER DIAGNOSTICSp. 1874
EVAPORATOR PROBE TEMPERATURE DIAGNOSTICSp. 1874
WIPE BUTTON LEDp. 1874
LEVEL 1– FAILURE CODE VALUES (INTERMITTENT WIPE BUTTON LED)p. 1874
POTENTIOMETER VS. POSITION AND FLASH RATEp. 1874
HVAC CONTROL DIAGNOSTIC CONDITIONSp. 1875
A/ C PERFORMANCE TESTp. 1877
PERFORMANCE TEST PROCEDUREp. 1877
A/ C PRESSURE TRANSDUCERp. 1877
BLOWER MOTOR AND WHEEL ASSEMBLYp. 1878
VIBRATION AND/ OR NOISE DIAGNOSISp. 1878
COMPRESSOR NOISE DIAGNOSISp. 1878
COMPRESSOR CLUTCH/ COILp. 1878
TESTSp. 1878
EXPANSION VALVEp. 1880
TESTSp. 1880
HEATER PERFORMANCE TESTp. 1880
PRE- DIAGNOSTIC PREPARATIONSp. 1880
MAXIMUM HEATER OUTPUT: TEST AND ACTIONp. 1880
TEMPERATURE REFERENCE CHARTp. 1880
POSSIBLE LOCATIONS OR CAUSE OF OBSTRUCTED COOLANT FLOWp. 1881
POSSIBLE LOCATION OR CAUSE OF INSUFFICIENT HEATp. 1881
TEMPERATURE CONTROLp. 1881
SYSTEM CHARGE LEVEL TESTp. 1881
SERVICE PROCEDURESp. 1882
R-134a REFRIGERANTp. 1882
CHARGING REFRIGERANT SYSTEMp. 1883
EVACUATING REFRIGERANT SYSTEMp. 1883
THERMOCOUPLE PROBEp. 1884
STICKING HVAC CONTROL MODULE PUSH BUTTONSp. 1884
SYSTEM LEAK CHECKINGp. 1885
EMPTY REFRIGERANT SYSTEM LEAK TESTp. 1885
LOW REFRIGERANT LEVEL LEAK TESTp. 1885
REMOVAL AND INSTALLATIONp. 1885
A/ C PRESSURE TRANSDUCERp. 1885
REMOVALp. 1885
INSTALLATIONp. 1885
A/ C SERVICE PORTSp. 1885
REMOVALp. 1886
INSTALLATIONp. 1886
BLEND- AIR DOOR ACTUATORp. 1886
REMOVALp. 1886
INSTALLATIONp. 1886
BLOWER MOTOR AND WHEEL ASSEMBLYp. 1886
REMOVALp. 1886
INSTALLATIONp. 1887
BLOWER MOTOR RESISTOR BLOCKp. 1887
REMOVALp. 1887
INSTALLATIONp. 1888
BLOWER MOTOR WHEELp. 1888
COMPRESSOR (2.5L TURBO DIESEL)p. 1888
REMOVALp. 1888
INSTALLATIONp. 1888
CONDENSER ASSEMBLYp. 1889
REMOVALp. 1889
INSTALLATIONp. 1889
DISCHARGE LINEp. 1889
REMOVALp. 1889
INSTALLATIONp. 1889
EVAPORATOR PROBEp. 1890
REMOVALp. 1890
INSTALLATIONp. 1891
EXPANSION VALVEp. 1891
REMOVALp. 1891
INSTALLATIONp. 1891
FILTER- DRIER ASSEMBLYp. 1892
REMOVALp. 1892
INSTALLATIONp. 1892
HEATER A/ C UNIT HOUSINGp. 1892
REMOVALp. 1892
INSTALLATIONp. 1892
HEATER COREp. 1892
REMOVALp. 1892
INSTALLATIONp. 1894
HEATER HOSESp. 1894
REMOVALp. 1894
INSTALLATIONp. 1894
LIQUID LINEp. 1894
REMOVALp. 1894
INSTALLATIONp. 1894
MODE DOOR ACTUATORp. 1895
REMOVALp. 1895
INSTALLATIONp. 1895
SIDE WINDOW DEMISTER DUCTSp. 1895
LEFT SIDEp. 1895
RIGHT SIDEp. 1895
SUCTION LINEp. 1895
REMOVALp. 1895
INSTALLATIONp. 1896
RECIRC DOOR ACTUATORp. 1896
REMOVALp. 1896
INSTALLATIONp. 1896
DISASSEMBLY AND ASSEMBLYp. 1896
HEATER A/ C UNIT RECONDITIONp. 1896
DISASSEMBLY— EVAPORATOR HOUSINGp. 1896
ASSEMBLY— EVAPORATOR HOUSINGp. 1898
DISASSEMBLY— DISTRIBUTION HOUSINGp. 1898
ASSEMBLY— DISTRIBUTION HOUSINGp. 1902
EMISSION CONTROL SYSTEMSp. 1905
GENERAL INFORMATIONp. 1905
SYSTEM DESCRIPTIONp. 1905
DESCRIPTION AND OPERATIONp. 1905
MALFUNCTION INDICATOR LAMP (MIL)p. 1905
STATE DISPLAY TEST MODEp. 1906
STATE DISPLAY INPUTS AND OUTPUTSp. 1906
STATE DISPLAY SENSORSp. 1906
CIRCUIT ACTUATION TEST MODEp. 1907
DIAGNOSTIC TROUBLE CODESp. 1907
BULB CHECKp. 1907
OBTAINING DTC’S USING DRB SCAN TOOLp. 1907
DIAGNOSTIC TROUBLE CODE DESCRIPTIONSp. 1908
MONITORED SYSTEMSp. 1912
HEX 66, and 7A—OXYGEN SENSOR (O2S) MONITORp. 1912
HEX 67, 69, 7C, and 7D—OXYGEN SENSOR HEATER MONITORp. 1912
HEX 2E—EGR MONITORp. 1912
HEX 6A,6B, 6C, 6D, 6E, AE, and AF—MISFIRE MONITORp. 1913
HEX 76, 77, 78, and 79—FUEL SYSTEM MONITORp. 1913
HEX 70, and B4 CATALYST MONITORp. 1913
HEX A0, A1, B7, and B8 LEAK DETECTION PUMP MONITORp. 1913
TRIP DEFINITIONp. 1914
COMPONENT MONITORSp. 1914
NON-MONITORED CIRCUITSp. 1915
FUEL PRESSUREp. 1915
SECONDARY IGNITION CIRCUITp. 1915
CYLINDER COMPRESSIONp. 1915
EXHAUST SYSTEMp. 1915
FUEL INJECTOR MECHANICAL MALFUNCTIONSp. 1915
EXCESSIVE OIL CONSUMPTIONp. 1915
THROTTLE BODY AIR FLOWp. 1915
VACUUM ASSISTp. 1915
PCM SYSTEM GROUNDp. 1915
PCM CONNECTOR ENGAGEMENTp. 1915
HIGH AND LOW LIMITSp. 1915
LOAD VALUEp. 1916
DESCRIPTION AND OPERATIONp. 1917
EVAPORATION CONTROL SYSTEMp. 1917
ROLLOVER VALVEp. 1917
EVAPORATIVE (EVAP) CANISTERp. 1917
PROPORTIONAL PURGE SOLENOIDp. 1917
PRESSURE-VACUUM FILLER CAPp. 1918
LEAK DETECTION PUMPp. 1918
POSITIVE CRANKCASE VENTILATION (PCV) SYSTEMSp. 1919
PCV VALVEp. 1919
CRANKCASE VENT FILTERp. 1920
VEHICLE EMISSION CONTROL INFORMATION LABELp. 1920
DIAGNOSIS AND TESTINGp. 1920
LEAK DETECTION PUMPp. 1920
PCV VALVE TESTp. 1920
ROLLOVER VALVESp. 1921
REMOVAL AND INSTALLATIONp. 1920
LEAK DETECTION PUMP REPLACEMENTp. 1920
REMOVALp. 1920
INSTALLATIONp. 1921
DESCRIPTION AND OPERATIONp. 1922
GENERAL INFORMATIONp. 1922
DIAGNOSIS AND TESTINGp. 1923
EGR SYSTEM ON-BOARD DIAGNOSTICSp. 1923
EGR SYSTEM TESTp. 1923
EGR GAS FLOW TESTp. 1924
EGR VALVE LEAKAGE TESTp. 1924
EGR VALVE CONTROL (TRANSDUCER) TESTp. 1925
TESTING ELECTRICAL SOLENOID PORTION OF VALVEp. 1925
TESTING VACUUM TRANSDUCER PORTION OF VALVEp. 1925
REMOVAL AND INSTALLATIONp. 1925
EGR VALVE SERVICE—3.0L ENGINESp. 1925
REMOVALp. 1925
INSTALLATIONp. 1925
EGR VALVE SERVICE—3.3/3.8L ENGINESp. 1926
REMOVALp. 1926
INSTALLATIONp. 1926
EGR TUBE SERVICE—3.0L ENGINESp. 1926
REMOVALp. 1926
INSTALLATIONp. 1926
EGR TUBE SERVICE—3.3/3.8L ENGINESp. 1926
REMOVALp. 1926
INSTALLATIONp. 1927
SPECIAL TOOLSp. 1927
EMISSION CONTROL SYSTEMp. 1927
EMISSION CONTROL SYSTEM 1p. 1929
GENERAL INFORMATIONp. 1929
SYSTEM DESCRIPTION 2.5L DIESEL ENGINEp. 1929
MONITORED CIRCUITSp. 1929
NON– MONITORED CIRCUITSp. 1929
HIGH AND LOW LIMITSp. 1930
DESCRIPTION AND OPERATIONp. 1930
DIAGNOSTIC TROUBLE CODESp. 1930
ACCESSING DIAGNOSTIC TROUBLE CODESp. 1930
ERASING TROUBLE CODESp. 1930
DESCRIPTION AND OPERATIONp. 1933
VACUUM HOSE ROUTING SCHEMATICp. 1933
EXHAUST GAS RECIRCULATION (EGR) SYSTEMp. 1933
GENERAL INFORMATIONp. 1933
EGR SYSTEM OPERATIONp. 1933
DIAGNOSIS AND TESTINGp. 1934
EGR GAS FLOW TESTp. 1934
ELECTRIC VACUUM MODULATOR (EVM) TESTp. 1935
VACUUM TESTp. 1935
REMOVAL AND INSTALLATIONp. 1935
EGR VALVEp. 1935
REMOVALp. 1935
INSTALLATIONp. 1935
EGR TUBEp. 1935
REMOVALp. 1935
INSTALLATIONp. 1935
ELECTRIC VACUUM MODULATOR (EVM)p. 1935
REMOVALp. 1936
INSTALLATIONp. 1936
SPECIFICATIONSp. 1936
TORQUE CHART— 2.5L DIESELp. 1936
GENERAL INFORMATIONp. 1937
GENERAL INFORMATIONp. 1937
POSITIVE CRANKCASE VENTILATION SYSTEM (PCV) SYSTEM— 2.0L ENGINEp. 1937
REMOVAL AND INSTALLATIONp. 1937
EGR VALVEp. 1937
REMOVALp. 1937
INSTALLATIONp. 1938
EGR TUBEp. 1938
REMOVALp. 1938
INSTALLATIONp. 1938
TORQUEp. 1938

Chapters Covered

  • Introduction – vehicle identification, body code plate information, VIN decoding, fastener identification, international control and display symbols, metric system and torque references
  • Lubrication and Maintenance – lubricant information, fluid capacities, maintenance schedules, unscheduled inspections, jump starting, hoisting and towing
  • Suspension – wheel alignment, front suspension and rear suspension
  • Brakes – general brake information, base brake system and Teves Mark-20 antilock brake system
  • Clutch
  • Cooling System
  • Battery
  • Starting System
  • Instrument Panel and Systems
  • Vehicle Speed Control System
  • Wiper and Washer Systems
  • Lamps
  • Vehicle Theft/Security Systems
  • Chime Warning/Reminder System
  • Wiring Diagrams – circuit information, connector information, pin-outs and splice locations
  • Engine – service procedures, diagnosis, specifications and component repair information for covered engine applications
  • Frame and Bumpers
  • Fuel System – 2.5L Diesel Engine/2.0L Gas Engine – fuel delivery and fuel-injection related service information
  • Steering
  • A-598 Manual Transaxle
  • Body
  • Heating and Air Conditioning
  • Emission Control System

Together, these groups make the Chrysler Voyager 1998 service manual useful for work across the complete vehicle rather than a single subsystem. The material is arranged so a technician can move from system description and inspection into diagnosis, testing and the required service operation, then refer to adjustment data, tightening torques, specifications or special-tool information where provided.

Maintenance, Fluids and Service Planning

Maintenance information includes scheduled and unscheduled inspections as well as fluid specifications and capacities. The manual distinguishes maintenance schedules according to operating conditions. It also includes separate diesel-engine maintenance material, with service intervals for items such as engine oil and filter changes, air filter replacement, drive-belt checks, glow-plug checks, fuel filter/water separator replacement, coolant replacement and other diesel-specific inspections.

Service support is not limited to workshop repairs. The maintenance groups also give procedures and precautions for jump starting, towing and hoisting. Illustrations identify suitable lifting points and towing arrangements, while the text explains restrictions that can vary according to drivetrain and transaxle configuration.

Suspension, Steering and Brake Repair Information

The suspension material combines diagnosis with component-level service. Wheel-alignment coverage addresses camber, caster, toe and ride-height checks, including inspection steps that should be completed before alignment changes are attempted. Front suspension sections cover the McPherson strut assemblies, steering knuckles, lower control arms, ball joints, stabilizer bar, hub and bearing assemblies, bushings and wheel mounting studs. Procedures include removal and installation, disassembly and assembly, inspection, special-tool references and fastener torques.

Rear suspension information addresses FWD and AWD arrangements, leaf springs, rear track bar components, shock absorbers, stabilizer bars, jounce bumpers and spring mounts. Illustrations show the component relationships and installation positions needed during suspension service.

The brake chapter is similarly detailed. It covers front disc brakes, rear drum and rear disc brake arrangements, master cylinder, vacuum booster, hydraulic tubes and hoses, proportioning valves, parking brake components, wheel hubs and the Teves Mark-20 antilock brake system. Diagnosis material addresses symptoms such as excessive pedal travel, brake drag, brake noise, pulling, pulsation and warning-lamp conditions. Service procedures cover hydraulic bleeding, master-cylinder bleeding, rotor and drum inspection or machining, brake tubing repairs, caliper and pad service, and related adjustments. Diagrams provide hydraulic routing and exploded component views that make the 1998 Chrysler Voyager repair information easier to follow at the vehicle.

IMAGES PREVIEW

1998 Chrysler Voyager & Grand Voyager International Service Manual PDF — PDF page 1 preview
1998 Chrysler Voyager & Grand Voyager International Service Manual PDF — PDF page 84 preview
1998 Chrysler Voyager & Grand Voyager International Service Manual PDF — PDF page 86 preview

Electrical Diagnosis and Wiring

Electrical coverage extends from the battery and starting systems through instrument-panel systems, lamps, wipers and washers, speed control, theft/security functions and warning/reminder circuits. The wiring material includes circuit diagrams plus connector, pin-out and splice-location information. Separate engine-related wiring references distinguish applicable 2.0L, 2.4L, 2.5L diesel and 3.3L/3.8L circuits where the manual provides different connections or component locations.

Starting and charging diagnosis is treated as system work rather than isolated component replacement. The manual describes battery, starter and charging-system interaction, test procedures and on-board diagnostic information, allowing electrical faults to be approached with measured tests before parts are removed.

Procedure-Driven Workshop Reference

A major strength of this Chrysler Voyager Grand Voyager service manual is the way detailed procedures are paired with illustrations and torque information. Removal and installation sequences identify component orientation, precautions and fastener requirements, while exploded views and assembly drawings clarify parts that can be difficult to understand from text alone. The manual also identifies special tools in applicable groups, including suspension, engine and brake service tools.

The foreword makes clear that this manual is intended for repair operations rather than theory-of-operation training. That focus is reflected throughout the document: the material concentrates on locating faults, checking components, making adjustments, removing and reinstalling assemblies, inspecting parts and returning systems to the stated service specifications.

Use the Correct Procedures for 1998 Voyager Service

Whether the job involves scheduled maintenance, wheel alignment, suspension overhaul, brake diagnosis, electrical troubleshooting, engine work, fuel-system service, steering repairs, body work, heating and air conditioning or tracing a wiring circuit, the 1998 Chrysler Voyager & Grand Voyager International Service Manual PDF gives you the procedures, illustrations, diagnostic information, specifications and tightening values contained in this extensive service reference. Having the correct model-year information at hand helps avoid relying on generic repair instructions when component designs, adjustment methods and torque requirements can differ between applications.

Delivery is by instant PDF download after purchase. There is no physical book and no shipping delay. Open the manual on a computer, tablet or other PDF-capable device, keep it available in the workshop, and print the pages you need for a particular repair or diagnostic job.

Reviews

There are no reviews yet.

Be the first to review “1998 Chrysler Voyager & Grand Voyager International Service Manual PDF”

What Our Customers Say

★★★★★ Live reviews from customers
Loading customer reviews...
0
    0
    Your Cart
    Your cart is emptyReturn to Shop
    Start Downloading your Manual immediately by proceeding to checkout page
    Continue Shopping
    🛒
    Recently Purchased
    🕒 verified order