1999-2005 BMW 3 SERIES SERVICE MANUAL Digital PDF Download

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1999-2005 BMW 3 SERIES SERVICE MANUAL – PDF DOWNLOAD

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1999-2005 BMW 3 SERIES SERVICE MANUAL – PDF DOWNLOAD

• GENERAL DATA AND MAINTENANCE covers general vehicle information (Repair Group 010) as well as the recommended maintenance schedules and service procedures to perform BMW scheduled maintenance work (Repair Group 020).
• The next seven sections (Repair Groups 1 through 7) are repair based and organized by three digit repair groups.
• Most major sections begin with a General repair group, e.g. 100 Engine–General. These “00” (double zero) groups are mostly descriptive in nature, covering topics such as theory of operation and troubleshooting.
• The remainder of the repair groups contain the service and repair information.
• The last two major sections contains detailed electrical wiring schematics and scan tool codes.
• A master listing of the individual repair groups can be found on the inside front cover.
• A comprehensive index can be found at the back of the manual.

TABLE OF CONTENTS:

1999-2005 BMW 3 SERIES SERVICE MANUAL – PDF DOWNLOAD

010-2 How to Use This Manual............................   2
010-3 Getting Started...................................   7
010-4 Advice for the Beginner...........................  11
010-5 Buying Parts......................................  16
010-7 Tools.............................................  19
010-8 Emergencies.......................................  26
020-1 General Maintanence...............................  34
020-2 Maintenance Tables................................  40
020-3 Fluid and Lubricant Specifications................  47
020-4 Engine Oil Service................................  51
020-5 Engine Compartment Maintenance....................  56
020-6 Other Mechanical Maintenance......................  64
020-7 Body and Interior Maintenance.....................  79
OBD-2 On-Board Diagnostics (OBD II).....................  84
OBD-3 BMW Fault Codes (DTCs)............................  95
100-1 Engine General.................................... 115
100-2 Engine General.................................... 134
110-2 Engine Removal and installation................... 138
113-1 Cylinder Head Removal and Installation General.... 154
113-2 Cylinder Head Removal  (VANOS).................... 158
113-3 Cylinder Head Installation........................ 183
113-4 Diagnostic Testing................................ 204
116-1 Cylinder Head and Valvetrain General.............. 209
116-2 Cylinder Head..................................... 212
116-3 Valves............................................ 217
117-1 Camshaft Timing Chain General..................... 223
117-2 Crankshaft Front Oil Seal......................... 227
117-3 Camshaft Timing Chains, Removing.................. 231
117-4 Camshaft timing chains, Installing................ 247
117-5 Vanos............................................. 258
119-1 Lubrication System General........................ 277
119-2 Oil Pan........................................... 283
119-3 Component Replacement............................. 299
120-1 Ignition System General........................... 303
120-2 Ignition System Service........................... 314
130-1 Fuel Injection General............................ 324
130-2 Electrical Checks and Component Testing........... 332
130-3 Component Replacement............................. 338
130-4 ECM Pin Assignments............................... 357
170-1 Radiator and Cooling System General............... 366
170-2 Troubleshooting................................... 372
170-3 Cooling System Service............................ 377
200-1 Transmission General.............................. 393
210-1 Clutch General.................................... 396
210-2 Clutch Hydraulics................................. 399
210-3 Clutch Mechanical................................. 406
230-1 Manual Transmission General....................... 414
230-2 Transmission Fluid Service........................ 416
230-3 Transmission Service.............................. 418
230-4 Transmission Removal and Installation............. 426
240-1 Automatic Transmission General.................... 432
240-2 Transmission Service.............................. 435
240-3 Transmission Removal and Installation............. 440
250-1 Gearshift Linkage General......................... 447
250-2 Manual Transmission Gearshift..................... 448
250-3 Automatic Transmission Gearshift.................. 452
260-1 Driveshafts General............................... 456
260-2 Rear Driveshaft Service........................... 463
260-3 Front Driveshaft Service.......................... 474
270-1 Transfer Case General............................. 476
270-2 Transfer Case..................................... 477
300-1 Suspension, Steering and Brakes General........... 480
300-2 Electronic Brake and Stability Control Systems.... 487
300-3 Troubleshooting................................... 511
310-1 Front Suspension General.......................... 517
310-2 Shock Absorbers and Springs....................... 522
310-3 Front End Reinforcement........................... 532
310-4 Front Subframe.................................... 534
310-5 Stabilizer Bar.................................... 558
310-6 Front Wheel Bearings.............................. 560
311-1 Front Axle Final Drive General.................... 569
311-2 Drive Axles....................................... 574
311-3 Front Differential................................ 587
320-1 Steering and Wheel Alignment General.............. 599
320-2 Steering Wheel.................................... 603
320-3 Steering Column................................... 605
320-4 Power Steering System............................. 613
320-5 Wheel Alignment................................... 624
330-1 Rear suspension General........................... 629
330-2 Rear Shock Absorbers and Springs.................. 632
330-3 Rear Suspension Arms, Subframe and Bushings....... 638
330-4 Rear Stabilizer Bar............................... 657
330-5 Rear Wheel Bearings............................... 658
331-1 Rear Axle Final Drive General..................... 662
331-2 Drive Axles....................................... 664
331-3 Rear Differential................................. 671
331-4 Rear Differential Oil Seals....................... 676
340-1 Brakes General.................................... 681
340-2 Bleeding brakes................................... 690
340-3 Brake Pads, Calipers, and Rotors.................. 693
340-4 Master cylinder................................... 702
340-5 Brake booster..................................... 706
340-6 Parking brake..................................... 710
340-7 ABS Component Replacement......................... 716
400-1 Body General...................................... 727
400-2 Body Assembly..................................... 728
400-3 Safety and Security Features...................... 736
400-4 Interior Features................................. 741
410-1 Fenders, Engine Hood General...................... 748
410-2 Front Fenders..................................... 749
410-3 Engine Hood....................................... 752
411-1 Doors General..................................... 758
411-2 Doors............................................. 760
411-3 Door Panels....................................... 766
412-1 Trunk Lid, Tailgate General ...................... 772
412-2 Trunk Lid......................................... 773
412-3 Tailgate (Sport wagon models)..................... 779
510-1 Exterior Trim, Bumpers General.................... 787
510-2 Outside Rear View Mirrors......................... 788
510-3 Bumpers........................................... 792
510-4 Exterior Trim..................................... 800
512-1 Door Windows General.............................. 803
512-2 Window Service, 4-door Models..................... 811
512-3 Window Service, 2-door Models..................... 819
512-4 Window Regulator Service.......................... 832
513-1 Interior Trim General............................. 838
513-2 Center Console.................................... 841
513-3 Dashboard......................................... 843
515-1 Central Locking and Anti-Theft General............ 853
515-2 Central Locking................................... 855
515-3 Door Handles and Locks............................ 869
515-4 Electronic Immobilization (EWS)................... 891
515-5 Anti-Theft Alarm (DWA)............................ 895
520-1 Seats General..................................... 906
520-2 Front Seats....................................... 911
520-3 Rear Seats........................................ 915
540-1 Sunroof General................................... 917
540-2 Sunroof Components................................ 922
541-1 Convertible Top General........................... 926
541-2 Convertible Top Components........................ 937
541-3 Rollover.......................................... 945
600-1 General........................................... 947
600-2 E46 Electrical System............................. 949
600-3 Wiring Diagrams................................... 959
600-4 Electrical Troubleshooting........................ 964
610-1 Electrical Component Locations General............ 972
610-2 Fuse Positions.................................... 975
610-3 Ground Locations.................................. 989
610-4 Component Locations............................... 992
611-1 Wipers and Washers General........................1032
611-2 Wiper Blades......................................1043
611-3 Wiper Assemblies..................................1048
611-4 Washer Systems....................................1054
612-1 Switches eBahn - BMW 328..........................1060
612-2 Steering Wheel Switches...........................1062
612-3 Steering Column Switches..........................1065
612-4 Pedal Cluster Switches............................1070
612-5 Other Interior Switches...........................1072
620-1 Instruments General...............................1077
620-2 Instrument Cluster................................1078
630-1 Lights General....................................1087
630-2 Light Switch......................................1093
630-3 Headlights........................................1095
630-4 Front Foglights...................................1105
630-5 Turn Signals, Taillights..........................1108
630-6 Interior Lights...................................1114
640-1 Heating and AC General............................1119
640-2 Vents and Ducts...................................1141
640-3 Heating and A_C Controls..........................1147
640-4 Blower Components.................................1151
640-5 Heater Components.................................1155
640-6 Air Conditioning Components.......................1164
650-1 Radio General.....................................1175
650-2 Radio and Audio Accessories.......................1178
650-3 Speakers..........................................1180
650-4 Antenna...........................................1184
720-1 Seat Belts General................................1189
720-2 Front Seat Belt Assembly..........................1194
720-3 Rear Seat Belt Assembly...........................1204
721-1Airbag System (SRS) General........................1209
721-2 Airbag Electronics................................1217
721-3 Airbags...........................................1220
OBD-2 On-Board Diagnostics (OBD II).....................1228
OBD-3 BMW Fault Codes (DTCs)............................1239

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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