2000-2010 Suzuki Swift workshop manual2000-2010 Suzuki Swift workshop manual
DESCRIPTION:
2000-2010 Suzuki Swift workshop manual – PDF DOWNLOAD
This manual (Volumes 1 and 2) contains procedures for diagnosis, maintenance, adjustments, minor service operations, replacement of components (Service) and for disassembly and assembly of major components (Unit Repair-Overhaul).
VOLUME 1 contains General information, Engine, Suspension, Drive/Axle and Brakes sections (Sections 0 – 4). VOLUME 2 contains Transmmision/Transaxle, Steering, HVAC, Restraint, Body/Cab/Accessories and Control Systems sections (Sections 5 – 10). Applicable model: SWIFT (RS415) vehicles on and after following vehicle identification numbers (VINs).
JSAEZC21S00100001 The contents are classified into sections each of which is given a section number as indicated in the Table of Contents on following page. And on the first page of each individual section is an index of that section. This manual should be kept in a handy place for ready reference of the service work.
Strict observance of the so specified items will enable one to obtain the full performance of the vehicle. When replacing parts or servicing by disassembling, it is recommended to use SUZUKI genuine parts, tools and service materials as specified in each description.
All information, illustrations and specifications contained in this literature are based on the latest product information available at the time of publication approval.
And used as the main subject of description is the vehicle of standard specifications among others. Therefore, note that illustrations may differ from the vehicle being actually serviced. The right is reserved to make changes at any time without notice.
TABLE OF CONTENTS:
2000-2010 Suzuki Swift workshop manual – PDF DOWNLOAD
Suzuki Swift 2005 - 2010 Workshop Manual.pdf................................................................................................................................................................................................. 2
IMPORTANT................................................................................................................................................................................................................................ 2
FOREWORD................................................................................................................................................................................................................................. 3
TABLE OF CONTENTS........................................................................................................................................................................................................................ 5
Precautions.............................................................................................................................................................................................................................. 7
Precautions.......................................................................................................................................................................................................................... 8
Precautions...................................................................................................................................................................................................................... 8
Precautions for Vehicles Equipped with a Supplemental Restraint (Air Bag) System............................................................................................................................................. 8
General Precautions.......................................................................................................................................................................................................... 10
Precautions for Catalytic Converter.......................................................................................................................................................................................... 13
Precautions for Installing Mobile Communication Equipment.................................................................................................................................................................... 13
Precaution for CAN Communication System...................................................................................................................................................................................... 14
Precautions for Electrical Circuit Service................................................................................................................................................................................... 14
Air Bag Warning.............................................................................................................................................................................................................. 16
Air Bag System Service Warning............................................................................................................................................................................................... 16
Fastener Caution............................................................................................................................................................................................................. 16
Suspension Caution........................................................................................................................................................................................................... 16
Wheels and Tires Caution..................................................................................................................................................................................................... 16
Brake Caution................................................................................................................................................................................................................ 17
Repair Instructions.............................................................................................................................................................................................................. 17
Electrical Circuit Inspection Procedure...................................................................................................................................................................................... 17
Intermittent and Poor Connection Inspection.................................................................................................................................................................................. 19
General Information...................................................................................................................................................................................................................... 21
General Information.................................................................................................................................................................................................................. 22
General Description.............................................................................................................................................................................................................. 22
Abbreviations................................................................................................................................................................................................................ 22
Symbols...................................................................................................................................................................................................................... 23
Wire Color Symbols........................................................................................................................................................................................................... 23
Fasteners Information........................................................................................................................................................................................................ 24
Vehicle Lifting Points....................................................................................................................................................................................................... 25
Engine Supporting Points..................................................................................................................................................................................................... 27
Vehicle Identification Number................................................................................................................................................................................................ 28
Engine Identification Number................................................................................................................................................................................................. 28
Transmission Identification Number........................................................................................................................................................................................... 28
Component Location............................................................................................................................................................................................................... 28
Warning, Caution and Information Labels Location............................................................................................................................................................................. 28
Maintenance and Lubrication.......................................................................................................................................................................................................... 30
Precautions...................................................................................................................................................................................................................... 30
Precautions for Maintenance and Lubrication.................................................................................................................................................................................. 30
Scheduled Maintenance............................................................................................................................................................................................................ 30
Maintenance Schedule under Normal Driving Conditions......................................................................................................................................................................... 30
Maintenance Recommended under Severe Driving Conditions...................................................................................................................................................................... 31
Repair Instructions.............................................................................................................................................................................................................. 32
Accessory Drive Belt Inspection.............................................................................................................................................................................................. 32
Accessory Drive Belt Replacement............................................................................................................................................................................................. 33
Valve Lash (Clearance) Inspection............................................................................................................................................................................................ 33
Engine Oil and Filter Change................................................................................................................................................................................................. 33
Engine Coolant Change........................................................................................................................................................................................................ 34
Exhaust System Inspection.................................................................................................................................................................................................... 35
Spark Plugs Replacement...................................................................................................................................................................................................... 35
Air Cleaner Filter Inspection................................................................................................................................................................................................ 35
Air Cleaner Filter Replacement............................................................................................................................................................................................... 35
Fuel Lines and Connections Inspection........................................................................................................................................................................................ 35
Fuel Filter Replacement...................................................................................................................................................................................................... 36
Fuel Tank Inspection......................................................................................................................................................................................................... 36
PCV Valve Inspection......................................................................................................................................................................................................... 36
Fuel Evaporative Emission Control System Inspection.......................................................................................................................................................................... 36
Brake Discs and Pads (Front) Inspection...................................................................................................................................................................................... 36
Brake Drums and Shoes (Rear) Inspection...................................................................................................................................................................................... 36
Brake Hoses and Pipes Inspection............................................................................................................................................................................................. 37
Brake Fluid Replacement...................................................................................................................................................................................................... 37
Brake Lever and Cable Inspection............................................................................................................................................................................................. 37
Clutch fluid Inspection...................................................................................................................................................................................................... 37
Tires Inspection............................................................................................................................................................................................................. 38
Wheel Discs Inspection....................................................................................................................................................................................................... 38
Wheel Bearing Inspection..................................................................................................................................................................................................... 38
Suspension System Inspection................................................................................................................................................................................................. 38
Steering System Inspection................................................................................................................................................................................................... 38
Drive Shaft (Axle) Boots Inspection.......................................................................................................................................................................................... 39
Manual Transaxle Oil Inspection.............................................................................................................................................................................................. 39
Manual Transaxle Oil Replacement............................................................................................................................................................................................. 39
Automatic Transaxle Fluid Level Inspection................................................................................................................................................................................... 40
Automatic Transaxle Fluid Replacement........................................................................................................................................................................................ 40
Automatic Transaxle Fluid Cooler Hose Inspection............................................................................................................................................................................. 40
All Latches, Hinges and Locks Inspection..................................................................................................................................................................................... 40
Air Conditioning Filter (If Equipped) Inspection............................................................................................................................................................................. 41
Air Conditioning Filter (If Equipped) Replacement............................................................................................................................................................................ 41
Final Inspection for Maintenance Service..................................................................................................................................................................................... 41
Specifications................................................................................................................................................................................................................... 42
Tightening Torque Specifications............................................................................................................................................................................................. 42
Special Tools and Equipment...................................................................................................................................................................................................... 42
Recommended Fluids and Lubricants............................................................................................................................................................................................ 42
Special Tool................................................................................................................................................................................................................. 42
Engine................................................................................................................................................................................................................................... 43
Precautions.......................................................................................................................................................................................................................... 48
Precautions...................................................................................................................................................................................................................... 48
Precautions for Engine....................................................................................................................................................................................................... 48
Engine General Information and Diagnosis............................................................................................................................................................................................. 49
Precautions...................................................................................................................................................................................................................... 49
Precautions on Engine Service................................................................................................................................................................................................ 49
Precautions in Diagnosing Trouble............................................................................................................................................................................................ 49
Precautions of ECM Circuit Inspection........................................................................................................................................................................................ 49
General Description.............................................................................................................................................................................................................. 50
Statement on Cleanliness and Care............................................................................................................................................................................................ 50
Engine Diagnosis General Description......................................................................................................................................................................................... 50
On-Board Diagnostic System Description....................................................................................................................................................................................... 50
Engine and Emission Control System Description............................................................................................................................................................................... 53
CAN Communication System Description......................................................................................................................................................................................... 53
Air Intake System Description................................................................................................................................................................................................ 54
Electronic Control System Description........................................................................................................................................................................................ 55
Engine and Emission Control Input / Output Table............................................................................................................................................................................. 61
Schematic and Routing Diagram.................................................................................................................................................................................................... 62
Engine and Emission Control System Diagram................................................................................................................................................................................... 62
Component Location............................................................................................................................................................................................................... 63
Electronic Control System Components Location................................................................................................................................................................................ 63
Diagnostic Information and Procedures............................................................................................................................................................................................ 64
Engine and Emission Control System Check..................................................................................................................................................................................... 64
Malfunction Indicator Lamp (MIL) Check....................................................................................................................................................................................... 67
DTC Check.................................................................................................................................................................................................................... 67
DTC Clearance................................................................................................................................................................................................................ 68
DTC Table.................................................................................................................................................................................................................... 68
Fail-Safe Table.............................................................................................................................................................................................................. 72
Scan Tool Data............................................................................................................................................................................................................... 72
Visual Inspection............................................................................................................................................................................................................ 76
Engine Basic Inspection...................................................................................................................................................................................................... 77
Engine Symptom Diagnosis..................................................................................................................................................................................................... 80
Malfunction Indicator Lamp Does Not Come ON with Ignition Switch ON and Engine Stop (but Engine Can Be Started).............................................................................................................. 86
Malfunction Indicator Lamp Remains ON after Engine Starts.................................................................................................................................................................... 88
DTC P0010: Camshaft Position Actuator Circuit................................................................................................................................................................................ 90
DTC P0011 / P0012: Camshaft Position - Timing Over-Advanced or System Performance / -Retarded................................................................................................................................ 92
DTC P0031 / P0032: HO2S Heater Control Circuit Low / High (Sensor-1)......................................................................................................................................................... 94
DTC P0037 / P0038: HO2S Heater Control Circuit Low / High (Sensor-2)......................................................................................................................................................... 96
DTC P0101: Mass Air Flow Circuit Range / Performance......................................................................................................................................................................... 98
DTC P0102: Mass Air Flow Circuit Low Input................................................................................................................................................................................... 102
DTC P0103: Mass Air Flow Circuit High Input.................................................................................................................................................................................. 104
DTC P0106: Manifold Absolute Pressure Range / Performance.................................................................................................................................................................... 106
DTC P0107: Manifold Absolute Pressure Circuit Low Input...................................................................................................................................................................... 108
DTC P0108: Manifold Absolute Pressure Circuit High Input..................................................................................................................................................................... 110
DTC P0111: Intake Air Temperature Circuit Range / Performance................................................................................................................................................................ 112
DTC P0112: Intake Air Temperature Sensor Circuit Low......................................................................................................................................................................... 115
DTC P0113: Intake Air Temperature Sensor Circuit High........................................................................................................................................................................ 118
DTC P0116: Engine Coolant Temperature Circuit Range / Performance............................................................................................................................................................ 121
DTC P0117: Engine Coolant Temperature Circuit Low............................................................................................................................................................................ 124
DTC P0118: Engine Coolant Temperature Circuit High........................................................................................................................................................................... 126
DTC P0121: Throttle Position Sensor Circuit Range / Performance.............................................................................................................................................................. 128
DTC P0122: Throttle Position Sensor Circuit Low.............................................................................................................................................................................. 133
DTC P0123: Throttle Position Sensor Circuit High............................................................................................................................................................................. 136
DTC P0131 / P0132: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-1)............................................................................................................................................ 139
DTC P0133: O2 Sensor (HO2S) Circuit Slow Response (Sensor-1)................................................................................................................................................................. 142
DTC P0134: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-1).......................................................................................................................................................... 143
DTC P0137 / P0138: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-2)............................................................................................................................................ 146
DTC P0140: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-2).......................................................................................................................................................... 149
DTC P0171 / P0172: Fuel System Too Lean / Rich............................................................................................................................................................................... 151
DTC P0300 / P0301 / P0302 / P0303 / P0304: Random Misfire Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected...................................................................................... 153
DTC P0327 / P0328: Knock Sensor Circuit Low / High........................................................................................................................................................................... 155
DTC P0335: Crankshaft Position (CKP) Sensor Circuit.......................................................................................................................................................................... 157
DTC P0340: Camshaft Position (CMP) Sensor Circuit............................................................................................................................................................................ 159
DTC P0401 / P0402: Exhaust Gas Recirculation Flow Insufficient Detected / Excessive Detected................................................................................................................................. 162
DTC P0403: Exhaust Gas Recirculation Control Circuit......................................................................................................................................................................... 165
DTC P0420: Catalyst System Efficiency below Threshold........................................................................................................................................................................ 167
DTC P0443: Evaporative Emission System Purge Control Valve Circuit........................................................................................................................................................... 169
DTC P0462: Fuel Level Sensor Circuit Low..................................................................................................................................................................................... 171
DTC P0463: Fuel Level Sensor Circuit High.................................................................................................................................................................................... 173
DTC P0480: Fan 1 (Radiator Cooling Fan) Control Circuit...................................................................................................................................................................... 175
DTC P0500: Vehicle Speed Sensor (VSS) Malfunction............................................................................................................................................................................ 179
DTC P0505: Idle Air Control System........................................................................................................................................................................................... 182
DTC P0532: A/C Refrigerant Pressure Sensor Circuit Low....................................................................................................................................................................... 184
DTC P0533: A/C Refrigerant Pressure Sensor Circuit High...................................................................................................................................................................... 186
DTC P0601 / P0602: Internal Control Module Memory Check Sum Error / Control Module Programming Error......................................................................................................................... 188
DTC P0616: Starter Relay Circuit Low......................................................................................................................................................................................... 189
DTC P0617: Starter Relay Circuit High........................................................................................................................................................................................ 190
DTC P1510: ECM Back-Up Power Supply Malfunction.............................................................................................................................................................................. 192
DTC P1603: TCM Trouble Code Detected......................................................................................................................................................................................... 193
DTC P1674: CAN Communication (Bus Off Error)................................................................................................................................................................................. 194
DTC P1675: CAN Communication (Transmission Error)............................................................................................................................................................................ 198
DTC P1676: CAN Communication (Reception Error for TCM)....................................................................................................................................................................... 201
DTC P1678: CAN Communication (Reception Error for BCM)....................................................................................................................................................................... 204
DTC P2227 / P2228 / P2229: Barometric Pressure Circuit Malfunction........................................................................................................................................................... 206
Inspection of ECM and Its Circuits........................................................................................................................................................................................... 208
ECM Power and Ground Circuit Check........................................................................................................................................................................................... 225
Fuel Injector Circuit Check.................................................................................................................................................................................................. 228
Fuel Pump and Its Circuit Check.............................................................................................................................................................................................. 230
Fuel Pressure Check.......................................................................................................................................................................................................... 233
Idle Air Control System Check................................................................................................................................................................................................ 234
A/C System Circuits Check.................................................................................................................................................................................................... 236
Electric Load Signal Circuit Check........................................................................................................................................................................................... 240
Radiator cooling fan Low Speed Control System Check.......................................................................................................................................................................... 241
Radiator cooling fan High Speed Control System Check......................................................................................................................................................................... 243
Repair Instructions.............................................................................................................................................................................................................. 246
Idle Speed / Idle Air Control (IAC) Duty Inspection.......................................................................................................................................................................... 246
Special Tools and Equipment...................................................................................................................................................................................................... 247
Special Tool................................................................................................................................................................................................................. 247
Aux. Emission Control Devices........................................................................................................................................................................................................ 248
Diagnostic Information and Procedures............................................................................................................................................................................................ 248
EGR System Inspection........................................................................................................................................................................................................ 248
Repair Instructions.............................................................................................................................................................................................................. 248
EVAP Canister Purge Inspection............................................................................................................................................................................................... 248
EVAP Canister Purge Valve and Its Circuit Inspection......................................................................................................................................................................... 248
Vacuum Passage Inspection.................................................................................................................................................................................................... 249
Vacuum Hose Inspection....................................................................................................................................................................................................... 250
EVAP Canister Purge Valve Inspection......................................................................................................................................................................................... 250
EVAP Canister Inspection..................................................................................................................................................................................................... 250
EGR Valve Removal and Installation........................................................................................................................................................................................... 251
EGR Valve Inspection......................................................................................................................................................................................................... 251
PCV Hose Inspection.......................................................................................................................................................................................................... 251
PCV Valve Inspection......................................................................................................................................................................................................... 251
Special Tools and Equipment...................................................................................................................................................................................................... 252
Special Tool................................................................................................................................................................................................................. 252
Engine Electrical Devices............................................................................................................................................................................................................ 253
Repair Instructions.............................................................................................................................................................................................................. 253
Idle Air Control (IAC) Valve Operation Inspection............................................................................................................................................................................ 253
Idle Air Control (IAC) Valve On-Vehicle Inspection........................................................................................................................................................................... 253
Idle Air Control (IAC) Valve Removal and Installation........................................................................................................................................................................ 254
Engine Control Module (ECM) Removal and Installation......................................................................................................................................................................... 254
Manifold Absolute Pressure (MAP) Sensor Inspection........................................................................................................................................................................... 255
Throttle Position (TP) Sensor On-Vehicle Inspection.......................................................................................................................................................................... 255
Throttle Position (TP) Sensor Removal and Installation....................................................................................................................................................................... 256
Engine Coolant Temperature (ECT) Sensor Removal and Installation............................................................................................................................................................. 256
Engine Coolant Temperature (ECT) Sensor Inspection........................................................................................................................................................................... 257
Heated Oxygen Sensor (HO2S-1 and HO2S-2) Heater On-Vehicle Inspection........................................................................................................................................................ 257
Heated Oxygen Sensor (HO2S-1 and HO2S-2) Removal and Installation............................................................................................................................................................ 257
Camshaft Position (CMP) Sensor Removal and Installation...................................................................................................................................................................... 258
Camshaft Position (CMP) Sensor Inspection.................................................................................................................................................................................... 258
Crankshaft Position (CKP) Sensor Removal and Installation.................................................................................................................................................................... 259
Crankshaft Position (CKP) Sensor Inspection.................................................................................................................................................................................. 259
Vehicle Speed Sensor (VSS) Inspection (M/T model)............................................................................................................................................................................ 260
Knock Sensor Removal and Installation........................................................................................................................................................................................ 260
Main Relay, Fuel Pump Relay, Starting Motor Control Relay and Throttle Actuator Control Relay Inspection..................................................................................................................... 261
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor On-Vehicle Inspection............................................................................................................................................ 261
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Removal and Installation......................................................................................................................................... 262
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Inspection....................................................................................................................................................... 262
Specifications................................................................................................................................................................................................................... 263
Tightening Torque Specifications............................................................................................................................................................................................. 263
Special Tools and Equipment...................................................................................................................................................................................................... 263
Special Tool................................................................................................................................................................................................................. 263
Engine Mechanical.................................................................................................................................................................................................................... 264
General Description.............................................................................................................................................................................................................. 264
Engine Construction Description.............................................................................................................................................................................................. 264
Camshaft Position Control (VVT Variable Valve Timing) System Description..................................................................................................................................................... 264
Diagnostic Information and Procedures............................................................................................................................................................................................ 267
Compression Check............................................................................................................................................................................................................ 267
Engine Vacuum Check.......................................................................................................................................................................................................... 268
Valve Lash (Clearance) Inspection............................................................................................................................................................................................ 269
Repair Instructions.............................................................................................................................................................................................................. 271
Air Cleaner Element Removal and Installation................................................................................................................................................................................. 271
Air Cleaner Element Inspection and Cleaning.................................................................................................................................................................................. 272
Cylinder Head Cover Removal and Installation................................................................................................................................................................................. 272
Accelerator Cable Adjustment................................................................................................................................................................................................. 274
Throttle Body Components..................................................................................................................................................................................................... 274
Throttle Body On-Vehicle Inspection.......................................................................................................................................................................................... 275
Throttle Body Removal and Installation....................................................................................................................................................................................... 275
Throttle Body Cleaning....................................................................................................................................................................................................... 276
Throttle Body and Intake Manifold Components................................................................................................................................................................................. 277
Intake Manifold Removal and Installation..................................................................................................................................................................................... 278
Engine Mountings Components.................................................................................................................................................................................................. 279
Engine Assembly Removal and Installation..................................................................................................................................................................................... 280
Timing Chain Cover Components................................................................................................................................................................................................ 283
Timing Chain Cover Removal and Installation.................................................................................................................................................................................. 284
Timing Chain Cover Inspection................................................................................................................................................................................................ 286
Oil Control Valve Removal and Installation................................................................................................................................................................................... 286
Oil Control Valve Inspection................................................................................................................................................................................................. 287
Timing Chain and Chain Tensioner Components.................................................................................................................................................................................. 287
Timing Chain and Chain Tensioner Removal and Installation.................................................................................................................................................................... 288
Timing Chain and Chain Tensioner Inspection.................................................................................................................................................................................. 290
Camshaft, Tappet and Shim Components......................................................................................................................................................................................... 291
Camshaft, Tappet and Shim Removal and Installation........................................................................................................................................................................... 292
Camshaft, Tappet and Shim Inspection......................................................................................................................................................................................... 294
Valves and Cylinder Head Components.......................................................................................................................................................................................... 297
Valves and Cylinder Head Removal and Installation............................................................................................................................................................................ 298
Valves and Cylinder Head Disassembly and Assembly............................................................................................................................................................................ 300
Valves and Valve Guides Inspection........................................................................................................................................................................................... 302
Cylinder Head Inspection..................................................................................................................................................................................................... 305
Valve Spring Inspection...................................................................................................................................................................................................... 305
Pistons, Piston Rings, Connecting Rods and Cylinders Components.............................................................................................................................................................. 306
Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation................................................................................................................................................ 307
Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly................................................................................................................................................ 308
Cylinders, Pistons and Piston Rings Inspection............................................................................................................................................................................... 309
Piston Pins and Connecting Rods Inspection................................................................................................................................................................................... 311
Crank Pin and Connecting Rod Bearings Inspection............................................................................................................................................................................. 312
Main Bearings, Crankshaft and Cylinder Block Components...................................................................................................................................................................... 316
Main Bearings, Crankshaft and Cylinder Block Removal and Installation........................................................................................................................................................ 317
Crankshaft Inspection........................................................................................................................................................................................................ 319
Main Bearings Inspection..................................................................................................................................................................................................... 321
Sensor Plate Inspection...................................................................................................................................................................................................... 326
Rear Oil Seal Inspection..................................................................................................................................................................................................... 326
Flywheel Inspection.......................................................................................................................................................................................................... 326
Cylinder Block Inspection.................................................................................................................................................................................................... 326
Specifications................................................................................................................................................................................................................... 327
Tightening Torque Specifications............................................................................................................................................................................................. 327
Special Tools and Equipment...................................................................................................................................................................................................... 328
Recommended Service Material................................................................................................................................................................................................. 328
Special Tool................................................................................................................................................................................................................. 328
Engine Lubrication System............................................................................................................................................................................................................ 330
General Description.............................................................................................................................................................................................................. 330
Engine Lubrication Description............................................................................................................................................................................................... 330
Diagnostic Information and Procedures............................................................................................................................................................................................ 332
Oil Pressure Check........................................................................................................................................................................................................... 332
Repair Instructions.............................................................................................................................................................................................................. 333
Oil Pan and Oil Pump Strainer Components..................................................................................................................................................................................... 333
Oil Pan and Oil Pump Strainer Removal and Installation....................................................................................................................................................................... 334
Oil Pan and Oil Pump Strainer Cleaning....................................................................................................................................................................................... 335
Oil Pump Components.......................................................................................................................................................................................................... 336
Oil Pump Removal and Installation............................................................................................................................................................................................ 336
Oil Pump Disassembly and Reassembly.......................................................................................................................................................................................... 336
Oil Pump Inspection.......................................................................................................................................................................................................... 337
Specifications................................................................................................................................................................................................................... 339
Tightening Torque Specifications............................................................................................................................................................................................. 339
Special Tools and Equipment...................................................................................................................................................................................................... 339
Recommended Service Material................................................................................................................................................................................................. 339
Special Tool................................................................................................................................................................................................................. 339
Engine Cooling System................................................................................................................................................................................................................ 340
General Description.............................................................................................................................................................................................................. 340
Cooling System Description................................................................................................................................................................................................... 340
Coolant Description.......................................................................................................................................................................................................... 340
Schematic and Routing Diagram.................................................................................................................................................................................................... 341
Coolant Circulation.......................................................................................................................................................................................................... 341
Diagnostic Information and Procedures............................................................................................................................................................................................ 342
Engine Cooling Symptom Diagnosis............................................................................................................................................................................................. 342
Repair Instructions.............................................................................................................................................................................................................. 343
Cooling System Components.................................................................................................................................................................................................... 343
Coolant Level Check.......................................................................................................................................................................................................... 344
Engine Cooling System Inspection and Cleaning................................................................................................................................................................................ 344
Cooling System Draining...................................................................................................................................................................................................... 344
Cooling System Flush and Refill.............................................................................................................................................................................................. 345
Cooling Water Pipes or Hoses Removal and Installation........................................................................................................................................................................ 346
Thermostat Removal and Installation.......................................................................................................................................................................................... 346
Thermostat Inspection........................................................................................................................................................................................................ 347
Radiator Cooling Fan Motor On-Vehicle Inspection............................................................................................................................................................................. 347
Radiator Cooling Fan Relay Inspection........................................................................................................................................................................................ 348
Radiator Cooling Fan Removal and Installation................................................................................................................................................................................ 348
Radiator On-Vehicle Inspection and Cleaning.................................................................................................................................................................................. 348
Radiator Removal and Installation............................................................................................................................................................................................ 349
Water Pump / Generator Drive Belt Tension Inspection and Adjustment.......................................................................................................................................................... 349
Water Pump / Generator Drive Belt Removal and Installation................................................................................................................................................................... 350
Water Pump Removal and Installation.......................................................................................................................................................................................... 350
Water Pump Inspection........................................................................................................................................................................................................ 351
Specifications................................................................................................................................................................................................................... 351
Tightening Torque Specifications............................................................................................................................................................................................. 351
Special Tools and Equipment...................................................................................................................................................................................................... 351
Recommended Service Material................................................................................................................................................................................................. 351
Fuel System.......................................................................................................................................................................................................................... 352
Precautions...................................................................................................................................................................................................................... 352
Precautions on Fuel System Service........................................................................................................................................................................................... 352
General Description.............................................................................................................................................................................................................. 352
Fuel System Description...................................................................................................................................................................................................... 352
Fuel Delivery System Description............................................................................................................................................................................................. 352
Fuel Pump Description........................................................................................................................................................................................................ 353
Schematic and Routing Diagram.................................................................................................................................................................................................... 353
Fuel Delivery System Diagram................................................................................................................................................................................................. 353
Diagnostic Information and Procedures............................................................................................................................................................................................ 353
Fuel Pressure Inspection..................................................................................................................................................................................................... 353
Fuel Cut Operation Inspection................................................................................................................................................................................................ 354
Repair Instructions.............................................................................................................................................................................................................. 355
Fuel System Components....................................................................................................................................................................................................... 355
Fuel Hose Disconnecting and Reconnecting..................................................................................................................................................................................... 356
Fuel Pressure Relief Procedure............................................................................................................................................................................................... 358
Fuel Leakage Check Procedure................................................................................................................................................................................................. 358
Fuel Lines On-Vehicle Inspection............................................................................................................................................................................................. 358
Fuel Pipe Removal and Installation........................................................................................................................................................................................... 358
Fuel Injector On-Vehicle Inspection.......................................................................................................................................................................................... 359
Fuel Injector Removal and Installation....................................................................................................................................................................................... 359
Fuel Injector Inspection..................................................................................................................................................................................................... 360
Fuel Filler Cap Inspection................................................................................................................................................................................................... 361
Fuel Tank Inlet Valve Removal and Installation............................................................................................................................................................................... 362
Fuel Tank Inlet Valve Inspection............................................................................................................................................................................................. 363
Fuel Tank Removal and Installation........................................................................................................................................................................................... 363
Fuel Tank Inspection......................................................................................................................................................................................................... 364
Fuel Tank Purging Procedure.................................................................................................................................................................................................. 364
Fuel Pump On-Vehicle Inspection.............................................................................................................................................................................................. 365
Fuel Pump Assembly Removal and Installation.................................................................................................................................................................................. 365
Fuel Level Sensor Removal and Installation................................................................................................................................................................................... 366
Fuel Pump Inspection......................................................................................................................................................................................................... 367
Specifications................................................................................................................................................................................................................... 367
Tightening Torque Specifications............................................................................................................................................................................................. 367
Special Tools and Equipment...................................................................................................................................................................................................... 368
Special Tool................................................................................................................................................................................................................. 368
Ignition System...................................................................................................................................................................................................................... 369
General Description.............................................................................................................................................................................................................. 369
Ignition System Construction................................................................................................................................................................................................. 369
Schematic and Routing Diagram.................................................................................................................................................................................................... 370
Ignition System Wiring Circuit Diagram....................................................................................................................................................................................... 370
Component Location............................................................................................................................................................................................................... 371
Ignition System Components Location.......................................................................................................................................................................................... 371
Diagnostic Information and Procedures............................................................................................................................................................................................ 372
Ignition System Symptom Diagnosis............................................................................................................................................................................................ 372
Reference Waveform of Ignition System........................................................................................................................................................................................ 372
Ignition System Check........................................................................................................................................................................................................ 373
Ignition Spark Test.......................................................................................................................................................................................................... 374
Repair Instructions.............................................................................................................................................................................................................. 375
High-Tension Cord Removal and Installation................................................................................................................................................................................... 375
High-Tension Cord Inspection................................................................................................................................................................................................. 375
Spark Plug Removal and Installation.......................................................................................................................................................................................... 376
Spark Plug Inspection........................................................................................................................................................................................................ 376
Ignition Coil Assembly (Including ignitor) Removal and Installation.......................................................................................................................................................... 376
Ignition Coil Assembly (Including ignitor) Inspection........................................................................................................................................................................ 377
Ignition Timing Inspection................................................................................................................................................................................................... 377
Specifications................................................................................................................................................................................................................... 378
Tightening Torque Specifications............................................................................................................................................................................................. 378
Special Tools and Equipment...................................................................................................................................................................................................... 378
Special Tool................................................................................................................................................................................................................. 378
Starting System...................................................................................................................................................................................................................... 379
Schematic and Routing Diagram.................................................................................................................................................................................................... 379
Cranking System Circuit Diagram.............................................................................................................................................................................................. 379
Diagnostic Information and Procedures............................................................................................................................................................................................ 379
Cranking System Symptom Diagnosis............................................................................................................................................................................................ 379
Cranking System Test......................................................................................................................................................................................................... 381
Repair Instructions.............................................................................................................................................................................................................. 382
Starting Motor Dismounting and Remounting.................................................................................................................................................................................... 382
Starting Motor Components.................................................................................................................................................................................................... 383
Starting Motor Inspection.................................................................................................................................................................................................... 384
Specifications................................................................................................................................................................................................................... 387
Cranking System Specifications............................................................................................................................................................................................... 387
Tightening Torque Specifications............................................................................................................................................................................................. 387
Special Tools and Equipment...................................................................................................................................................................................................... 387
Recommended Service Material................................................................................................................................................................................................. 387
Charging System...................................................................................................................................................................................................................... 388
General Description.............................................................................................................................................................................................................. 388
Battery Description.......................................................................................................................................................................................................... 388
Generator Description........................................................................................................................................................................................................ 389
Diagnostic Information and Procedures............................................................................................................................................................................................ 390
Battery Inspection........................................................................................................................................................................................................... 390
Generator Symptom Diagnosis.................................................................................................................................................................................................. 390
Generator Test (Undercharged Battery Check).................................................................................................................................................................................. 391
Generator Test (Overcharged Battery Check)................................................................................................................................................................................... 392
Repair Instructions.............................................................................................................................................................................................................. 393
Jump Starting in Case of Emergency........................................................................................................................................................................................... 393
Battery Dismounting and Remounting........................................................................................................................................................................................... 393
Generator Dismounting and Remounting......................................................................................................................................................................................... 394
Generator Components......................................................................................................................................................................................................... 395
Generator Inspection......................................................................................................................................................................................................... 396
Specifications................................................................................................................................................................................................................... 398
Charging System Specifications............................................................................................................................................................................................... 398
Tightening Torque Specifications............................................................................................................................................................................................. 398
Exhaust System....................................................................................................................................................................................................................... 399
General Description.............................................................................................................................................................................................................. 399
Exhaust System Description................................................................................................................................................................................................... 399
Diagnostic Information and Procedures............................................................................................................................................................................................ 399
Exhaust System Check......................................................................................................................................................................................................... 399
Repair Instructions.............................................................................................................................................................................................................. 400
Exhaust System Components.................................................................................................................................................................................................... 400
Exhaust Manifold Removal and Installation.................................................................................................................................................................................... 401
Exhaust Pipe and Muffler Removal and Installation............................................................................................................................................................................ 402
Specifications................................................................................................................................................................................................................... 403
Tightening Torque Specifications............................................................................................................................................................................................. 403
Suspension............................................................................................................................................................................................................................... 405
Precautions.......................................................................................................................................................................................................................... 407
Precautions...................................................................................................................................................................................................................... 407
Precautions on Suspension.................................................................................................................................................................................................... 407
Suspension General Diagnosis......................................................................................................................................................................................................... 408
Diagnostic Information and Procedures............................................................................................................................................................................................ 408
Suspension, Wheels and Tires Symptom Diagnosis............................................................................................................................................................................... 408
Specifications................................................................................................................................................................................................................... 410
Wheel Alignment Specifications............................................................................................................................................................................................... 410
Front Suspension..................................................................................................................................................................................................................... 411
General Description.............................................................................................................................................................................................................. 411
Front Suspension Construction................................................................................................................................................................................................ 411
Front Wheel Alignment Construction........................................................................................................................................................................................... 412
Repair Instructions.............................................................................................................................................................................................................. 412
Front Wheel Alignment Inspection and Adjustment.............................................................................................................................................................................. 412
Front Strut Assembly Components.............................................................................................................................................................................................. 414
Front Strut Assembly Removal and Installation................................................................................................................................................................................ 414
Front Strut Assembly Disassembly and Assembly................................................................................................................................................................................ 416
Front Strut Assembly Check................................................................................................................................................................................................... 417
Front Wheel Hub and Steering Knuckle Components.............................................................................................................................................................................. 418
Front Wheel Hub, Steering Knuckle and Wheel Bearing Removal and Installation................................................................................................................................................. 418
Front Wheel Hub, Disc, Nut and Bearing Check................................................................................................................................................................................. 422
Suspension Control Arm / Bushing Removal and Installation.................................................................................................................................................................... 422
Suspension Control Arm / Bushing Disassembly and Assembly.................................................................................................................................................................... 423
Suspension Control Arm / Steering Knuckle Check.............................................................................................................................................................................. 424
Suspension Control Arm Bushing Check......................................................................................................................................................................................... 424
Suspension Control Arm Joint Check........................................................................................................................................................................................... 424
Front Suspension Frame, Stabilizer Bar and/or Bushings Components............................................................................................................................................................ 425
Front Suspension Frame, Stabilizer Bar and/or Bushings Removal and Installation.............................................................................................................................................. 425
Front Suspension Frame Check................................................................................................................................................................................................. 428
Front Stabilizer Bar, Bushing and/or Joint Check............................................................................................................................................................................. 429
Front Suspension Fasteners Check............................................................................................................................................................................................. 429
Specifications................................................................................................................................................................................................................... 429
Tightening Torque Specifications............................................................................................................................................................................................. 429
Special Tools and Equipment...................................................................................................................................................................................................... 430
Special Tool................................................................................................................................................................................................................. 430
Rear Suspension...................................................................................................................................................................................................................... 431
General Description.............................................................................................................................................................................................................. 431
Rear Suspension Construction................................................................................................................................................................................................. 431
Component Location............................................................................................................................................................................................................... 432
Rear Suspension Component Location........................................................................................................................................................................................... 432
Repair Instructions.............................................................................................................................................................................................................. 433
Rear Shock Absorber Removal and Installation................................................................................................................................................................................. 433
Rear Shock Absorber Inspection............................................................................................................................................................................................... 434
Rear Shock Absorber Bush Removal and Installation............................................................................................................................................................................ 434
Rear Shock Absorber Bush Inspection.......................................................................................................................................................................................... 435
Coil Spring Removal and Installation......................................................................................................................................................................................... 435
Spring Upper Seat / Spring Lower Seat Inspection............................................................................................................................................................................. 436
Spring Upper Seat and Lower Seat Removal and Installation.................................................................................................................................................................... 436
Rear Axle Removal and Installation........................................................................................................................................................................................... 437
Trailing Arm, Rear Axle and Coil Spring Inspection........................................................................................................................................................................... 440
Rear Axle Bush Inspection.................................................................................................................................................................................................... 440
Wheel Bearing and Wheel Stud Bolt Removal and Installation................................................................................................................................................................... 441
Rear Wheel Disc, Nut and Bearing Inspection.................................................................................................................................................................................. 442
Spindle Removal and Installation............................................................................................................................................................................................. 442
Spindle Inspection........................................................................................................................................................................................................... 443
Rear Suspension Fasteners Inspection......................................................................................................................................................................................... 443
Specifications................................................................................................................................................................................................................... 444
Tightening Torque Specifications............................................................................................................................................................................................. 444
Special Tools and Equipment...................................................................................................................................................................................................... 444
Special Tool................................................................................................................................................................................................................. 444
Wheels and Tires..................................................................................................................................................................................................................... 445
General Description.............................................................................................................................................................................................................. 445
Tires Description............................................................................................................................................................................................................ 445
Wheels Description........................................................................................................................................................................................................... 446
Irregular and/or Premature Wear Description.................................................................................................................................................................................. 446
Wear Indicators Description.................................................................................................................................................................................................. 447
Radial Tire Waddle Description............................................................................................................................................................................................... 447
Radial Tire Lead / Pull Description.......................................................................................................................................................................................... 448
Balancing Wheels Description................................................................................................................................................................................................. 448
Repair Instructions.............................................................................................................................................................................................................. 449
General Balance Procedures................................................................................................................................................................................................... 449
Tire Rotation................................................................................................................................................................................................................ 449
Wheel Removal and Installation............................................................................................................................................................................................... 450
Tire Mounting and Dismounting................................................................................................................................................................................................ 450
Tire Repair.................................................................................................................................................................................................................. 450
Specifications................................................................................................................................................................................................................... 451
Wheels and Tires Specifications.............................................................................................................................................................................................. 451
Tightening Torque Specifications............................................................................................................................................................................................. 451
Driveline / Axle......................................................................................................................................................................................................................... 453
Drive Shaft / Axle................................................................................................................................................................................................................... 454
General Description.............................................................................................................................................................................................................. 454
Front Drive Shaft Construction............................................................................................................................................................................................... 454
Component Location............................................................................................................................................................................................................... 454
Front Drive Shaft Assembly Components Location............................................................................................................................................................................... 454
Diagnostic Information and Procedures............................................................................................................................................................................................ 455
Front Drive Shaft Symptom Diagnosis.......................................................................................................................................................................................... 455
Repair Instructions.............................................................................................................................................................................................................. 455
Front Drive Shaft Components................................................................................................................................................................................................. 455
Front Drive Shaft Assembly On-Vehicle Inspection............................................................................................................................................................................. 456
Front Drive Shaft Assembly Removal and Installation.......................................................................................................................................................................... 456
Front Drive Shaft Disassembly and Assembly................................................................................................................................................................................... 457
Center Shaft and Center Bearing Support Disassembly and Assembly............................................................................................................................................................. 460
Front Drive Shaft Inspection................................................................................................................................................................................................. 462
Specifications................................................................................................................................................................................................................... 462
Tightening Torque Specifications............................................................................................................................................................................................. 462
Special Tools and Equipment...................................................................................................................................................................................................... 463
Recommended Service Material................................................................................................................................................................................................. 463
Special Tool................................................................................................................................................................................................................. 463
Brakes................................................................................................................................................................................................................................... 465
Precautions.......................................................................................................................................................................................................................... 467
Precautions...................................................................................................................................................................................................................... 467
Precautions for Brakes....................................................................................................................................................................................................... 467
Brake Control System and Diagnosis................................................................................................................................................................................................... 468
Precautions...................................................................................................................................................................................................................... 468
Precautions on Brake......................................................................................................................................................................................................... 468
General Description.............................................................................................................................................................................................................. 468
Brakes Construction.......................................................................................................................................................................................................... 468
Front Brake Hose / Pipe Construction......................................................................................................................................................................................... 469
Rear Brake Hose / Pipe Construction.......................................................................................................................................................................................... 470
Diagnostic Information and Procedures............................................................................................................................................................................................ 470
Brakes Diagnosis Note........................................................................................................................................................................................................ 470
Brakes Symptom Diagnosis..................................................................................................................................................................................................... 471
Repair Instructions.............................................................................................................................................................................................................. 473
Brake Pedal Free Height Inspection........................................................................................................................................................................................... 473
Brake Pedal Play Inspection.................................................................................................................................................................................................. 473
Excessive Pedal Travel Inspection............................................................................................................................................................................................ 473
Master Cylinder and Brake Fluid Level Inspection............................................................................................................................................................................. 474
Stop Light Switch Adjustment................................................................................................................................................................................................. 474
Air Bleeding of Brake System................................................................................................................................................................................................. 474
Front Brake Hose / Pipe Removal and Installation............................................................................................................................................................................. 475
Rear Brake Hose / Pipe Removal and Installation.............................................................................................................................................................................. 476
Brake Hose and Pipe Inspection............................................................................................................................................................................................... 476
Master Cylinder Components................................................................................................................................................................................................... 476
Master Cylinder Reservoir Removal and Installation........................................................................................................................................................................... 477
Master Cylinder Assembly Removal and Installation............................................................................................................................................................................ 478
Master Cylinder Assembly Disassembly and Assembly............................................................................................................................................................................ 479
Master Cylinder Assembly Inspection.......................................................................................................................................................................................... 480
Brake Booster Components..................................................................................................................................................................................................... 480
Booster Operation Inspection................................................................................................................................................................................................. 481
Brake Booster Removal and Installation....................................................................................................................................................................................... 482
Brake Booster Inspection and Adjustment...................................................................................................................................................................................... 483
Specifications................................................................................................................................................................................................................... 483
Tightening Torque Specifications............................................................................................................................................................................................. 483
Special Tools and Equipment...................................................................................................................................................................................................... 483
Recommended Service Material................................................................................................................................................................................................. 483
Front Brakes......................................................................................................................................................................................................................... 484
Repair Instructions.............................................................................................................................................................................................................. 484
Front Disc Brake Components.................................................................................................................................................................................................. 484
Front Disc Brake Pad On-Vehicle Inspection................................................................................................................................................................................... 485
Front Disc Brake Pad Removal and Installation................................................................................................................................................................................ 485
Front Disc Brake Pad Inspection.............................................................................................................................................................................................. 486
Front Disc Brake Caliper Removal and Installation............................................................................................................................................................................ 486
Front Disc Brake Caliper Disassembly and Assembly............................................................................................................................................................................ 487
Front Disc Brake Caliper Inspection.......................................................................................................................................................................................... 489
Front Brake Disc Removal and Installation.................................................................................................................................................................................... 489
Front Brake Disc Inspection.................................................................................................................................................................................................. 490
Specifications................................................................................................................................................................................................................... 491
Tightening Torque Specifications............................................................................................................................................................................................. 491
Special Tools and Equipment...................................................................................................................................................................................................... 491
Recommended Service Material................................................................................................................................................................................................. 491
Special Tool................................................................................................................................................................................................................. 491
Rear Brakes.......................................................................................................................................................................................................................... 492
Repair Instructions.............................................................................................................................................................................................................. 492
Rear Drum Brake Components................................................................................................................................................................................................... 492
Rear Brake Drum Removal and Installation..................................................................................................................................................................................... 492
Rear Brake Drum and Shoe Inspection.......................................................................................................................................................................................... 494
ABS Sensor Ring Removal and Installation (If Equipped)....................................................................................................................................................................... 494
ABS Sensor Ring Inspection................................................................................................................................................................................................... 495
Rear Brake Shoe Removal and Installation..................................................................................................................................................................................... 495
Rear Brake Shoe Inspection................................................................................................................................................................................................... 496
Wheel Cylinder Removal and Installation...................................................................................................................................................................................... 496
Wheel Cylinder Inspection.................................................................................................................................................................................................... 497
Brake Back Plate Removal and Installation.................................................................................................................................................................................... 497
Specifications................................................................................................................................................................................................................... 499
Tightening Torque Specifications............................................................................................................................................................................................. 499
Special Tools and Equipment...................................................................................................................................................................................................... 499
Recommended Service Material................................................................................................................................................................................................. 499
Special Tool................................................................................................................................................................................................................. 499
Parking Brake........................................................................................................................................................................................................................ 500
General Description.............................................................................................................................................................................................................. 500
Parking Brake Cable Construction............................................................................................................................................................................................. 500
Repair Instructions.............................................................................................................................................................................................................. 501
Parking Brake Inspection and Adjustment...................................................................................................................................................................................... 501
Parking Brake Cable Removal and Installation................................................................................................................................................................................. 502
Parking Brake Lever Removal and Installation................................................................................................................................................................................. 502
Specifications................................................................................................................................................................................................................... 503
Tightening Torque Specifications............................................................................................................................................................................................. 503
ABS.................................................................................................................................................................................................................................. 504
Precautions...................................................................................................................................................................................................................... 504
Precautions in Diagnosing Troubles........................................................................................................................................................................................... 504
Precautions in On-Vehicle Service............................................................................................................................................................................................ 504
General Description.............................................................................................................................................................................................................. 505
ABS Description.............................................................................................................................................................................................................. 505
ABS Hydraulic Unit / Control Module Assembly Description..................................................................................................................................................................... 505
Schematic and Routing Diagram.................................................................................................................................................................................................... 506
ABS Schematic................................................................................................................................................................................................................ 506
ABS Wiring Circuit Diagram................................................................................................................................................................................................... 507
Component Location............................................................................................................................................................................................................... 508
ABS Components Location...................................................................................................................................................................................................... 508
Front Wheel Speed Sensor Components Location................................................................................................................................................................................. 509
Rear Wheel Speed Sensor Components Location.................................................................................................................................................................................. 509
Diagnostic Information and Procedures............................................................................................................................................................................................ 510
ABS Check.................................................................................................................................................................................................................... 510
ABS Warning Lamp Check....................................................................................................................................................................................................... 512
EBD Warning Lamp (Brake Warning Lamp) Check.................................................................................................................................................................................. 512
DTC Check.................................................................................................................................................................................................................... 512
DTC Table.................................................................................................................................................................................................................... 513
DTC Clearance................................................................................................................................................................................................................ 513
Scan Tool Data............................................................................................................................................................................................................... 513
ABS Warning Lamp Does Not Come ON at Ignition Switch ON...................................................................................................................................................................... 514
ABS Warning Lamp Comes ON Steady............................................................................................................................................................................................. 515
ABS Warning Lamp Flashes Continuously while Ignition Switch Is ON............................................................................................................................................................ 517
EBD Warning Lamp (Brake Warning Lamp) Comes ON Steady........................................................................................................................................................................ 518
Serial Data Link Circuit Check............................................................................................................................................................................................... 519
DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036: Right-Front / Left-Front / Right- Rear / Left-Rear Wheel Speed Sensor Circuit or Sensor Ring.................................................................. 521
DTC C1041 / C1045 / C1051 / C1055, DTC C1042 / C1046 / C1052 / C1056: Right-Front / Left-Front / Right-Rear / Left-Rear Inlet Solenoid Circuit, Right-Front / Left-Front / Right-Rear / Left-Rear Outlet Solenoid Circuit.... 523
DTC C1057: Power Source Circuit.............................................................................................................................................................................................. 524
DTC C1061: ABS Pump Motor and/or Motor Driver Circuit........................................................................................................................................................................ 525
DTC C1063: Solenoid Valve Power Supply Driver Circuit........................................................................................................................................................................ 526
DTC C1071: ABS Control Module................................................................................................................................................................................................ 527
Repair Instructions.............................................................................................................................................................................................................. 528
ABS Hydraulic Unit Operation Check........................................................................................................................................................................................... 528
ABS Hydraulic Unit / Control Module Assembly Components...................................................................................................................................................................... 528
ABS Hydraulic Unit / Control Module Assembly On-Vehicle Inspection........................................................................................................................................................... 529
ABS Hydraulic Unit / Control Module Assembly Removal and Installation........................................................................................................................................................ 529
Front Wheel Speed Sensor On-Vehicle Inspection............................................................................................................................................................................... 531
Front Wheel Speed Sensor Removal and Installation............................................................................................................................................................................ 531
Front Wheel Speed Sensor Inspection.......................................................................................................................................................................................... 532
Rear Wheel Speed Sensor On-Vehicle Inspection................................................................................................................................................................................ 532
Rear Wheel Speed Sensor Removal and Installation............................................................................................................................................................................. 533
Rear Wheel Speed Sensor Inspection........................................................................................................................................................................................... 534
Front Wheel Speed Sensor Ring On-Vehicle Inspection.......................................................................................................................................................................... 534
Front Wheel Speed Sensor Ring Removal and Installation....................................................................................................................................................................... 535
Rear Wheel Speed Sensor Ring On-Vehicle Inspection........................................................................................................................................................................... 535
Rear Wheel Speed Sensor Ring Removal and Installation........................................................................................................................................................................ 535
Specifications................................................................................................................................................................................................................... 535
Tightening Torque Specifications............................................................................................................................................................................................. 535
Special Tools and Equipment...................................................................................................................................................................................................... 536
Special Tool................................................................................................................................................................................................................. 536
Transmission / Transaxle................................................................................................................................................................................................................. 537
Precautions.......................................................................................................................................................................................................................... 540
Precautions...................................................................................................................................................................................................................... 540
Precautions on Transmission / Transaxle...................................................................................................................................................................................... 540
Automatic Transmission............................................................................................................................................................................................................... 541
Precautions...................................................................................................................................................................................................................... 541
Precautions in Diagnosing Trouble............................................................................................................................................................................................ 541
Precautions for Disassembly and Reassembly................................................................................................................................................................................... 541
General Description.............................................................................................................................................................................................................. 543
A/T Description.............................................................................................................................................................................................................. 543
Clutch / Brake / Planetary Gear Function of Automatic Transaxle.............................................................................................................................................................. 546
Table of Component Operation................................................................................................................................................................................................. 546
A/T Diagnosis General Description............................................................................................................................................................................................ 547
On-Board Diagnostic System Description....................................................................................................................................................................................... 547
CAN Communication System Description......................................................................................................................................................................................... 548
Schematic and Routing Diagram.................................................................................................................................................................................................... 549
Transmission Control Module (TCM) Wiring Diagram............................................................................................................................................................................. 549
Automatic Gear Shift Table................................................................................................................................................................................................... 551
Component Location............................................................................................................................................................................................................... 552
Electronic Shift Control System Components Location.......................................................................................................................................................................... 552
Diagnostic Information and Procedures............................................................................................................................................................................................ 554
A/T System Check............................................................................................................................................................................................................. 554
Visual Inspection............................................................................................................................................................................................................ 557
Malfunction Indicator Lamp (MIL) Check....................................................................................................................................................................................... 557
DTC Table.................................................................................................................................................................................................................... 557
DTC Check.................................................................................................................................................................................................................... 559
DTC Clearance................................................................................................................................................................................................................ 559
Fail-Safe Table.............................................................................................................................................................................................................. 560
Scan Tool Data............................................................................................................................................................................................................... 562
A/T Basic Check.............................................................................................................................................................................................................. 565
Road Test.................................................................................................................................................................................................................... 566
Manual Road Test............................................................................................................................................................................................................. 568
Engine Brake Test............................................................................................................................................................................................................ 569
Stall Test................................................................................................................................................................................................................... 569
Time Lag Test................................................................................................................................................................................................................ 571
Line Pressure Test........................................................................................................................................................................................................... 572
“P? Range Test............................................................................................................................................................................................................... 573
A/T Symptom Diagnosis........................................................................................................................................................................................................ 573
No Gear Shift to 4th gear.................................................................................................................................................................................................... 581
No Lock-Up Occurs............................................................................................................................................................................................................ 582
DTC P0705: Transmission Range Sensor Circuit Malfunction..................................................................................................................................................................... 583
DTC P0707: Transmission Range Sensor Circuit Low............................................................................................................................................................................. 585
DTC P0712: Transmission Fluid Temperature Sensor Circuit Low................................................................................................................................................................. 587
DTC P0713: Transmission Fluid Temperature Sensor Circuit High................................................................................................................................................................ 588
DTC P0717: Input / Turbine Speed Sensor Circuit Malfunction.................................................................................................................................................................. 589
DTC P0722: Output Speed Sensor (VSS) Circuit No Signal....................................................................................................................................................................... 591
DTC P0741 / P0742: TCC Circuit Performance or Stuck OFF / TCC Circuit Stuck ON............................................................................................................................................... 593
DTC P0751 / P0752 / P0756 / P0757: Shift Solenoid Malfunction................................................................................................................................................................ 594
DTC P0787: Shift / Timing Solenoid Control Circuit Low....................................................................................................................................................................... 595
DTC P0788: Shift / Timing Solenoid Control Circuit High...................................................................................................................................................................... 597
DTC P0962: Pressure Control Solenoid Control Circuit Low..................................................................................................................................................................... 599
DTC P0963: Pressure Control Solenoid Control Circuit High.................................................................................................................................................................... 601
DTC P0973 / P0976: Shift Solenoid-A (No.1) Control Circuit Low / Shift Solenoid-B (No.2) Control Circuit Low................................................................................................................. 603
DTC P0974 / P0977: Shift Solenoid-A (No.1) / Shift Solenoid-B (No.2) Control Circuit High.................................................................................................................................... 605
DTC P1702: Internal Control Module Memory Check Sum Error.................................................................................................................................................................... 607
DTC P1703: Can Invalid Data - TCM............................................................................................................................................................................................ 607
DTC P1723: Range Select Switch Malfunction................................................................................................................................................................................... 608
DTC P1774: Control Module Communication Bus Off.............................................................................................................................................................................. 609
DTC P1775: High Speed CAN Communication Bus Off (Transmission Error)......................................................................................................................................................... 612
DTC P1777: TCM Lost Communication with ECM (Reception Error)................................................................................................................................................................. 615
DTC P1778: TCM Lost Communication with BCM (Reception Error)................................................................................................................................................................. 618
DTC P1878: Torque Converter Clutch Shudder................................................................................................................................................................................... 621
DTC P2763: Torque Converter Clutch (TCC) Pressure Control Solenoid Control Circuit High...................................................................................................................................... 622
DTC P2764: Torque Converter Clutch (TCC) Circuit Pressure Control Solenoid Control Circuit Low............................................................................................................................... 624
Inspection of TCM and Its Circuits........................................................................................................................................................................................... 626
TCM Power and Ground Circuit Check........................................................................................................................................................................................... 630
Brake Interlock System Inspection............................................................................................................................................................................................ 631
Repair Instructions.............................................................................................................................................................................................................. 632
Learning Control Initialization.............................................................................................................................................................................................. 632
A/T Fluid Level Check........................................................................................................................................................................................................ 632
A/T Fluid Change............................................................................................................................................................................................................. 633
Selector Lever Components.................................................................................................................................................................................................... 633
Select Lever Assembly Installation........................................................................................................................................................................................... 634
Select Lever Knob Installation............................................................................................................................................................................................... 634
Selector Lever Inspection.................................................................................................................................................................................................... 634
Select Cable Components...................................................................................................................................................................................................... 634
Select Cable Removal and Installation........................................................................................................................................................................................ 635
Select Cable Adjustment...................................................................................................................................................................................................... 635
Transmission Range Sensor (Shift Switch) Inspection and Adjustment........................................................................................................................................................... 636
Output Shaft Speed Sensor (VSS) Removal and Installation..................................................................................................................................................................... 636
Output Shaft Speed Sensor (VSS) Inspection................................................................................................................................................................................... 637
Input Shaft Speed Sensor Removal and Installation............................................................................................................................................................................ 637
Input Shaft Speed Sensor Inspection.......................................................................................................................................................................................... 637
Transmission Fluid Temperature Sensor Removal and Installation............................................................................................................................................................... 638
Transmission Fluid Temperature Sensor Inspection............................................................................................................................................................................. 638
“3? Position Switch Inspection............................................................................................................................................................................................... 639
Solenoid Valves (Shift Solenoid Valves and Timing Solenoid Valve) Removal and Installation................................................................................................................................... 639
Solenoid Valves (Shift Solenoid Valves, and Timing Solenoid Valve) Inspection................................................................................................................................................ 640
Pressure Control Solenoid Valves (Pressure Control Solenoid and TCC Pressure Control Solenoid) Removal and Installation...................................................................................................... 642
Pressure Control Solenoid Valve Inspection................................................................................................................................................................................... 642
Transmission Control Module (TCM) Removal and Installation................................................................................................................................................................... 643
A/T Relay Inspection......................................................................................................................................................................................................... 644
Differential Side Oil Seal Replacement....................................................................................................................................................................................... 644
Shift Lock Solenoid Inspection............................................................................................................................................................................................... 645
Shift Lock Solenoid Replacement.............................................................................................................................................................................................. 645
Key Interlock Cable Removal and Installation................................................................................................................................................................................. 646
A/T Fluid Cooler Hoses Replacement........................................................................................................................................................................................... 647
Automatic Transaxle Unit Components.......................................................................................................................................................................................... 647
Automatic Transaxle Unit Dismounting and Remounting.......................................................................................................................................................................... 648
Automatic Transaxle Assembly Components...................................................................................................................................................................................... 650
Automatic Transaxle Unit Disassembly......................................................................................................................................................................................... 652
Oil Pump Assembly Components................................................................................................................................................................................................. 663
Oil Pump Assembly Disassembly and Reassembly................................................................................................................................................................................. 664
Oil Pump Assembly Inspection................................................................................................................................................................................................. 664
Direct Clutch Assembly Components............................................................................................................................................................................................ 666
Direct Clutch Assembly Preliminary Check..................................................................................................................................................................................... 666
Direct Clutch Assembly Disassembly and Reassembly............................................................................................................................................................................ 667
Direct Clutch Assembly Inspection............................................................................................................................................................................................ 669
Forward and Reverse Clutch Assembly Components............................................................................................................................................................................... 670
Forward and Reverse Clutch Assembly Preliminary Check........................................................................................................................................................................ 670
Forward and Reverse Clutch Assembly Disassembly and Reassembly............................................................................................................................................................... 671
Forward and Reverse Clutch Assembly Inspection............................................................................................................................................................................... 674
2nd Brake Piston Assembly Components......................................................................................................................................................................................... 675
2nd Brake Piston Assembly Disassembly and Reassembly......................................................................................................................................................................... 675
Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly Components.................................................................................................................................................... 676
Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly Disassembly and Reassembly.................................................................................................................................... 677
Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly Inspection.................................................................................................................................................... 678
Countershaft Assembly Components............................................................................................................................................................................................. 679
Countershaft Assembly Disassembly and Reassembly............................................................................................................................................................................. 679
Valve Body Assembly Components............................................................................................................................................................................................... 680
Valve Body Assembly Disassembly and Reassembly............................................................................................................................................................................... 681
Differential Assembly Components............................................................................................................................................................................................. 682
Differential Assembly Disassembly and Reassembly............................................................................................................................................................................. 683
Differential Assembly Inspection............................................................................................................................................................................................. 684
Torque Converter Housing Disassembly and Reassembly.......................................................................................................................................................................... 685
Transaxle Case Disassembly and Reassembly.................................................................................................................................................................................... 687
Automatic Transaxle Unit Inspection and Adjustment........................................................................................................................................................................... 688
Automatic Transaxle Unit Assembly............................................................................................................................................................................................ 690
Specifications................................................................................................................................................................................................................... 706
Tightening Torque Specifications............................................................................................................................................................................................. 706
Special Tools and Equipment...................................................................................................................................................................................................... 707
Recommended Service Material................................................................................................................................................................................................. 707
Special Tool................................................................................................................................................................................................................. 707
Manual Transmission.................................................................................................................................................................................................................. 710
General Description.............................................................................................................................................................................................................. 710
Manual Transaxle Construction and Servicing.................................................................................................................................................................................. 710
Diagnostic Information and Procedures............................................................................................................................................................................................ 712
Manual Transaxle Symptom Diagnosis........................................................................................................................................................................................... 712
Repair Instructions.............................................................................................................................................................................................................. 712
Manual Transaxle Oil Change.................................................................................................................................................................................................. 712
Differential Side Oil Seal Replacement....................................................................................................................................................................................... 713
Gear Shift Control Lever and Cable Components................................................................................................................................................................................ 714
Gear Shift Control Lever and Cable Removal and Installation.................................................................................................................................................................. 715
Gear Select Control Cable Adjustment......................................................................................................................................................................................... 715
Vehicle Speed Sensor (VSS) Removal and Installation.......................................................................................................................................................................... 716
Back Up Lamp Switch Removal and Installation................................................................................................................................................................................. 716
Back Up Lamp Switch Inspection............................................................................................................................................................................................... 717
Manual Transaxle Unit Components............................................................................................................................................................................................. 717
Manual Transaxle Unit Dismounting and Remounting............................................................................................................................................................................. 718
Gear Shift and Select Shaft Assembly Components.............................................................................................................................................................................. 720
Gear Shift and Select Shaft Assembly Removal and Installation................................................................................................................................................................ 720
Gear Shift and Select Shaft Disassembly and Assembly......................................................................................................................................................................... 721
Manual Transaxle Assembly Components......................................................................................................................................................................................... 722
Fifth Gear Disassembly and Assembly.......................................................................................................................................................................................... 723
Manual Transaxle Assembly Disassembly and Reassembly......................................................................................................................................................................... 726
Transaxle Right Case Disassembly and Assembly................................................................................................................................................................................ 731
Transaxle Left Case Disassembly and Assembly................................................................................................................................................................................. 732
Input Shaft and Countershaft Components...................................................................................................................................................................................... 733
Input Shaft Assembly Disassembly and Reassembly.............................................................................................................................................................................. 734
Countershaft Assembly Disassembly and Reassembly............................................................................................................................................................................. 736
Synchronizer Parts Inspection................................................................................................................................................................................................ 739
Gear Shift Shaft Components.................................................................................................................................................................................................. 739
5th and Reverse Gear Shift Shafts Disassembly and Assembly................................................................................................................................................................... 740
Gear Shift Shaft and Fork Inspection......................................................................................................................................................................................... 740
Differential Components...................................................................................................................................................................................................... 741
Differential Disassembly and Assembly........................................................................................................................................................................................ 741
Specifications................................................................................................................................................................................................................... 743
Tightening Torque Specifications............................................................................................................................................................................................. 743
Special Tools and Equipment...................................................................................................................................................................................................... 744
Recommended Service Material................................................................................................................................................................................................. 744
Special Tool................................................................................................................................................................................................................. 744
Clutch............................................................................................................................................................................................................................... 747
General Description.............................................................................................................................................................................................................. 747
Clutch Construction.......................................................................................................................................................................................................... 747
Diagnostic Information and Procedures............................................................................................................................................................................................ 748
Clutch System Symptom Diagnosis.............................................................................................................................................................................................. 748
Repair Instructions.............................................................................................................................................................................................................. 749
Clutch Pedal Inspection...................................................................................................................................................................................................... 749
Clutch Fluid Level Inspection................................................................................................................................................................................................ 750
Air Bleeding of Clutch System................................................................................................................................................................................................ 750
Clutch Fluid Pipe and Hose Components........................................................................................................................................................................................ 751
Clutch Fluid Pipe Removal and Installation................................................................................................................................................................................... 751
Clutch Fluid Pipe Inspection................................................................................................................................................................................................. 752
Clutch Master Cylinder Removal and Installation.............................................................................................................................................................................. 752
Clutch Operating Cylinder Removal and Installation........................................................................................................................................................................... 752
Clutch Pedal and Clutch Pedal Bracket Components............................................................................................................................................................................. 753
Clutch Cover, Clutch Disc and Flywheel Components............................................................................................................................................................................ 754
Clutch Cover, Clutch Disc and Flywheel Removal and Installation.............................................................................................................................................................. 754
Clutch Cover, Clutch Disc and Flywheel Inspection............................................................................................................................................................................ 756
Clutch Release System Removal and Installation............................................................................................................................................................................... 756
Clutch Release System Inspection............................................................................................................................................................................................. 758
Specifications................................................................................................................................................................................................................... 758
Tightening Torque Specifications............................................................................................................................................................................................. 758
Special Tools and Equipment...................................................................................................................................................................................................... 759
Recommended Service Material................................................................................................................................................................................................. 759
Special Tool................................................................................................................................................................................................................. 759
Steering................................................................................................................................................................................................................................. 761
Precautions.......................................................................................................................................................................................................................... 763
Precautions...................................................................................................................................................................................................................... 763
Precautions on Steering...................................................................................................................................................................................................... 763
Steering General Diagnosis........................................................................................................................................................................................................... 764
Precautions...................................................................................................................................................................................................................... 764
Precautions for Steering Diagnosis........................................................................................................................................................................................... 764
Diagnostic Information and Procedures............................................................................................................................................................................................ 765
Steering Symptom Diagnosis................................................................................................................................................................................................... 765
Steering Wheel and Column............................................................................................................................................................................................................ 766
Precautions...................................................................................................................................................................................................................... 766
Service Precautions of Steering Wheel and Column............................................................................................................................................................................. 766
Diagnostic Information and Procedures............................................................................................................................................................................................ 766
Checking Steering Column for Accident Damage................................................................................................................................................................................. 766
Repair Instructions.............................................................................................................................................................................................................. 767
Steering Wheel and Column Construction....................................................................................................................................................................................... 767
Steering Wheel Removal and Installation...................................................................................................................................................................................... 767
Contact Coil Cable Assembly Removal and Installation......................................................................................................................................................................... 768
Centering Contact Coil Cable Assembly........................................................................................................................................................................................ 769
Contact Coil Cable Assembly Inspection....................................................................................................................................................................................... 770
Steering Column Removal and Installation..................................................................................................................................................................................... 770
Steering Column Inspection................................................................................................................................................................................................... 772
Steering Lower Shaft Removal and Installation................................................................................................................................................................................ 772
Specifications................................................................................................................................................................................................................... 773
Tightening Torque Specifications............................................................................................................................................................................................. 773
Special Tools and Equipment...................................................................................................................................................................................................... 773
Special Tool................................................................................................................................................................................................................. 773
Power Assisted Steering System....................................................................................................................................................................................................... 774
Precautions...................................................................................................................................................................................................................... 774
Steering System Note......................................................................................................................................................................................................... 774
Precautions in Diagnosing Troubles........................................................................................................................................................................................... 774
General Description.............................................................................................................................................................................................................. 774
P/S System Description....................................................................................................................................................................................................... 774
EPS Diagnosis General Description............................................................................................................................................................................................ 775
On-Board Diagnostic System Description....................................................................................................................................................................................... 775
Schematic and Routing Diagram.................................................................................................................................................................................................... 776
EPS System Wiring Circuit Diagram............................................................................................................................................................................................ 776
Diagnostic Information and Procedures............................................................................................................................................................................................ 777
EPS System Check............................................................................................................................................................................................................. 777
“EPS? Warning Lamp Check..................................................................................................................................................................................................... 778
DTC Check.................................................................................................................................................................................................................... 779
DTC Clearance................................................................................................................................................................................................................ 779
DTC Table.................................................................................................................................................................................................................... 779
Scan Tool Data............................................................................................................................................................................................................... 781
P/S System Symptom Diagnosis................................................................................................................................................................................................. 782
Serial Data Link Circuit Check............................................................................................................................................................................................... 782
“EPS? Warning Lamp Does Not Come ON at Ignition Switch ON but Engine Stop.................................................................................................................................................... 784
“EPS? Warning Lamp Come ON Steady and Engine Start........................................................................................................................................................................... 786
DTC C1113 / C1117 /C1118: Torque Sensor Circuit Failure...................................................................................................................................................................... 787
DTC C1114: Torque Sensor 5 V Power Supply Circuit Failure.................................................................................................................................................................... 788
DTC C1119: Torque Sensor 12 V Power Supply Circuit Failure................................................................................................................................................................... 790
DTC C1121 / C1123 / C1124: VSS Circuit Failure............................................................................................................................................................................... 792
DTC C1122: Engine Speed Signal Circuit Failure............................................................................................................................................................................... 794
DTC C1141 / C1142 / C1143 / C1145: Motor Circuit Failure..................................................................................................................................................................... 795
DTC C1153: P/S Control Module Power Supply Circuit Failure................................................................................................................................................................... 796
DTC C1155: P/S Control Module Failure........................................................................................................................................................................................ 798
Inspection of P/S Control Module and Its Circuits............................................................................................................................................................................ 798
Steering Wheel Play Check.................................................................................................................................................................................................... 801
Steering Force Check......................................................................................................................................................................................................... 801
Repair Instructions.............................................................................................................................................................................................................. 802
Steering Gear Case Assembly Components....................................................................................................................................................................................... 802
Tie-Rod End Boot On-Vehicle Inspection....................................................................................................................................................................................... 803
Tie-Rod End Removal and Installation......................................................................................................................................................................................... 803
Tie-Rod End Inspection....................................................................................................................................................................................................... 804
Steering Shaft Joint On-Vehicle Inspection................................................................................................................................................................................... 804
Steering Gear Case Assembly Removal and Installation......................................................................................................................................................................... 804
Steering Rack Boot Inspection................................................................................................................................................................................................ 806
Tie-Rod / Rack Boot Removal and Installation................................................................................................................................................................................. 806
Steering Rack Plunger Removal and Installation............................................................................................................................................................................... 808
Steering Rack Plunger Inspection............................................................................................................................................................................................. 808
P/S Control Module Removal and Installation.................................................................................................................................................................................. 808
Torque Sensor Inspection..................................................................................................................................................................................................... 809
Motor Assembly Inspection.................................................................................................................................................................................................... 809
Specifications................................................................................................................................................................................................................... 810
Tightening Torque Specifications............................................................................................................................................................................................. 810
Special Tools and Equipment...................................................................................................................................................................................................... 811
Recommended Service Material................................................................................................................................................................................................. 811
Special Tool................................................................................................................................................................................................................. 811
HVAC..................................................................................................................................................................................................................................... 813
Precautions.......................................................................................................................................................................................................................... 814
Precautions...................................................................................................................................................................................................................... 814
Precautions on HVAC.......................................................................................................................................................................................................... 814
Heater and Ventilation............................................................................................................................................................................................................... 815
General Description.............................................................................................................................................................................................................. 815
Heater and Ventilation Construction.......................................................................................................................................................................................... 815
Schematic and Routing Diagram.................................................................................................................................................................................................... 816
Heater and Ventilation Wiring Circuit Diagram................................................................................................................................................................................ 816
Diagnostic Information and Procedures............................................................................................................................................................................................ 817
Heater and Ventilation Symptom Diagnosis..................................................................................................................................................................................... 817
Repair Instructions.............................................................................................................................................................................................................. 818
HVAC Unit Components......................................................................................................................................................................................................... 818
HVAC Unit Removal and Installation........................................................................................................................................................................................... 819
Blower Motor Removal and Installation........................................................................................................................................................................................ 819
Blower Motor Inspection...................................................................................................................................................................................................... 819
Blower Motor Resistor Removal and Installation............................................................................................................................................................................... 820
Blower Motor Resistor Inspection............................................................................................................................................................................................. 820
HVAC Control Unit Components................................................................................................................................................................................................. 821
HVAC Control Unit Removal and Installation................................................................................................................................................................................... 821
Blower Speed Selector Inspection............................................................................................................................................................................................. 822
Air Intake Switch Inspection................................................................................................................................................................................................. 823
Air Intake Control Actuator Removal and Installation......................................................................................................................................................................... 823
Air Intake Control Actuator Inspection....................................................................................................................................................................................... 823
Center Ventilation Louver Removal and Installation........................................................................................................................................................................... 824
Side Ventilation Louver Removal and Installation............................................................................................................................................................................. 824
Air Filter Removal and Installation.......................................................................................................................................................................................... 825
Air Filter Cleaning.......................................................................................................................................................................................................... 825
Air Conditioning System.............................................................................................................................................................................................................. 826
Precautions...................................................................................................................................................................................................................... 826
A/C System Caution........................................................................................................................................................................................................... 826
Precautions on Servicing A/C System.......................................................................................................................................................................................... 826
General Description.............................................................................................................................................................................................................. 828
Refrigerant Type Construction................................................................................................................................................................................................ 828
Sub-Cool A/C System Description.............................................................................................................................................................................................. 828
Schematic and Routing Diagram.................................................................................................................................................................................................... 830
Major Components of A/C System............................................................................................................................................................................................... 830
A/C System Wiring Diagram.................................................................................................................................................................................................... 831
Diagnostic Information and Procedures............................................................................................................................................................................................ 832
A/C System Symptom Diagnosis................................................................................................................................................................................................. 832
Abnormal Noise Symptom Diagnosis of A/C System............................................................................................................................................................................... 834
A/C System Performance Inspection............................................................................................................................................................................................ 835
A/C System Inspection at ECM................................................................................................................................................................................................. 840
Repair Instructions.............................................................................................................................................................................................................. 842
Operation Procedure for Refrigerant Charge................................................................................................................................................................................... 842
Condenser Assembly On-Vehicle Inspection..................................................................................................................................................................................... 847
Condenser Assembly Removal and Installation.................................................................................................................................................................................. 847
Desiccant Removal and Installation........................................................................................................................................................................................... 848
HVAC Unit Components......................................................................................................................................................................................................... 849
HVAC Unit Removal and Installation........................................................................................................................................................................................... 850
Evaporator Inspection........................................................................................................................................................................................................ 850
Evaporator Thermistor (Evaporator Temperature Sensor) Removal and Installation............................................................................................................................................... 850
Evaporator Thermistor (Evaporator Temperature Sensor) Inspection............................................................................................................................................................. 851
Expansion Valve Removal and Installation..................................................................................................................................................................................... 851
Expansion Valve Inspection................................................................................................................................................................................................... 852
A/C Refrigerant Pressure Sensor and Its Circuit Inspection................................................................................................................................................................... 852
A/C Refrigerant Pressure Sensor Removal and Installation..................................................................................................................................................................... 852
A/C Switch Inspection........................................................................................................................................................................................................ 852
Compressor Relay Inspection.................................................................................................................................................................................................. 853
Compressor Drive Belt Inspection and Adjustment.............................................................................................................................................................................. 853
Compressor Drive Belt Removal and Installation............................................................................................................................................................................... 854
Compressor Assembly Removal and Installation................................................................................................................................................................................. 854
Compressor Assembly Components............................................................................................................................................................................................... 855
Magnet Clutch Inspection..................................................................................................................................................................................................... 855
Magnet Clutch Removal and Installation....................................................................................................................................................................................... 855
Relief Valve Inspection...................................................................................................................................................................................................... 857
Relief Valve Removal and Installation........................................................................................................................................................................................ 857
Specifications................................................................................................................................................................................................................... 858
Tightening Torque Specifications............................................................................................................................................................................................. 858
Special Tools and Equipment...................................................................................................................................................................................................... 859
Recommended Service Material................................................................................................................................................................................................. 859
Special Tool................................................................................................................................................................................................................. 859
Restraint................................................................................................................................................................................................................................ 861
Precautions.......................................................................................................................................................................................................................... 863
Precautions...................................................................................................................................................................................................................... 863
Precautions on Restraint..................................................................................................................................................................................................... 863
Seat Belts........................................................................................................................................................................................................................... 864
Precautions...................................................................................................................................................................................................................... 864
Precautions on Service and Diagnosis of Seat Belt............................................................................................................................................................................ 864
General Description.............................................................................................................................................................................................................. 864
Seat Belt Construction....................................................................................................................................................................................................... 864
Diagnostic Information and Procedures............................................................................................................................................................................................ 865
Repair and Inspection Required after Accident................................................................................................................................................................................ 865
Repair Instructions.............................................................................................................................................................................................................. 866
Front Seat Belt Components................................................................................................................................................................................................... 866
Front Seat Belt Removal and Installation..................................................................................................................................................................................... 866
Front Seat Belt Inspection................................................................................................................................................................................................... 867
Rear Seat Belt Components.................................................................................................................................................................................................... 869
Rear Seat Belt Removal and Installation...................................................................................................................................................................................... 870
Rear Seat Belt Inspection.................................................................................................................................................................................................... 870
Specifications................................................................................................................................................................................................................... 870
Tightening Torque Specifications............................................................................................................................................................................................. 870
Air Bag System....................................................................................................................................................................................................................... 871
Precautions...................................................................................................................................................................................................................... 871
Precautions on Service and Diagnosis of Air Bag System....................................................................................................................................................................... 871
Precautions on Handling and Storage of Air Bag System Components............................................................................................................................................................. 871
Precautions on Disposal of Air Bag and Seat Belt Pretensioner................................................................................................................................................................ 875
General Description.............................................................................................................................................................................................................. 875
Air Bag System Construction.................................................................................................................................................................................................. 875
Air Bag System Input / Output Table.......................................................................................................................................................................................... 876
Schematic and Routing Diagram.................................................................................................................................................................................................... 877
Air Bag System Wiring Circuit Diagram........................................................................................................................................................................................ 877
Component Location............................................................................................................................................................................................................... 879
Air Bag System Components, Wiring and Connectors Location.................................................................................................................................................................... 879
Diagnostic Information and Procedures............................................................................................................................................................................................ 880
Air Bag Diagnostic System Check.............................................................................................................................................................................................. 880
Air Bag Diagnostic System Check Flow......................................................................................................................................................................................... 880
DTC Table.................................................................................................................................................................................................................... 881
DTC Check.................................................................................................................................................................................................................... 882
DTC Clearance................................................................................................................................................................................................................ 882
Scan Tool Data............................................................................................................................................................................................................... 883
“AIR BAG? Warning Lamp Comes ON Steady....................................................................................................................................................................................... 883
“AIR BAG? Warning Lamp Does Not Come ON...................................................................................................................................................................................... 885
“AIR BAG? Warning Lamp Flashes............................................................................................................................................................................................... 887
DTC B1013: SDM fault......................................................................................................................................................................................................... 888
DTC B1014: “AIR BAG? Warning Lamp Circuit Failure............................................................................................................................................................................ 888
DTC B1016: Power Source Voltage High......................................................................................................................................................................................... 889
DTC B1017: Power Source Voltage Low.......................................................................................................................................................................................... 891
DTC B1021: Front Air Bag Module Deployed..................................................................................................................................................................................... 893
DTC B1024 / B1025: Side-Air Bag (Driver / Passenger) Deployed................................................................................................................................................................ 893
DTC B1026: Pretensioner Activated............................................................................................................................................................................................ 894
DTC B1027: Reusable Number Exceeded.......................................................................................................................................................................................... 895
DTC B1031: Driver Air Bag Initiator Circuit Resistance High.................................................................................................................................................................. 895
DTC B1032: Driver Air Bag Initiator Circuit Resistance Low................................................................................................................................................................... 900
DTC B1033: Driver Air Bag Initiator Circuit Short to Ground.................................................................................................................................................................. 905
DTC B1034: Driver Air Bag Initiator Circuit Short to Power Circuit........................................................................................................................................................... 910
DTC B1041: Passenger Air Bag Initiator Circuit Resistance High............................................................................................................................................................... 915
DTC B1042: Passenger Air Bag Initiator Circuit Resistance Low................................................................................................................................................................ 919
DTC B1043: Passenger Air Bag Initiator Circuit Short to Ground............................................................................................................................................................... 923
DTC B1044: Passenger Air Bag Initiator Circuit Short to Power Circuit........................................................................................................................................................ 927
DTC B1051 / B1055: Driver / Passenger Pretensioner Initiator Circuit Resistance High......................................................................................................................................... 931
DTC B1052 / B1056: Driver / Passenger Pretensioner Initiator Circuit Resistance Low.......................................................................................................................................... 934
DTC B1053 / B1057: Driver / Passenger Pretensioner Initiator Circuit Short to Ground......................................................................................................................................... 937
DTC B1054 / B1058: Driver / Passenger Pretensioner Initiator Circuit Short to Power Circuit.................................................................................................................................. 939
DTC B1061 / B1065: Driver / Passenger Side-Air Bag Initiator Circuit Resistance High......................................................................................................................................... 941
DTC B1062 / B1066: Driver / Passenger Side-Air Bag Initiator Circuit Resistance Low.......................................................................................................................................... 945
DTC B1063 / B1067: Driver / Passenger Side-Air Bag Initiator Circuit Short to Ground......................................................................................................................................... 949
DTC B1064 / B1068: Driver / Passenger Side-Air Bag Initiator Circuit Short to Power Circuit.................................................................................................................................. 952
DTC B1071: Forward-Sensor Performance Problem................................................................................................................................................................................ 955
DTC B1072: Forward-Sensor Communication Error................................................................................................................................................................................ 955
DTC B1073: Forward-Sensor Circuit Short to Ground............................................................................................................................................................................ 955
DTC B1074: Forward-Sensor Circuit Short to Power Circuit or Open............................................................................................................................................................. 957
DTC B1081 / B1091: Driver / Passenger Side-Sensor Performance Problem........................................................................................................................................................ 959
DTC B1082 / B1092: Driver / Passenger Side-Sensor Communication Error........................................................................................................................................................ 959
DTC B1083 / B1093: Driver / Passenger Side-Sensor Circuit Short to Ground.................................................................................................................................................... 959
DTC B1084 / B1094: Driver / Passenger Side-Sensor Circuit Short to Power Circuit or Open..................................................................................................................................... 961
DTC B1085 / B1095: Wrong Side-Sensor (Driver Side / Passenger) ID............................................................................................................................................................ 963
DTC B1361 / B1365: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance High................................................................................................................................. 963
DTC B1362 / B1366: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance Low.................................................................................................................................. 965
DTC B1363 / B1367: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to Ground................................................................................................................................. 967
DTC B1364 / B1368: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to Power Circuit.......................................................................................................................... 969
Inspection of Intermittent and Poor Connections.............................................................................................................................................................................. 971
Repair and Inspection Required after Accident................................................................................................................................................................................ 972
Repair Instructions.............................................................................................................................................................................................................. 975
Disabling Air Bag System..................................................................................................................................................................................................... 975
Enabling Air Bag System...................................................................................................................................................................................................... 975
SDM Removal and Installation................................................................................................................................................................................................. 976
SDM Inspection............................................................................................................................................................................................................... 977
Driver Air Bag (Inflator) Module Removal and Installation.................................................................................................................................................................... 977
Driver Air Bag (Inflator) Module Inspection.................................................................................................................................................................................. 978
Passenger Air Bag (Inflator) Module Removal and Installation................................................................................................................................................................. 979
Passenger Air Bag (Inflator) Module Inspection............................................................................................................................................................................... 980
Side-Air Bag (Inflator) Module Removal and Installation...................................................................................................................................................................... 981
Side-Air Bag (Inflator) Inspection........................................................................................................................................................................................... 982
Side Curtain-Air Bag (Inflator) Module Removal and Installation.............................................................................................................................................................. 983
Side Curtain-Air Bag (Inflator) Module Inspection............................................................................................................................................................................ 984
Forward-Sensor Removal and Installation...................................................................................................................................................................................... 984
Forward-Sensor Inspection.................................................................................................................................................................................................... 985
Side-Sensor Removal and Installation......................................................................................................................................................................................... 985
Side-Sensor Inspection....................................................................................................................................................................................................... 986
Passenger Air Bag (Inflator) Module Repair Harness Installation.............................................................................................................................................................. 987
Air Bag (Inflator) Module and Seat Belt Pretensioner Disposal................................................................................................................................................................ 988
Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal............................................................................................................................................. 998
Specifications................................................................................................................................................................................................................... 999
Tightening Torque Specifications............................................................................................................................................................................................. 999
Special Tools and Equipment...................................................................................................................................................................................................... 999
Use of Special Tools......................................................................................................................................................................................................... 999
Recommended Service Material.................................................................................................................................................................................................1000
Special Tool.................................................................................................................................................................................................................1001
Body, Cab and Accessories................................................................................................................................................................................................................1003
Precautions..........................................................................................................................................................................................................................1007
Precautions......................................................................................................................................................................................................................1007
Precautions on Body, Cab and Accessories.....................................................................................................................................................................................1007
Precautions for Body Service.................................................................................................................................................................................................1007
Fastener Caution for Body Service............................................................................................................................................................................................1007
Wiring Systems.......................................................................................................................................................................................................................1008
Precautions......................................................................................................................................................................................................................1008
Cautions in Body Electrical System Servicing.................................................................................................................................................................................1008
Precautions for Wiring System................................................................................................................................................................................................1008
General Description..............................................................................................................................................................................................................1009
Applicable model.............................................................................................................................................................................................................1009
Abbreviations................................................................................................................................................................................................................1009
Wire / Connector Color Symbols...............................................................................................................................................................................................1010
Symbols and Marks............................................................................................................................................................................................................1010
How to Read Connector Layout Diagram.........................................................................................................................................................................................1012
How to Read Connector Codes and Terminal Nos.................................................................................................................................................................................1013
How to Read Ground Point.....................................................................................................................................................................................................1015
How to Read Power Supply Diagram.............................................................................................................................................................................................1016
How to Read System Circuit Diagram...........................................................................................................................................................................................1016
Connector Layout Diagram.........................................................................................................................................................................................................1018
Connector Layout Diagram.....................................................................................................................................................................................................1018
Engine Compartment...........................................................................................................................................................................................................1018
Instrument Panel.............................................................................................................................................................................................................1020
Door, Roof...................................................................................................................................................................................................................1022
Floor........................................................................................................................................................................................................................1023
Rear.........................................................................................................................................................................................................................1025
Ground Point.....................................................................................................................................................................................................................1026
Ground (earth) Point.........................................................................................................................................................................................................1026
Power Supply Diagram.............................................................................................................................................................................................................1027
Power Supply Diagram.........................................................................................................................................................................................................1027
Fuses and the Protected Parts................................................................................................................................................................................................1028
Fuses in Main Fuse Box.......................................................................................................................................................................................................1029
Individual Circuit Fuse Box No. 1............................................................................................................................................................................................1029
Individual Circuit Fuse Box No. 2 (In J/B)...................................................................................................................................................................................1030
Junction Block (J/B) Connector / Fuse Layout.................................................................................................................................................................................1032
Junction Block Inner Circuit (Overview)......................................................................................................................................................................................1034
Junction Block Inner Circuit (Detail)........................................................................................................................................................................................1035
System Circuit Diagram...........................................................................................................................................................................................................1040
System Circuit Diagram.......................................................................................................................................................................................................1040
A-1 Cranking System Circuit Diagram..........................................................................................................................................................................................1041
A-2 Charging System Circuit Diagram..........................................................................................................................................................................................1042
A-3 Ignition System Circuit Diagram..........................................................................................................................................................................................1043
A-4 Cooling System Circuit Diagram...........................................................................................................................................................................................1044
A-5 Engine and A/C Control System Circuit Diagram............................................................................................................................................................................1045
A-6 A/T Control System Circuit Diagram.......................................................................................................................................................................................1050
A-7 Immobilizer System Circuit Diagram.......................................................................................................................................................................................1052
A-8 Body Control System Circuit Diagram......................................................................................................................................................................................1053
B-1 Windshield Wiper and Washer Circuit Diagram..............................................................................................................................................................................1057
B-2 Rear Wiper and Washer Circuit Diagram....................................................................................................................................................................................1058
B-3 Rear Defogger Circuit Diagram............................................................................................................................................................................................1059
B-4 Power Window Circuit Diagram.............................................................................................................................................................................................1060
B-5 Power Door Lock Circuit Diagram..........................................................................................................................................................................................1062
B-6 Power Mirror Circuit Diagram.............................................................................................................................................................................................1064
B-7 Horn Circuit Diagram.....................................................................................................................................................................................................1065
C-1 Combination Meter Circuit Diagram (Meter)................................................................................................................................................................................1066
C-2 Combination Meter Circuit Diagram (Indicator)............................................................................................................................................................................1067
C-3 Combination Meter Circuit Diagram (Warning Light)........................................................................................................................................................................1068
D-1 Headlight System Circuit Diagram.........................................................................................................................................................................................1070
D-2 Position, Tail and Licence Plate Light System Circuit Diagram............................................................................................................................................................1071
D-3 Front Fog Light System Circuit Diagram...................................................................................................................................................................................1072
D-4 Illumination Light System Circuit Diagram................................................................................................................................................................................1073
D-5 Interior Light System Circuit Diagram....................................................................................................................................................................................1074
D-6 Turn Signal and Hazard Warning Light System Circuit Diagram..............................................................................................................................................................1075
D-7 Brake Light System Circuit Diagram.......................................................................................................................................................................................1077
D-8 Back-Up Light System Circuit Diagram.....................................................................................................................................................................................1078
E-1 Heater System Circuit Diagram............................................................................................................................................................................................1079
F-1 Air-Bag System Circuit Diagram...........................................................................................................................................................................................1081
F-2 Anti-Lock Brake System Circuit Diagram...................................................................................................................................................................................1083
F-3 Power Steering System Circuit Diagram....................................................................................................................................................................................1085
G-1 Audio System Circuit Diagram.............................................................................................................................................................................................1087
G-2 Multi Information Display / Accessory Socket System Circuit Diagram......................................................................................................................................................1088
List of Connectors...............................................................................................................................................................................................................1089
List of Connectors...........................................................................................................................................................................................................1089
C Connector..................................................................................................................................................................................................................1089
E Connector..................................................................................................................................................................................................................1090
G Connector..................................................................................................................................................................................................................1091
J Connector..................................................................................................................................................................................................................1093
K Connector..................................................................................................................................................................................................................1094
L Connector..................................................................................................................................................................................................................1094
O Connector..................................................................................................................................................................................................................1095
R Connector..................................................................................................................................................................................................................1095
Lighting Systems.....................................................................................................................................................................................................................1096
Component Location...............................................................................................................................................................................................................1096
Lighting System Location.....................................................................................................................................................................................................1096
Interior Light System Location...............................................................................................................................................................................................1097
Diagnostic Information and Procedures............................................................................................................................................................................................1097
Headlight Symptom Diagnosis..................................................................................................................................................................................................1097
Turn Signal and Hazard Warning Light Symptom Diagnosis.......................................................................................................................................................................1098
Clearance, Tail and License Plate Light Symptom Diagnosis....................................................................................................................................................................1098
Back-Up Light Symptom Diagnosis..............................................................................................................................................................................................1099
Stop (Brake) Lamp Symptom Diagnosis..........................................................................................................................................................................................1099
Front Fog Light Symptom Diagnosis (If Equipped)..............................................................................................................................................................................1099
Interior Light Symptom Diagnosis.............................................................................................................................................................................................1100
Repair Instructions..............................................................................................................................................................................................................1100
Headlight Housing Removal and Installation...................................................................................................................................................................................1100
Headlight Bulb Replacement...................................................................................................................................................................................................1101
Headlight Aiming Adjustment with Screen......................................................................................................................................................................................1101
Headlight Switch (in Lighting Switch) Removal and Installation...............................................................................................................................................................1102
Headlight Switch (in Lighting Switch) Inspection.............................................................................................................................................................................1103
Hazard Warning Switch Removal and Installation...............................................................................................................................................................................1103
Hazard Warning Switch Inspection.............................................................................................................................................................................................1103
Stop (Brake) Lamp Switch Inspection..........................................................................................................................................................................................1104
Turn Signal Light Switch (in Lighting Switch) Removal and Installation.......................................................................................................................................................1104
Turn Signal Light Switch (in Lighting Switch) Inspection.....................................................................................................................................................................1104
Turn Signal and Hazard Warning Relay Removal and Installation................................................................................................................................................................1104
Turn Signal and Hazard Warning Relay Inspection..............................................................................................................................................................................1104
License Lamp Assembly Removal and Installation...............................................................................................................................................................................1105
Front Fog Light Assembly Removal and Installation............................................................................................................................................................................1105
Front Fog Light Bulb Replacement.............................................................................................................................................................................................1106
Front Fog Light Switch Inspection............................................................................................................................................................................................1106
Front Fog Light Relay Inspection.............................................................................................................................................................................................1106
Front Fog Light Aiming Adjustment with Screen................................................................................................................................................................................1107
Instrumentation / Driver Info. / Horn................................................................................................................................................................................................1108
General Description..............................................................................................................................................................................................................1108
CAN Communication Data of Combination Meter..................................................................................................................................................................................1108
Schematic and Routing Diagram....................................................................................................................................................................................................1109
Combination Meter Circuit Diagram............................................................................................................................................................................................1109
Component Location...............................................................................................................................................................................................................1110
Audio System Component Location..............................................................................................................................................................................................1110
Diagnostic Information and Procedures............................................................................................................................................................................................1111
Speedometer and VSS Symptom Diagnosis........................................................................................................................................................................................1111
Tacho meter Symptom Diagnosis................................................................................................................................................................................................1111
Engine Coolant Temperature (ECT) Meter Symptom Diagnosis.....................................................................................................................................................................1111
Fuel Meter Symptom Diagnosis.................................................................................................................................................................................................1111
Low Fuel Warning Light Symptom Diagnosis.....................................................................................................................................................................................1112
Oil Pressure Warning Light Symptom Diagnosis.................................................................................................................................................................................1112
Brake and Parking Brake Warning Light Symptom Diagnosis......................................................................................................................................................................1113
Seat Belt Reminder Light Symptom Diagnosis (If Equipped).....................................................................................................................................................................1113
A/T Shift Position Indicator (A/T Vehicle Only) Symptom Diagnosis............................................................................................................................................................1113
Charge Warning Light Symptom Diagnosis.......................................................................................................................................................................................1114
Main Beam (High Beam) Indicator Symptom Diagnosis............................................................................................................................................................................1114
Warning Buzzer Circuit Symptom Diagnosis.....................................................................................................................................................................................1114
Cigarette Lighter Symptom Diagnosis (If Equipped)............................................................................................................................................................................1114
Horn Symptom Diagnosis.......................................................................................................................................................................................................1115
Information Display Symptom Diagnosis (If Equipped)..........................................................................................................................................................................1115
Audio System Symptom Diagnosis (If Equipped).................................................................................................................................................................................1116
Remote Audio Control Switch (If Equipped) Symptom Diagnosis..................................................................................................................................................................1117
Repair Instructions..............................................................................................................................................................................................................1117
Ignition Switch Removal and Installation.....................................................................................................................................................................................1117
Ignition Switch Inspection...................................................................................................................................................................................................1118
Combination Meter Removal and Installation...................................................................................................................................................................................1118
Fuel Level Sensor Removal and Installation...................................................................................................................................................................................1118
Fuel Level Sensor Inspection.................................................................................................................................................................................................1118
Oil Pressure Switch Removal and Installation.................................................................................................................................................................................1119
Oil Pressure Switch Inspection...............................................................................................................................................................................................1119
VSS Removal and Installation.................................................................................................................................................................................................1119
VSS Inspection...............................................................................................................................................................................................................1119
Engine Coolant Temperature (ECT) Sensor Inspection...........................................................................................................................................................................1119
Brake Fluid Level Switch Inspection..........................................................................................................................................................................................1119
Parking Brake Switch Inspection..............................................................................................................................................................................................1120
Door Switch (Front / Rear Door) Inspection...................................................................................................................................................................................1120
Rear End Door Switch Inspection..............................................................................................................................................................................................1120
Outside Air Temperature Sensor Removal and Installation......................................................................................................................................................................1120
Outside Air Temperature Sensor Inspection....................................................................................................................................................................................1121
Instrument Panel Removal and Installation....................................................................................................................................................................................1121
Information Display Removal and Installation.................................................................................................................................................................................1122
Radio Assembly Removal and Installation......................................................................................................................................................................................1123
Front Speaker Removal and Installation.......................................................................................................................................................................................1123
Rear Speaker Removal and Installation........................................................................................................................................................................................1123
Horn Removal and Installation................................................................................................................................................................................................1123
Horn Inspection..............................................................................................................................................................................................................1124
Horn Relay Inspection........................................................................................................................................................................................................1124
Antenna Amplifier Removal and Installation...................................................................................................................................................................................1124
Remote Audio Control Switch Inspection.......................................................................................................................................................................................1124
Specifications...................................................................................................................................................................................................................1125
Tightening Torque Specifications.............................................................................................................................................................................................1125
Wipers / Washers.....................................................................................................................................................................................................................1126
Diagnostic Information and Procedures............................................................................................................................................................................................1126
Front Wiper and Washer Symptom Diagnosis.....................................................................................................................................................................................1126
Rear Wiper and Washer (If Equipped) Symptom Diagnosis........................................................................................................................................................................1126
Repair Instructions..............................................................................................................................................................................................................1127
Wipers and Washers Components................................................................................................................................................................................................1127
Washer Tank and Washer Pump Removal and Installation.........................................................................................................................................................................1128
Washer Pump Inspection.......................................................................................................................................................................................................1128
Windshield Wiper Removal and Installation....................................................................................................................................................................................1129
Windshield Wiper Motor Inspection............................................................................................................................................................................................1129
Rear Wiper (If Equipped) Removal and Installation............................................................................................................................................................................1130
Rear Wiper Motor (If Equipped) Inspection....................................................................................................................................................................................1131
Windshield Wiper and Washer Switch Removal and Installation..................................................................................................................................................................1132
Windshield Wiper and Washer Switch Inspection................................................................................................................................................................................1132
Rear Wiper and Washer Switch Removal and Installation........................................................................................................................................................................1133
Rear Wiper and Washer Switch Inspection......................................................................................................................................................................................1134
Rear Wiper Relay Removal and Installation....................................................................................................................................................................................1134
Rear Wiper Relay Inspection..................................................................................................................................................................................................1134
Specifications...................................................................................................................................................................................................................1134
Tightening Torque Specifications.............................................................................................................................................................................................1134
Glass / Windows / Mirrors............................................................................................................................................................................................................1135
General Description..............................................................................................................................................................................................................1135
Rear End Door Window Defogger System Description.............................................................................................................................................................................1135
Windshield Construction......................................................................................................................................................................................................1135
Diagnostic Information and Procedures............................................................................................................................................................................................1136
Rear End door Window Defogger Symptom Diagnosis..............................................................................................................................................................................1136
Power Window Control System Symptom Diagnosis................................................................................................................................................................................1136
Power Door Mirror Control System (If Equipped) Symptom Diagnosis.............................................................................................................................................................1137
Repair Instructions..............................................................................................................................................................................................................1137
Windshield Removal and Installation..........................................................................................................................................................................................1137
Front Door Window Components.................................................................................................................................................................................................1140
Front Door Glass Removal and Installation....................................................................................................................................................................................1141
Front Door Window Regulator Removal and Installation.........................................................................................................................................................................1142
Front Door Window Regulator Inspection.......................................................................................................................................................................................1142
Rear Door Window Components..................................................................................................................................................................................................1143
Rear Door Glass Removal and Installation.....................................................................................................................................................................................1143
Rear Door Window Regulator Removal and Installation..........................................................................................................................................................................1144
Rear Door Window Regulator Inspection........................................................................................................................................................................................1145
Rear End Door Window Components..............................................................................................................................................................................................1145
Rear End Door Glass Removal and Installation.................................................................................................................................................................................1145
Rear End Door Window Defogger Switch Inspection..............................................................................................................................................................................1146
Rear End Door Window Defogger Relay Inspection...............................................................................................................................................................................1146
Rear End Door Window Defogger Wire Inspection................................................................................................................................................................................1147
Rear End Door Window Defogger Wire Repair....................................................................................................................................................................................1147
Power Window Main Switch Inspection..........................................................................................................................................................................................1148
Power Window Sub Switch Inspection...........................................................................................................................................................................................1149
Door Mirror Components.......................................................................................................................................................................................................1149
Door Mirror Removal and Installation.........................................................................................................................................................................................1150
Power Door Mirror Switch Inspection..........................................................................................................................................................................................1150
Power Door Mirror Actuator Inspection........................................................................................................................................................................................1150
Special Tools and Equipment......................................................................................................................................................................................................1150
Recommended Service Material.................................................................................................................................................................................................1150
Security and Locks...................................................................................................................................................................................................................1151
General Description..............................................................................................................................................................................................................1151
Key Coding Construction......................................................................................................................................................................................................1151
Rear End Door Opener System Description......................................................................................................................................................................................1151
Component Location...............................................................................................................................................................................................................1152
Power Door Lock and Keyless Entry System Component Location..................................................................................................................................................................1152
Diagnostic Information and Procedures............................................................................................................................................................................................1153
Power Door Lock System Symptom Diagnosis.....................................................................................................................................................................................1153
Power Door Lock System Operation Inspection..................................................................................................................................................................................1153
Keyless Entry System Symptom Diagnosis.......................................................................................................................................................................................1154
Keyless Entry System Operation Inspection....................................................................................................................................................................................1154
Rear End Door Opener System Symptom Diagnosis................................................................................................................................................................................1155
Rear End Door Opener System Operation Inspection.............................................................................................................................................................................1155
Repair Instructions..............................................................................................................................................................................................................1155
Front Door Lock Assembly Components..........................................................................................................................................................................................1155
Front Door Lock Assembly Removal and Installation............................................................................................................................................................................1156
Front Door Lock Assembly Inspection..........................................................................................................................................................................................1157
Power Door Lock Switch Inspection............................................................................................................................................................................................1157
Door Key Cylinder Switch Inspection..........................................................................................................................................................................................1158
Power Door Lock Actuator Inspection..........................................................................................................................................................................................1158
Rear Door Lock Assembly Components...........................................................................................................................................................................................1159
Rear Door Lock Assembly Removal and Installation.............................................................................................................................................................................1159
Rear Door Lock Assembly Inspection...........................................................................................................................................................................................1159
Rear End Door Lock Assembly Components.......................................................................................................................................................................................1160
Rear End Door Lock Assembly Removal and Installation.........................................................................................................................................................................1160
Rear End Door Lock Assembly Inspection.......................................................................................................................................................................................1161
Rear End Door Opener Switch Inspection.......................................................................................................................................................................................1161
Replacement of Transmitter Battery...........................................................................................................................................................................................1161
Programming Transmitter Code.................................................................................................................................................................................................1162
Keyless Entry Receiver Removal and Installation..............................................................................................................................................................................1162
Keyless Entry Receiver and Its Circuit Inspection............................................................................................................................................................................1163
Specifications...................................................................................................................................................................................................................1164
Tightening Torque Specifications.............................................................................................................................................................................................1164
Special Tools and Equipment......................................................................................................................................................................................................1164
Recommended Service Material.................................................................................................................................................................................................1164
Seats................................................................................................................................................................................................................................1165
Repair Instructions..............................................................................................................................................................................................................1165
Front Seat Components........................................................................................................................................................................................................1165
Front Seat Removal and Installation..........................................................................................................................................................................................1165
Rear Seat Components.........................................................................................................................................................................................................1166
Rear Seat Removal and Installation...........................................................................................................................................................................................1166
Specifications...................................................................................................................................................................................................................1166
Tightening Torque Specifications.............................................................................................................................................................................................1166
Interior Trim........................................................................................................................................................................................................................1167
Repair Instructions..............................................................................................................................................................................................................1167
Floor Carpet Removal and Installation........................................................................................................................................................................................1167
Head Lining Removal and Installation.........................................................................................................................................................................................1167
Console Box Components.......................................................................................................................................................................................................1168
Roof Molding Components......................................................................................................................................................................................................1169
Splash Guard (If Equipped) Components........................................................................................................................................................................................1169
Specifications...................................................................................................................................................................................................................1170
Tightening Torque Specifications.............................................................................................................................................................................................1170
Hood / Fenders / Doors...............................................................................................................................................................................................................1171
Repair Instructions..............................................................................................................................................................................................................1171
Hood Removal and Installation................................................................................................................................................................................................1171
Hood Inspection and Adjustment...............................................................................................................................................................................................1171
Front Fender Components......................................................................................................................................................................................................1172
Front Fender Removal and Installation........................................................................................................................................................................................1172
Front Door Assembly Components...............................................................................................................................................................................................1173
Front Door Assembly Removal and Installation.................................................................................................................................................................................1173
Rear Door Assembly Components................................................................................................................................................................................................1174
Rear Door Assembly Removal and Installation..................................................................................................................................................................................1175
Rear End Door Assembly Components............................................................................................................................................................................................1175
Rear End Door Assembly Removal and Installation..............................................................................................................................................................................1175
Specifications...................................................................................................................................................................................................................1177
Tightening Torque Specifications.............................................................................................................................................................................................1177
Special Tools and Equipment......................................................................................................................................................................................................1177
Recommended Service Material.................................................................................................................................................................................................1177
Body Structure.......................................................................................................................................................................................................................1178
Repair Instructions..............................................................................................................................................................................................................1178
Front Bumper and Rear Bumper Components......................................................................................................................................................................................1178
Cowl Top Components..........................................................................................................................................................................................................1179
Specifications...................................................................................................................................................................................................................1180
Body Dimensions..............................................................................................................................................................................................................1180
Panel Clearance..............................................................................................................................................................................................................1187
Paint / Coatings.....................................................................................................................................................................................................................1188
General Description..............................................................................................................................................................................................................1188
Anti-Corrosion Treatment Construction........................................................................................................................................................................................1188
Plastic Parts Finishing......................................................................................................................................................................................................1188
Component Location...............................................................................................................................................................................................................1189
Sealant Application Areas....................................................................................................................................................................................................1189
Under Coating Application Areas..............................................................................................................................................................................................1194
Anti-Corrosion Compound Application Area.....................................................................................................................................................................................1196
Exterior Trim........................................................................................................................................................................................................................1197
Repair Instructions..............................................................................................................................................................................................................1197
Roof Molding Components......................................................................................................................................................................................................1197
Splash Guard (If Equipped) Components........................................................................................................................................................................................1198
Control systems..........................................................................................................................................................................................................................1199
Precautions..........................................................................................................................................................................................................................1200
Precautions......................................................................................................................................................................................................................1200
Precautions for Control Systems..............................................................................................................................................................................................1200
Body Electrical Control System.......................................................................................................................................................................................................1201
Precautions......................................................................................................................................................................................................................1201
Precautions in Diagnosing Trouble............................................................................................................................................................................................1201
General Description..............................................................................................................................................................................................................1201
BCM General Description......................................................................................................................................................................................................1201
CAN Communication System Description.........................................................................................................................................................................................1202
Schematic and Routing Diagram....................................................................................................................................................................................................1203
Body Electrical Control System Wiring Circuit Diagram........................................................................................................................................................................1203
Connector Layout Diagram of BCM and Junction Block Assembly..................................................................................................................................................................1206
Component Location...............................................................................................................................................................................................................1207
BCM and Related System Component Location....................................................................................................................................................................................1207
Diagnostic Information and Procedures............................................................................................................................................................................................1208
BCM Self-Diagnosis Function..................................................................................................................................................................................................1208
Body Electrical Control System Check.........................................................................................................................................................................................1209
Scan Tool Data...............................................................................................................................................................................................................1211
DTC Table....................................................................................................................................................................................................................1213
DTC Check....................................................................................................................................................................................................................1213
DTC Clearance................................................................................................................................................................................................................1215
BCM Power Circuit and Ground Circuit Check...................................................................................................................................................................................1215
DTC B1133 (DTC No.1133): Battery Voltage Too High............................................................................................................................................................................1217
DTC B1141 / DTC B1142 / DTC B1143 (No.1141 / No. 1142/ No. 1143) Outside Air Temperature (Ambient Temp.) Sensor Circuit Malfunction..........................................................................................1218
DTC B1150 (No. 1150): Air Bag Communication Circuit Malfunction..............................................................................................................................................................1220
DTC B1157 (No.1157) Air Bag Deployment Signal Input..........................................................................................................................................................................1222
DTC B1170 (No. 1170): EEPROM access error....................................................................................................................................................................................1222
DTC U1001 (No. 1001): High Speed CAN Communication (Transmission Error)......................................................................................................................................................1223
DTC U1073 (No. 1073): Control Module Communication Bus Off...................................................................................................................................................................1225
DTC U1100 (No.1100): Lost communication with ECM.............................................................................................................................................................................1227
DTC U1101 (No.1101): Lost communication with TCM.............................................................................................................................................................................1229
Inspection of BCM and its Circuits...........................................................................................................................................................................................1230
Repair Instructions..............................................................................................................................................................................................................1239
BCM (Included in Junction Block Assembly) Removal and Installation...........................................................................................................................................................1239
Outside Air Temperature Sensor Removal and Installation......................................................................................................................................................................1239
Outside Air Temperature Sensor Inspection....................................................................................................................................................................................1239
Special Tools and Equipment......................................................................................................................................................................................................1240
Special Tool.................................................................................................................................................................................................................1240
Immobilizer Control System...........................................................................................................................................................................................................1241
Precautions......................................................................................................................................................................................................................1241
Precautions in Diagnosing Troubles...........................................................................................................................................................................................1241
Precaution in Replacing ECM..................................................................................................................................................................................................1241
Precautions in Handling Immobilizer Control System...........................................................................................................................................................................1241
General Description..............................................................................................................................................................................................................1242
Immobilizer Control System Introduction......................................................................................................................................................................................1242
Immobilizer Control System Components Location...............................................................................................................................................................................1242
On-Board Diagnostic System Description (Self- diagnosis Function)............................................................................................................................................................1243
Schematic and Routing Diagram....................................................................................................................................................................................................1243
Immobilizer Control System Wiring Circuit Diagram............................................................................................................................................................................1243
Diagnostic Information and Procedures............................................................................................................................................................................................1245
Immobilizer Control System Check.............................................................................................................................................................................................1245
Diagnostic Trouble Code (DTC) Check..........................................................................................................................................................................................1245
Diagnostic Trouble Code (DTC) Clearance......................................................................................................................................................................................1245
Diagnostic Trouble Code (DTC) Table..........................................................................................................................................................................................1246
Scan Tool Data...............................................................................................................................................................................................................1246
DTC P1614 Transponder Response Error.........................................................................................................................................................................................1247
DTC P1621 Immobilizer Communication Line Error...............................................................................................................................................................................1248
DTC P1622 EEPROM Error.......................................................................................................................................................................................................1250
DTC P1623 Unregistered Transponder...........................................................................................................................................................................................1250
DTC P1625 Immobilizer Antenna Error..........................................................................................................................................................................................1251
Inspection of Immobilizer Control Module and Its Circuit.....................................................................................................................................................................1252
Repair Instructions..............................................................................................................................................................................................................1254
Immobilizer Control Module Removal and Installation..........................................................................................................................................................................1254
Registration of the Ignition Key.............................................................................................................................................................................................1254
Procedure after ECM Replacement..............................................................................................................................................................................................1254
Special Tools and Equipment......................................................................................................................................................................................................1254
Special Tool.................................................................................................................................................................................................................1254
BOOKCOVER_VOL1...........................................................................................................................................................................................................................1255
BOOKCOVER_VOL2...........................................................................................................................................................................................................................1256
Suzuki Swift Repair Manual 2000-2004.........................................................................................................................................................................................................1257
TOP...................................................................................................................................................................................................................................... 0
MANUAL LIST.............................................................................................................................................................................................................................. 0
IMPORTANT................................................................................................................................................................................................................................1257
FOREWORD.................................................................................................................................................................................................................................1259
TABLE OF CONTENTS........................................................................................................................................................................................................................1261
Precautions..............................................................................................................................................................................................................................1263
Precautions..........................................................................................................................................................................................................................1264
Precautions......................................................................................................................................................................................................................1264
Precautions for Vehicles Equipped with a Supplemental Restraint (Air Bag) System.............................................................................................................................................1264
General Precautions..........................................................................................................................................................................................................1266
Precautions for Catalytic Converter..........................................................................................................................................................................................1269
Precautions for Installing Mobile Communication Equipment....................................................................................................................................................................1269
Precaution for CAN Communication System......................................................................................................................................................................................1270
Precautions for Electrical Circuit Service...................................................................................................................................................................................1270
Air Bag Warning..............................................................................................................................................................................................................1272
Air Bag System Service Warning...............................................................................................................................................................................................1272
Fastener Caution.............................................................................................................................................................................................................1272
Suspension Caution...........................................................................................................................................................................................................1272
Wheels and Tires Caution.....................................................................................................................................................................................................1272
Brake Caution................................................................................................................................................................................................................1273
Repair Instructions..............................................................................................................................................................................................................1273
Electrical Circuit Inspection Procedure......................................................................................................................................................................................1273
Intermittent and Poor Connection Inspection..................................................................................................................................................................................1275
General Information......................................................................................................................................................................................................................1277
General Information..................................................................................................................................................................................................................1278
General Description..............................................................................................................................................................................................................1278
Abbreviations................................................................................................................................................................................................................1278
Symbols......................................................................................................................................................................................................................1279
Wire Color Symbols...........................................................................................................................................................................................................1279
Fasteners Information........................................................................................................................................................................................................1280
Vehicle Lifting Points.......................................................................................................................................................................................................1281
Engine Supporting Points.....................................................................................................................................................................................................1283
Vehicle Identification Number................................................................................................................................................................................................1284
Engine Identification Number.................................................................................................................................................................................................1284
Transmission Identification Number...........................................................................................................................................................................................1284
Component Location...............................................................................................................................................................................................................1284
Warning, Caution and Information Labels Location.............................................................................................................................................................................1284
Maintenance and Lubrication..........................................................................................................................................................................................................1286
Precautions......................................................................................................................................................................................................................1286
Precautions for Maintenance and Lubrication..................................................................................................................................................................................1286
Scheduled Maintenance............................................................................................................................................................................................................1286
Maintenance Schedule under Normal Driving Conditions.........................................................................................................................................................................1286
Maintenance Recommended under Severe Driving Conditions......................................................................................................................................................................1287
Repair Instructions..............................................................................................................................................................................................................1288
Accessory Drive Belt Inspection..............................................................................................................................................................................................1288
Accessory Drive Belt Replacement.............................................................................................................................................................................................1289
Valve Lash (Clearance) Inspection............................................................................................................................................................................................1289
Engine Oil and Filter Change.................................................................................................................................................................................................1289
Engine Coolant Change........................................................................................................................................................................................................1290
Exhaust System Inspection....................................................................................................................................................................................................1291
Spark Plugs Replacement......................................................................................................................................................................................................1291
Air Cleaner Filter Inspection................................................................................................................................................................................................1291
Air Cleaner Filter Replacement...............................................................................................................................................................................................1291
Fuel Lines and Connections Inspection........................................................................................................................................................................................1291
Fuel Filter Replacement......................................................................................................................................................................................................1292
Fuel Tank Inspection.........................................................................................................................................................................................................1292
PCV Valve Inspection.........................................................................................................................................................................................................1292
Fuel Evaporative Emission Control System Inspection..........................................................................................................................................................................1292
Brake Discs and Pads (Front) Inspection......................................................................................................................................................................................1292
Brake Drums and Shoes (Rear) Inspection......................................................................................................................................................................................1292
Brake Hoses and Pipes Inspection.............................................................................................................................................................................................1293
Brake Fluid Replacement......................................................................................................................................................................................................1293
Brake Lever and Cable Inspection.............................................................................................................................................................................................1293
Clutch fluid Inspection......................................................................................................................................................................................................1293
Tires Inspection.............................................................................................................................................................................................................1294
Wheel Discs Inspection.......................................................................................................................................................................................................1294
Wheel Bearing Inspection.....................................................................................................................................................................................................1294
Suspension System Inspection.................................................................................................................................................................................................1294
Steering System Inspection...................................................................................................................................................................................................1294
Drive Shaft (Axle) Boots Inspection..........................................................................................................................................................................................1295
Manual Transaxle Oil Inspection..............................................................................................................................................................................................1295
Manual Transaxle Oil Replacement.............................................................................................................................................................................................1295
Automatic Transaxle Fluid Level Inspection...................................................................................................................................................................................1296
Automatic Transaxle Fluid Replacement........................................................................................................................................................................................1296
Automatic Transaxle Fluid Cooler Hose Inspection.............................................................................................................................................................................1296
All Latches, Hinges and Locks Inspection.....................................................................................................................................................................................1296
Air Conditioning Filter (If Equipped) Inspection.............................................................................................................................................................................1297
Air Conditioning Filter (If Equipped) Replacement............................................................................................................................................................................1297
Final Inspection for Maintenance Service.....................................................................................................................................................................................1297
Specifications...................................................................................................................................................................................................................1298
Tightening Torque Specifications.............................................................................................................................................................................................1298
Special Tools and Equipment......................................................................................................................................................................................................1298
Recommended Fluids and Lubricants............................................................................................................................................................................................1298
Special Tool.................................................................................................................................................................................................................1298
Engine...................................................................................................................................................................................................................................1299
Precautions..........................................................................................................................................................................................................................1304
Precautions......................................................................................................................................................................................................................1304
Precautions for Engine.......................................................................................................................................................................................................1304
Engine General Information and Diagnosis.............................................................................................................................................................................................1305
Precautions......................................................................................................................................................................................................................1305
Precautions on Engine Service................................................................................................................................................................................................1305
Precautions in Diagnosing Trouble............................................................................................................................................................................................1305
Precautions of ECM Circuit Inspection........................................................................................................................................................................................1305
General Description..............................................................................................................................................................................................................1306
Statement on Cleanliness and Care............................................................................................................................................................................................1306
Engine Diagnosis General Description.........................................................................................................................................................................................1306
On-Board Diagnostic System Description.......................................................................................................................................................................................1306
Engine and Emission Control System Description...............................................................................................................................................................................1309
CAN Communication System Description.........................................................................................................................................................................................1309
Air Intake System Description................................................................................................................................................................................................1310
Electronic Control System Description........................................................................................................................................................................................1311
Engine and Emission Control Input / Output Table.............................................................................................................................................................................1317
Schematic and Routing Diagram....................................................................................................................................................................................................1318
Engine and Emission Control System Diagram...................................................................................................................................................................................1318
Component Location...............................................................................................................................................................................................................1319
Electronic Control System Components Location................................................................................................................................................................................1319
Diagnostic Information and Procedures............................................................................................................................................................................................1320
Engine and Emission Control System Check.....................................................................................................................................................................................1320
Malfunction Indicator Lamp (MIL) Check.......................................................................................................................................................................................1323
DTC Check....................................................................................................................................................................................................................1323
DTC Clearance................................................................................................................................................................................................................1324
DTC Table....................................................................................................................................................................................................................1324
Fail-Safe Table..............................................................................................................................................................................................................1328
Scan Tool Data...............................................................................................................................................................................................................1328
Visual Inspection............................................................................................................................................................................................................1332
Engine Basic Inspection......................................................................................................................................................................................................1333
Engine Symptom Diagnosis.....................................................................................................................................................................................................1336
Malfunction Indicator Lamp Does Not Come ON with Ignition Switch ON and Engine Stop (but Engine Can Be Started)..............................................................................................................1342
Malfunction Indicator Lamp Remains ON after Engine Starts....................................................................................................................................................................1344
DTC P0010: Camshaft Position Actuator Circuit................................................................................................................................................................................1346
DTC P0011 / P0012: Camshaft Position - Timing Over-Advanced or System Performance / -Retarded................................................................................................................................1348
DTC P0031 / P0032: HO2S Heater Control Circuit Low / High (Sensor-1).........................................................................................................................................................1350
DTC P0037 / P0038: HO2S Heater Control Circuit Low / High (Sensor-2).........................................................................................................................................................1352
DTC P0101: Mass Air Flow Circuit Range / Performance.........................................................................................................................................................................1354
DTC P0102: Mass Air Flow Circuit Low Input...................................................................................................................................................................................1358
DTC P0103: Mass Air Flow Circuit High Input..................................................................................................................................................................................1360
DTC P0106: Manifold Absolute Pressure Range / Performance....................................................................................................................................................................1362
DTC P0107: Manifold Absolute Pressure Circuit Low Input......................................................................................................................................................................1364
DTC P0108: Manifold Absolute Pressure Circuit High Input.....................................................................................................................................................................1366
DTC P0111: Intake Air Temperature Circuit Range / Performance................................................................................................................................................................1368
DTC P0112: Intake Air Temperature Sensor Circuit Low.........................................................................................................................................................................1371
DTC P0113: Intake Air Temperature Sensor Circuit High........................................................................................................................................................................1374
DTC P0116: Engine Coolant Temperature Circuit Range / Performance............................................................................................................................................................1377
DTC P0117: Engine Coolant Temperature Circuit Low............................................................................................................................................................................1380
DTC P0118: Engine Coolant Temperature Circuit High...........................................................................................................................................................................1382
DTC P0121: Throttle Position Sensor Circuit Range / Performance..............................................................................................................................................................1384
DTC P0122: Throttle Position Sensor Circuit Low..............................................................................................................................................................................1389
DTC P0123: Throttle Position Sensor Circuit High.............................................................................................................................................................................1392
DTC P0131 / P0132: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-1)............................................................................................................................................1395
DTC P0133: O2 Sensor (HO2S) Circuit Slow Response (Sensor-1).................................................................................................................................................................1398
DTC P0134: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-1)..........................................................................................................................................................1399
DTC P0137 / P0138: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-2)............................................................................................................................................1402
DTC P0140: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-2)..........................................................................................................................................................1405
DTC P0171 / P0172: Fuel System Too Lean / Rich...............................................................................................................................................................................1407
DTC P0300 / P0301 / P0302 / P0303 / P0304: Random Misfire Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected......................................................................................1409
DTC P0327 / P0328: Knock Sensor Circuit Low / High...........................................................................................................................................................................1411
DTC P0335: Crankshaft Position (CKP) Sensor Circuit..........................................................................................................................................................................1413
DTC P0340: Camshaft Position (CMP) Sensor Circuit............................................................................................................................................................................1415
DTC P0401 / P0402: Exhaust Gas Recirculation Flow Insufficient Detected / Excessive Detected.................................................................................................................................1418
DTC P0403: Exhaust Gas Recirculation Control Circuit.........................................................................................................................................................................1421
DTC P0420: Catalyst System Efficiency below Threshold........................................................................................................................................................................1423
DTC P0443: Evaporative Emission System Purge Control Valve Circuit...........................................................................................................................................................1425
DTC P0462: Fuel Level Sensor Circuit Low.....................................................................................................................................................................................1427
DTC P0463: Fuel Level Sensor Circuit High....................................................................................................................................................................................1429
DTC P0480: Fan 1 (Radiator Cooling Fan) Control Circuit......................................................................................................................................................................1431
DTC P0500: Vehicle Speed Sensor (VSS) Malfunction............................................................................................................................................................................1435
DTC P0505: Idle Air Control System...........................................................................................................................................................................................1438
DTC P0532: A/C Refrigerant Pressure Sensor Circuit Low.......................................................................................................................................................................1440
DTC P0533: A/C Refrigerant Pressure Sensor Circuit High......................................................................................................................................................................1442
DTC P0601 / P0602: Internal Control Module Memory Check Sum Error / Control Module Programming Error.........................................................................................................................1444
DTC P0616: Starter Relay Circuit Low.........................................................................................................................................................................................1445
DTC P0617: Starter Relay Circuit High........................................................................................................................................................................................1446
DTC P1510: ECM Back-Up Power Supply Malfunction..............................................................................................................................................................................1448
DTC P1603: TCM Trouble Code Detected.........................................................................................................................................................................................1449
DTC P1674: CAN Communication (Bus Off Error).................................................................................................................................................................................1450
DTC P1675: CAN Communication (Transmission Error)............................................................................................................................................................................1454
DTC P1676: CAN Communication (Reception Error for TCM).......................................................................................................................................................................1457
DTC P1678: CAN Communication (Reception Error for BCM).......................................................................................................................................................................1460
DTC P2227 / P2228 / P2229: Barometric Pressure Circuit Malfunction...........................................................................................................................................................1462
Inspection of ECM and Its Circuits...........................................................................................................................................................................................1464
ECM Power and Ground Circuit Check...........................................................................................................................................................................................1481
Fuel Injector Circuit Check..................................................................................................................................................................................................1484
Fuel Pump and Its Circuit Check..............................................................................................................................................................................................1486
Fuel Pressure Check..........................................................................................................................................................................................................1489
Idle Air Control System Check................................................................................................................................................................................................1490
A/C System Circuits Check....................................................................................................................................................................................................1492
Electric Load Signal Circuit Check...........................................................................................................................................................................................1496
Radiator cooling fan Low Speed Control System Check..........................................................................................................................................................................1497
Radiator cooling fan High Speed Control System Check.........................................................................................................................................................................1499
Repair Instructions..............................................................................................................................................................................................................1502
Idle Speed / Idle Air Control (IAC) Duty Inspection..........................................................................................................................................................................1502
Special Tools and Equipment......................................................................................................................................................................................................1503
Special Tool.................................................................................................................................................................................................................1503
Aux. Emission Control Devices........................................................................................................................................................................................................1504
Diagnostic Information and Procedures............................................................................................................................................................................................1504
EGR System Inspection........................................................................................................................................................................................................1504
Repair Instructions..............................................................................................................................................................................................................1504
EVAP Canister Purge Inspection...............................................................................................................................................................................................1504
EVAP Canister Purge Valve and Its Circuit Inspection.........................................................................................................................................................................1504
Vacuum Passage Inspection....................................................................................................................................................................................................1505
Vacuum Hose Inspection.......................................................................................................................................................................................................1506
EVAP Canister Purge Valve Inspection.........................................................................................................................................................................................1506
EVAP Canister Inspection.....................................................................................................................................................................................................1506
EGR Valve Removal and Installation...........................................................................................................................................................................................1507
EGR Valve Inspection.........................................................................................................................................................................................................1507
PCV Hose Inspection..........................................................................................................................................................................................................1507
PCV Valve Inspection.........................................................................................................................................................................................................1507
Special Tools and Equipment......................................................................................................................................................................................................1508
Special Tool.................................................................................................................................................................................................................1508
Engine Electrical Devices............................................................................................................................................................................................................1509
Repair Instructions..............................................................................................................................................................................................................1509
Idle Air Control (IAC) Valve Operation Inspection............................................................................................................................................................................1509
Idle Air Control (IAC) Valve On-Vehicle Inspection...........................................................................................................................................................................1509
Idle Air Control (IAC) Valve Removal and Installation........................................................................................................................................................................1510
Engine Control Module (ECM) Removal and Installation.........................................................................................................................................................................1510
Manifold Absolute Pressure (MAP) Sensor Inspection...........................................................................................................................................................................1511
Throttle Position (TP) Sensor On-Vehicle Inspection..........................................................................................................................................................................1511
Throttle Position (TP) Sensor Removal and Installation.......................................................................................................................................................................1512
Engine Coolant Temperature (ECT) Sensor Removal and Installation.............................................................................................................................................................1512
Engine Coolant Temperature (ECT) Sensor Inspection...........................................................................................................................................................................1513
Heated Oxygen Sensor (HO2S-1 and HO2S-2) Heater On-Vehicle Inspection........................................................................................................................................................1513
Heated Oxygen Sensor (HO2S-1 and HO2S-2) Removal and Installation............................................................................................................................................................1513
Camshaft Position (CMP) Sensor Removal and Installation......................................................................................................................................................................1514
Camshaft Position (CMP) Sensor Inspection....................................................................................................................................................................................1514
Crankshaft Position (CKP) Sensor Removal and Installation....................................................................................................................................................................1515
Crankshaft Position (CKP) Sensor Inspection..................................................................................................................................................................................1515
Vehicle Speed Sensor (VSS) Inspection (M/T model)............................................................................................................................................................................1516
Knock Sensor Removal and Installation........................................................................................................................................................................................1516
Main Relay, Fuel Pump Relay, Starting Motor Control Relay and Throttle Actuator Control Relay Inspection.....................................................................................................................1517
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor On-Vehicle Inspection............................................................................................................................................1517
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Removal and Installation.........................................................................................................................................1518
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Inspection.......................................................................................................................................................1518
Specifications...................................................................................................................................................................................................................1519
Tightening Torque Specifications.............................................................................................................................................................................................1519
Special Tools and Equipment......................................................................................................................................................................................................1519
Special Tool.................................................................................................................................................................................................................1519
Engine Mechanical....................................................................................................................................................................................................................1520
General Description..............................................................................................................................................................................................................1520
Engine Construction Description..............................................................................................................................................................................................1520
Camshaft Position Control (VVT Variable Valve Timing) System Description.....................................................................................................................................................1520
Diagnostic Information and Procedures............................................................................................................................................................................................1523
Compression Check............................................................................................................................................................................................................1523
Engine Vacuum Check..........................................................................................................................................................................................................1524
Valve Lash (Clearance) Inspection............................................................................................................................................................................................1525
Repair Instructions..............................................................................................................................................................................................................1527
Air Cleaner Element Removal and Installation.................................................................................................................................................................................1527
Air Cleaner Element Inspection and Cleaning..................................................................................................................................................................................1528
Cylinder Head Cover Removal and Installation.................................................................................................................................................................................1528
Accelerator Cable Adjustment.................................................................................................................................................................................................1530
Throttle Body Components.....................................................................................................................................................................................................1530
Throttle Body On-Vehicle Inspection..........................................................................................................................................................................................1531
Throttle Body Removal and Installation.......................................................................................................................................................................................1531
Throttle Body Cleaning.......................................................................................................................................................................................................1532
Throttle Body and Intake Manifold Components.................................................................................................................................................................................1533
Intake Manifold Removal and Installation.....................................................................................................................................................................................1534
Engine Mountings Components..................................................................................................................................................................................................1535
Engine Assembly Removal and Installation.....................................................................................................................................................................................1536
Timing Chain Cover Components................................................................................................................................................................................................1539
Timing Chain Cover Removal and Installation..................................................................................................................................................................................1540
Timing Chain Cover Inspection................................................................................................................................................................................................1542
Oil Control Valve Removal and Installation...................................................................................................................................................................................1542
Oil Control Valve Inspection.................................................................................................................................................................................................1543
Timing Chain and Chain Tensioner Components..................................................................................................................................................................................1543
Timing Chain and Chain Tensioner Removal and Installation....................................................................................................................................................................1544
Timing Chain and Chain Tensioner Inspection..................................................................................................................................................................................1546
Camshaft, Tappet and Shim Components.........................................................................................................................................................................................1547
Camshaft, Tappet and Shim Removal and Installation...........................................................................................................................................................................1548
Camshaft, Tappet and Shim Inspection.........................................................................................................................................................................................1550
Valves and Cylinder Head Components..........................................................................................................................................................................................1553
Valves and Cylinder Head Removal and Installation............................................................................................................................................................................1554
Valves and Cylinder Head Disassembly and Assembly............................................................................................................................................................................1556
Valves and Valve Guides Inspection...........................................................................................................................................................................................1558
Cylinder Head Inspection.....................................................................................................................................................................................................1561
Valve Spring Inspection......................................................................................................................................................................................................1561
Pistons, Piston Rings, Connecting Rods and Cylinders Components..............................................................................................................................................................1562
Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation................................................................................................................................................1563
Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly................................................................................................................................................1564
Cylinders, Pistons and Piston Rings Inspection...............................................................................................................................................................................1565
Piston Pins and Connecting Rods Inspection...................................................................................................................................................................................1567
Crank Pin and Connecting Rod Bearings Inspection.............................................................................................................................................................................1568
Main Bearings, Crankshaft and Cylinder Block Components......................................................................................................................................................................1572
Main Bearings, Crankshaft and Cylinder Block Removal and Installation........................................................................................................................................................1573
Crankshaft Inspection........................................................................................................................................................................................................1575
Main Bearings Inspection.....................................................................................................................................................................................................1577
Sensor Plate Inspection......................................................................................................................................................................................................1582
Rear Oil Seal Inspection.....................................................................................................................................................................................................1582
Flywheel Inspection..........................................................................................................................................................................................................1582
Cylinder Block Inspection....................................................................................................................................................................................................1582
Specifications...................................................................................................................................................................................................................1583
Tightening Torque Specifications.............................................................................................................................................................................................1583
Special Tools and Equipment......................................................................................................................................................................................................1584
Recommended Service Material.................................................................................................................................................................................................1584
Special Tool.................................................................................................................................................................................................................1584
Engine Lubrication System............................................................................................................................................................................................................1586
General Description..............................................................................................................................................................................................................1586
Engine Lubrication Description...............................................................................................................................................................................................1586
Diagnostic Information and Procedures............................................................................................................................................................................................1588
Oil Pressure Check...........................................................................................................................................................................................................1588
Repair Instructions..............................................................................................................................................................................................................1589
Oil Pan and Oil Pump Strainer Components.....................................................................................................................................................................................1589
Oil Pan and Oil Pump Strainer Removal and Installation.......................................................................................................................................................................1590
Oil Pan and Oil Pump Strainer Cleaning.......................................................................................................................................................................................1591
Oil Pump Components..........................................................................................................................................................................................................1592
Oil Pump Removal and Installation............................................................................................................................................................................................1592
Oil Pump Disassembly and Reassembly..........................................................................................................................................................................................1592
Oil Pump Inspection..........................................................................................................................................................................................................1593
Specifications...................................................................................................................................................................................................................1595
Tightening Torque Specifications.............................................................................................................................................................................................1595
Special Tools and Equipment......................................................................................................................................................................................................1595
Recommended Service Material.................................................................................................................................................................................................1595
Special Tool.................................................................................................................................................................................................................1595
Engine Cooling System................................................................................................................................................................................................................1596
General Description..............................................................................................................................................................................................................1596
Cooling System Description...................................................................................................................................................................................................1596
Coolant Description..........................................................................................................................................................................................................1596
Schematic and Routing Diagram....................................................................................................................................................................................................1597
Coolant Circulation..........................................................................................................................................................................................................1597
Diagnostic Information and Procedures............................................................................................................................................................................................1598
Engine Cooling Symptom Diagnosis.............................................................................................................................................................................................1598
Repair Instructions..............................................................................................................................................................................................................1599
Cooling System Components....................................................................................................................................................................................................1599
Coolant Level Check..........................................................................................................................................................................................................1600
Engine Cooling System Inspection and Cleaning................................................................................................................................................................................1600
Cooling System Draining......................................................................................................................................................................................................1600
Cooling System Flush and Refill..............................................................................................................................................................................................1601
Cooling Water Pipes or Hoses Removal and Installation........................................................................................................................................................................1602
Thermostat Removal and Installation..........................................................................................................................................................................................1602
Thermostat Inspection........................................................................................................................................................................................................1603
Radiator Cooling Fan Motor On-Vehicle Inspection.............................................................................................................................................................................1603
Radiator Cooling Fan Relay Inspection........................................................................................................................................................................................1604
Radiator Cooling Fan Removal and Installation................................................................................................................................................................................1604
Radiator On-Vehicle Inspection and Cleaning..................................................................................................................................................................................1604
Radiator Removal and Installation............................................................................................................................................................................................1605
Water Pump / Generator Drive Belt Tension Inspection and Adjustment..........................................................................................................................................................1605
Water Pump / Generator Drive Belt Removal and Installation...................................................................................................................................................................1606
Water Pump Removal and Installation..........................................................................................................................................................................................1606
Water Pump Inspection........................................................................................................................................................................................................1607
Specifications...................................................................................................................................................................................................................1607
Tightening Torque Specifications.............................................................................................................................................................................................1607
Special Tools and Equipment......................................................................................................................................................................................................1607
Recommended Service Material.................................................................................................................................................................................................1607
Fuel System..........................................................................................................................................................................................................................1608
Precautions......................................................................................................................................................................................................................1608
Precautions on Fuel System Service...........................................................................................................................................................................................1608
General Description..............................................................................................................................................................................................................1608
Fuel System Description......................................................................................................................................................................................................1608
Fuel Delivery System Description.............................................................................................................................................................................................1608
Fuel Pump Description........................................................................................................................................................................................................1609
Schematic and Routing Diagram....................................................................................................................................................................................................1609
Fuel Delivery System Diagram.................................................................................................................................................................................................1609
Diagnostic Information and Procedures............................................................................................................................................................................................1609
Fuel Pressure Inspection.....................................................................................................................................................................................................1609
Fuel Cut Operation Inspection................................................................................................................................................................................................1610
Repair Instructions..............................................................................................................................................................................................................1611
Fuel System Components.......................................................................................................................................................................................................1611
Fuel Hose Disconnecting and Reconnecting.....................................................................................................................................................................................1612
Fuel Pressure Relief Procedure...............................................................................................................................................................................................1614
Fuel Leakage Check Procedure.................................................................................................................................................................................................1614
Fuel Lines On-Vehicle Inspection.............................................................................................................................................................................................1614
Fuel Pipe Removal and Installation...........................................................................................................................................................................................1614
Fuel Injector On-Vehicle Inspection..........................................................................................................................................................................................1615
Fuel Injector Removal and Installation.......................................................................................................................................................................................1615
Fuel Injector Inspection.....................................................................................................................................................................................................1616
Fuel Filler Cap Inspection...................................................................................................................................................................................................1617
Fuel Tank Inlet Valve Removal and Installation...............................................................................................................................................................................1618
Fuel Tank Inlet Valve Inspection.............................................................................................................................................................................................1619
Fuel Tank Removal and Installation...........................................................................................................................................................................................1619
Fuel Tank Inspection.........................................................................................................................................................................................................1620
Fuel Tank Purging Procedure..................................................................................................................................................................................................1620
Fuel Pump On-Vehicle Inspection..............................................................................................................................................................................................1621
Fuel Pump Assembly Removal and Installation..................................................................................................................................................................................1621
Fuel Level Sensor Removal and Installation...................................................................................................................................................................................1622
Fuel Pump Inspection.........................................................................................................................................................................................................1623
Specifications...................................................................................................................................................................................................................1623
Tightening Torque Specifications.............................................................................................................................................................................................1623
Special Tools and Equipment......................................................................................................................................................................................................1624
Special Tool.................................................................................................................................................................................................................1624
Ignition System......................................................................................................................................................................................................................1625
General Description..............................................................................................................................................................................................................1625
Ignition System Construction.................................................................................................................................................................................................1625
Schematic and Routing Diagram....................................................................................................................................................................................................1626
Ignition System Wiring Circuit Diagram.......................................................................................................................................................................................1626
Component Location...............................................................................................................................................................................................................1627
Ignition System Components Location..........................................................................................................................................................................................1627
Diagnostic Information and Procedures............................................................................................................................................................................................1628
Ignition System Symptom Diagnosis............................................................................................................................................................................................1628
Reference Waveform of Ignition System........................................................................................................................................................................................1628
Ignition System Check........................................................................................................................................................................................................1629
Ignition Spark Test..........................................................................................................................................................................................................1630
Repair Instructions..............................................................................................................................................................................................................1631
High-Tension Cord Removal and Installation...................................................................................................................................................................................1631
High-Tension Cord Inspection.................................................................................................................................................................................................1631
Spark Plug Removal and Installation..........................................................................................................................................................................................1632
Spark Plug Inspection........................................................................................................................................................................................................1632
Ignition Coil Assembly (Including ignitor) Removal and Installation..........................................................................................................................................................1632
Ignition Coil Assembly (Including ignitor) Inspection........................................................................................................................................................................1633
Ignition Timing Inspection...................................................................................................................................................................................................1633
Specifications...................................................................................................................................................................................................................1634
Tightening Torque Specifications.............................................................................................................................................................................................1634
Special Tools and Equipment......................................................................................................................................................................................................1634
Special Tool.................................................................................................................................................................................................................1634
Starting System......................................................................................................................................................................................................................1635
Schematic and Routing Diagram....................................................................................................................................................................................................1635
Cranking System Circuit Diagram..............................................................................................................................................................................................1635
Diagnostic Information and Procedures............................................................................................................................................................................................1635
Cranking System Symptom Diagnosis............................................................................................................................................................................................1635
Cranking System Test.........................................................................................................................................................................................................1637
Repair Instructions..............................................................................................................................................................................................................1638
Starting Motor Dismounting and Remounting....................................................................................................................................................................................1638
Starting Motor Components....................................................................................................................................................................................................1639
Starting Motor Inspection....................................................................................................................................................................................................1640
Specifications...................................................................................................................................................................................................................1643
Cranking System Specifications...............................................................................................................................................................................................1643
Tightening Torque Specifications.............................................................................................................................................................................................1643
Special Tools and Equipment......................................................................................................................................................................................................1643
Recommended Service Material.................................................................................................................................................................................................1643
Charging System......................................................................................................................................................................................................................1644
General Description..............................................................................................................................................................................................................1644
Battery Description..........................................................................................................................................................................................................1644
Generator Description........................................................................................................................................................................................................1645
Diagnostic Information and Procedures............................................................................................................................................................................................1646
Battery Inspection...........................................................................................................................................................................................................1646
Generator Symptom Diagnosis..................................................................................................................................................................................................1646
Generator Test (Undercharged Battery Check)..................................................................................................................................................................................1647
Generator Test (Overcharged Battery Check)...................................................................................................................................................................................1648
Repair Instructions..............................................................................................................................................................................................................1649
Jump Starting in Case of Emergency...........................................................................................................................................................................................1649
Battery Dismounting and Remounting...........................................................................................................................................................................................1649
Generator Dismounting and Remounting.........................................................................................................................................................................................1650
Generator Components.........................................................................................................................................................................................................1651
Generator Inspection.........................................................................................................................................................................................................1652
Specifications...................................................................................................................................................................................................................1654
Charging System Specifications...............................................................................................................................................................................................1654
Tightening Torque Specifications.............................................................................................................................................................................................1654
Exhaust System.......................................................................................................................................................................................................................1655
General Description..............................................................................................................................................................................................................1655
Exhaust System Description...................................................................................................................................................................................................1655
Diagnostic Information and Procedures............................................................................................................................................................................................1655
Exhaust System Check.........................................................................................................................................................................................................1655
Repair Instructions..............................................................................................................................................................................................................1656
Exhaust System Components....................................................................................................................................................................................................1656
Exhaust Manifold Removal and Installation....................................................................................................................................................................................1657
Exhaust Pipe and Muffler Removal and Installation............................................................................................................................................................................1658
Specifications...................................................................................................................................................................................................................1659
Tightening Torque Specifications.............................................................................................................................................................................................1659
Suspension...............................................................................................................................................................................................................................1661
Precautions..........................................................................................................................................................................................................................1663
Precautions......................................................................................................................................................................................................................1663
Precautions on Suspension....................................................................................................................................................................................................1663
Suspension General Diagnosis.........................................................................................................................................................................................................1664
Diagnostic Information and Procedures............................................................................................................................................................................................1664
Suspension, Wheels and Tires Symptom Diagnosis...............................................................................................................................................................................1664
Specifications...................................................................................................................................................................................................................1666
Wheel Alignment Specifications...............................................................................................................................................................................................1666
Front Suspension.....................................................................................................................................................................................................................1667
General Description..............................................................................................................................................................................................................1667
Front Suspension Construction................................................................................................................................................................................................1667
Front Wheel Alignment Construction...........................................................................................................................................................................................1668
Repair Instructions..............................................................................................................................................................................................................1668
Front Wheel Alignment Inspection and Adjustment..............................................................................................................................................................................1668
Front Strut Assembly Components..............................................................................................................................................................................................1670
Front Strut Assembly Removal and Installation................................................................................................................................................................................1670
Front Strut Assembly Disassembly and Assembly................................................................................................................................................................................1672
Front Strut Assembly Check...................................................................................................................................................................................................1673
Front Wheel Hub and Steering Knuckle Components..............................................................................................................................................................................1674
Front Wheel Hub, Steering Knuckle and Wheel Bearing Removal and Installation.................................................................................................................................................1674
Front Wheel Hub, Disc, Nut and Bearing Check.................................................................................................................................................................................1678
Suspension Control Arm / Bushing Removal and Installation....................................................................................................................................................................1678
Suspension Control Arm / Bushing Disassembly and Assembly....................................................................................................................................................................1679
Suspension Control Arm / Steering Knuckle Check..............................................................................................................................................................................1680
Suspension Control Arm Bushing Check.........................................................................................................................................................................................1680
Suspension Control Arm Joint Check...........................................................................................................................................................................................1680
Front Suspension Frame, Stabilizer Bar and/or Bushings Components............................................................................................................................................................1681
Front Suspension Frame, Stabilizer Bar and/or Bushings Removal and Installation..............................................................................................................................................1681
Front Suspension Frame Check.................................................................................................................................................................................................1684
Front Stabilizer Bar, Bushing and/or Joint Check.............................................................................................................................................................................1685
Front Suspension Fasteners Check.............................................................................................................................................................................................1685
Specifications...................................................................................................................................................................................................................1685
Tightening Torque Specifications.............................................................................................................................................................................................1685
Special Tools and Equipment......................................................................................................................................................................................................1686
Special Tool.................................................................................................................................................................................................................1686
Rear Suspension......................................................................................................................................................................................................................1687
General Description..............................................................................................................................................................................................................1687
Rear Suspension Construction.................................................................................................................................................................................................1687
Component Location...............................................................................................................................................................................................................1688
Rear Suspension Component Location...........................................................................................................................................................................................1688
Repair Instructions..............................................................................................................................................................................................................1689
Rear Shock Absorber Removal and Installation.................................................................................................................................................................................1689
Rear Shock Absorber Inspection...............................................................................................................................................................................................1690
Rear Shock Absorber Bush Removal and Installation............................................................................................................................................................................1690
Rear Shock Absorber Bush Inspection..........................................................................................................................................................................................1691
Coil Spring Removal and Installation.........................................................................................................................................................................................1691
Spring Upper Seat / Spring Lower Seat Inspection.............................................................................................................................................................................1692
Spring Upper Seat and Lower Seat Removal and Installation....................................................................................................................................................................1692
Rear Axle Removal and Installation...........................................................................................................................................................................................1693
Trailing Arm, Rear Axle and Coil Spring Inspection...........................................................................................................................................................................1696
Rear Axle Bush Inspection....................................................................................................................................................................................................1696
Wheel Bearing and Wheel Stud Bolt Removal and Installation...................................................................................................................................................................1697
Rear Wheel Disc, Nut and Bearing Inspection..................................................................................................................................................................................1698
Spindle Removal and Installation.............................................................................................................................................................................................1698
Spindle Inspection...........................................................................................................................................................................................................1699
Rear Suspension Fasteners Inspection.........................................................................................................................................................................................1699
Specifications...................................................................................................................................................................................................................1700
Tightening Torque Specifications.............................................................................................................................................................................................1700
Special Tools and Equipment......................................................................................................................................................................................................1700
Special Tool.................................................................................................................................................................................................................1700
Wheels and Tires.....................................................................................................................................................................................................................1701
General Description..............................................................................................................................................................................................................1701
Tires Description............................................................................................................................................................................................................1701
Wheels Description...........................................................................................................................................................................................................1702
Irregular and/or Premature Wear Description..................................................................................................................................................................................1702
Wear Indicators Description..................................................................................................................................................................................................1703
Radial Tire Waddle Description...............................................................................................................................................................................................1703
Radial Tire Lead / Pull Description..........................................................................................................................................................................................1704
Balancing Wheels Description.................................................................................................................................................................................................1704
Repair Instructions..............................................................................................................................................................................................................1705
General Balance Procedures...................................................................................................................................................................................................1705
Tire Rotation................................................................................................................................................................................................................1705
Wheel Removal and Installation...............................................................................................................................................................................................1706
Tire Mounting and Dismounting................................................................................................................................................................................................1706
Tire Repair..................................................................................................................................................................................................................1706
Specifications...................................................................................................................................................................................................................1707
Wheels and Tires Specifications..............................................................................................................................................................................................1707
Tightening Torque Specifications.............................................................................................................................................................................................1707
Driveline / Axle.........................................................................................................................................................................................................................1709
Drive Shaft / Axle...................................................................................................................................................................................................................1710
General Description..............................................................................................................................................................................................................1710
Front Drive Shaft Construction...............................................................................................................................................................................................1710
Component Location...............................................................................................................................................................................................................1710
Front Drive Shaft Assembly Components Location...............................................................................................................................................................................1710
Diagnostic Information and Procedures............................................................................................................................................................................................1711
Front Drive Shaft Symptom Diagnosis..........................................................................................................................................................................................1711
Repair Instructions..............................................................................................................................................................................................................1711
Front Drive Shaft Components.................................................................................................................................................................................................1711
Front Drive Shaft Assembly On-Vehicle Inspection.............................................................................................................................................................................1712
Front Drive Shaft Assembly Removal and Installation..........................................................................................................................................................................1712
Front Drive Shaft Disassembly and Assembly...................................................................................................................................................................................1713
Center Shaft and Center Bearing Support Disassembly and Assembly.............................................................................................................................................................1716
Front Drive Shaft Inspection.................................................................................................................................................................................................1718
Specifications...................................................................................................................................................................................................................1718
Tightening Torque Specifications.............................................................................................................................................................................................1718
Special Tools and Equipment......................................................................................................................................................................................................1719
Recommended Service Material.................................................................................................................................................................................................1719
Special Tool.................................................................................................................................................................................................................1719
Brakes...................................................................................................................................................................................................................................1721
Precautions..........................................................................................................................................................................................................................1723
Precautions......................................................................................................................................................................................................................1723
Precautions for Brakes.......................................................................................................................................................................................................1723
Brake Control System and Diagnosis...................................................................................................................................................................................................1724
Precautions......................................................................................................................................................................................................................1724
Precautions on Brake.........................................................................................................................................................................................................1724
General Description..............................................................................................................................................................................................................1724
Brakes Construction..........................................................................................................................................................................................................1724
Front Brake Hose / Pipe Construction.........................................................................................................................................................................................1725
Rear Brake Hose / Pipe Construction..........................................................................................................................................................................................1726
Diagnostic Information and Procedures............................................................................................................................................................................................1726
Brakes Diagnosis Note........................................................................................................................................................................................................1726
Brakes Symptom Diagnosis.....................................................................................................................................................................................................1727
Repair Instructions..............................................................................................................................................................................................................1729
Brake Pedal Free Height Inspection...........................................................................................................................................................................................1729
Brake Pedal Play Inspection..................................................................................................................................................................................................1729
Excessive Pedal Travel Inspection............................................................................................................................................................................................1729
Master Cylinder and Brake Fluid Level Inspection.............................................................................................................................................................................1730
Stop Light Switch Adjustment.................................................................................................................................................................................................1730
Air Bleeding of Brake System.................................................................................................................................................................................................1730
Front Brake Hose / Pipe Removal and Installation.............................................................................................................................................................................1731
Rear Brake Hose / Pipe Removal and Installation..............................................................................................................................................................................1732
Brake Hose and Pipe Inspection...............................................................................................................................................................................................1732
Master Cylinder Components...................................................................................................................................................................................................1732
Master Cylinder Reservoir Removal and Installation...........................................................................................................................................................................1733
Master Cylinder Assembly Removal and Installation............................................................................................................................................................................1734
Master Cylinder Assembly Disassembly and Assembly............................................................................................................................................................................1735
Master Cylinder Assembly Inspection..........................................................................................................................................................................................1736
Brake Booster Components.....................................................................................................................................................................................................1736
Booster Operation Inspection.................................................................................................................................................................................................1737
Brake Booster Removal and Installation.......................................................................................................................................................................................1738
Brake Booster Inspection and Adjustment......................................................................................................................................................................................1739
Specifications...................................................................................................................................................................................................................1739
Tightening Torque Specifications.............................................................................................................................................................................................1739
Special Tools and Equipment......................................................................................................................................................................................................1739
Recommended Service Material.................................................................................................................................................................................................1739
Front Brakes.........................................................................................................................................................................................................................1740
Repair Instructions..............................................................................................................................................................................................................1740
Front Disc Brake Components..................................................................................................................................................................................................1740
Front Disc Brake Pad On-Vehicle Inspection...................................................................................................................................................................................1741
Front Disc Brake Pad Removal and Installation................................................................................................................................................................................1741
Front Disc Brake Pad Inspection..............................................................................................................................................................................................1742
Front Disc Brake Caliper Removal and Installation............................................................................................................................................................................1742
Front Disc Brake Caliper Disassembly and Assembly............................................................................................................................................................................1743
Front Disc Brake Caliper Inspection..........................................................................................................................................................................................1745
Front Brake Disc Removal and Installation....................................................................................................................................................................................1745
Front Brake Disc Inspection..................................................................................................................................................................................................1746
Specifications...................................................................................................................................................................................................................1747
Tightening Torque Specifications.............................................................................................................................................................................................1747
Special Tools and Equipment......................................................................................................................................................................................................1747
Recommended Service Material.................................................................................................................................................................................................1747
Special Tool.................................................................................................................................................................................................................1747
Rear Brakes..........................................................................................................................................................................................................................1748
Repair Instructions..............................................................................................................................................................................................................1748
Rear Drum Brake Components...................................................................................................................................................................................................1748
Rear Brake Drum Removal and Installation.....................................................................................................................................................................................1748
Rear Brake Drum and Shoe Inspection..........................................................................................................................................................................................1750
ABS Sensor Ring Removal and Installation (If Equipped).......................................................................................................................................................................1750
ABS Sensor Ring Inspection...................................................................................................................................................................................................1751
Rear Brake Shoe Removal and Installation.....................................................................................................................................................................................1751
Rear Brake Shoe Inspection...................................................................................................................................................................................................1752
Wheel Cylinder Removal and Installation......................................................................................................................................................................................1752
Wheel Cylinder Inspection....................................................................................................................................................................................................1753
Brake Back Plate Removal and Installation....................................................................................................................................................................................1753
Specifications...................................................................................................................................................................................................................1755
Tightening Torque Specifications.............................................................................................................................................................................................1755
Special Tools and Equipment......................................................................................................................................................................................................1755
Recommended Service Material.................................................................................................................................................................................................1755
Special Tool.................................................................................................................................................................................................................1755
Parking Brake........................................................................................................................................................................................................................1756
General Description..............................................................................................................................................................................................................1756
Parking Brake Cable Construction.............................................................................................................................................................................................1756
Repair Instructions..............................................................................................................................................................................................................1757
Parking Brake Inspection and Adjustment......................................................................................................................................................................................1757
Parking Brake Cable Removal and Installation.................................................................................................................................................................................1758
Parking Brake Lever Removal and Installation.................................................................................................................................................................................1758
Specifications...................................................................................................................................................................................................................1759
Tightening Torque Specifications.............................................................................................................................................................................................1759
ABS..................................................................................................................................................................................................................................1760
Precautions......................................................................................................................................................................................................................1760
Precautions in Diagnosing Troubles...........................................................................................................................................................................................1760
Precautions in On-Vehicle Service............................................................................................................................................................................................1760
General Description..............................................................................................................................................................................................................1761
ABS Description..............................................................................................................................................................................................................1761
ABS Hydraulic Unit / Control Module Assembly Description.....................................................................................................................................................................1761
Schematic and Routing Diagram....................................................................................................................................................................................................1762
ABS Schematic................................................................................................................................................................................................................1762
ABS Wiring Circuit Diagram...................................................................................................................................................................................................1763
Component Location...............................................................................................................................................................................................................1764
ABS Components Location......................................................................................................................................................................................................1764
Front Wheel Speed Sensor Components Location.................................................................................................................................................................................1765
Rear Wheel Speed Sensor Components Location..................................................................................................................................................................................1765
Diagnostic Information and Procedures............................................................................................................................................................................................1766
ABS Check....................................................................................................................................................................................................................1766
ABS Warning Lamp Check.......................................................................................................................................................................................................1768
EBD Warning Lamp (Brake Warning Lamp) Check..................................................................................................................................................................................1768
DTC Check....................................................................................................................................................................................................................1768
DTC Table....................................................................................................................................................................................................................1769
DTC Clearance................................................................................................................................................................................................................1769
Scan Tool Data...............................................................................................................................................................................................................1769
ABS Warning Lamp Does Not Come ON at Ignition Switch ON......................................................................................................................................................................1770
ABS Warning Lamp Comes ON Steady.............................................................................................................................................................................................1771
ABS Warning Lamp Flashes Continuously while Ignition Switch Is ON............................................................................................................................................................1773
EBD Warning Lamp (Brake Warning Lamp) Comes ON Steady........................................................................................................................................................................1774
Serial Data Link Circuit Check...............................................................................................................................................................................................1775
DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036: Right-Front / Left-Front / Right- Rear / Left-Rear Wheel Speed Sensor Circuit or Sensor Ring..................................................................1777
DTC C1041 / C1045 / C1051 / C1055, DTC C1042 / C1046 / C1052 / C1056: Right-Front / Left-Front / Right-Rear / Left-Rear Inlet Solenoid Circuit, Right-Front / Left-Front / Right-Rear / Left-Rear Outlet Solenoid Circuit....1779
DTC C1057: Power Source Circuit..............................................................................................................................................................................................1780
DTC C1061: ABS Pump Motor and/or Motor Driver Circuit........................................................................................................................................................................1781
DTC C1063: Solenoid Valve Power Supply Driver Circuit........................................................................................................................................................................1782
DTC C1071: ABS Control Module................................................................................................................................................................................................1783
Repair Instructions..............................................................................................................................................................................................................1784
ABS Hydraulic Unit Operation Check...........................................................................................................................................................................................1784
ABS Hydraulic Unit / Control Module Assembly Components......................................................................................................................................................................1784
ABS Hydraulic Unit / Control Module Assembly On-Vehicle Inspection...........................................................................................................................................................1785
ABS Hydraulic Unit / Control Module Assembly Removal and Installation........................................................................................................................................................1785
Front Wheel Speed Sensor On-Vehicle Inspection...............................................................................................................................................................................1787
Front Wheel Speed Sensor Removal and Installation............................................................................................................................................................................1787
Front Wheel Speed Sensor Inspection..........................................................................................................................................................................................1788
Rear Wheel Speed Sensor On-Vehicle Inspection................................................................................................................................................................................1788
Rear Wheel Speed Sensor Removal and Installation.............................................................................................................................................................................1789
Rear Wheel Speed Sensor Inspection...........................................................................................................................................................................................1790
Front Wheel Speed Sensor Ring On-Vehicle Inspection..........................................................................................................................................................................1790
Front Wheel Speed Sensor Ring Removal and Installation.......................................................................................................................................................................1791
Rear Wheel Speed Sensor Ring On-Vehicle Inspection...........................................................................................................................................................................1791
Rear Wheel Speed Sensor Ring Removal and Installation........................................................................................................................................................................1791
Specifications...................................................................................................................................................................................................................1791
Tightening Torque Specifications.............................................................................................................................................................................................1791
Special Tools and Equipment......................................................................................................................................................................................................1792
Special Tool.................................................................................................................................................................................................................1792
Transmission / Transaxle.................................................................................................................................................................................................................1793
Precautions..........................................................................................................................................................................................................................1796
Precautions......................................................................................................................................................................................................................1796
Precautions on Transmission / Transaxle......................................................................................................................................................................................1796
Automatic Transmission...............................................................................................................................................................................................................1797
Precautions......................................................................................................................................................................................................................1797
Precautions in Diagnosing Trouble............................................................................................................................................................................................1797
Precautions for Disassembly and Reassembly...................................................................................................................................................................................1797
General Description..............................................................................................................................................................................................................1799
A/T Description..............................................................................................................................................................................................................1799
Clutch / Brake / Planetary Gear Function of Automatic Transaxle..............................................................................................................................................................1802
Table of Component Operation.................................................................................................................................................................................................1802
A/T Diagnosis General Description............................................................................................................................................................................................1803
On-Board Diagnostic System Description.......................................................................................................................................................................................1803
CAN Communication System Description.........................................................................................................................................................................................1804
Schematic and Routing Diagram....................................................................................................................................................................................................1805
Transmission Control Module (TCM) Wiring Diagram.............................................................................................................................................................................1805
Automatic Gear Shift Table...................................................................................................................................................................................................1807
Component Location...............................................................................................................................................................................................................1808
Electronic Shift Control System Components Location..........................................................................................................................................................................1808
Diagnostic Information and Procedures............................................................................................................................................................................................1810
A/T System Check.............................................................................................................................................................................................................1810
Visual Inspection............................................................................................................................................................................................................1813
Malfunction Indicator Lamp (MIL) Check.......................................................................................................................................................................................1813
DTC Table....................................................................................................................................................................................................................1813
DTC Check....................................................................................................................................................................................................................1815
DTC Clearance................................................................................................................................................................................................................1815
Fail-Safe Table..............................................................................................................................................................................................................1816
Scan Tool Data...............................................................................................................................................................................................................1818
A/T Basic Check..............................................................................................................................................................................................................1821
Road Test....................................................................................................................................................................................................................1822
Manual Road Test.............................................................................................................................................................................................................1824
Engine Brake Test............................................................................................................................................................................................................1825
Stall Test...................................................................................................................................................................................................................1825
Time Lag Test................................................................................................................................................................................................................1827
Line Pressure Test...........................................................................................................................................................................................................1828
“P” Range Test...............................................................................................................................................................................................................1829
A/T Symptom Diagnosis........................................................................................................................................................................................................1829
No Gear Shift to 4th gear....................................................................................................................................................................................................1837
No Lock-Up Occurs............................................................................................................................................................................................................1838
DTC P0705: Transmission Range Sensor Circuit Malfunction.....................................................................................................................................................................1839
DTC P0707: Transmission Range Sensor Circuit Low.............................................................................................................................................................................1841
DTC P0712: Transmission Fluid Temperature Sensor Circuit Low.................................................................................................................................................................1843
DTC P0713: Transmission Fluid Temperature Sensor Circuit High................................................................................................................................................................1844
DTC P0717: Input / Turbine Speed Sensor Circuit Malfunction..................................................................................................................................................................1845
DTC P0722: Output Speed Sensor (VSS) Circuit No Signal.......................................................................................................................................................................1847
DTC P0741 / P0742: TCC Circuit Performance or Stuck OFF / TCC Circuit Stuck ON...............................................................................................................................................1849
DTC P0751 / P0752 / P0756 / P0757: Shift Solenoid Malfunction................................................................................................................................................................1850
DTC P0787: Shift / Timing Solenoid Control Circuit Low.......................................................................................................................................................................1851
DTC P0788: Shift / Timing Solenoid Control Circuit High......................................................................................................................................................................1853
DTC P0962: Pressure Control Solenoid Control Circuit Low.....................................................................................................................................................................1855
DTC P0963: Pressure Control Solenoid Control Circuit High....................................................................................................................................................................1857
DTC P0973 / P0976: Shift Solenoid-A (No.1) Control Circuit Low / Shift Solenoid-B (No.2) Control Circuit Low.................................................................................................................1859
DTC P0974 / P0977: Shift Solenoid-A (No.1) / Shift Solenoid-B (No.2) Control Circuit High....................................................................................................................................1861
DTC P1702: Internal Control Module Memory Check Sum Error....................................................................................................................................................................1863
DTC P1703: Can Invalid Data - TCM............................................................................................................................................................................................1863
DTC P1723: Range Select Switch Malfunction...................................................................................................................................................................................1864
DTC P1774: Control Module Communication Bus Off..............................................................................................................................................................................1865
DTC P1775: High Speed CAN Communication Bus Off (Transmission Error).........................................................................................................................................................1868
DTC P1777: TCM Lost Communication with ECM (Reception Error).................................................................................................................................................................1871
DTC P1778: TCM Lost Communication with BCM (Reception Error).................................................................................................................................................................1874
DTC P1878: Torque Converter Clutch Shudder...................................................................................................................................................................................1877
DTC P2763: Torque Converter Clutch (TCC) Pressure Control Solenoid Control Circuit High......................................................................................................................................1878
DTC P2764: Torque Converter Clutch (TCC) Circuit Pressure Control Solenoid Control Circuit Low...............................................................................................................................1880
Inspection of TCM and Its Circuits...........................................................................................................................................................................................1882
TCM Power and Ground Circuit Check...........................................................................................................................................................................................1886
Brake Interlock System Inspection............................................................................................................................................................................................1887
Repair Instructions..............................................................................................................................................................................................................1888
Learning Control Initialization..............................................................................................................................................................................................1888
A/T Fluid Level Check........................................................................................................................................................................................................1888
A/T Fluid Change.............................................................................................................................................................................................................1889
Selector Lever Components....................................................................................................................................................................................................1889
Select Lever Assembly Installation...........................................................................................................................................................................................1890
Select Lever Knob Installation...............................................................................................................................................................................................1890
Selector Lever Inspection....................................................................................................................................................................................................1890
Select Cable Components......................................................................................................................................................................................................1890
Select Cable Removal and Installation........................................................................................................................................................................................1891
Select Cable Adjustment......................................................................................................................................................................................................1891
Transmission Range Sensor (Shift Switch) Inspection and Adjustment...........................................................................................................................................................1892
Output Shaft Speed Sensor (VSS) Removal and Installation.....................................................................................................................................................................1892
Output Shaft Speed Sensor (VSS) Inspection...................................................................................................................................................................................1893
Input Shaft Speed Sensor Removal and Installation............................................................................................................................................................................1893
Input Shaft Speed Sensor Inspection..........................................................................................................................................................................................1893
Transmission Fluid Temperature Sensor Removal and Installation...............................................................................................................................................................1894
Transmission Fluid Temperature Sensor Inspection.............................................................................................................................................................................1894
“3” Position Switch Inspection...............................................................................................................................................................................................1895
Solenoid Valves (Shift Solenoid Valves and Timing Solenoid Valve) Removal and Installation...................................................................................................................................1895
Solenoid Valves (Shift Solenoid Valves, and Timing Solenoid Valve) Inspection................................................................................................................................................1896
Pressure Control Solenoid Valves (Pressure Control Solenoid and TCC Pressure Control Solenoid) Removal and Installation......................................................................................................1898
Pressure Control Solenoid Valve Inspection...................................................................................................................................................................................1898
Transmission Control Module (TCM) Removal and Installation...................................................................................................................................................................1899
A/T Relay Inspection.........................................................................................................................................................................................................1900
Differential Side Oil Seal Replacement.......................................................................................................................................................................................1900
Shift Lock Solenoid Inspection...............................................................................................................................................................................................1901
Shift Lock Solenoid Replacement..............................................................................................................................................................................................1901
Key Interlock Cable Removal and Installation.................................................................................................................................................................................1902
A/T Fluid Cooler Hoses Replacement...........................................................................................................................................................................................1903
Automatic Transaxle Unit Components..........................................................................................................................................................................................1903
Automatic Transaxle Unit Dismounting and Remounting..........................................................................................................................................................................1904
Automatic Transaxle Assembly Components......................................................................................................................................................................................1906
Automatic Transaxle Unit Disassembly.........................................................................................................................................................................................1908
Oil Pump Assembly Components.................................................................................................................................................................................................1919
Oil Pump Assembly Disassembly and Reassembly.................................................................................................................................................................................1920
Oil Pump Assembly Inspection.................................................................................................................................................................................................1920
Direct Clutch Assembly Components............................................................................................................................................................................................1922
Direct Clutch Assembly Preliminary Check.....................................................................................................................................................................................1922
Direct Clutch Assembly Disassembly and Reassembly............................................................................................................................................................................1923
Direct Clutch Assembly Inspection............................................................................................................................................................................................1925
Forward and Reverse Clutch Assembly Components...............................................................................................................................................................................1926
Forward and Reverse Clutch Assembly Preliminary Check........................................................................................................................................................................1926
Forward and Reverse Clutch Assembly Disassembly and Reassembly...............................................................................................................................................................1927
Forward and Reverse Clutch Assembly Inspection...............................................................................................................................................................................1930
2nd Brake Piston Assembly Components.........................................................................................................................................................................................1931
2nd Brake Piston Assembly Disassembly and Reassembly.........................................................................................................................................................................1931
Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly Components....................................................................................................................................................1932
Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly Disassembly and Reassembly....................................................................................................................................1933
Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly Inspection....................................................................................................................................................1934
Countershaft Assembly Components.............................................................................................................................................................................................1935
Countershaft Assembly Disassembly and Reassembly.............................................................................................................................................................................1935
Valve Body Assembly Components...............................................................................................................................................................................................1936
Valve Body Assembly Disassembly and Reassembly...............................................................................................................................................................................1937
Differential Assembly Components.............................................................................................................................................................................................1938
Differential Assembly Disassembly and Reassembly.............................................................................................................................................................................1939
Differential Assembly Inspection.............................................................................................................................................................................................1940
Torque Converter Housing Disassembly and Reassembly..........................................................................................................................................................................1941
Transaxle Case Disassembly and Reassembly....................................................................................................................................................................................1943
Automatic Transaxle Unit Inspection and Adjustment...........................................................................................................................................................................1944
Automatic Transaxle Unit Assembly............................................................................................................................................................................................1946
Specifications...................................................................................................................................................................................................................1962
Tightening Torque Specifications.............................................................................................................................................................................................1962
Special Tools and Equipment......................................................................................................................................................................................................1963
Recommended Service Material.................................................................................................................................................................................................1963
Special Tool.................................................................................................................................................................................................................1963
Manual Transmission..................................................................................................................................................................................................................1966
General Description..............................................................................................................................................................................................................1966
Manual Transaxle Construction and Servicing..................................................................................................................................................................................1966
Diagnostic Information and Procedures............................................................................................................................................................................................1968
Manual Transaxle Symptom Diagnosis...........................................................................................................................................................................................1968
Repair Instructions..............................................................................................................................................................................................................1968
Manual Transaxle Oil Change..................................................................................................................................................................................................1968
Differential Side Oil Seal Replacement.......................................................................................................................................................................................1969
Gear Shift Control Lever and Cable Components................................................................................................................................................................................1970
Gear Shift Control Lever and Cable Removal and Installation..................................................................................................................................................................1971
Gear Select Control Cable Adjustment.........................................................................................................................................................................................1971
Vehicle Speed Sensor (VSS) Removal and Installation..........................................................................................................................................................................1972
Back Up Lamp Switch Removal and Installation.................................................................................................................................................................................1972
Back Up Lamp Switch Inspection...............................................................................................................................................................................................1973
Manual Transaxle Unit Components.............................................................................................................................................................................................1973
Manual Transaxle Unit Dismounting and Remounting.............................................................................................................................................................................1974
Gear Shift and Select Shaft Assembly Components..............................................................................................................................................................................1976
Gear Shift and Select Shaft Assembly Removal and Installation................................................................................................................................................................1976
Gear Shift and Select Shaft Disassembly and Assembly.........................................................................................................................................................................1977
Manual Transaxle Assembly Components.........................................................................................................................................................................................1978
Fifth Gear Disassembly and Assembly..........................................................................................................................................................................................1979
Manual Transaxle Assembly Disassembly and Reassembly.........................................................................................................................................................................1982
Transaxle Right Case Disassembly and Assembly................................................................................................................................................................................1987
Transaxle Left Case Disassembly and Assembly.................................................................................................................................................................................1988
Input Shaft and Countershaft Components......................................................................................................................................................................................1989
Input Shaft Assembly Disassembly and Reassembly..............................................................................................................................................................................1990
Countershaft Assembly Disassembly and Reassembly.............................................................................................................................................................................1992
Synchronizer Parts Inspection................................................................................................................................................................................................1995
Gear Shift Shaft Components..................................................................................................................................................................................................1995
5th and Reverse Gear Shift Shafts Disassembly and Assembly...................................................................................................................................................................1996
Gear Shift Shaft and Fork Inspection.........................................................................................................................................................................................1996
Differential Components......................................................................................................................................................................................................1997
Differential Disassembly and Assembly........................................................................................................................................................................................1997
Specifications...................................................................................................................................................................................................................1999
Tightening Torque Specifications.............................................................................................................................................................................................1999
Special Tools and Equipment......................................................................................................................................................................................................2000
Recommended Service Material.................................................................................................................................................................................................2000
Special Tool.................................................................................................................................................................................................................2000
Clutch...............................................................................................................................................................................................................................2003
General Description..............................................................................................................................................................................................................2003
Clutch Construction..........................................................................................................................................................................................................2003
Diagnostic Information and Procedures............................................................................................................................................................................................2004
Clutch System Symptom Diagnosis..............................................................................................................................................................................................2004
Repair Instructions..............................................................................................................................................................................................................2005
Clutch Pedal Inspection......................................................................................................................................................................................................2005
Clutch Fluid Level Inspection................................................................................................................................................................................................2006
Air Bleeding of Clutch System................................................................................................................................................................................................2006
Clutch Fluid Pipe and Hose Components........................................................................................................................................................................................2007
Clutch Fluid Pipe Removal and Installation...................................................................................................................................................................................2007
Clutch Fluid Pipe Inspection.................................................................................................................................................................................................2008
Clutch Master Cylinder Removal and Installation..............................................................................................................................................................................2008
Clutch Operating Cylinder Removal and Installation...........................................................................................................................................................................2008
Clutch Pedal and Clutch Pedal Bracket Components.............................................................................................................................................................................2009
Clutch Cover, Clutch Disc and Flywheel Components............................................................................................................................................................................2010
Clutch Cover, Clutch Disc and Flywheel Removal and Installation..............................................................................................................................................................2010
Clutch Cover, Clutch Disc and Flywheel Inspection............................................................................................................................................................................2012
Clutch Release System Removal and Installation...............................................................................................................................................................................2012
Clutch Release System Inspection.............................................................................................................................................................................................2014
Specifications...................................................................................................................................................................................................................2014
Tightening Torque Specifications.............................................................................................................................................................................................2014
Special Tools and Equipment......................................................................................................................................................................................................2015
Recommended Service Material.................................................................................................................................................................................................2015
Special Tool.................................................................................................................................................................................................................2015
Steering.................................................................................................................................................................................................................................2017
Precautions..........................................................................................................................................................................................................................2019
Precautions......................................................................................................................................................................................................................2019
Precautions on Steering......................................................................................................................................................................................................2019
Steering General Diagnosis...........................................................................................................................................................................................................2020
Precautions......................................................................................................................................................................................................................2020
Precautions for Steering Diagnosis...........................................................................................................................................................................................2020
Diagnostic Information and Procedures............................................................................................................................................................................................2021
Steering Symptom Diagnosis...................................................................................................................................................................................................2021
Steering Wheel and Column............................................................................................................................................................................................................2022
Precautions......................................................................................................................................................................................................................2022
Service Precautions of Steering Wheel and Column.............................................................................................................................................................................2022
Diagnostic Information and Procedures............................................................................................................................................................................................2022
Checking Steering Column for Accident Damage.................................................................................................................................................................................2022
Repair Instructions..............................................................................................................................................................................................................2023
Steering Wheel and Column Construction.......................................................................................................................................................................................2023
Steering Wheel Removal and Installation......................................................................................................................................................................................2023
Contact Coil Cable Assembly Removal and Installation.........................................................................................................................................................................2024
Centering Contact Coil Cable Assembly........................................................................................................................................................................................2025
Contact Coil Cable Assembly Inspection.......................................................................................................................................................................................2026
Steering Column Removal and Installation.....................................................................................................................................................................................2026
Steering Column Inspection...................................................................................................................................................................................................2028
Steering Lower Shaft Removal and Installation................................................................................................................................................................................2028
Specifications...................................................................................................................................................................................................................2029
Tightening Torque Specifications.............................................................................................................................................................................................2029
Special Tools and Equipment......................................................................................................................................................................................................2029
Special Tool.................................................................................................................................................................................................................2029
Power Assisted Steering System.......................................................................................................................................................................................................2030
Precautions......................................................................................................................................................................................................................2030
Steering System Note.........................................................................................................................................................................................................2030
Precautions in Diagnosing Troubles...........................................................................................................................................................................................2030
General Description..............................................................................................................................................................................................................2030
P/S System Description.......................................................................................................................................................................................................2030
EPS Diagnosis General Description............................................................................................................................................................................................2031
On-Board Diagnostic System Description.......................................................................................................................................................................................2031
Schematic and Routing Diagram....................................................................................................................................................................................................2032
EPS System Wiring Circuit Diagram............................................................................................................................................................................................2032
Diagnostic Information and Procedures............................................................................................................................................................................................2033
EPS System Check.............................................................................................................................................................................................................2033
“EPS” Warning Lamp Check.....................................................................................................................................................................................................2034
DTC Check....................................................................................................................................................................................................................2035
DTC Clearance................................................................................................................................................................................................................2035
DTC Table....................................................................................................................................................................................................................2035
Scan Tool Data...............................................................................................................................................................................................................2037
P/S System Symptom Diagnosis.................................................................................................................................................................................................2038
Serial Data Link Circuit Check...............................................................................................................................................................................................2038
“EPS” Warning Lamp Does Not Come ON at Ignition Switch ON but Engine Stop....................................................................................................................................................2040
“EPS” Warning Lamp Come ON Steady and Engine Start...........................................................................................................................................................................2042
DTC C1113 / C1117 /C1118: Torque Sensor Circuit Failure......................................................................................................................................................................2043
DTC C1114: Torque Sensor 5 V Power Supply Circuit Failure....................................................................................................................................................................2044
DTC C1119: Torque Sensor 12 V Power Supply Circuit Failure...................................................................................................................................................................2046
DTC C1121 / C1123 / C1124: VSS Circuit Failure...............................................................................................................................................................................2048
DTC C1122: Engine Speed Signal Circuit Failure...............................................................................................................................................................................2050
DTC C1141 / C1142 / C1143 / C1145: Motor Circuit Failure.....................................................................................................................................................................2051
DTC C1153: P/S Control Module Power Supply Circuit Failure...................................................................................................................................................................2052
DTC C1155: P/S Control Module Failure........................................................................................................................................................................................2054
Inspection of P/S Control Module and Its Circuits............................................................................................................................................................................2054
Steering Wheel Play Check....................................................................................................................................................................................................2057
Steering Force Check.........................................................................................................................................................................................................2057
Repair Instructions..............................................................................................................................................................................................................2058
Steering Gear Case Assembly Components.......................................................................................................................................................................................2058
Tie-Rod End Boot On-Vehicle Inspection.......................................................................................................................................................................................2059
Tie-Rod End Removal and Installation.........................................................................................................................................................................................2059
Tie-Rod End Inspection.......................................................................................................................................................................................................2060
Steering Shaft Joint On-Vehicle Inspection...................................................................................................................................................................................2060
Steering Gear Case Assembly Removal and Installation.........................................................................................................................................................................2060
Steering Rack Boot Inspection................................................................................................................................................................................................2062
Tie-Rod / Rack Boot Removal and Installation.................................................................................................................................................................................2062
Steering Rack Plunger Removal and Installation...............................................................................................................................................................................2064
Steering Rack Plunger Inspection.............................................................................................................................................................................................2064
P/S Control Module Removal and Installation..................................................................................................................................................................................2064
Torque Sensor Inspection.....................................................................................................................................................................................................2065
Motor Assembly Inspection....................................................................................................................................................................................................2065
Specifications...................................................................................................................................................................................................................2066
Tightening Torque Specifications.............................................................................................................................................................................................2066
Special Tools and Equipment......................................................................................................................................................................................................2067
Recommended Service Material.................................................................................................................................................................................................2067
Special Tool.................................................................................................................................................................................................................2067
HVAC.....................................................................................................................................................................................................................................2069
Precautions..........................................................................................................................................................................................................................2070
Precautions......................................................................................................................................................................................................................2070
Precautions on HVAC..........................................................................................................................................................................................................2070
Heater and Ventilation...............................................................................................................................................................................................................2071
General Description..............................................................................................................................................................................................................2071
Heater and Ventilation Construction..........................................................................................................................................................................................2071
Schematic and Routing Diagram....................................................................................................................................................................................................2072
Heater and Ventilation Wiring Circuit Diagram................................................................................................................................................................................2072
Diagnostic Information and Procedures............................................................................................................................................................................................2073
Heater and Ventilation Symptom Diagnosis.....................................................................................................................................................................................2073
Repair Instructions..............................................................................................................................................................................................................2074
HVAC Unit Components.........................................................................................................................................................................................................2074
HVAC Unit Removal and Installation...........................................................................................................................................................................................2075
Blower Motor Removal and Installation........................................................................................................................................................................................2075
Blower Motor Inspection......................................................................................................................................................................................................2075
Blower Motor Resistor Removal and Installation...............................................................................................................................................................................2076
Blower Motor Resistor Inspection.............................................................................................................................................................................................2076
HVAC Control Unit Components.................................................................................................................................................................................................2077
HVAC Control Unit Removal and Installation...................................................................................................................................................................................2077
Blower Speed Selector Inspection.............................................................................................................................................................................................2078
Air Intake Switch Inspection.................................................................................................................................................................................................2079
Air Intake Control Actuator Removal and Installation.........................................................................................................................................................................2079
Air Intake Control Actuator Inspection.......................................................................................................................................................................................2079
Center Ventilation Louver Removal and Installation...........................................................................................................................................................................2080
Side Ventilation Louver Removal and Installation.............................................................................................................................................................................2080
Air Filter Removal and Installation..........................................................................................................................................................................................2081
Air Filter Cleaning..........................................................................................................................................................................................................2081
Air Conditioning System..............................................................................................................................................................................................................2082
Precautions......................................................................................................................................................................................................................2082
A/C System Caution...........................................................................................................................................................................................................2082
Precautions on Servicing A/C System..........................................................................................................................................................................................2082
General Description..............................................................................................................................................................................................................2084
Refrigerant Type Construction................................................................................................................................................................................................2084
Sub-Cool A/C System Description..............................................................................................................................................................................................2084
Schematic and Routing Diagram....................................................................................................................................................................................................2086
Major Components of A/C System...............................................................................................................................................................................................2086
A/C System Wiring Diagram....................................................................................................................................................................................................2087
Diagnostic Information and Procedures............................................................................................................................................................................................2088
A/C System Symptom Diagnosis.................................................................................................................................................................................................2088
Abnormal Noise Symptom Diagnosis of A/C System...............................................................................................................................................................................2090
A/C System Performance Inspection............................................................................................................................................................................................2091
A/C System Inspection at ECM.................................................................................................................................................................................................2096
Repair Instructions..............................................................................................................................................................................................................2098
Operation Procedure for Refrigerant Charge...................................................................................................................................................................................2098
Condenser Assembly On-Vehicle Inspection.....................................................................................................................................................................................2103
Condenser Assembly Removal and Installation..................................................................................................................................................................................2103
Desiccant Removal and Installation...........................................................................................................................................................................................2104
HVAC Unit Components.........................................................................................................................................................................................................2105
HVAC Unit Removal and Installation...........................................................................................................................................................................................2106
Evaporator Inspection........................................................................................................................................................................................................2106
Evaporator Thermistor (Evaporator Temperature Sensor) Removal and Installation...............................................................................................................................................2106
Evaporator Thermistor (Evaporator Temperature Sensor) Inspection.............................................................................................................................................................2107
Expansion Valve Removal and Installation.....................................................................................................................................................................................2107
Expansion Valve Inspection...................................................................................................................................................................................................2108
A/C Refrigerant Pressure Sensor and Its Circuit Inspection...................................................................................................................................................................2108
A/C Refrigerant Pressure Sensor Removal and Installation.....................................................................................................................................................................2108
A/C Switch Inspection........................................................................................................................................................................................................2108
Compressor Relay Inspection..................................................................................................................................................................................................2109
Compressor Drive Belt Inspection and Adjustment..............................................................................................................................................................................2109
Compressor Drive Belt Removal and Installation...............................................................................................................................................................................2110
Compressor Assembly Removal and Installation.................................................................................................................................................................................2110
Compressor Assembly Components...............................................................................................................................................................................................2111
Magnet Clutch Inspection.....................................................................................................................................................................................................2111
Magnet Clutch Removal and Installation.......................................................................................................................................................................................2111
Relief Valve Inspection......................................................................................................................................................................................................2113
Relief Valve Removal and Installation........................................................................................................................................................................................2113
Specifications...................................................................................................................................................................................................................2114
Tightening Torque Specifications.............................................................................................................................................................................................2114
Special Tools and Equipment......................................................................................................................................................................................................2115
Recommended Service Material.................................................................................................................................................................................................2115
Special Tool.................................................................................................................................................................................................................2115
Restraint................................................................................................................................................................................................................................2117
Precautions..........................................................................................................................................................................................................................2119
Precautions......................................................................................................................................................................................................................2119
Precautions on Restraint.....................................................................................................................................................................................................2119
Seat Belts...........................................................................................................................................................................................................................2120
Precautions......................................................................................................................................................................................................................2120
Precautions on Service and Diagnosis of Seat Belt............................................................................................................................................................................2120
General Description..............................................................................................................................................................................................................2120
Seat Belt Construction.......................................................................................................................................................................................................2120
Diagnostic Information and Procedures............................................................................................................................................................................................2121
Repair and Inspection Required after Accident................................................................................................................................................................................2121
Repair Instructions..............................................................................................................................................................................................................2122
Front Seat Belt Components...................................................................................................................................................................................................2122
Front Seat Belt Removal and Installation.....................................................................................................................................................................................2122
Front Seat Belt Inspection...................................................................................................................................................................................................2123
Rear Seat Belt Components....................................................................................................................................................................................................2125
Rear Seat Belt Removal and Installation......................................................................................................................................................................................2126
Rear Seat Belt Inspection....................................................................................................................................................................................................2126
Specifications...................................................................................................................................................................................................................2126
Tightening Torque Specifications.............................................................................................................................................................................................2126
Air Bag System.......................................................................................................................................................................................................................2127
Precautions......................................................................................................................................................................................................................2127
Precautions on Service and Diagnosis of Air Bag System.......................................................................................................................................................................2127
Precautions on Handling and Storage of Air Bag System Components.............................................................................................................................................................2127
Precautions on Disposal of Air Bag and Seat Belt Pretensioner................................................................................................................................................................2131
General Description..............................................................................................................................................................................................................2131
Air Bag System Construction..................................................................................................................................................................................................2131
Air Bag System Input / Output Table..........................................................................................................................................................................................2132
Schematic and Routing Diagram....................................................................................................................................................................................................2133
Air Bag System Wiring Circuit Diagram........................................................................................................................................................................................2133
Component Location...............................................................................................................................................................................................................2135
Air Bag System Components, Wiring and Connectors Location....................................................................................................................................................................2135
Diagnostic Information and Procedures............................................................................................................................................................................................2136
Air Bag Diagnostic System Check..............................................................................................................................................................................................2136
Air Bag Diagnostic System Check Flow.........................................................................................................................................................................................2136
DTC Table....................................................................................................................................................................................................................2137
DTC Check....................................................................................................................................................................................................................2138
DTC Clearance................................................................................................................................................................................................................2138
Scan Tool Data...............................................................................................................................................................................................................2139
“AIR BAG” Warning Lamp Comes ON Steady.......................................................................................................................................................................................2139
“AIR BAG” Warning Lamp Does Not Come ON......................................................................................................................................................................................2141
“AIR BAG” Warning Lamp Flashes...............................................................................................................................................................................................2143
DTC B1013: SDM fault.........................................................................................................................................................................................................2144
DTC B1014: “AIR BAG” Warning Lamp Circuit Failure............................................................................................................................................................................2144
DTC B1016: Power Source Voltage High.........................................................................................................................................................................................2145
DTC B1017: Power Source Voltage Low..........................................................................................................................................................................................2147
DTC B1021: Front Air Bag Module Deployed.....................................................................................................................................................................................2149
DTC B1024 / B1025: Side-Air Bag (Driver / Passenger) Deployed................................................................................................................................................................2149
DTC B1026: Pretensioner Activated............................................................................................................................................................................................2150
DTC B1027: Reusable Number Exceeded..........................................................................................................................................................................................2151
DTC B1031: Driver Air Bag Initiator Circuit Resistance High..................................................................................................................................................................2151
DTC B1032: Driver Air Bag Initiator Circuit Resistance Low...................................................................................................................................................................2156
DTC B1033: Driver Air Bag Initiator Circuit Short to Ground..................................................................................................................................................................2161
DTC B1034: Driver Air Bag Initiator Circuit Short to Power Circuit...........................................................................................................................................................2166
DTC B1041: Passenger Air Bag Initiator Circuit Resistance High...............................................................................................................................................................2171
DTC B1042: Passenger Air Bag Initiator Circuit Resistance Low................................................................................................................................................................2175
DTC B1043: Passenger Air Bag Initiator Circuit Short to Ground...............................................................................................................................................................2179
DTC B1044: Passenger Air Bag Initiator Circuit Short to Power Circuit........................................................................................................................................................2183
DTC B1051 / B1055: Driver / Passenger Pretensioner Initiator Circuit Resistance High.........................................................................................................................................2187
DTC B1052 / B1056: Driver / Passenger Pretensioner Initiator Circuit Resistance Low..........................................................................................................................................2190
DTC B1053 / B1057: Driver / Passenger Pretensioner Initiator Circuit Short to Ground.........................................................................................................................................2193
DTC B1054 / B1058: Driver / Passenger Pretensioner Initiator Circuit Short to Power Circuit..................................................................................................................................2195
DTC B1061 / B1065: Driver / Passenger Side-Air Bag Initiator Circuit Resistance High.........................................................................................................................................2197
DTC B1062 / B1066: Driver / Passenger Side-Air Bag Initiator Circuit Resistance Low..........................................................................................................................................2201
DTC B1063 / B1067: Driver / Passenger Side-Air Bag Initiator Circuit Short to Ground.........................................................................................................................................2205
DTC B1064 / B1068: Driver / Passenger Side-Air Bag Initiator Circuit Short to Power Circuit..................................................................................................................................2208
DTC B1071: Forward-Sensor Performance Problem................................................................................................................................................................................2211
DTC B1072: Forward-Sensor Communication Error................................................................................................................................................................................2211
DTC B1073: Forward-Sensor Circuit Short to Ground............................................................................................................................................................................2211
DTC B1074: Forward-Sensor Circuit Short to Power Circuit or Open.............................................................................................................................................................2213
DTC B1081 / B1091: Driver / Passenger Side-Sensor Performance Problem........................................................................................................................................................2215
DTC B1082 / B1092: Driver / Passenger Side-Sensor Communication Error........................................................................................................................................................2215
DTC B1083 / B1093: Driver / Passenger Side-Sensor Circuit Short to Ground....................................................................................................................................................2215
DTC B1084 / B1094: Driver / Passenger Side-Sensor Circuit Short to Power Circuit or Open.....................................................................................................................................2217
DTC B1085 / B1095: Wrong Side-Sensor (Driver Side / Passenger) ID............................................................................................................................................................2219
DTC B1361 / B1365: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance High.................................................................................................................................2219
DTC B1362 / B1366: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance Low..................................................................................................................................2221
DTC B1363 / B1367: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to Ground.................................................................................................................................2223
DTC B1364 / B1368: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to Power Circuit..........................................................................................................................2225
Inspection of Intermittent and Poor Connections..............................................................................................................................................................................2227
Repair and Inspection Required after Accident................................................................................................................................................................................2228
Repair Instructions..............................................................................................................................................................................................................2231
Disabling Air Bag System.....................................................................................................................................................................................................2231
Enabling Air Bag System......................................................................................................................................................................................................2231
SDM Removal and Installation.................................................................................................................................................................................................2232
SDM Inspection...............................................................................................................................................................................................................2233
Driver Air Bag (Inflator) Module Removal and Installation....................................................................................................................................................................2233
Driver Air Bag (Inflator) Module Inspection..................................................................................................................................................................................2234
Passenger Air Bag (Inflator) Module Removal and Installation.................................................................................................................................................................2235
Passenger Air Bag (Inflator) Module Inspection...............................................................................................................................................................................2236
Side-Air Bag (Inflator) Module Removal and Installation......................................................................................................................................................................2237
Side-Air Bag (Inflator) Inspection...........................................................................................................................................................................................2238
Side Curtain-Air Bag (Inflator) Module Removal and Installation..............................................................................................................................................................2239
Side Curtain-Air Bag (Inflator) Module Inspection............................................................................................................................................................................2240
Forward-Sensor Removal and Installation......................................................................................................................................................................................2240
Forward-Sensor Inspection....................................................................................................................................................................................................2241
Side-Sensor Removal and Installation.........................................................................................................................................................................................2241
Side-Sensor Inspection.......................................................................................................................................................................................................2242
Passenger Air Bag (Inflator) Module Repair Harness Installation..............................................................................................................................................................2243
Air Bag (Inflator) Module and Seat Belt Pretensioner Disposal................................................................................................................................................................2244
Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal.............................................................................................................................................2254
Specifications...................................................................................................................................................................................................................2255
Tightening Torque Specifications.............................................................................................................................................................................................2255
Special Tools and Equipment......................................................................................................................................................................................................2255
Use of Special Tools.........................................................................................................................................................................................................2255
Recommended Service Material.................................................................................................................................................................................................2256
Special Tool.................................................................................................................................................................................................................2257
Body, Cab and Accessories................................................................................................................................................................................................................2259
Precautions..........................................................................................................................................................................................................................2263
Precautions......................................................................................................................................................................................................................2263
Precautions on Body, Cab and Accessories.....................................................................................................................................................................................2263
Precautions for Body Service.................................................................................................................................................................................................2263
Fastener Caution for Body Service............................................................................................................................................................................................2263
Wiring Systems.......................................................................................................................................................................................................................2264
Precautions......................................................................................................................................................................................................................2264
Cautions in Body Electrical System Servicing.................................................................................................................................................................................2264
Precautions for Wiring System................................................................................................................................................................................................2264
General Description..............................................................................................................................................................................................................2265
Applicable model.............................................................................................................................................................................................................2265
Abbreviations................................................................................................................................................................................................................2265
Wire / Connector Color Symbols...............................................................................................................................................................................................2266
Symbols and Marks............................................................................................................................................................................................................2266
How to Read Connector Layout Diagram.........................................................................................................................................................................................2268
How to Read Connector Codes and Terminal Nos.................................................................................................................................................................................2269
How to Read Ground Point.....................................................................................................................................................................................................2271
How to Read Power Supply Diagram.............................................................................................................................................................................................2272
How to Read System Circuit Diagram...........................................................................................................................................................................................2272
Connector Layout Diagram.........................................................................................................................................................................................................2274
Connector Layout Diagram.....................................................................................................................................................................................................2274
Engine Compartment...........................................................................................................................................................................................................2274
Instrument Panel.............................................................................................................................................................................................................2276
Door, Roof...................................................................................................................................................................................................................2278
Floor........................................................................................................................................................................................................................2279
Rear.........................................................................................................................................................................................................................2281
Ground Point.....................................................................................................................................................................................................................2282
Ground (earth) Point.........................................................................................................................................................................................................2282
Power Supply Diagram.............................................................................................................................................................................................................2283
Power Supply Diagram.........................................................................................................................................................................................................2283
Fuses and the Protected Parts................................................................................................................................................................................................2284
Fuses in Main Fuse Box.......................................................................................................................................................................................................2285
Individual Circuit Fuse Box No. 1............................................................................................................................................................................................2285
Individual Circuit Fuse Box No. 2 (In J/B)...................................................................................................................................................................................2286
Junction Block (J/B) Connector / Fuse Layout.................................................................................................................................................................................2288
Junction Block Inner Circuit (Overview)......................................................................................................................................................................................2290
Junction Block Inner Circuit (Detail)........................................................................................................................................................................................2291
System Circuit Diagram...........................................................................................................................................................................................................2296
System Circuit Diagram.......................................................................................................................................................................................................2296
A-1 Cranking System Circuit Diagram..........................................................................................................................................................................................2297
A-2 Charging System Circuit Diagram..........................................................................................................................................................................................2298
A-3 Ignition System Circuit Diagram..........................................................................................................................................................................................2299
A-4 Cooling System Circuit Diagram...........................................................................................................................................................................................2300
A-5 Engine and A/C Control System Circuit Diagram............................................................................................................................................................................2301
A-6 A/T Control System Circuit Diagram.......................................................................................................................................................................................2306
A-7 Immobilizer System Circuit Diagram.......................................................................................................................................................................................2308
A-8 Body Control System Circuit Diagram......................................................................................................................................................................................2309
B-1 Windshield Wiper and Washer Circuit Diagram..............................................................................................................................................................................2313
B-2 Rear Wiper and Washer Circuit Diagram....................................................................................................................................................................................2314
B-3 Rear Defogger Circuit Diagram............................................................................................................................................................................................2315
B-4 Power Window Circuit Diagram.............................................................................................................................................................................................2316
B-5 Power Door Lock Circuit Diagram..........................................................................................................................................................................................2318
B-6 Power Mirror Circuit Diagram.............................................................................................................................................................................................2320
B-7 Horn Circuit Diagram.....................................................................................................................................................................................................2321
C-1 Combination Meter Circuit Diagram (Meter)................................................................................................................................................................................2322
C-2 Combination Meter Circuit Diagram (Indicator)............................................................................................................................................................................2323
C-3 Combination Meter Circuit Diagram (Warning Light)........................................................................................................................................................................2324
D-1 Headlight System Circuit Diagram.........................................................................................................................................................................................2326
D-2 Position, Tail and Licence Plate Light System Circuit Diagram............................................................................................................................................................2327
D-3 Front Fog Light System Circuit Diagram...................................................................................................................................................................................2328
D-4 Illumination Light System Circuit Diagram................................................................................................................................................................................2329
D-5 Interior Light System Circuit Diagram....................................................................................................................................................................................2330
D-6 Turn Signal and Hazard Warning Light System Circuit Diagram..............................................................................................................................................................2331
D-7 Brake Light System Circuit Diagram.......................................................................................................................................................................................2333
D-8 Back-Up Light System Circuit Diagram.....................................................................................................................................................................................2334
E-1 Heater System Circuit Diagram............................................................................................................................................................................................2335
F-1 Air-Bag System Circuit Diagram...........................................................................................................................................................................................2337
F-2 Anti-Lock Brake System Circuit Diagram...................................................................................................................................................................................2339
F-3 Power Steering System Circuit Diagram....................................................................................................................................................................................2341
G-1 Audio System Circuit Diagram.............................................................................................................................................................................................2343
G-2 Multi Information Display / Accessory Socket System Circuit Diagram......................................................................................................................................................2344
List of Connectors...............................................................................................................................................................................................................2345
List of Connectors...........................................................................................................................................................................................................2345
C Connector..................................................................................................................................................................................................................2345
E Connector..................................................................................................................................................................................................................2346
G Connector..................................................................................................................................................................................................................2347
J Connector..................................................................................................................................................................................................................2349
K Connector..................................................................................................................................................................................................................2350
L Connector..................................................................................................................................................................................................................2350
O Connector..................................................................................................................................................................................................................2351
R Connector..................................................................................................................................................................................................................2351
Lighting Systems.....................................................................................................................................................................................................................2352
Component Location...............................................................................................................................................................................................................2352
Lighting System Location.....................................................................................................................................................................................................2352
Interior Light System Location...............................................................................................................................................................................................2353
Diagnostic Information and Procedures............................................................................................................................................................................................2353
Headlight Symptom Diagnosis..................................................................................................................................................................................................2353
Turn Signal and Hazard Warning Light Symptom Diagnosis.......................................................................................................................................................................2354
Clearance, Tail and License Plate Light Symptom Diagnosis....................................................................................................................................................................2354
Back-Up Light Symptom Diagnosis..............................................................................................................................................................................................2355
Stop (Brake) Lamp Symptom Diagnosis..........................................................................................................................................................................................2355
Front Fog Light Symptom Diagnosis (If Equipped)..............................................................................................................................................................................2355
Interior Light Symptom Diagnosis.............................................................................................................................................................................................2356
Repair Instructions..............................................................................................................................................................................................................2356
Headlight Housing Removal and Installation...................................................................................................................................................................................2356
Headlight Bulb Replacement...................................................................................................................................................................................................2357
Headlight Aiming Adjustment with Screen......................................................................................................................................................................................2357
Headlight Switch (in Lighting Switch) Removal and Installation...............................................................................................................................................................2358
Headlight Switch (in Lighting Switch) Inspection.............................................................................................................................................................................2359
Hazard Warning Switch Removal and Installation...............................................................................................................................................................................2359
Hazard Warning Switch Inspection.............................................................................................................................................................................................2359
Stop (Brake) Lamp Switch Inspection..........................................................................................................................................................................................2360
Turn Signal Light Switch (in Lighting Switch) Removal and Installation.......................................................................................................................................................2360
Turn Signal Light Switch (in Lighting Switch) Inspection.....................................................................................................................................................................2360
Turn Signal and Hazard Warning Relay Removal and Installation................................................................................................................................................................2360
Turn Signal and Hazard Warning Relay Inspection..............................................................................................................................................................................2360
License Lamp Assembly Removal and Installation...............................................................................................................................................................................2361
Front Fog Light Assembly Removal and Installation............................................................................................................................................................................2361
Front Fog Light Bulb Replacement.............................................................................................................................................................................................2362
Front Fog Light Switch Inspection............................................................................................................................................................................................2362
Front Fog Light Relay Inspection.............................................................................................................................................................................................2362
Front Fog Light Aiming Adjustment with Screen................................................................................................................................................................................2363
Instrumentation / Driver Info. / Horn................................................................................................................................................................................................2364
General Description..............................................................................................................................................................................................................2364
CAN Communication Data of Combination Meter..................................................................................................................................................................................2364
Schematic and Routing Diagram....................................................................................................................................................................................................2365
Combination Meter Circuit Diagram............................................................................................................................................................................................2365
Component Location...............................................................................................................................................................................................................2366
Audio System Component Location..............................................................................................................................................................................................2366
Diagnostic Information and Procedures............................................................................................................................................................................................2367
Speedometer and VSS Symptom Diagnosis........................................................................................................................................................................................2367
Tacho meter Symptom Diagnosis................................................................................................................................................................................................2367
Engine Coolant Temperature (ECT) Meter Symptom Diagnosis.....................................................................................................................................................................2367
Fuel Meter Symptom Diagnosis.................................................................................................................................................................................................2367
Low Fuel Warning Light Symptom Diagnosis.....................................................................................................................................................................................2368
Oil Pressure Warning Light Symptom Diagnosis.................................................................................................................................................................................2368
Brake and Parking Brake Warning Light Symptom Diagnosis......................................................................................................................................................................2369
Seat Belt Reminder Light Symptom Diagnosis (If Equipped).....................................................................................................................................................................2369
A/T Shift Position Indicator (A/T Vehicle Only) Symptom Diagnosis............................................................................................................................................................2369
Charge Warning Light Symptom Diagnosis.......................................................................................................................................................................................2370
Main Beam (High Beam) Indicator Symptom Diagnosis............................................................................................................................................................................2370
Warning Buzzer Circuit Symptom Diagnosis.....................................................................................................................................................................................2370
Cigarette Lighter Symptom Diagnosis (If Equipped)............................................................................................................................................................................2370
Horn Symptom Diagnosis.......................................................................................................................................................................................................2371
Information Display Symptom Diagnosis (If Equipped)..........................................................................................................................................................................2371
Audio System Symptom Diagnosis (If Equipped).................................................................................................................................................................................2372
Remote Audio Control Switch (If Equipped) Symptom Diagnosis..................................................................................................................................................................2373
Repair Instructions..............................................................................................................................................................................................................2373
Ignition Switch Removal and Installation.....................................................................................................................................................................................2373
Ignition Switch Inspection...................................................................................................................................................................................................2374
Combination Meter Removal and Installation...................................................................................................................................................................................2374
Fuel Level Sensor Removal and Installation...................................................................................................................................................................................2374
Fuel Level Sensor Inspection.................................................................................................................................................................................................2374
Oil Pressure Switch Removal and Installation.................................................................................................................................................................................2375
Oil Pressure Switch Inspection...............................................................................................................................................................................................2375
VSS Removal and Installation.................................................................................................................................................................................................2375
VSS Inspection...............................................................................................................................................................................................................2375
Engine Coolant Temperature (ECT) Sensor Inspection...........................................................................................................................................................................2375
Brake Fluid Level Switch Inspection..........................................................................................................................................................................................2375
Parking Brake Switch Inspection..............................................................................................................................................................................................2376
Door Switch (Front / Rear Door) Inspection...................................................................................................................................................................................2376
Rear End Door Switch Inspection..............................................................................................................................................................................................2376
Outside Air Temperature Sensor Removal and Installation......................................................................................................................................................................2376
Outside Air Temperature Sensor Inspection....................................................................................................................................................................................2377
Instrument Panel Removal and Installation....................................................................................................................................................................................2377
Information Display Removal and Installation.................................................................................................................................................................................2378
Radio Assembly Removal and Installation......................................................................................................................................................................................2379
Front Speaker Removal and Installation.......................................................................................................................................................................................2379
Rear Speaker Removal and Installation........................................................................................................................................................................................2379
Horn Removal and Installation................................................................................................................................................................................................2379
Horn Inspection..............................................................................................................................................................................................................2380
Horn Relay Inspection........................................................................................................................................................................................................2380
Antenna Amplifier Removal and Installation...................................................................................................................................................................................2380
Remote Audio Control Switch Inspection.......................................................................................................................................................................................2380
Specifications...................................................................................................................................................................................................................2381
Tightening Torque Specifications.............................................................................................................................................................................................2381
Wipers / Washers.....................................................................................................................................................................................................................2382
Diagnostic Information and Procedures............................................................................................................................................................................................2382
Front Wiper and Washer Symptom Diagnosis.....................................................................................................................................................................................2382
Rear Wiper and Washer (If Equipped) Symptom Diagnosis........................................................................................................................................................................2382
Repair Instructions..............................................................................................................................................................................................................2383
Wipers and Washers Components................................................................................................................................................................................................2383
Washer Tank and Washer Pump Removal and Installation.........................................................................................................................................................................2384
Washer Pump Inspection.......................................................................................................................................................................................................2384
Windshield Wiper Removal and Installation....................................................................................................................................................................................2385
Windshield Wiper Motor Inspection............................................................................................................................................................................................2385
Rear Wiper (If Equipped) Removal and Installation............................................................................................................................................................................2386
Rear Wiper Motor (If Equipped) Inspection....................................................................................................................................................................................2387
Windshield Wiper and Washer Switch Removal and Installation..................................................................................................................................................................2388
Windshield Wiper and Washer Switch Inspection................................................................................................................................................................................2388
Rear Wiper and Washer Switch Removal and Installation........................................................................................................................................................................2389
Rear Wiper and Washer Switch Inspection......................................................................................................................................................................................2390
Rear Wiper Relay Removal and Installation....................................................................................................................................................................................2390
Rear Wiper Relay Inspection..................................................................................................................................................................................................2390
Specifications...................................................................................................................................................................................................................2390
Tightening Torque Specifications.............................................................................................................................................................................................2390
Glass / Windows / Mirrors............................................................................................................................................................................................................2391
General Description..............................................................................................................................................................................................................2391
Rear End Door Window Defogger System Description.............................................................................................................................................................................2391
Windshield Construction......................................................................................................................................................................................................2391
Diagnostic Information and Procedures............................................................................................................................................................................................2392
Rear End door Window Defogger Symptom Diagnosis..............................................................................................................................................................................2392
Power Window Control System Symptom Diagnosis................................................................................................................................................................................2392
Power Door Mirror Control System (If Equipped) Symptom Diagnosis.............................................................................................................................................................2393
Repair Instructions..............................................................................................................................................................................................................2393
Windshield Removal and Installation..........................................................................................................................................................................................2393
Front Door Window Components.................................................................................................................................................................................................2396
Front Door Glass Removal and Installation....................................................................................................................................................................................2397
Front Door Window Regulator Removal and Installation.........................................................................................................................................................................2398
Front Door Window Regulator Inspection.......................................................................................................................................................................................2398
Rear Door Window Components..................................................................................................................................................................................................2399
Rear Door Glass Removal and Installation.....................................................................................................................................................................................2399
Rear Door Window Regulator Removal and Installation..........................................................................................................................................................................2400
Rear Door Window Regulator Inspection........................................................................................................................................................................................2401
Rear End Door Window Components..............................................................................................................................................................................................2401
Rear End Door Glass Removal and Installation.................................................................................................................................................................................2401
Rear End Door Window Defogger Switch Inspection..............................................................................................................................................................................2402
Rear End Door Window Defogger Relay Inspection...............................................................................................................................................................................2402
Rear End Door Window Defogger Wire Inspection................................................................................................................................................................................2403
Rear End Door Window Defogger Wire Repair....................................................................................................................................................................................2403
Power Window Main Switch Inspection..........................................................................................................................................................................................2404
Power Window Sub Switch Inspection...........................................................................................................................................................................................2405
Door Mirror Components.......................................................................................................................................................................................................2405
Door Mirror Removal and Installation.........................................................................................................................................................................................2406
Power Door Mirror Switch Inspection..........................................................................................................................................................................................2406
Power Door Mirror Actuator Inspection........................................................................................................................................................................................2406
Special Tools and Equipment......................................................................................................................................................................................................2406
Recommended Service Material.................................................................................................................................................................................................2406
Security and Locks...................................................................................................................................................................................................................2407
General Description..............................................................................................................................................................................................................2407
Key Coding Construction......................................................................................................................................................................................................2407
Rear End Door Opener System Description......................................................................................................................................................................................2407
Component Location...............................................................................................................................................................................................................2408
Power Door Lock and Keyless Entry System Component Location..................................................................................................................................................................2408
Diagnostic Information and Procedures............................................................................................................................................................................................2409
Power Door Lock System Symptom Diagnosis.....................................................................................................................................................................................2409
Power Door Lock System Operation Inspection..................................................................................................................................................................................2409
Keyless Entry System Symptom Diagnosis.......................................................................................................................................................................................2410
Keyless Entry System Operation Inspection....................................................................................................................................................................................2410
Rear End Door Opener System Symptom Diagnosis................................................................................................................................................................................2411
Rear End Door Opener System Operation Inspection.............................................................................................................................................................................2411
Repair Instructions..............................................................................................................................................................................................................2411
Front Door Lock Assembly Components..........................................................................................................................................................................................2411
Front Door Lock Assembly Removal and Installation............................................................................................................................................................................2412
Front Door Lock Assembly Inspection..........................................................................................................................................................................................2413
Power Door Lock Switch Inspection............................................................................................................................................................................................2413
Door Key Cylinder Switch Inspection..........................................................................................................................................................................................2414
Power Door Lock Actuator Inspection..........................................................................................................................................................................................2414
Rear Door Lock Assembly Components...........................................................................................................................................................................................2415
Rear Door Lock Assembly Removal and Installation.............................................................................................................................................................................2415
Rear Door Lock Assembly Inspection...........................................................................................................................................................................................2415
Rear End Door Lock Assembly Components.......................................................................................................................................................................................2416
Rear End Door Lock Assembly Removal and Installation.........................................................................................................................................................................2416
Rear End Door Lock Assembly Inspection.......................................................................................................................................................................................2417
Rear End Door Opener Switch Inspection.......................................................................................................................................................................................2417
Replacement of Transmitter Battery...........................................................................................................................................................................................2417
Programming Transmitter Code.................................................................................................................................................................................................2418
Keyless Entry Receiver Removal and Installation..............................................................................................................................................................................2418
Keyless Entry Receiver and Its Circuit Inspection............................................................................................................................................................................2419
Specifications...................................................................................................................................................................................................................2420
Tightening Torque Specifications.............................................................................................................................................................................................2420
Special Tools and Equipment......................................................................................................................................................................................................2420
Recommended Service Material.................................................................................................................................................................................................2420
Seats................................................................................................................................................................................................................................2421
Repair Instructions..............................................................................................................................................................................................................2421
Front Seat Components........................................................................................................................................................................................................2421
Front Seat Removal and Installation..........................................................................................................................................................................................2421
Rear Seat Components.........................................................................................................................................................................................................2422
Rear Seat Removal and Installation...........................................................................................................................................................................................2422
Specifications...................................................................................................................................................................................................................2422
Tightening Torque Specifications.............................................................................................................................................................................................2422
Interior Trim........................................................................................................................................................................................................................2423
Repair Instructions..............................................................................................................................................................................................................2423
Floor Carpet Removal and Installation........................................................................................................................................................................................2423
Head Lining Removal and Installation.........................................................................................................................................................................................2423
Console Box Components.......................................................................................................................................................................................................2424
Roof Molding Components......................................................................................................................................................................................................2425
Splash Guard (If Equipped) Components........................................................................................................................................................................................2425
Specifications...................................................................................................................................................................................................................2426
Tightening Torque Specifications.............................................................................................................................................................................................2426
Hood / Fenders / Doors...............................................................................................................................................................................................................2427
Repair Instructions..............................................................................................................................................................................................................2427
Hood Removal and Installation................................................................................................................................................................................................2427
Hood Inspection and Adjustment...............................................................................................................................................................................................2427
Front Fender Components......................................................................................................................................................................................................2428
Front Fender Removal and Installation........................................................................................................................................................................................2428
Front Door Assembly Components...............................................................................................................................................................................................2429
Front Door Assembly Removal and Installation.................................................................................................................................................................................2429
Rear Door Assembly Components................................................................................................................................................................................................2430
Rear Door Assembly Removal and Installation..................................................................................................................................................................................2431
Rear End Door Assembly Components............................................................................................................................................................................................2431
Rear End Door Assembly Removal and Installation..............................................................................................................................................................................2431
Specifications...................................................................................................................................................................................................................2433
Tightening Torque Specifications.............................................................................................................................................................................................2433
Special Tools and Equipment......................................................................................................................................................................................................2433
Recommended Service Material.................................................................................................................................................................................................2433
Body Structure.......................................................................................................................................................................................................................2434
Repair Instructions..............................................................................................................................................................................................................2434
Front Bumper and Rear Bumper Components......................................................................................................................................................................................2434
Cowl Top Components..........................................................................................................................................................................................................2435
Specifications...................................................................................................................................................................................................................2436
Body Dimensions..............................................................................................................................................................................................................2436
Panel Clearance..............................................................................................................................................................................................................2443
Paint / Coatings.....................................................................................................................................................................................................................2444
General Description..............................................................................................................................................................................................................2444
Anti-Corrosion Treatment Construction........................................................................................................................................................................................2444
Plastic Parts Finishing......................................................................................................................................................................................................2444
Component Location...............................................................................................................................................................................................................2445
Sealant Application Areas....................................................................................................................................................................................................2445
Under Coating Application Areas..............................................................................................................................................................................................2450
Anti-Corrosion Compound Application Area.....................................................................................................................................................................................2452
Exterior Trim........................................................................................................................................................................................................................2453
Repair Instructions..............................................................................................................................................................................................................2453
Roof Molding Components......................................................................................................................................................................................................2453
Splash Guard (If Equipped) Components........................................................................................................................................................................................2454
Control systems..........................................................................................................................................................................................................................2455
Precautions..........................................................................................................................................................................................................................2456
Precautions......................................................................................................................................................................................................................2456
Precautions for Control Systems..............................................................................................................................................................................................2456
Body Electrical Control System.......................................................................................................................................................................................................2457
Precautions......................................................................................................................................................................................................................2457
Precautions in Diagnosing Trouble............................................................................................................................................................................................2457
General Description..............................................................................................................................................................................................................2457
BCM General Description......................................................................................................................................................................................................2457
CAN Communication System Description.........................................................................................................................................................................................2458
Schematic and Routing Diagram....................................................................................................................................................................................................2459
Body Electrical Control System Wiring Circuit Diagram........................................................................................................................................................................2459
Connector Layout Diagram of BCM and Junction Block Assembly..................................................................................................................................................................2462
Component Location...............................................................................................................................................................................................................2463
BCM and Related System Component Location....................................................................................................................................................................................2463
Diagnostic Information and Procedures............................................................................................................................................................................................2464
BCM Self-Diagnosis Function..................................................................................................................................................................................................2464
Body Electrical Control System Check.........................................................................................................................................................................................2465
Scan Tool Data...............................................................................................................................................................................................................2467
DTC Table....................................................................................................................................................................................................................2469
DTC Check....................................................................................................................................................................................................................2469
DTC Clearance................................................................................................................................................................................................................2471
BCM Power Circuit and Ground Circuit Check...................................................................................................................................................................................2471
DTC B1133 (DTC No.1133): Battery Voltage Too High............................................................................................................................................................................2473
DTC B1141 / DTC B1142 / DTC B1143 (No.1141 / No. 1142/ No. 1143) Outside Air Temperature (Ambient Temp.) Sensor Circuit Malfunction..........................................................................................2474
DTC B1150 (No. 1150): Air Bag Communication Circuit Malfunction..............................................................................................................................................................2476
DTC B1157 (No.1157) Air Bag Deployment Signal Input..........................................................................................................................................................................2478
DTC B1170 (No. 1170): EEPROM access error....................................................................................................................................................................................2478
DTC U1001 (No. 1001): High Speed CAN Communication (Transmission Error)......................................................................................................................................................2479
DTC U1073 (No. 1073): Control Module Communication Bus Off...................................................................................................................................................................2481
DTC U1100 (No.1100): Lost communication with ECM.............................................................................................................................................................................2483
DTC U1101 (No.1101): Lost communication with TCM.............................................................................................................................................................................2485
Inspection of BCM and its Circuits...........................................................................................................................................................................................2486
Repair Instructions..............................................................................................................................................................................................................2495
BCM (Included in Junction Block Assembly) Removal and Installation...........................................................................................................................................................2495
Outside Air Temperature Sensor Removal and Installation......................................................................................................................................................................2495
Outside Air Temperature Sensor Inspection....................................................................................................................................................................................2495
Special Tools and Equipment......................................................................................................................................................................................................2496
Special Tool.................................................................................................................................................................................................................2496
Immobilizer Control System...........................................................................................................................................................................................................2497
Precautions......................................................................................................................................................................................................................2497
Precautions in Diagnosing Troubles...........................................................................................................................................................................................2497
Precaution in Replacing ECM..................................................................................................................................................................................................2497
Precautions in Handling Immobilizer Control System...........................................................................................................................................................................2497
General Description..............................................................................................................................................................................................................2498
Immobilizer Control System Introduction......................................................................................................................................................................................2498
Immobilizer Control System Components Location...............................................................................................................................................................................2498
On-Board Diagnostic System Description (Self- diagnosis Function)............................................................................................................................................................2499
Schematic and Routing Diagram....................................................................................................................................................................................................2499
Immobilizer Control System Wiring Circuit Diagram............................................................................................................................................................................2499
Diagnostic Information and Procedures............................................................................................................................................................................................2501
Immobilizer Control System Check.............................................................................................................................................................................................2501
Diagnostic Trouble Code (DTC) Check..........................................................................................................................................................................................2501
Diagnostic Trouble Code (DTC) Clearance......................................................................................................................................................................................2501
Diagnostic Trouble Code (DTC) Table..........................................................................................................................................................................................2502
Scan Tool Data...............................................................................................................................................................................................................2502
DTC P1614 Transponder Response Error.........................................................................................................................................................................................2503
DTC P1621 Immobilizer Communication Line Error...............................................................................................................................................................................2504
DTC P1622 EEPROM Error.......................................................................................................................................................................................................2506
DTC P1623 Unregistered Transponder...........................................................................................................................................................................................2506
DTC P1625 Immobilizer Antenna Error..........................................................................................................................................................................................2507
Inspection of Immobilizer Control Module and Its Circuit.....................................................................................................................................................................2508
Repair Instructions..............................................................................................................................................................................................................2510
Immobilizer Control Module Removal and Installation..........................................................................................................................................................................2510
Registration of the Ignition Key.............................................................................................................................................................................................2510
Procedure after ECM Replacement..............................................................................................................................................................................................2510
Special Tools and Equipment......................................................................................................................................................................................................2510
Special Tool.................................................................................................................................................................................................................2510
COPYRIGHT................................................................................................................................................................................................................................2511
BOOKCOVER_VOL1...........................................................................................................................................................................................................................2512
BOOKCOVER_VOL2...........................................................................................................................................................................................................................2513
PLEASE NOTE:
This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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