2002 Jeep Liberty Cherokee KJ Parts Catalog – Mopar Accessories & Component Parts PDF

Description

2002 Jeep Liberty Cherokee KJ Parts Catalog

This is the full parts catalog for the 2002 Jeep Liberty and Liberty/Cherokee (KJ) built by DaimlerChrysler Corporation. It is a parts identification document organised by group, pairing exploded component illustrations with Mopar part numbers, quantities and the line, series, body, engine and transmission sales codes that determine which part belongs on which vehicle. Every diagram carries a numbered callout key tied to a parts table, so a part shown on the drawing can be traced straight to its number.

File Details

• Manual type: Parts Catalog (component parts and Mopar accessories)
• Brand / manufacturer: Jeep (DaimlerChrysler Corporation)
• Model: Liberty / Cherokee (KJ), 2002 model year
• Language: English
• Pages: 486
• File format: PDF

Chapters Covered

• VIN Plate Position Interpretation – country of origin, assembler, vehicle type, GVWR and passenger safety, vehicle line, series, body style, engine, check digit, model year, assembly plant, build sequence
• Group 1 – Component Parts for Mopar Accessories: audio and electronics, carriers and cargo hauling, bike carriers (roof mount fork, roof mount upright, spare tire mount), canoe carrier kit, water sports carrier kit, ski carrier, rail mount rack kit, roof box luggage carrier, trailer tow wiring kits, engine fan kit, speed control package, exterior appearance, running board kit, wheel kit, exterior protection, skid plates, fog light kit, heater kit, interior storage, dog guard kit, EVS base and plus alarm systems
• Group 2 – Front Suspension & Drive: front suspension and strut, front sway bar, front axle drive shafts, front axle housing, front axle assembly, front axle differential, front axle skid plate
• Group 3 – Rear Axle: axle assembly, differential and housing (Dana M35/194MM RBI and Corporate 8.25), rear axle vent, rear axle shafts
• Group 4 – Parking Brake: lever and cables
• Group 5 – Service Brakes: front brakes, rear brakes, power brake booster, brake master cylinder, brake lines and hoses (LHD and RHD), brake and clutch pedals
• Group 6 – Clutch: clutch disc and pressure plate, clutch housing, clutch controls, clutch pedal
• Group 7 – Cooling: radiator and related parts for 2.4L, 3.7L and 2.5L diesel, water pump and related parts, coolant and degasser tanks, drive pulleys, drive belts, transmission oil cooler lines, grilles
• Group 8 – Electrical: starters, alternators, modules, relays, power distribution centre, junction block, engine and drive train sensors, body sensors, JTEC controllers, switches, horns, battery tray and cables, front, rear, roof and courtesy lamps, bulbs and sockets, engine wiring, headlamp to dash wiring, instrument panel wiring, body and accessory wiring, wiring repair, spark plug coils
• Group 8A – Instrument Panel, Radios and Consoles: instrument panel, instrument panel cluster, radio, antenna and speakers, floor and overhead consoles
• Group 9 – Engine Mounting: front and rear insulators and brackets for 2.5L diesel, 2.4L and 3.7L
• Group 2.4L Engine: cylinder head, cylinder block, crankshaft, pistons and drive plate, camshafts and valves, timing belt and cover, balance shafts, engine oiling, manifolds, crankcase ventilation
• Group 2.5LD Engine (Turbo Diesel): cylinder head, cylinder block, crankshaft and pistons, camshafts and valves, timing cover, engine oiling, oil lines, oil filter adapter, manifolds, crankcase ventilation
• Group 3.7L Engine: cylinder head, cylinder block, crankshaft, pistons and torque converter, camshafts and valves, timing belt and cover, engine oiling, manifolds, crankcase ventilation
• Group 11 – Exhaust: exhaust systems for 2.5L turbo diesel, 2.4L and 3.7L, heat shields
• Group 13 – Frames and Bumpers: frame cradle, front bumper and fascia, rear bumper and fascia, front and rear tow hooks
• Group 14 – Fuel: fuel tank, filler tube, fuel lines (front and rear for each engine), fuel filter and water separator for 2.5L, fuel rail, fuel injection system and injection pump, fuel pump and sending unit, throttle body, turbocharger, throttle controls, air cleaner, speed control, accelerator pedal
• Group 16 – Propeller Shafts and U-Joints: two wheel drive and four wheel drive shafts
• Group 17 – Rear Suspension: rear suspension and shock, rear stabilizer bar
• Group 19 – Steering: steering wheel, steering column, rack and pinion steering gear, power steering pumps for 2.4L, 2.5L diesel and 3.7L, power steering hoses and reservoirs (LHD and RHD)
• Group 45RFE – Automatic Transmission Multi-Speed: transmission assembly, case and extension, adapter, oil pump, gear train sections, valve body, parking sprag, gearshift controls, seal and shim packages
• Group 3550 – Manual Transmission 5 Speed: transmission assembly, case and extension, gear train, fork and rails, gearshift controls
• Group NV1500 – Manual Transmission 5 Speed: transmission, case and extension, gear train, fork and rail, gearshift controls
• Group 231 – Transfer Case Model 231 (Command Trac): transfer case assembly, case and related parts, gear train, forks and rails, gearshift controls
• Group 242 – Transfer Case Model 242 (Select Trac): transfer case assembly, case and related parts, gear train, forks and rails, gearshift controls
• Group 22 – Wheels, Covers and Jacks: wheels and hardware, wheel caps, jack and hardware, spare wheel stowage
• Group 23D – Wiper / Lock Cylinder and Keys: lock cylinders and keys, windshield wiper and washer, rear wiper and washer
• Group 24 – Air Conditioning & Heater: HEVAC unit, heater plumbing, air conditioning plumbing, controls, compressor and compressor mounting, air distribution ducts
• Group 25 – Emission Systems: emission labels, EGR system, vapour canister, emission vacuum harness, leak detection pump
• Group DKJ – Doors and Related Parts: front door shell and hinges, glass and regulator, lock and controls, rear door shell, glass and regulator, lock and controls, exterior mirrors, weatherstrips and seals
• Group EKJ – Exterior Ornamentation: nameplates, body side moldings, tubular side steps, decals
• Group IKJ – Interior Trim: headliner and visors, interior trim panels, carpets and mats, door trim panels, front seats by trim code, rear seats by trim code, seat belts, recliner and adjuster, swing gate trim
• Group SKJ – Body Sheet Metal Except Doors: front and rear floor pans, underbody skid plates, plugs, front fender, hood, latch and hinges, cowl and dash panel, windshield, quarter window, backlite and mirror, body side aperture panels, rear quarter panels, fuel filler housing and door, roof panel, sunroof, swing gate, latch and hinges, luggage rack

Working through the 2002 Jeep Liberty Cherokee KJ Parts Catalog means working the way the parts counter does: open the group, read the exploded illustration, find the callout number, then read across the parts table for the part number, quantity and the sales-code columns that confirm the part fits the vehicle in front of you. The catalog opens with the VIN plate position chart, which decodes positions one through seventeen so the vehicle line, series, body style, engine and assembly plant can be read directly off the tag. That matters because the same Liberty was built in left hand drive and right hand drive, with two wheel drive and four wheel drive, in Limited, Sport and Renegade trim, and with a 2.4L four cylinder, a 3.7L V6 or a 2.5L turbo diesel.

Mopar Accessories and Component Parts in One Document

The first section deals exclusively with Mopar accessory kits rather than production parts, and it is unusually detailed for an accessory listing. Roof mount fork and upright bike carriers, a spare tire mount carrier, canoe and water sports carrier kits, a roof mount ski carrier, rail mount rack kits, a roof box luggage carrier, trailer tow wiring kits in both four way and seven way form, an engine cooling fan kit, a speed control package, running board kits with end caps, wheel kits, skid plates for the transfer case and fuel tank, fog light and heater kits, and both base and plus EVS alarm systems are all broken out with their individual hardware kits, straps and fasteners itemised line by line.

Front and Rear Running Gear

Group 2 and Group 3 cover the front suspension and drive and the rear axle in full exploded form, including the Dana M35/194MM RBI and the Corporate 8.25 rear axle variants. Front axle housing, drive shafts, differential internals, ring and pinion shim kits, axle shaft bearings and seals, upper and lower control arms, ball joints, coil spring isolators, jounce bumpers and sway bar links are all present. The rear axle pages identify the differential case by tag number, which is the correct way to order internal components rather than ordering by model year alone.

Engines, Transmissions and Transfer Cases

Three separate engine groups cover the 2.4L four cylinder, the 3.7L V6 and the 2.5L four cylinder turbo diesel. Each group is split into cylinder head, cylinder block, crankshaft and pistons, camshafts and valves, timing components, oiling, manifolds and crankcase ventilation. The 3.7L section includes the balance shaft bearing package, piston ring packages and connecting rod bearings. The diesel section carries cylinder liner shims in multiple thicknesses, head gaskets in three thicknesses, glow plugs, injection pump, turbocharger, EGR cooler and valve, and the oil filter adapter assembly.

Driveline coverage is equally complete: the 45RFE multi-speed automatic broken down into case, oil pump, input shaft, underdrive, overdrive, 2/4 clutch retainer, planetary sets and valve body; the 3550 and NV1500 five speed manual transmissions with synchronizers, shift forks, rails and gear trains; and both the NV231 Command Trac and NV242 Select Trac transfer cases with chain, sprockets, planetary, mode fork and sector components.

Electrical, Interior and Body

Group 8 is a large electrical section covering starters and alternators for all three engines, power distribution centre fuses and relays, junction block, JTEC module and solenoid listings, engine sensors for each engine, body and drive train sensors, switches, horns, lamps and sockets, and separate wiring harness sections for engine, headlamp to dash, instrument panel and body. Wiring repair package information is included. Group 8A adds the instrument panel, cluster, radio, antenna, speakers and consoles, including the overhead mini console and floor console by trim code.

Interior and body coverage follows trim codes so the correct colour and material variant can be identified: headliner variations by overhead console, sunroof and side air bag combination; door trim panels in cloth, vinyl and leather; front and rear seat components by trim code; seat belts with adjustable turning loop and extender listings; and the body sheet metal group covering floor pans, fender, hood, cowl and dash panel, glass, aperture panels, rear quarter panels, roof panel, sunroof, swing gate and luggage rack.

What This 2002 Jeep Liberty Cherokee KJ Parts Catalog Lets You Do

Look up the correct part number before ordering instead of describing a component over the phone and hoping. Trace an assembly from the illustration callout to the parts table to confirm every clip, bolt, seal, bushing and bracket that goes back on. Check the sales code columns to make sure the part you are about to buy is built for your engine, transmission, drive configuration and trim level. Cross-check accessory kit contents against the individual hardware kit listings when a kit arrives incomplete. Identify differential internals by case tag number and cylinder head gaskets by thickness. Confirm which of the two rear axle models, the Dana M35/194MM RBI or the Corporate 8.25, is fitted to the vehicle.

Getting the number right the first time is the whole point. A part that is visually identical between a left hand drive and a right hand drive Liberty, or between a 3.7L V6 and a 2.5L turbo diesel, may still carry a different number, and the sales code columns are what separate them. This catalog carries that information in the same table as the part itself, so the check happens before the order is placed, not after the wrong part arrives.

IMAGES PREVIEW

Delivered as an instant PDF download. No shipping, no waiting on a disc, no postage. Open it on any device — desktop, laptop, tablet or phone — and print the group or illustration you are working from so it can sit on the bench next to the vehicle. Keep it on file for the next job on the same Jeep.