🏢
Trusted Business
Verified & Licensed
🛡️
Virus Free Files
100% Safe Downloads
🔒
Secure Payment
SSL Protected
⚡
Instant Delivery
Available Immediately
2004 INFINITI I35 A33 Series Service Manual PDF DOWNLOAD
$24.95
2004 INFINITI I35 A33 Series Service Manual PDF DOWNLOAD
⚡
Instant PDF Download
Available immediately
💾
Save to Your Device
Download & keep forever
🛡️
Antivirus Scanned
100% virus-free
🌍
Trusted Worldwide
175,000+ customers
Description
2004 INFINITI I35 A33 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
2004 INFINITI I35 A33 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 2424
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:

Need help? Contact: [email protected]
https://vimeo.com/854567272?share=copy
DESCRIPTION:
2004 INFINITI I35 A33 Series Service Manual PDF DOWNLOAD
FOREWORD
- This manual contains maintenance and repair procedures for the 2004 INFINITI I35.
- In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly.
- It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
- All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
Important Safety Notice:
- The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle.
- The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately.
- Service varies with the procedures used, the skills of the technician and the tools and parts available.
- Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by INFINITI must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
TABLE OF CONTENTS:
2004 INFINITI I35 A33 Series Service Manual PDF DOWNLOAD
fwd.................................................................................................................... 1 Exit............................................................................................................... 0 QUICK REFERENCE INDEX.............................................................................................. 1 FOREWORD........................................................................................................... 2 GI - General Information........................................................................................... 0 MA - Maintenance................................................................................................... 0 EM - Engine Mechanical............................................................................................. 0 LC - Engine Lubrication & Cooling Systems.......................................................................... 0 EC - Engine Control System......................................................................................... 0 FE - Accelerator Control, Fuel & Exhaust Systems................................................................... 0 AT - Automatic Transaxle........................................................................................... 0 AX - Front & Rear Axle............................................................................................. 0 SU - Front & Rear Suspension....................................................................................... 0 BR - Brake System.................................................................................................. 0 ST - Steering System............................................................................................... 0 RS - Restraint System.............................................................................................. 0 BT - Body & Trim................................................................................................... 0 HA - Heater & Air Conditioner...................................................................................... 0 SC - Starting & Charging System.................................................................................... 0 EL - Electrical System............................................................................................. 0 IDX - Alphabetical Index........................................................................................... 1 SUPER MULTIPLE JUNCTION (SMJ)...................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B).................................................................................... 2 FUSE AND FUSIBLE LINK BOX.......................................................................................... 3 ELECTRICAL UNITS................................................................................................... 4 JOINT CONNECTOR (J/C).............................................................................................. 5 QUICK REFERENCE CHART.............................................................................................. 6 Comment Sheet...................................................................................................... 3 Inch to Metric Conversion Table.................................................................................... 4 at..................................................................................................................... 5 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents.................................................................................................. 5 TROUBLE DIAGNOSIS - INDEX.......................................................................................... 9 Alphabetical & P No. Index for DTC............................................................................. 9 PRECAUTIONS........................................................................................................ 11 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER".................... 11 Precautions for On Board Diagnostic (OBD) System of A/T and Engine............................................. 11 Precautions.................................................................................................... 11 Service Notice or Precautions.................................................................................. 13 Wiring Diagrams and Trouble Diagnosis.......................................................................... 14 PREPARATION........................................................................................................ 15 Special Service Tools.......................................................................................... 15 Commercial Service Tools....................................................................................... 18 OVERALL SYSTEM..................................................................................................... 19 A/T Electrical Parts Location.................................................................................. 19 Circuit Diagram................................................................................................ 20 Cross-sectional View........................................................................................... 21 Hydraulic Control Circuit...................................................................................... 22 Shift Mechanism................................................................................................ 23 Control System................................................................................................. 32 CAN Communication.............................................................................................. 33 Control Mechanism.............................................................................................. 34 Control Valve.................................................................................................. 38 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION............................................................................. 40 Introduction................................................................................................... 40 OBD-II Function for A/T System................................................................................. 40 One or Two Trip Detection Logic of OBD-II...................................................................... 40 OBD-II Diagnostic Trouble Code (DTC)........................................................................... 40 Malfunction Indicator Lamp (MIL)............................................................................... 44 CONSULT-II..................................................................................................... 44 Diagnostic Procedure Without CONSULT-II........................................................................ 56 TROUBLE DIAGNOSIS - INTRODUCTION................................................................................... 62 Introduction................................................................................................... 62 Work Flow...................................................................................................... 66 TROUBLE DIAGNOSIS - BASIC INSPECTION............................................................................... 68 A/T Fluid Check................................................................................................ 68 Stall Test..................................................................................................... 68 Line Pressure Test............................................................................................. 72 Road Test...................................................................................................... 73 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION............................................................................ 91 Symptom Chart.................................................................................................. 91 TCM Terminals and Reference Value.............................................................................. 102 TROUBLE DIAGNOSIS FOR POWER SUPPLY................................................................................. 105 Wiring Diagram - AT - MAIN..................................................................................... 105 Diagnostic Procedure........................................................................................... 106 DTC U1000 CAN COMMUNICATION LINE................................................................................... 108 Description.................................................................................................... 108 On Board Diagnosis Logic....................................................................................... 108 Possible Cause................................................................................................. 108 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 109 Wiring Diagram - AT - CAN...................................................................................... 110 Diagnostic Procedure........................................................................................... 111 DTC P0705 PARK/NEUTRAL POSITION SWITCH............................................................................. 112 Description.................................................................................................... 112 On Board Diagnosis Logic....................................................................................... 112 Possible Cause................................................................................................. 113 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 113 Wiring Diagram - AT - PNP/SW................................................................................... 114 Diagnostic Procedure........................................................................................... 115 DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT..................................................................... 118 Description.................................................................................................... 118 On Board Diagnosis Logic....................................................................................... 118 Possible Cause................................................................................................. 119 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 119 Wiring Diagram - AT - FTS...................................................................................... 120 Diagnostic Procedure........................................................................................... 121 DTC P0720 VEHICLE SPEED SENSOR.A/T (REVOLUTION SENSOR)............................................................. 124 Description.................................................................................................... 124 On Board Diagnosis Logic....................................................................................... 124 Possible Cause................................................................................................. 124 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 125 Wiring Diagram - AT - VSSA/T................................................................................... 126 Diagnostic Procedure........................................................................................... 127 DTC P0725 ENGINE SPEED SIGNAL...................................................................................... 129 Description.................................................................................................... 129 On Board Diagnosis Logic....................................................................................... 129 Possible Cause................................................................................................. 129 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 130 Wiring Diagram - AT - ENGSS.................................................................................... 131 Diagnostic Procedure........................................................................................... 132 DTC P0731 A/T 1ST GEAR FUNCTION.................................................................................... 134 Description.................................................................................................... 134 On Board Diagnosis Logic....................................................................................... 134 Possible Cause................................................................................................. 135 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 135 Wiring Diagram - AT - 1ST...................................................................................... 137 Diagnostic Procedure........................................................................................... 138 DTC P0732 A/T 2ND GEAR FUNCTION.................................................................................... 140 Description.................................................................................................... 140 On Board Diagnosis Logic....................................................................................... 140 Possible Cause................................................................................................. 141 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 141 Wiring Diagram - AT - 2ND...................................................................................... 143 Diagnostic Procedure........................................................................................... 144 DTC P0733 A/T 3RD GEAR FUNCTION.................................................................................... 146 Description.................................................................................................... 146 On Board Diagnosis Logic....................................................................................... 146 Possible Cause................................................................................................. 147 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 147 Wiring Diagram - AT - 3RD...................................................................................... 149 Diagnostic Procedure........................................................................................... 150 DTC P0734 A/T 4TH GEAR FUNCTION.................................................................................... 152 Description.................................................................................................... 152 On Board Diagnosis Logic....................................................................................... 153 Possible Cause................................................................................................. 153 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 154 Wiring Diagram - AT - 4TH...................................................................................... 156 Diagnostic Procedure........................................................................................... 157 DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE................................................................... 161 Description.................................................................................................... 161 On Board Diagnosis Logic....................................................................................... 161 Possible Cause................................................................................................. 161 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 162 Wiring Diagram - AT - TCV...................................................................................... 163 Diagnostic Procedure........................................................................................... 164 DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)........................................................................... 166 Description.................................................................................................... 166 On Board Diagnosis Logic....................................................................................... 166 Possible Cause................................................................................................. 167 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 167 Wiring Diagram - AT - TCCSIG................................................................................... 169 Diagnostic Procedure........................................................................................... 170 DTC P0745 LINE PRESSURE SOLENOID VALVE............................................................................. 176 Description.................................................................................................... 176 On Board Diagnosis Logic....................................................................................... 176 Possible Cause................................................................................................. 177 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 177 Wiring Diagram - AT - LPSV..................................................................................... 178 Diagnostic Procedure........................................................................................... 179 DTC P0750 SHIFT SOLENOID VALVE A................................................................................... 182 Description.................................................................................................... 182 On Board Diagnosis Logic....................................................................................... 182 Possible Cause................................................................................................. 182 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 183 Wiring Diagram - AT - SSV/A.................................................................................... 184 Diagnostic Procedure........................................................................................... 185 DTC P0755 SHIFT SOLENOID VALVE B................................................................................... 187 Description.................................................................................................... 187 On Board Diagnosis Logic....................................................................................... 187 Possible Cause................................................................................................. 187 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 188 Wiring Diagram - AT - SSV/B.................................................................................... 189 Diagnostic Procedure........................................................................................... 190 DTC P1705 ACCELERATOR PEDAL POSITION SENSOR (THROTTLE POSITION SENSOR)............................................. 192 Description.................................................................................................... 192 On Board Diagnosis Logic....................................................................................... 193 Possible Cause................................................................................................. 193 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 194 Wiring Diagram - AT - TPS...................................................................................... 195 Diagnostic Procedure........................................................................................... 196 DTC P1760 OVERRUN CLUTCH SOLENOID VALVE............................................................................ 198 Description.................................................................................................... 198 On Board Diagnosis Logic....................................................................................... 198 Possible Cause................................................................................................. 198 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 199 Wiring Diagram - AT - OVRCSV................................................................................... 200 Diagnostic Procedure........................................................................................... 201 DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE)....................................... 203 Description.................................................................................................... 203 On Board Diagnosis Logic....................................................................................... 204 Possible Cause................................................................................................. 204 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 204 Wiring Diagram - AT - BA/FTS................................................................................... 205 Diagnostic Procedure........................................................................................... 206 DTC VEHICLE SPEED SENSOR.MTR....................................................................................... 210 Description.................................................................................................... 210 On Board Diagnosis Logic....................................................................................... 210 Possible Cause................................................................................................. 210 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 211 Wiring Diagram - AT - VSSMTR................................................................................... 212 Diagnostic Procedure........................................................................................... 213 DTC POWER TRAIN REVOLUTION SENSOR.................................................................................. 215 Description.................................................................................................... 215 On Board Diagnosis Logic....................................................................................... 215 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 216 Wiring Diagram - AT - P/T SEN-01............................................................................... 217 Diagnostic Procedure........................................................................................... 218 Component Inspection........................................................................................... 219 DTC CONTROL UNIT (RAM), CONTROL UNIT (ROM)......................................................................... 220 Description.................................................................................................... 220 On Board Diagnosis Logic....................................................................................... 220 Possible Cause................................................................................................. 220 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 220 Diagnostic Procedure........................................................................................... 221 DTC CONTROL UNIT (EEP ROM)......................................................................................... 222 Description.................................................................................................... 222 On Board Diagnosis Logic....................................................................................... 222 Possible Cause................................................................................................. 222 Diagnostic Trouble Code (DTC) Confirmation Procedure........................................................... 222 Diagnostic Procedure........................................................................................... 223 TROUBLE DIAGNOSES FOR SYMPTOMS..................................................................................... 224 Wiring Diagram - AT - NONDTC................................................................................... 224 A/T CHECK Indicator Lamp Does Not Come On...................................................................... 226 Engine Cannot Be Started In P and N Position................................................................... 228 In P Position, Vehicle Moves Forward or Backward When Pushed................................................... 230 In N Position, Vehicle Moves................................................................................... 231 Large Shock. N -> R Position................................................................................... 233 Vehicle Does Not Creep Backward In R Position.................................................................. 235 Vehicle Does Not Creep Forward in D, 2nd or 1st Position....................................................... 238 Vehicle Cannot Be Started From D1.............................................................................. 241 A/T Does Not Shift: D1 -> D2 or Does Not Kickdown: D4 -> D2.................................................... 244 A/T Does Not Shift: D2 -> D3................................................................................... 247 A/T Does Not Shift: D3 -> D4................................................................................... 250 A/T Does Not Perform Lock-up................................................................................... 253 A/T Does Not Hold Lock-up Condition............................................................................ 255 Lock-up Is Not Released........................................................................................ 257 Engine Speed Does Not Return To Idle (Light Braking D4 -> D3).................................................. 258 Vehicle Does Not Start From D1................................................................................. 261 A/T Does Not Shift: D4 -> D3, When 3rd Position Switch ON -> OFF............................................... 262 A/T Does Not Shift: D3 -> 22, When Selector Lever D -> 2nd Position............................................ 263 A/T Does Not Shift: 22 -> 11, When Selector Lever 2nd -> 1st Position.......................................... 264 Vehicle Does Not Decelerate By Engine Brake.................................................................... 267 TCM Self-diagnosis Does Not Activate........................................................................... 269 A/T SHIFT LOCK SYSTEM.............................................................................................. 279 Description.................................................................................................... 279 Shift Lock System Electrical Parts Location.................................................................... 279 Wiring Diagram - SHIFT -....................................................................................... 280 Shift Lock Control Unit Reference Values....................................................................... 281 Component Inspection........................................................................................... 282 SHIFT CONTROL SYSTEM............................................................................................... 285 Control Cable.................................................................................................. 285 ON-VEHICLE SERVICE................................................................................................. 286 Control Valve Assembly and Accumulators........................................................................ 286 Revolution Sensor Replacement.................................................................................. 287 Park/Neutral Position (PNP) Switch Adjustment.................................................................. 287 Control Cable Adjustment....................................................................................... 288 Differential Side Oil Seal Replacement......................................................................... 288 REMOVAL AND INSTALLATION........................................................................................... 289 Removal........................................................................................................ 289 Installation................................................................................................... 290 OVERHAUL........................................................................................................... 292 Components..................................................................................................... 292 Oil Channel.................................................................................................... 295 Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings................................... 296 DISASSEMBLY........................................................................................................ 297 REPAIR FOR COMPONENT PARTS......................................................................................... 311 Manual Shaft................................................................................................... 311 Oil Pump....................................................................................................... 314 Control Valve Assembly......................................................................................... 318 Control Valve Upper Body....................................................................................... 326 Control Valve Lower Body....................................................................................... 330 Reverse Clutch................................................................................................. 332 High Clutch.................................................................................................... 335 Forward and Overrun Clutches................................................................................... 340 Low & Reverse Brake............................................................................................ 345 Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub.................................................. 348 Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing Retainer........................................... 352 Band Servo Piston Assembly..................................................................................... 357 Final Drive.................................................................................................... 362 ASSEMBLY........................................................................................................... 366 Assembly (1)................................................................................................... 366 Adjustment (1)................................................................................................. 366 Assembly (2)................................................................................................... 371 Adjustment (2)................................................................................................. 377 Assembly (3)................................................................................................... 379 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................. 385 General Specifications......................................................................................... 385 Shift Schedule................................................................................................. 385 Stall Revolution............................................................................................... 385 Line Pressure.................................................................................................. 386 Control Valves................................................................................................. 386 Accumulator.................................................................................................... 386 Clutch and Brakes.............................................................................................. 387 Final Drive.................................................................................................... 389 Planetary Carrier and Oil Pump................................................................................. 390 Input Shaft.................................................................................................... 391 Reduction Pinion Gear.......................................................................................... 391 Band Servo..................................................................................................... 392 Output Shaft................................................................................................... 392 Bearing Retainer............................................................................................... 393 Total End Play................................................................................................. 393 Reverse Clutch End Play........................................................................................ 393 Removal and Installation....................................................................................... 394 Shift Solenoid Valves.......................................................................................... 394 Solenoid Valves................................................................................................ 394 A/T Fluid Temperature Sensor................................................................................... 394 Revolution Sensor (For Speed Sensor)........................................................................... 394 Dropping Resistor.............................................................................................. 394 Power Train Revolution Sensor.................................................................................. 394 SUPER MULTIPLE JUNCTION (SMJ)...................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B).................................................................................... 2 FUSE AND FUSIBLE LINK BOX.......................................................................................... 3 ELECTRICAL UNITS................................................................................................... 4 JOINT CONNECTOR (J/C).............................................................................................. 5 ax..................................................................................................................... 395 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents.................................................................................................. 395 FRONT AXLE......................................................................................................... 396 Precautions.................................................................................................... 396 PRECAUTIONS................................................................................................ 396 Preparation.................................................................................................... 396 SPECIAL SERVICE TOOLS...................................................................................... 396 COMMERCIAL SERVICE TOOLS................................................................................... 396 Noise, Vibration and Harshness (NVH) Troubleshooting........................................................... 397 NVH TROUBLESHOOTING CHART.................................................................................. 397 On-vehicle Service............................................................................................. 397 FRONT AXLE PARTS........................................................................................... 397 FRONT WHEEL BEARING........................................................................................ 398 DRIVE SHAFT................................................................................................ 398 Wheel Hub and Knuckle.......................................................................................... 399 COMPONENTS................................................................................................. 399 REMOVAL.................................................................................................... 399 INSTALLATION............................................................................................... 400 DISASSEMBLY................................................................................................ 401 INSPECTION................................................................................................. 402 ASSEMBLY................................................................................................... 402 Drive Shaft.................................................................................................... 403 COMPONENTS................................................................................................. 403 REMOVAL.................................................................................................... 404 INSTALLATION............................................................................................... 405 DISASSEMBLY................................................................................................ 405 INSPECTION................................................................................................. 407 ASSEMBLY................................................................................................... 407 Service Data and Specifications (SDS).......................................................................... 409 DRIVE SHAFT................................................................................................ 409 WHEEL BEARING (FRONT)...................................................................................... 410 REAR AXLE.......................................................................................................... 411 Precautions.................................................................................................... 411 PRECAUTIONS................................................................................................ 411 Preparation.................................................................................................... 411 SPECIAL SERVICE TOOLS...................................................................................... 411 COMMERCIAL SERVICE TOOLS................................................................................... 411 Noise, Vibration and Harshness (NVH) Troubleshooting........................................................... 412 On-vehicle Service............................................................................................. 412 REAR AXLE PARTS............................................................................................ 412 REAR WHEEL BEARING......................................................................................... 412 Wheel Hub...................................................................................................... 413 COMPONENTS................................................................................................. 413 REMOVAL.................................................................................................... 413 INSTALLATION............................................................................................... 414 Service Data and Specifications (SDS).......................................................................... 416 WHEEL BEARING (REAR)....................................................................................... 416 br..................................................................................................................... 417 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents.................................................................................................. 417 PRECAUTIONS........................................................................................................ 420 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER".................... 420 Precautions for Brake System................................................................................... 420 Wiring Diagrams and Trouble Diagnosis.......................................................................... 420 PREPARATION........................................................................................................ 421 Commercial Service Tools....................................................................................... 421 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING............................................................... 422 NVH Troubleshooting Chart...................................................................................... 422 ON-VEHICLE SERVICE................................................................................................. 423 Checking Brake Fluid Level..................................................................................... 423 Checking Brake Line............................................................................................ 423 Changing Brake Fluid........................................................................................... 423 Brake Burnishing Procedure..................................................................................... 423 Bleeding Brake System.......................................................................................... 424 BRAKE HYDRAULIC LINE............................................................................................... 425 Hydraulic Circuit.............................................................................................. 425 Removal........................................................................................................ 425 Inspection..................................................................................................... 425 Installation................................................................................................... 426 BRAKE PEDAL AND BRACKET............................................................................................ 427 Removal and Installation....................................................................................... 427 Inspection..................................................................................................... 427 Adjustment..................................................................................................... 427 MASTER CYLINDER (TOKICO)........................................................................................... 429 Removal........................................................................................................ 429 Disassembly.................................................................................................... 430 Inspection..................................................................................................... 430 Assembly....................................................................................................... 430 Installation................................................................................................... 431 MASTER CYLINDER [BOSCH (NABCO)].................................................................................... 432 Removal........................................................................................................ 432 Disassembly.................................................................................................... 433 Inspection..................................................................................................... 433 Assembly....................................................................................................... 433 Installation................................................................................................... 434 BRAKE BOOSTER...................................................................................................... 435 On-vehicle Service............................................................................................. 435 OPERATING CHECK............................................................................................ 435 AIRTIGHT CHECK............................................................................................. 435 Removal........................................................................................................ 435 Inspection..................................................................................................... 435 OUTPUT ROD LENGTH CHECK.................................................................................... 435 Installation................................................................................................... 435 VACUUM HOSE........................................................................................................ 437 Removal and Installation....................................................................................... 437 Inspection..................................................................................................... 437 HOSES AND CONNECTORS....................................................................................... 437 CHECK VALVE................................................................................................ 437 FRONT DISC BRAKE................................................................................................... 438 Component...................................................................................................... 438 Pad Replacement................................................................................................ 438 Removal........................................................................................................ 439 Disassembly.................................................................................................... 439 Inspection..................................................................................................... 440 CALIPER.................................................................................................... 440 ROTOR...................................................................................................... 440 Assembly....................................................................................................... 441 Installation................................................................................................... 441 REAR DISC BRAKE.................................................................................................... 442 Component...................................................................................................... 442 Pad Replacement................................................................................................ 442 Removal........................................................................................................ 444 Disassembly.................................................................................................... 445 Inspection..................................................................................................... 446 CALIPER.................................................................................................... 446 ROTOR...................................................................................................... 446 Assembly....................................................................................................... 447 Installation................................................................................................... 449 PARKING BRAKE CONTROL.............................................................................................. 450 Components..................................................................................................... 450 Removal and Installation....................................................................................... 450 Inspection..................................................................................................... 450 Adjustment..................................................................................................... 451 TCS................................................................................................................ 452 DESCRIPTION.................................................................................................... 452 Purpose.................................................................................................... 452 ABS (Anti-Lock Brake System) Operation..................................................................... 452 ABS Hydraulic Circuit...................................................................................... 452 TCS (Traction Control System) Operation.................................................................... 453 System Components.......................................................................................... 453 System Description......................................................................................... 454 SENSOR................................................................................................. 454 CONTROL UNIT........................................................................................... 454 ACTUATOR............................................................................................... 454 Component Parts and Harness Connector Location............................................................. 456 Schematic.................................................................................................. 457 Wiring Diagram - TCS -..................................................................................... 458 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION......................................................................... 462 CONSULT-II Functions....................................................................................... 462 CONSULT-II MAIN FUNCTION............................................................................... 462 CONSULT-II Inspection Procedure............................................................................ 462 SELF-DIAGNOSIS PROCEDURE............................................................................... 462 SELF-DIAGNOSTIC RESULTS MODE........................................................................... 464 DATA MONITOR PROCEDURE................................................................................. 465 ACTIVE TEST PROCEDURE.................................................................................. 465 DATA MONITOR MODE...................................................................................... 466 ACTIVE TEST MODE....................................................................................... 468 TROUBLE DIAGNOSIS - INTRODUCTION............................................................................... 469 How to Perform Trouble Diagnoses for Quick and Accurate Repair............................................. 469 INTRODUCTION........................................................................................... 469 TROUBLE DIAGNOSIS - BASIC INSPECTION........................................................................... 470 Preliminary Check.......................................................................................... 470 Ground Circuit Check....................................................................................... 473 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND................................................... 473 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION........................................................................ 474 Malfunction Code/Symptom Chart............................................................................. 474 CAN COMMUNICATION.............................................................................................. 476 System Description......................................................................................... 476 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS.................................................................... 477 Wheel Sensor or Rotor...................................................................................... 477 DIAGNOSTIC PROCEDURE................................................................................... 477 ABS Actuator Solenoid Valve or Solenoid Valve Relay........................................................ 481 DIAGNOSTIC PROCEDURE................................................................................... 481 Motor Relay or Motor....................................................................................... 484 DIAGNOSTIC PROCEDURE................................................................................... 484 Low Voltage................................................................................................ 486 DIAGNOSTIC PROCEDURE................................................................................... 486 Control Unit............................................................................................... 488 DIAGNOSTIC PROCEDURE................................................................................... 488 CAN Communication Line..................................................................................... 489 DIAGNOSTIC PROCEDURE................................................................................... 489 Engine System.............................................................................................. 489 DIAGNOSTIC PROCEDURE................................................................................... 489 A/T System................................................................................................. 490 DIAGNOSTIC PROCEDURE................................................................................... 490 TROUBLE DIAGNOSES FOR SYMPTOMS................................................................................. 491 1. ABS Works Frequently.................................................................................... 491 2. Unexpected Pedal Action................................................................................. 491 3. Long Stopping Distance.................................................................................. 492 4. ABS Does Not Work....................................................................................... 493 5. Pedal Vibration and Noise............................................................................... 494 6. ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On..................................... 495 7. ABS Warning Lamp Stays On When Ignition Switch Is Turned On............................................. 496 8. SLIP Indicator Lamp Does Not Come On When Ignition Switch Is Turned On.................................. 499 9. TCS OFF Indicator Lamp Does Not Come On When Ignition Switch Is Turned On............................... 500 10. TCS OFF Switch Is Inoperative.......................................................................... 502 11. Poor Acceleration...................................................................................... 505 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT).................................................................. 506 Removal.................................................................................................... 506 Installation............................................................................................... 506 VDC................................................................................................................ 507 PRECAUTIONS.................................................................................................... 507 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................ 507 Precautions for Brake System............................................................................... 507 Precautions for Brake Control.............................................................................. 508 ON-VEHICLE SERVICE............................................................................................. 509 Adjustment of Neutral Position of Steering Angle Sensor.................................................... 509 GENERAL INFORMATION............................................................................................ 511 Fail-safe.................................................................................................. 511 ABS SYSTEM............................................................................................. 511 VDC/TCS SYSTEM......................................................................................... 511 Hydraulic Circuit.......................................................................................... 512 ABS Functions.............................................................................................. 512 TCS Functions.............................................................................................. 513 VDC Functions.............................................................................................. 513 System Diagram............................................................................................. 514 CAN COMMUNICATION.............................................................................................. 515 System Description......................................................................................... 515 TROUBLE DIAGNOSIS - INTRODUCTION............................................................................... 516 How to Perform Trouble Diagnoses for Quick and Accurate Repair............................................. 516 INTRODUCTION........................................................................................... 516 WORK FLOW.............................................................................................. 517 ASKING COMPLAINTS...................................................................................... 518 EXAMPLE OF DIAGNOSIS SHEET............................................................................. 518 Component Parts and Harness Connector Location............................................................. 519 Schmatic................................................................................................... 520 Wiring Diagram -VDC/TCS/ABS-............................................................................... 521 Control Unit Input/Output Signal Standard.................................................................. 529 STANDARDS USING A CIRCUIT TESTER AND OSCILLOSCOPE...................................................... 529 STANDARDS WITH CONSULT-II.............................................................................. 532 CONSULT-II Functions....................................................................................... 534 CONSULT-II MAIN FUNCTION............................................................................... 534 SELF-DIAGNOSIS......................................................................................... 535 DATA MONITOR........................................................................................... 539 ACTIVE TEST............................................................................................ 542 For Correct and Quick Diagnosis............................................................................ 545 PRECAUTIONS FOR TROUBLE DIAGNOSIS...................................................................... 545 TROUBLE DIAGNOSIS - BASIC INSPECTION........................................................................... 547 Preliminary Check 1: (Brake Fluid Level and Leak Inspection)............................................... 547 Preliminary Check 2: (Inspection for Loose Power Supply Terminal).......................................... 547 Preliminary Check 3: (Inspection for ABS Warning Lamp, VDC OFF Indicator Lamp, and SLIP Indicator Lamp).... 547 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS.................................................................... 549 Inspection 1 Wheel Sensor and Circuit...................................................................... 549 Inspection 2 Engine System................................................................................. 551 Inspection 3 VDC/TCS/ABS Control Unit System............................................................... 552 Inspection 4 Pressure Sensor and The Circuit Between Pressure Sensor and VDC/TCS/ABS Control Unit.......... 553 Inspection 5 Steering Angle Sensor and The Circuit Between Steering Angle Sensor and VDC/TCS/ABS........... 555 Inspection 6 Yaw Rate/Side G and The Circuit Between Yaw Rate/Side G and VDC/TCS/ABS Control Unit.......... 557 Inspection 7 Solenoid Valve, VDC Switch-over Solenoid Valve and Circuit.................................... 558 Inspection 8 Actuator Motor, Motor Relay and Circuit....................................................... 562 Inspection 9 Actuator Relay and Circuit.................................................................... 564 Inspection 10 Stop Lamp Switch and Circuit................................................................. 566 Inspection 11 VDC/TCS/ABS Control Unit Power Supply Circuit................................................ 567 Inspection 12 When "EMERGENCY BRAKE" Is Indicated in The Self-diagnosis Results............................ 570 Inspection 13 When "ST ANG SEN SIGNAL" is Indicated in The Self-diagnosis Results.......................... 570 Inspection 14 Brake Fluid Level of Reservoir Tank.......................................................... 571 Inspection 15 CAN Communication Circuit, VDC/TCS/ABS Control Unit and Steering Angle Sensor................ 572 Component Check............................................................................................ 573 VDC OFF SWITCH......................................................................................... 573 VDC RELAY BOX.......................................................................................... 573 ABS ACTUATOR........................................................................................... 574 TROUBLE DIAGNOSES FOR SYMPTOMS................................................................................. 576 Symptom 1: ABS Works Frequently............................................................................ 576 Symptom 2: Unexpected Pedal Action......................................................................... 576 Symptom 3: Longer Stopping Distance........................................................................ 577 Symptom 4: ABS Does Not Work............................................................................... 578 Symptom 5: Pedal Vibration and Noise....................................................................... 578 Symptom 6: VDC OFF Indicator Lamp Does Not Illuminate...................................................... 579 Symptom 7: SLIP Indicator Lamp Does Not Illuminate......................................................... 580 Symptom 8: During VDC/TCS/ABS Control, Vehicle Behavior is Jerky........................................... 580 VDC/TCS/ABS CONTROL UNIT....................................................................................... 582 Removal and Installation................................................................................... 582 REMOVAL................................................................................................ 582 INSTALLATION........................................................................................... 582 ABS ACTUATOR AND VDC RELAY BOX................................................................................. 583 Removal and Installation................................................................................... 583 YAW RATE/SIDE G SENSOR......................................................................................... 584 Removal and Installation................................................................................... 584 REMOVAL................................................................................................ 584 INSTALLATION........................................................................................... 584 VDC OFF SWITCH................................................................................................. 585 Removal and Installation................................................................................... 585 REMOVAL................................................................................................ 585 INSTALLATION........................................................................................... 585 TCS/VDC............................................................................................................ 586 REMOVAL AND INSTALLATION....................................................................................... 586 Wheel Sensors.............................................................................................. 586 Sensor Rotor............................................................................................... 586 REMOVAL................................................................................................ 586 INSTALLATION........................................................................................... 587 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................. 588 General Specifications......................................................................................... 588 Disc Brake..................................................................................................... 588 Brake Pedal.................................................................................................... 588 Parking Brake.................................................................................................. 588 Brake Booster.................................................................................................. 588 ABS Wheel Sensor............................................................................................... 588 SUPER MULTIPLE JUNCTION (SMJ)...................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B).................................................................................... 2 FUSE AND FUSIBLE LINK BOX.......................................................................................... 3 ELECTRICAL UNITS................................................................................................... 4 JOINT CONNECTOR (J/C).............................................................................................. 5 bt..................................................................................................................... 591 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents.................................................................................................. 591 PRECAUTIONS........................................................................................................ 593 Service Notice................................................................................................. 593 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER".................... 593 PREPARATION........................................................................................................ 594 Special Service Tools.......................................................................................... 594 Commercial Service Tool........................................................................................ 594 SQUEAK AND RATTLE TROUBLE DIAGNOSES................................................................................ 595 Work Flow...................................................................................................... 595 CUSTOMER INTERVIEW......................................................................................... 595 DUPLICATE THE NOISE AND TEST DRIVE......................................................................... 596 CHECK RELATED SERVICE BULLETINS............................................................................ 596 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE............................................................... 596 REPAIR THE CAUSE........................................................................................... 596 CONFIRM THE REPAIR......................................................................................... 597 Generic Squeak and Rattle Troubleshooting...................................................................... 597 INSTRUMENT PANEL........................................................................................... 597 CENTER CONSOLE............................................................................................. 597 DOORS...................................................................................................... 597 TRUNK...................................................................................................... 598 SUNROOF/HEADLINER.......................................................................................... 598 SEATS...................................................................................................... 598 UNDERHOOD.................................................................................................. 598 Diagnostic Worksheet........................................................................................... 599 CLIP AND FASTENER.................................................................................................. 601 Description.................................................................................................... 601 BODY FRONT END..................................................................................................... 603 Removal and Installation....................................................................................... 603 REMOVAL.................................................................................................... 604 INSTALLATION............................................................................................... 606 BODY REAR END AND OPENER........................................................................................... 607 Removal and Installation....................................................................................... 607 REMOVAL.................................................................................................... 608 INSTALLATION............................................................................................... 610 DOOR............................................................................................................... 611 Adjustment..................................................................................................... 611 STRIKER ADJUSTMENT......................................................................................... 611 Front Door Glass............................................................................................... 612 FRONT DOOR GLASS AND REGULATOR............................................................................. 612 Front Door Limit Switch Reset.................................................................................. 613 RESET CONDITIONS........................................................................................... 613 RESET PROCEDURES........................................................................................... 613 Rear Door Glass................................................................................................ 614 REAR DOOR GLASS AND REGULATOR.............................................................................. 614 Front Door Lock................................................................................................ 616 BELL CRANK ADJUSTMENT...................................................................................... 616 OUTSIDE HANDLE ROD ADJUSTMENT.............................................................................. 616 REMOVAL.................................................................................................... 617 Rear Door Lock................................................................................................. 618 OUTSIDE HANDLE ROD ADJUSTMENT.............................................................................. 618 REMOVAL.................................................................................................... 619 INSTRUMENT PANEL ASSEMBLY.......................................................................................... 620 Removal and Installation....................................................................................... 620 REMOVAL.................................................................................................... 621 INSTALLATION............................................................................................... 624 SIDE AND FLOOR TRIM................................................................................................ 625 Removal and Installation....................................................................................... 625 REMOVAL.................................................................................................... 625 INSTALLATION............................................................................................... 627 DOOR TRIM.......................................................................................................... 628 Removal and Installation....................................................................................... 628 REMOVAL.................................................................................................... 628 INSTALLATION............................................................................................... 630 ROOF TRIM.......................................................................................................... 631 Removal and Installation....................................................................................... 631 REMOVAL.................................................................................................... 632 INSTALLATION............................................................................................... 632 TRUNK ROOM TRIM.................................................................................................... 633 Removal and Installation....................................................................................... 633 EXTERIOR........................................................................................................... 634 Removal and Installation....................................................................................... 634 FRONT SEAT......................................................................................................... 640 Removal and Installation....................................................................................... 640 POWER SEAT................................................................................................. 641 HEATED SEAT................................................................................................ 642 Active Head Restraint.......................................................................................... 642 OPERATION OUTLINE.......................................................................................... 642 REAR SEAT.......................................................................................................... 643 Removal and Installation....................................................................................... 643 SUNROOF............................................................................................................ 644 Adjustment..................................................................................................... 644 Removal........................................................................................................ 644 Trouble Diagnoses.............................................................................................. 648 DIAGNOSTIC TABLE........................................................................................... 648 WIND DEFLECTOR............................................................................................. 648 ADJUSTMENT................................................................................................. 649 DRAIN HOSES................................................................................................ 650 WEATHERSTRIP............................................................................................... 650 LINK AND WIRE ASSEMBLY..................................................................................... 651 WINDSHIELD AND WINDOWS............................................................................................. 652 Removal and Installation....................................................................................... 652 REMOVAL.................................................................................................... 652 INSTALLATION............................................................................................... 652 WINDSHIELD................................................................................................. 653 DOOR MIRROR........................................................................................................ 654 Removal and Installation....................................................................................... 654 REAR VIEW MIRROR................................................................................................... 655 Removal and Installation....................................................................................... 655 REMOVAL.................................................................................................... 655 INSTALLATION............................................................................................... 655 BODY (ALIGNMENT)................................................................................................... 656 Alignment...................................................................................................... 656 ENGINE COMPARTMENT......................................................................................... 657 UNDERBODY.................................................................................................. 659 ec..................................................................................................................... 661 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents.................................................................................................. 661 TROUBLE DIAGNOSIS - INDEX.......................................................................................... 669 Alphabetical Index............................................................................................. 669 DTC No. Index.................................................................................................. 673 PRECAUTIONS........................................................................................................ 678 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER".................... 678 Precautions for On Board Diagnostic (OBD) System of Engine and A/T............................................. 678 Engine Fuel & Emission Control System.......................................................................... 679 Precautions.................................................................................................... 680 Wiring Diagrams and Trouble Diagnosis.......................................................................... 681 PREPARATION........................................................................................................ 682 Special Service Tools.......................................................................................... 682 Commercial Service Tools....................................................................................... 682 ENGINE AND EMISSION CONTROL OVERALL SYSTEM......................................................................... 684 Engine Control Component Parts Location........................................................................ 684 Circuit Diagram................................................................................................ 688 System Diagram................................................................................................. 690 Vacuum Hose Drawing............................................................................................ 691 System Chart................................................................................................... 692 ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION............................................................... 693 Multiport Fuel Injection (MFI) System.......................................................................... 693 Electronic Ignition (EI) System................................................................................ 695 Air Conditioning Cut Control................................................................................... 696 Fuel Cut Control (at no load & high engine speed).............................................................. 697 Evaporative Emission System.................................................................................... 697 On Board Refueling Vapor Recovery (ORVR)....................................................................... 703 Positive Crankcase Ventilation................................................................................. 712 CAN Communication.............................................................................................. 713 Automatic Speed Control Device (ASCD) System................................................................... 714 BASIC SERVICE PROCEDURE............................................................................................ 715 Fuel Pressure Release.......................................................................................... 715 Fuel Pressure Check............................................................................................ 715 Injector....................................................................................................... 716 How to Check Idle Speed and Ignition Timing.................................................................... 717 Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment....................................................... 718 Accelerator Pedal Released Position Learning................................................................... 730 Throttle Valve Closed Position Learning........................................................................ 730 Idle Air Volume Learning....................................................................................... 730 ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION............................................................................. 734 Introduction................................................................................................... 734 Two Trip Detection Logic....................................................................................... 734 Emission-related Diagnostic Information........................................................................ 735 Malfunction Indicator Lamp (MIL)............................................................................... 750 OBD System Operation Chart..................................................................................... 754 CONSULT-II..................................................................................................... 759 Generic Scan Tool (GST)........................................................................................ 774 TROUBLE DIAGNOSIS - INTRODUCTION................................................................................... 776 Introduction................................................................................................... 776 Work Flow...................................................................................................... 778 TROUBLE DIAGNOSIS - BASIC INSPECTION............................................................................... 780 Basic Inspection............................................................................................... 780 TROUBLE DIAGNOSIS - GENERAL DESCRIPTION............................................................................ 785 DTC Inspection Priority Chart.................................................................................. 785 Fail-safe Chart................................................................................................ 786 Symptom Matrix Chart........................................................................................... 787 CONSULT-II Reference Value in Data Monitor Mode................................................................ 791 Major Sensor Reference Graph in Data Monitor Mode.............................................................. 794 ECM Terminals and Reference Value.............................................................................. 797 TROUBLE DIAGNOSIS - SPECIFICATION VALUE............................................................................ 808 Description.................................................................................................... 808 Testing Condition.............................................................................................. 808 Inspection Procedure........................................................................................... 808 Diagnostic Procedure........................................................................................... 809 TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT........................................................................ 812 Description.................................................................................................... 812 Diagnostic Procedure........................................................................................... 812 POWER SUPPLY AND GROUND CIRCUIT.................................................................................... 813 Wiring Diagram................................................................................................. 813 Diagnostic Procedure........................................................................................... 815 Ground Inspection.............................................................................................. 820 DTC U1000, U1001 CAN COMMUNICATION LINE............................................................................ 822 Description.................................................................................................... 822 On Board Diagnosis Logic....................................................................................... 822 DTC Confirmation Procedure..................................................................................... 822 Wiring Diagram................................................................................................. 823 Diagnostic Procedure........................................................................................... 824 DTC P0011, P0021 IVT CONTROL....................................................................................... 825 Description.................................................................................................... 825 CONSULT-II Reference Value in Data Monitor Mode................................................................ 826 On Board Diagnosis Logic....................................................................................... 826 DTC Confirmation Procedure..................................................................................... 826 Wiring Diagram................................................................................................. 828 Diagnostic Procedure........................................................................................... 831 Component Inspection........................................................................................... 833 DTC P0031, P0032, P0051, P0052 HO2S1 HEATER........................................................................ 834 Description.................................................................................................... 834 CONSULT-II Reference Value in Data Monitor Mode................................................................ 834 On Board Diagnosis Logic....................................................................................... 834 DTC Confirmation Procedure..................................................................................... 835 Wiring Diagram................................................................................................. 836 Diagnostic Procedure........................................................................................... 838 DTC P0037, P0038, P0057, P0058 HO2S2 HEATER........................................................................ 841 Description.................................................................................................... 841 CONSULT-II Reference Value in Data Monitor Mode................................................................ 841 On Board Diagnosis Logic....................................................................................... 841 DTC Confirmation Procedure..................................................................................... 842 Wiring Diagram................................................................................................. 843 Diagnostic Procedure........................................................................................... 845 DTC P0101 MAF SENSOR............................................................................................... 847 Component Description.......................................................................................... 847 CONSULT-II Reference Value in Data Monitor Mode................................................................ 847 On Board Diagnosis Logic....................................................................................... 847 DTC Confirmation Procedure..................................................................................... 847 Overall Function Check......................................................................................... 849 Wiring Diagram................................................................................................. 850 Diagnostic Procedure........................................................................................... 851 DTC P0102, P0103 MAF SENSOR........................................................................................ 854 Component Description.......................................................................................... 854 CONSULT-II Reference Value in Data Monitor Mode................................................................ 854 On Board Diagnosis Logic....................................................................................... 854 DTC Confirmation Procedure..................................................................................... 855 Wiring Diagram................................................................................................. 856 Diagnostic Procedure........................................................................................... 857 DTC P0107, P0108 ABSOLUTE PRESSURE SENSOR.......................................................................... 860 Component Description.......................................................................................... 860 On Board Diagnosis Logic....................................................................................... 860 DTC Confirmation Procedure..................................................................................... 860 Diagnostic Procedure........................................................................................... 861 DTC P0112, P0113 IAT SENSOR........................................................................................ 862 Component Description.......................................................................................... 862 On Board Diagnosis Logic....................................................................................... 862 DTC Confirmation Procedure..................................................................................... 862 Wiring Diagram................................................................................................. 863 Diagnostic Procedure........................................................................................... 864 DTC P0117, P0118 ECT SENSOR........................................................................................ 866 Component Description.......................................................................................... 866 On Board Diagnosis Logic....................................................................................... 866 DTC Confirmation Procedure..................................................................................... 867 Wiring Diagram................................................................................................. 868 Diagnostic Procedure........................................................................................... 869 DTC P0122, P0123 TP SENSOR......................................................................................... 872 Component Description.......................................................................................... 872 CONSULT-II Reference Value in Data Monitor Mode................................................................ 872 On Board Diagnosis Logic....................................................................................... 872 DTC Confirmation Procedure..................................................................................... 873 Wiring Diagram................................................................................................. 874 Diagnostic Procedure........................................................................................... 875 Component Inspection........................................................................................... 877 DTC P0125 ECT SENSOR............................................................................................... 878 Description.................................................................................................... 878 On Board Diagnosis Logic....................................................................................... 878 DTC Confirmation Procedure..................................................................................... 879 Diagnostic Procedure........................................................................................... 879 DTC P0127 IAT SENSOR............................................................................................... 881 Component Description.......................................................................................... 881 On Board Diagnosis Logic....................................................................................... 881 DTC Confirmation Procedure..................................................................................... 881 Diagnostic Procedure........................................................................................... 882 DTC P0128 THERMOSTAT FUNCTION...................................................................................... 884 On Board Diagnosis Logic....................................................................................... 884 DTC Confirmation Procedure..................................................................................... 884 Diagnostic Procedure........................................................................................... 885 DTC P0132, P0152 HO2S1............................................................................................. 886 Component Description.......................................................................................... 886 CONSULT-II Reference Value in Data Monitor Mode................................................................ 886 On Board Diagnosis Logic....................................................................................... 886 DTC Confirmation Procedure..................................................................................... 887 Wiring Diagram................................................................................................. 888 Diagnostic Procedure........................................................................................... 890 DTC P0133, P0153 HO2S1............................................................................................. 895 Component Description.......................................................................................... 895 CONSULT-II Reference Value in Data Monitor Mode................................................................ 895 On Board Diagnosis Logic....................................................................................... 895 DTC Confirmation Procedure..................................................................................... 896 Overall Function Check......................................................................................... 897 Wiring Diagram................................................................................................. 898 Diagnostic Procedure........................................................................................... 900 DTC P0134, P0154 HO2S1............................................................................................. 907 Component Description.......................................................................................... 907 CONSULT-II Reference Value in Data Monitor Mode................................................................ 907 On Board Diagnosis Logic....................................................................................... 907 DTC Confirmation Procedure..................................................................................... 908 Overall Function Check......................................................................................... 909 Wiring Diagram................................................................................................. 910 Diagnostic Procedure........................................................................................... 912 DTC P0138, P0158 HO2S2............................................................................................. 916 Component Description.......................................................................................... 916 CONSULT-II Reference Value in Data Monitor Mode................................................................ 916 On Board Diagnosis Logic....................................................................................... 916 DTC Confirmation Procedure..................................................................................... 917 Wiring Diagram................................................................................................. 918 Diagnostic Procedure........................................................................................... 920 DTC P0139, P0159 HO2S2............................................................................................. 924 Component Description.......................................................................................... 924 CONSULT-II Reference Value in Data Monitor Mode................................................................ 924 On Board Diagnosis Logic....................................................................................... 924 DTC Confirmation Procedure..................................................................................... 925 Overall Function Check......................................................................................... 925 Wiring Diagram................................................................................................. 927 Diagnostic Procedure........................................................................................... 929 DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION.................................................................... 933 On Board Diagnosis Logic....................................................................................... 933 DTC Confirmation Procedure..................................................................................... 933 Wiring Diagram................................................................................................. 935 Diagnostic Procedure........................................................................................... 937 DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION.................................................................... 941 On Board Diagnosis Logic....................................................................................... 941 DTC Confirmation Procedure..................................................................................... 941 Wiring Diagram................................................................................................. 943 Diagnostic Procedure........................................................................................... 945 DTC P0181 FTT SENSOR............................................................................................... 948 Component Description.......................................................................................... 948 On Board Diagnosis Logic....................................................................................... 948 DTC Confirmation Procedure..................................................................................... 948 Diagnostic Procedure........................................................................................... 949 DTC P0182, P0183 FTT SENSOR........................................................................................ 951 Component Description.......................................................................................... 951 On Board Diagnosis Logic....................................................................................... 951 DTC Confirmation Procedure..................................................................................... 951 Wiring Diagram................................................................................................. 953 Diagnostic Procedure........................................................................................... 954 DTC P0222, P0223 TP SENSOR......................................................................................... 956 Component Description.......................................................................................... 956 CONSULT-II Reference Value in Data Monitor Mode................................................................ 956 On Board Diagnosis Logic....................................................................................... 956 DTC Confirmation Procedure..................................................................................... 957 Wiring Diagram................................................................................................. 958 Diagnostic Procedure........................................................................................... 959 Component Inspection........................................................................................... 961 DTC P0300 - P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 - 6 CYLINDER MISFIRE............................................ 962 On Board Diagnosis Logic....................................................................................... 962 DTC Confirmation Procedure..................................................................................... 963 Diagnostic Procedure........................................................................................... 964 DTC P0327, P0328 KS................................................................................................ 971 Component Description.......................................................................................... 971 On Board Diagnosis Logic....................................................................................... 971 DTC Confirmation Procedure..................................................................................... 971 Wiring Diagram................................................................................................. 972 Diagnostic Procedure........................................................................................... 973 DTC P0335 CKP SENSOR (POS)......................................................................................... 976 Component Description.......................................................................................... 976 CONSULT-II Reference Value in Data Monitor Mode................................................................ 976 On Board Diagnosis Logic....................................................................................... 976 DTC Confirmation Procedure..................................................................................... 977 Wiring Diagram................................................................................................. 978 Diagnostic Procedure........................................................................................... 979 Component Inspection........................................................................................... 982 DTC P0340, P0345 CMP SENSOR (PHASE)................................................................................ 983 Component Description.......................................................................................... 983 On Board Diagnosis Logic....................................................................................... 983 DTC Confirmation Procedure..................................................................................... 983 Wiring Diagram................................................................................................. 985 Diagnostic Procedure........................................................................................... 987 Component Inspection........................................................................................... 991 DTC P0420, P0430 THREE WAY CATALYST FUNCTION....................................................................... 992 On Board Diagnosis Logic....................................................................................... 992 DTC Confirmation Procedure..................................................................................... 992 Overall Function Check......................................................................................... 993 Diagnostic Procedure........................................................................................... 994 DTC P0441 EVAP CONTROL SYSTEM...................................................................................... 997 System Description............................................................................................. 997 On Board Diagnosis Logic....................................................................................... 997 DTC Confirmation Procedure..................................................................................... 998 Overall Function Check......................................................................................... 998 Diagnostic Procedure...........................................................................................1000 DTC P0442 EVAP CONTROL SYSTEM......................................................................................1007 On Board Diagnosis Logic.......................................................................................1007 DTC Confirmation Procedure.....................................................................................1008 Diagnostic Procedure...........................................................................................1009 DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE.................................................1022 Description....................................................................................................1022 CONSULT-II Reference Value in Data Monitor Mode................................................................1022 On Board Diagnosis Logic.......................................................................................1023 DTC Confirmation Procedure.....................................................................................1023 Wiring Diagram.................................................................................................1024 Diagnostic Procedure...........................................................................................1026 DTC P0447 EVAP CANISTER VENT CONTROL VALVE.........................................................................1029 Component Description..........................................................................................1029 CONSULT-II Reference Value in Data Monitor Mode................................................................1029 On Board Diagnosis Logic.......................................................................................1029 DTC Confirmation Procedure.....................................................................................1029 Wiring Diagram.................................................................................................1031 Diagnostic Procedure...........................................................................................1032 DTC P0452 EVAP SYSTEM PRESSURE SENSOR..............................................................................1036 Component Description..........................................................................................1036 CONSULT-II Reference Value in Data Monitor Mode................................................................1036 On Board Diagnosis Logic.......................................................................................1036 DTC Confirmation Procedure.....................................................................................1036 Wiring Diagram.................................................................................................1038 Diagnostic Procedure...........................................................................................1039 DTC P0453 EVAP SYSTEM PRESSURE SENSOR..............................................................................1042 Component Description..........................................................................................1042 CONSULT-II Reference Value in Data Monitor Mode................................................................1042 On Board Diagnosis Logic.......................................................................................1042 DTC Confirmation Procedure.....................................................................................1043 Wiring Diagram.................................................................................................1044 Diagnostic Procedure...........................................................................................1045 DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK).........................................................................1052 On Board Diagnosis Logic.......................................................................................1052 Possible Cause.................................................................................................1052 DTC Confirmation Procedure.....................................................................................1053 Diagnostic Procedure...........................................................................................1054 DTC P0456 EVAP CONTROL SYSTEM......................................................................................1064 On Board Diagnosis Logic.......................................................................................1064 DTC Confirmation Procedure.....................................................................................1065 Overall Function Check.........................................................................................1066 Diagnostic Procedure...........................................................................................1066 DTC P0460 FUEL LEVEL SENSOR........................................................................................1079 Component Description..........................................................................................1079 On Board Diagnostic Logic......................................................................................1079 DTC Confirmation Procedure.....................................................................................1079 Wiring Diagram.................................................................................................1080 Diagnostic Procedure...........................................................................................1081 DTC P0461 FUEL LEVEL SENSOR........................................................................................1083 Component Description..........................................................................................1083 On Board Diagnostic Logic......................................................................................1083 Overall Function Check.........................................................................................1083 DTC P0462, P0463 FUEL LEVEL SENSOR.................................................................................1085 Component Description..........................................................................................1085 On Board Diagnostic Logic......................................................................................1085 DTC Confirmation Procedure.....................................................................................1085 Wiring Diagram.................................................................................................1086 Diagnostic Procedure...........................................................................................1087 DTC P0500 VSS......................................................................................................1089 Component Description..........................................................................................1089 On Board Diagnosis Logic.......................................................................................1089 DTC Confirmation Procedure.....................................................................................1089 Overall Function Check.........................................................................................1090 Wiring Diagram.................................................................................................1091 Diagnostic Procedure...........................................................................................1092 DTC P0506 ISC SYSTEM...............................................................................................1093 Description....................................................................................................1093 On Board Diagnosis Logic.......................................................................................1093 DTC Confirmation Procedure.....................................................................................1093 Diagnostic Procedure...........................................................................................1094 DTC P0507 ISC SYSTEM...............................................................................................1095 Description....................................................................................................1095 On Board Diagnosis Logic.......................................................................................1095 DTC Confirmation Procedure.....................................................................................1095 Diagnostic Procedure...........................................................................................1096 DTC P0550 PSP SENSOR...............................................................................................1097 Component Description..........................................................................................1097 CONSULT-II Reference Value in Data Monitor Mode................................................................1097 On Board Diagnosis Logic.......................................................................................1097 DTC Confirmation Procedure.....................................................................................1097 Wiring Diagram.................................................................................................1098 Diagnostic Procedure...........................................................................................1099 Component Inspection...........................................................................................1101 DTC P0605 ECM......................................................................................................1102 Component Description..........................................................................................1102 On Board Diagnosis Logic.......................................................................................1102 DTC Confirmation Procedure.....................................................................................1102 Diagnostic Procedure...........................................................................................1103 DTC P0650 MIL (CIRCUIT)............................................................................................1104 Component Description..........................................................................................1104 On Board Diagnosis Logic.......................................................................................1104 DTC Confirmation Procedure.....................................................................................1104 Wiring Diagram.................................................................................................1105 Diagnostic Procedure...........................................................................................1106 DTC P1065 ECM POWER SUPPLY (BACK UP)...............................................................................1108 Component Description..........................................................................................1108 On Board Diagnosis Logic.......................................................................................1108 DTC Confirmation Procedure.....................................................................................1108 Wiring Diagram.................................................................................................1109 Diagnostic Procedure...........................................................................................1110 DTC P1102 MAF SENSOR...............................................................................................1112 Component Description..........................................................................................1112 CONSULT-II Reference Value in Data Monitor Mode................................................................1112 On Board Diagnosis Logic.......................................................................................1112 DTC Confirmation Procedure.....................................................................................1112 Wiring Diagram.................................................................................................1114 Diagnostic Procedure...........................................................................................1115 DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR.......................................................................1118 Component Description..........................................................................................1118 On Board Diagnosis Logic.......................................................................................1118 DTC Confirmation Procedure.....................................................................................1118 Diagnostic Procedure...........................................................................................1119 DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION.......................................................................1120 Description....................................................................................................1120 On Board Diagnosis Logic.......................................................................................1120 DTC Confirmation Procedure.....................................................................................1120 Wiring Diagram.................................................................................................1122 Diagnostic Procedure...........................................................................................1123 Component Inspection...........................................................................................1127 DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY......................................................................1128 Component Description..........................................................................................1128 CONSULT-II Reference Value in Data Monitor Mode................................................................1128 On Board Diagnosis Logic.......................................................................................1128 DTC Confirmation Procedure.....................................................................................1128 Wiring Diagram.................................................................................................1130 Diagnostic Procedure...........................................................................................1131 Component Inspection...........................................................................................1133 DTC P1128 THROTTLE CONTROL MOTOR...................................................................................1134 Component Description..........................................................................................1134 On Board Diagnosis Logic.......................................................................................1134 DTC Confirmation Procedure.....................................................................................1134 Wiring Diagram.................................................................................................1135 Diagnostic Procedure...........................................................................................1136 Component Inspection...........................................................................................1138 DTC P1143, P1163 HO2S1.............................................................................................1139 Component Description..........................................................................................1139 CONSULT-II Reference Value in Data Monitor Mode................................................................1139 On Board Diagnosis Logic.......................................................................................1139 DTC Confirmation Procedure.....................................................................................1140 Overall Function Check.........................................................................................1141 Diagnostic Procedure...........................................................................................1141 DTC P1144, P1164 HO2S1.............................................................................................1146 Component Description..........................................................................................1146 CONSULT-II Reference Value in Data Monitor Mode................................................................1146 On Board Diagnosis Logic.......................................................................................1146 DTC Confirmation Procedure.....................................................................................1147 Overall Function Check.........................................................................................1148 Diagnostic Procedure...........................................................................................1148 DTC P1146, P1166 HO2S2.............................................................................................1153 Component Description..........................................................................................1153 CONSULT-II Reference Value in Data Monitor Mode................................................................1153 On Board Diagnosis Logic.......................................................................................1153 DTC Confirmation Procedure.....................................................................................1154 Overall Function Check.........................................................................................1154 Wiring Diagram.................................................................................................1156 Diagnostic Procedure...........................................................................................1158 DTC P1147, P1167 HO2S2.............................................................................................1162 Component Description..........................................................................................1162 CONSULT-II Reference Value in Data Monitor Mode................................................................1162 On Board Diagnosis Logic.......................................................................................1162 DTC Confirmation Procedure.....................................................................................1163 Overall Function Check.........................................................................................1163 Wiring Diagram.................................................................................................1165 Diagnostic Procedure...........................................................................................1167 DTC P1148, P1168 CLOSED LOOP CONTROL...............................................................................1171 On Board Diagnosis Logic.......................................................................................1171 DTC Confirmation Procedure.....................................................................................1171 Overall Function Check.........................................................................................1172 Diagnostic Procedure...........................................................................................1172 DTC P1211 VDC/TCS/ABS CONTROL UNIT.................................................................................1173 Description....................................................................................................1173 On Board Diagnosis Logic.......................................................................................1173 DTC Confirmation Procedure.....................................................................................1173 Diagnostic Procedure...........................................................................................1174 DTC P1212 VDC/TCS/ABS COMMUNICATION LINE...........................................................................1175 Description....................................................................................................1175 On Board Diagnosis Logic.......................................................................................1175 DTC Confirmation Procedure.....................................................................................1175 Diagnostic Procedure...........................................................................................1176 DTC P1217 ENGINE OVER TEMPERATURE..................................................................................1177 System Description.............................................................................................1177 CONSULT-II Reference Value in Data Monitor Mode................................................................1177 On Board Diagnosis Logic.......................................................................................1178 Overall Function Check.........................................................................................1179 Wiring Diagram.................................................................................................1181 Diagnostic Procedure...........................................................................................1183 Main 12 Causes of Overheating..................................................................................1194 DTC P1225 TP SENSOR................................................................................................1195 Component Description..........................................................................................1195 On Board Diagnosis Logic.......................................................................................1195 DTC Confirmation Procedure.....................................................................................1195 Diagnostic Procedure...........................................................................................1196 DTC P1226 TP SENSOR................................................................................................1197 Component Description..........................................................................................1197 On Board Diagnosis Logic.......................................................................................1197 DTC Confirmation Procedure.....................................................................................1197 Diagnostic Procedure...........................................................................................1198 DTC P1229 SENSOR POWER SUPPLY......................................................................................1199 On Board Diagnosis Logic.......................................................................................1199 DTC Confirmation Procedure.....................................................................................1199 Wiring Diagram.................................................................................................1201 Diagnostic Procedure...........................................................................................1202 DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE........................................................1205 Description....................................................................................................1205 CONSULT-II Reference Value in Data Monitor Mode................................................................1205 On Board Diagnosis Logic.......................................................................................1206 DTC Confirmation Procedure.....................................................................................1206 Wiring Diagram.................................................................................................1208 Diagnostic Procedure...........................................................................................1210 DTC P1446 EVAP CANISTER VENT CONTROL VALVE.........................................................................1218 Component Description..........................................................................................1218 CONSULT-II Reference Value in Data Monitor Mode................................................................1218 On Board Diagnosis Logic.......................................................................................1218 DTC Confirmation Procedure.....................................................................................1218 Wiring Diagram.................................................................................................1220 Diagnostic Procedure...........................................................................................1221 DTC P1448 EVAP CANISTER VENT CONTROL VALVE.........................................................................1226 Component Description..........................................................................................1226 CONSULT-II Reference Value in Data Monitor Mode................................................................1226 On Board Diagnosis Logic.......................................................................................1226 DTC Confirmation Procedure.....................................................................................1226 Overall Function Check.........................................................................................1228 Wiring Diagram.................................................................................................1229 Diagnostic Procedure...........................................................................................1230 DTC P1456 EVAP CONTROL SYSTEM......................................................................................1235 On Board Diagnosis Logic.......................................................................................1235 DTC Confirmation Procedure.....................................................................................1236 Overall Function Check.........................................................................................1237 Diagnostic Procedure...........................................................................................1238 DTC P1464 FUEL LEVEL SENSOR........................................................................................1251 Component Description..........................................................................................1251 On Board Diagnostic Logic......................................................................................1251 DTC Confirmation Procedure.....................................................................................1251 Wiring Diagram.................................................................................................1252 Diagnostic Procedure...........................................................................................1253 DTC P1490 VACUUM CUT VALVE BYPASS VALVE............................................................................1254 Description....................................................................................................1254 CONSULT-II Reference Value in Data Monitor Mode................................................................1254 On Board Diagnosis Logic.......................................................................................1254 DTC Confirmation Procedure.....................................................................................1255 Wiring Diagram.................................................................................................1256 Diagnostic Procedure...........................................................................................1257 DTC P1491 VACUUM CUT VALVE BYPASS VALVE............................................................................1260 Description....................................................................................................1260 CONSULT-II Reference Value in Data Monitor Mode................................................................1260 On Board Diagnosis Logic.......................................................................................1261 DTC Confirmation Procedure.....................................................................................1261 Overall Function Check.........................................................................................1262 Wiring Diagram.................................................................................................1263 Diagnostic Procedure...........................................................................................1264 DTC P1564 ASCD STEERING SWITCH.....................................................................................1272 Component Description..........................................................................................1272 CONSULT-II Reference Value in Data Monitor Mode................................................................1272 On Board Diagnosis Procedure...................................................................................1272 DTC Confirmation Procedure.....................................................................................1273 Wiring Diagram.................................................................................................1274 Diagnostic Procedure...........................................................................................1275 Component Inspection...........................................................................................1278 DTC P1572 ASCD BRAKE SWITCH........................................................................................1279 Component Description..........................................................................................1279 CONSULT-II Reference Value in Data Monitor Mode................................................................1279 On Board Diagnosis Procedure...................................................................................1279 DTC Confirmation Procedure.....................................................................................1280 Wiring Diagram.................................................................................................1281 Diagnostic Procedure...........................................................................................1283 Component Inspection...........................................................................................1288 DTC P1574 ASCD VEHICLE SPEED SENSOR................................................................................1289 Component Description..........................................................................................1289 On Board Diagnosis Procedure...................................................................................1289 DTC Confirmation Procedure.....................................................................................1289 Wiring Diagram.................................................................................................1291 Diagnostic Procedure...........................................................................................1292 DTC P1706 PNP SWITCH...............................................................................................1294 Component Description..........................................................................................1294 CONSULT-II Reference Value in Data Monitor Mode................................................................1294 On Board Diagnosis Logic.......................................................................................1294 DTC Confirmation Procedure.....................................................................................1294 Overall Function Check.........................................................................................1295 Wiring Diagram.................................................................................................1296 Diagnostic Procedure...........................................................................................1297 DTC P1800 VIAS CONTROL SOLENOID VALVE..............................................................................1299 Component Description..........................................................................................1299 CONSULT-II Reference Value in Data Monitor Mode................................................................1299 On Board Diagnosis Logic.......................................................................................1299 DTC Confirmation Procedure.....................................................................................1299 Wiring Diagram.................................................................................................1301 Diagnostic Procedure...........................................................................................1302 DTC P1805 BRAKE SWITCH.............................................................................................1304 Description....................................................................................................1304 CONSULT-II Reference Value in Data Monitor Mode................................................................1304 On Board Diagnosis Logic.......................................................................................1304 DTC Confirmation Procedure.....................................................................................1304 Wiring Diagram.................................................................................................1305 Diagnostic Procedure...........................................................................................1306 Component Inspection...........................................................................................1309 DTC P2122, P2123 APP SENSOR........................................................................................1310 Component Description..........................................................................................1310 CONSULT-II Reference Value in Data Monitor Mode................................................................1310 On Board Diagnosis Logic.......................................................................................1310 DTC Confirmation Procedure.....................................................................................1311 Wiring Diagram.................................................................................................1312 Diagnostic Procedure...........................................................................................1313 Component Inspection...........................................................................................1316 DTC P2127, P2128 APP SENSOR........................................................................................1317 Component Description..........................................................................................1317 CONSULT-II Reference Value in Data Monitor Mode................................................................1317 On Board Diagnosis Logic.......................................................................................1317 DTC Confirmation Procedure.....................................................................................1318 Wiring Diagram.................................................................................................1319 Diagnostic Procedure...........................................................................................1320 Component Inspection...........................................................................................1322 DTC P2135 TP SENSOR................................................................................................1324 Component Description..........................................................................................1324 CONSULT-II Reference Value in Data Monitor Mode................................................................1324 On Board Diagnosis Logic.......................................................................................1324 DTC Confirmation Procedure.....................................................................................1325 Wiring Diagram.................................................................................................1326 Diagnostic Procedure...........................................................................................1327 Component Inspection...........................................................................................1329 DTC P2138 APP SENSOR...............................................................................................1330 Component Description..........................................................................................1330 CONSULT-II Reference Value in Data Monitor Mode................................................................1330 On Board Diagnosis Logic.......................................................................................1330 DTC Confirmation Procedure.....................................................................................1331 Wiring Diagram.................................................................................................1332 Diagnostic Procedure...........................................................................................1333 Component Inspection...........................................................................................1335 VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS).......................................................................1337 Description....................................................................................................1337 Wiring Diagram.................................................................................................1339 Diagnostic Procedure...........................................................................................1340 IGNITION SIGNAL....................................................................................................1345 Component Description..........................................................................................1345 Wiring Diagram.................................................................................................1346 Diagnostic Procedure...........................................................................................1349 INJECTOR...........................................................................................................1356 Component Description..........................................................................................1356 CONSULT-II Reference Value in Data Monitor Mode................................................................1356 Wiring Diagram.................................................................................................1357 Diagnostic Procedure...........................................................................................1358 START SIGNAL.......................................................................................................1362 CONSULT-II Reference Value in Data Monitor Mode................................................................1362 Wiring Diagram.................................................................................................1363 Diagnostic Procedure...........................................................................................1364 FUEL PUMP..........................................................................................................1366 System Description.............................................................................................1366 Component Description..........................................................................................1366 CONSULT-II Reference Value in Data Monitor Mode................................................................1366 Wiring Diagram.................................................................................................1367 Diagnostic Procedure...........................................................................................1368 ELECTRONIC CONTROLLED ENGINE MOUNT.................................................................................1373 System Description.............................................................................................1373 CONSULT-II Reference Value in Data Monitor Mode................................................................1373 Wiring Diagram.................................................................................................1374 Diagnostic Procedure...........................................................................................1375 REFRIGERANT PRESSURE SENSOR........................................................................................1377 Description....................................................................................................1377 Wiring Diagram.................................................................................................1378 Diagnostic Procedure...........................................................................................1379 ASCD BRAKE SWITCH..................................................................................................1382 Component Description..........................................................................................1382 CONSULT-II Reference Value in Data Monitor Mode................................................................1382 Wiring Diagram.................................................................................................1383 Diagnostic Procedure...........................................................................................1385 ASCD INDICATOR LAMP................................................................................................1390 Component Description..........................................................................................1390 CONSULT-II Reference Value in Data Monitor Mode................................................................1390 Wiring Diagram.................................................................................................1391 Diagnostic Procedure...........................................................................................1392 ELECTRICAL LOAD SIGNAL.............................................................................................1393 Wiring Diagram.................................................................................................1393 Diagnostic Procedure...........................................................................................1395 DATA LINK CONNECTORS...............................................................................................1398 Wiring Diagram.................................................................................................1398 SERVICE DATA AND SPECIFICATIONS (SDS)..............................................................................1399 Fuel Pressure Regulator........................................................................................1399 Idle Speed and Ignition Timing.................................................................................1399 Mass Air Flow Sensor...........................................................................................1399 Engine Coolant Temperature Sensor..............................................................................1399 Heated Oxygen Sensor 1 Heater..................................................................................1399 Fuel Pump......................................................................................................1399 Injector.......................................................................................................1399 Calculated Load Value..........................................................................................1399 Intake Air Temperature Sensor..................................................................................1399 Heated Oxygen Sensor 2 Heater..................................................................................1399 Fuel Tank Temperature Sensor...................................................................................1400 Throttle Control Motor.........................................................................................1400 Crankshaft Position Sensor (POS)...............................................................................1400 Camshaft Position Sensor (PHASE)...............................................................................1400 SUPER MULTIPLE JUNCTION (SMJ)...................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B).................................................................................... 2 FUSE AND FUSIBLE LINK BOX.......................................................................................... 3 ELECTRICAL UNITS................................................................................................... 4 JOINT CONNECTOR (J/C).............................................................................................. 5 el.....................................................................................................................1401 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents..................................................................................................1401 PRECAUTIONS........................................................................................................1405 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....................1405 Precautions for Trouble Diagnosis..............................................................................1405 Precautions for Harness Repair.................................................................................1405 Wiring Diagrams and Trouble Diagnosis..........................................................................1406 HARNESS CONNECTOR..................................................................................................1407 Description....................................................................................................1407 STANDARDIZED RELAY.................................................................................................1409 Description....................................................................................................1409 POWER SUPPLY ROUTING...............................................................................................1411 Schematic......................................................................................................1411 Wiring Diagram - POWER -.......................................................................................1412 Inspection.....................................................................................................1419 GROUND.............................................................................................................1420 Ground Distribution............................................................................................1420 COMBINATION SWITCH.................................................................................................1432 Check..........................................................................................................1432 Replacement....................................................................................................1433 STEERING SWITCH....................................................................................................1434 Check..........................................................................................................1434 HEATED STEERING....................................................................................................1435 Component Parts and Harness Connector Location.................................................................1435 System Description.............................................................................................1435 Wiring Diagram - H/STRG -......................................................................................1437 HEADLAMP (FOR USA).................................................................................................1438 Component Parts and Harness Connector Location.................................................................1438 System Description.............................................................................................1438 Schematic......................................................................................................1441 Wiring Diagram - H/LAMP -......................................................................................1442 CONSULT-II Inspection Procedure................................................................................1446 CONSULT-II Application Items...................................................................................1447 Trouble Diagnoses..............................................................................................1447 Bulb Replacement...............................................................................................1449 Aiming Adjustment..............................................................................................1451 HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM -.....................................................................1452 Component Parts and Harness Connector Location.................................................................1452 System Description.............................................................................................1452 Schematic......................................................................................................1455 Wiring Diagram - DTRL -........................................................................................1456 Trouble Diagnoses..............................................................................................1460 Bulb Replacement...............................................................................................1463 Aiming Adjustment..............................................................................................1464 PARKING, LICENSE AND TAIL LAMPS....................................................................................1465 System Description.............................................................................................1465 Schematic......................................................................................................1467 Wiring Diagram - TAIL/L -......................................................................................1468 Trouble Diagnoses..............................................................................................1473 STOP LAMP..........................................................................................................1474 Wiring Diagram - STOP/L -......................................................................................1474 BACK-UP LAMP.......................................................................................................1476 Wiring Diagram - BACK/L -......................................................................................1476 FRONT FOG LAMP.....................................................................................................1477 System Description.............................................................................................1477 Wiring Diagram - F/FOG -.......................................................................................1478 Aiming Adjustment..............................................................................................1481 TURN SIGNAL AND HAZARD WARNING LAMPS...............................................................................1482 System Description.............................................................................................1482 Wiring Diagram - TURN -........................................................................................1484 Trouble Diagnoses..............................................................................................1486 Electrical Components Inspection...............................................................................1486 CORNERING LAMP.....................................................................................................1487 System Description.............................................................................................1487 Wiring Diagram - CORNER -......................................................................................1489 ILLUMINATION.......................................................................................................1492 System Description.............................................................................................1492 Schematic......................................................................................................1493 Wiring Diagram - ILL -.........................................................................................1494 INTERIOR, STEP, SPOT, VANITY MIRROR AND TRUNK ROOM LAMPS...........................................................1500 System Description.............................................................................................1500 Schematic......................................................................................................1503 Wiring Diagram - INT/L -.......................................................................................1504 CONSULT-II Inspection Procedure................................................................................1509 CONSULT-II Application Items...................................................................................1510 Trouble Diagnoses for Interior Lamp Timer......................................................................1512 METERS AND GAUGES..................................................................................................1525 Component Parts and Harness Connector Location.................................................................1525 System Description.............................................................................................1525 Combination Meter..............................................................................................1527 Schematic......................................................................................................1528 Wiring Diagram - METER -.......................................................................................1529 Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode.......................................1530 Trouble Diagnoses..............................................................................................1531 Electrical Components Inspection...............................................................................1540 BOARD COMPUTER.....................................................................................................1541 System Description.............................................................................................1541 Wiring Diagram - B/COMP -......................................................................................1543 Trouble Diagnoses..............................................................................................1545 Electrical Components Inspection...............................................................................1546 COMPASS............................................................................................................1547 System Description.............................................................................................1547 Wiring Diagram - COMPAS -......................................................................................1549 WARNING LAMPS......................................................................................................1550 Schematic......................................................................................................1550 Wiring Diagram - WARN -........................................................................................1551 Electrical Components Inspection...............................................................................1558 A/T INDICATOR......................................................................................................1559 Wiring Diagram - AT/IND -......................................................................................1559 WARNING CHIME......................................................................................................1561 Component Parts and Harness Connector Location.................................................................1561 System Description.............................................................................................1561 Wiring Diagram - CHIME -.......................................................................................1563 CONSULT-II Inspection Procedure................................................................................1566 CONSULT-II Application Items...................................................................................1567 Trouble Diagnoses..............................................................................................1568 FRONT WIPER AND WASHER.............................................................................................1576 System Description.............................................................................................1576 Wiring Diagram - WIPER -.......................................................................................1578 Removal and Installation.......................................................................................1579 Washer Nozzle Adjustment.......................................................................................1580 Washer Tube Layout.............................................................................................1580 HORN...............................................................................................................1581 Wiring Diagram - HORN -........................................................................................1581 CIGARETTE LIGHTER..................................................................................................1582 Wiring Diagram - CIGAR -.......................................................................................1582 CLOCK..............................................................................................................1583 Wiring Diagram - CLOCK -.......................................................................................1583 REAR WINDOW DEFOGGER...............................................................................................1584 Component Parts and Harness Connector Location.................................................................1584 System Description.............................................................................................1584 Wiring Diagram - DEF -.........................................................................................1585 CONSULT-II Inspection Procedure................................................................................1587 CONSULT-II Application Items...................................................................................1588 Trouble Diagnoses..............................................................................................1589 Electrical Components Inspection...............................................................................1592 Filament Check.................................................................................................1592 Filament Repair................................................................................................1593 AUDIO..............................................................................................................1595 System Description.............................................................................................1595 Schematic......................................................................................................1596 Wiring Diagram - AUDIO -.......................................................................................1597 Trouble Diagnoses..............................................................................................1602 Inspection.....................................................................................................1603 Wiring Diagram - REMOTE -......................................................................................1604 AUDIO ANTENNA......................................................................................................1605 Wiring Diagram - W/ANT -.......................................................................................1605 Location of Antenna............................................................................................1606 Window Antenna Repair..........................................................................................1606 POWER SUNROOF......................................................................................................1608 System Description.............................................................................................1608 Wiring Diagram - SROOF -.......................................................................................1609 CONSULT-II Inspection Procedure................................................................................1610 CONSULT-II Application Items...................................................................................1611 Trouble Diagnoses..............................................................................................1611 DOOR MIRROR........................................................................................................1613 Wiring Diagram - MIRROR -......................................................................................1613 AUTO ANTI-DAZZLING INSIDE MIRROR...................................................................................1614 Wiring Diagram - I/MIRR -......................................................................................1614 TRUNK LID AND FUEL FILLER LID OPENER...............................................................................1615 Wiring Diagram - T&FLID -......................................................................................1615 TELEPHONE (PRE WIRE)...............................................................................................1616 Wiring Diagram - PHONE -.......................................................................................1616 AUTOMATIC DRIVE POSITIONER.........................................................................................1617 Component Parts and Harness Connector Location.................................................................1617 System Description.............................................................................................1618 Schematic......................................................................................................1621 Wiring Diagram - AUT/DP -......................................................................................1622 On Board Diagnosis.............................................................................................1627 Trouble Diagnoses..............................................................................................1629 POWER SEAT.........................................................................................................1651 Wiring Diagram - SEAT -........................................................................................1651 HEATED SEAT........................................................................................................1652 Wiring Diagram - HSEAT -.......................................................................................1652 Seatback Heating Unit..........................................................................................1654 REAR SUNSHADE......................................................................................................1655 Component Parts and Harness Connector Location.................................................................1655 System Description.............................................................................................1656 Wiring Diagram - SHADE -.......................................................................................1657 Trouble Diagnoses..............................................................................................1659 AUTOMATIC SPEED CONTROL DEVICE (ASCD)..............................................................................1661 System Description.............................................................................................1661 POWER WINDOW.......................................................................................................1662 System Description.............................................................................................1662 Schematic......................................................................................................1665 Wiring Diagram - WINDOW -......................................................................................1666 CONSULT-II Inspection Procedure................................................................................1672 CONSULT-II Application Items...................................................................................1673 Trouble Diagnoses..............................................................................................1673 POWER DOOR LOCK....................................................................................................1680 Component Parts and Harness Connector Location.................................................................1680 System Description.............................................................................................1680 Schematic......................................................................................................1681 Wiring Diagram - D/LOCK -......................................................................................1682 CONSULT-II Inspection Procedure................................................................................1686 CONSULT-II Application Items...................................................................................1687 Trouble Diagnoses..............................................................................................1688 REMOTE KEYLESS ENTRY SYSTEM........................................................................................1697 Component Parts and Harness Connector Location.................................................................1697 System Description.............................................................................................1697 Schematic......................................................................................................1701 Wiring Diagram - KEYLES -......................................................................................1702 CONSULT-II Inspection Procedure................................................................................1707 CONSULT-II Application Items...................................................................................1708 Trouble Diagnoses..............................................................................................1709 ID Code Entry Procedure........................................................................................1724 Keyfob Battery Replacement.....................................................................................1727 VEHICLE SECURITY (THEFT WARNING) SYSTEM............................................................................1728 Component Parts and Harness Connector Location.................................................................1728 System Description.............................................................................................1729 Schematic......................................................................................................1734 Wiring Diagram - VEHSEC -......................................................................................1736 CONSULT-II Inspection Procedure................................................................................1742 CONSULT-II Application Item....................................................................................1743 Trouble Diagnoses..............................................................................................1744 SMART ENTRANCE CONTROL UNIT........................................................................................1761 Description....................................................................................................1761 CONSULT-II.....................................................................................................1763 Schematic......................................................................................................1766 Smart Entrance Control Unit Inspection Table...................................................................1768 HOMELINK UNIVERSAL TRANSCEIVER.....................................................................................1771 Wiring Diagram - TRNSCV -......................................................................................1771 Trouble Diagnoses..............................................................................................1772 IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM - NATS)..................................................................1775 Component Parts and Harness Connector Location.................................................................1775 System Description.............................................................................................1776 System Composition.............................................................................................1776 Wiring Diagram - NATS -........................................................................................1777 CONSULT-II.....................................................................................................1778 Trouble Diagnoses..............................................................................................1781 How to Replace IVIS (NATS) IMMU................................................................................1794 NAVIGATION SYSTEM..................................................................................................1795 Precautions....................................................................................................1795 System Description.............................................................................................1795 Schematic......................................................................................................1804 Wiring Diagram - NAVI -........................................................................................1805 Self-diagnosis Mode............................................................................................1810 Confirmation/Adjustment Mode...................................................................................1813 Control Panel Mode.............................................................................................1825 Guide Volume Setting...........................................................................................1831 Trouble Diagnoses..............................................................................................1832 This Condition Is Not Abnormal.................................................................................1838 Program Loading................................................................................................1847 CAN COMMUNICATION..................................................................................................1848 System Description.............................................................................................1848 CAN SYSTEM (FOR TCS MODELS)........................................................................................1850 Component Parts and Harness Connector Location.................................................................1850 System Description.............................................................................................1850 Wiring Diagram - CAN -.........................................................................................1851 Trouble Diagnoses..............................................................................................1852 Component Inspection...........................................................................................1862 CAN SYSTEM (FOR VDC MODELS)........................................................................................1863 Component Parts and Harness Connector Location.................................................................1863 System Description.............................................................................................1863 Wiring Diagram - CAN -.........................................................................................1864 Trouble Diagnoses..............................................................................................1865 Component Inspection...........................................................................................1877 ELECTRICAL UNITS LOCATION..........................................................................................1878 Engine Compartment.............................................................................................1878 Passenger Compartment..........................................................................................1880 HARNESS LAYOUT.....................................................................................................1883 How to Read Harness Layout.....................................................................................1883 Outline........................................................................................................1884 Main Harness...................................................................................................1886 Engine Room Harness............................................................................................1890 Engine Control Harness.........................................................................................1894 Body Harness...................................................................................................1896 Body No. 2 Harness.............................................................................................1898 Tail Harness...................................................................................................1900 Room Lamp Harness..............................................................................................1901 Front Door Harness.............................................................................................1902 Rear Door Harness..............................................................................................1904 BULB SPECIFICATIONS................................................................................................1906 Headlamp.......................................................................................................1906 Exterior Lamp..................................................................................................1906 Interior Lamp..................................................................................................1906 WIRING DIAGRAM CODES (CELL CODES)..................................................................................1907 SUPER MULTIPLE JUNCTION (SMJ)...................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B).................................................................................... 2 FUSE AND FUSIBLE LINK BOX.......................................................................................... 3 ELECTRICAL UNITS................................................................................................... 4 JOINT CONNECTOR (J/C).............................................................................................. 5 em.....................................................................................................................1911 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents..................................................................................................1911 PRECAUTIONS........................................................................................................1913 Parts Requiring Angular Tightening.............................................................................1913 Liquid Gasket Application Procedure............................................................................1913 PREPARATION........................................................................................................1914 Special Service Tools..........................................................................................1914 Commercial Service Tools.......................................................................................1916 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...............................................................1917 NVH Troubleshooting - Engine Noise.............................................................................1918 OUTER COMPONENT PARTS..............................................................................................1919 Removal and Installation.......................................................................................1919 TIGHTENING PROCEDURES......................................................................................1921 MEASUREMENT OF COMPRESSION PRESSURE................................................................................1923 OIL PAN............................................................................................................1924 Components.....................................................................................................1924 Removal........................................................................................................1924 Installation...................................................................................................1927 FRONT TIMING CHAIN CASE............................................................................................1931 Removal........................................................................................................1931 Installation...................................................................................................1934 TIMING CHAIN.......................................................................................................1939 Components.....................................................................................................1939 POSITION FOR APPLYING LIQUID GASKET........................................................................1941 Removal........................................................................................................1942 Inspection.....................................................................................................1949 Installation...................................................................................................1949 OIL SEAL...........................................................................................................1957 Replacement....................................................................................................1957 VALVE OIL SEAL.............................................................................................1957 FRONT OIL SEAL.............................................................................................1958 REAR OIL SEAL..............................................................................................1958 CYLINDER HEAD......................................................................................................1960 Components.....................................................................................................1960 Removal........................................................................................................1961 Disassembly....................................................................................................1964 Inspection.....................................................................................................1965 CYLINDER HEAD DISTORTION...................................................................................1965 CAMSHAFT VISUAL CHECK......................................................................................1965 CAMSHAFT RUNOUT............................................................................................1965 CAMSHAFT CAM HEIGHT........................................................................................1965 CAMSHAFT JOURNAL CLEARANCE.................................................................................1966 CAMSHAFT END PLAY..........................................................................................1966 CAMSHAFT SPROCKET RUNOUT...................................................................................1967 VALVE GUIDE CLEARANCE......................................................................................1967 VALVE GUIDE REPLACEMENT....................................................................................1967 VALVE SEATS................................................................................................1968 REPLACING VALVE SEAT FOR SERVICE PARTS.....................................................................1968 VALVE DIMENSIONS...........................................................................................1969 VALVE SPRING...............................................................................................1969 VALVE LIFTER...............................................................................................1970 Assembly.......................................................................................................1970 Installation...................................................................................................1971 Valve Clearance................................................................................................1976 CHECKING...................................................................................................1976 ADJUSTING..................................................................................................1978 ENGINE ASSEMBLY....................................................................................................1979 Removal and Installation.......................................................................................1979 REMOVAL....................................................................................................1980 INSTALLATION...............................................................................................1982 CYLINDER BLOCK.....................................................................................................1983 Components.....................................................................................................1983 Removal and Installation.......................................................................................1984 Disassembly....................................................................................................1984 PISTON, CRANKSHAFT AND OIL JET.............................................................................1984 Inspection.....................................................................................................1985 PISTON AND PISTON PIN CLEARANCE............................................................................1985 PISTON RING SIDE CLEARANCE.................................................................................1985 PISTON RING END GAP........................................................................................1985 CONNECTING ROD BEND AND TORSION............................................................................1986 CYLINDER BLOCK DISTORTION AND WEAR.........................................................................1986 PISTON-TO-BORE CLEARANCE...................................................................................1987 CRANKSHAFT.................................................................................................1988 BEARING CLEARANCE..........................................................................................1988 CONNECTING ROD BUSHING CLEARANCE (SMALL END)...............................................................1991 REPLACEMENT OF CONNECTING ROD BUSHING (SMALL END)..........................................................1991 DRIVE PLATE RUNOUT.........................................................................................1992 Assembly.......................................................................................................1992 PISTON.....................................................................................................1992 OIL JET....................................................................................................1993 CRANKSHAFT.................................................................................................1993 KNOCK SENSOR...............................................................................................1995 REPLACEMENT OF PILOT CONVERTER.............................................................................1996 DRIVE PLATE................................................................................................1996 SERVICE DATA AND SPECIFICATIONS (SDS)..............................................................................1997 General Specifications.........................................................................................1997 Compression Pressure...........................................................................................1997 Cylinder Head..................................................................................................1997 Valve..........................................................................................................1998 VALVE......................................................................................................1998 VALVE CLEARANCE............................................................................................1998 VALVE SPRING...............................................................................................1998 VALVE LIFTER...............................................................................................1998 VALVE GUIDE................................................................................................2000 Valve Seat.....................................................................................................2001 Camshaft and Camshaft Bearing..................................................................................2002 Cylinder Block.................................................................................................2003 Piston, Piston Ring and Piston Pin.............................................................................2004 AVAILABLE PISTON...........................................................................................2004 PISTON RING................................................................................................2005 PISTON PIN.................................................................................................2005 Connecting Rod.................................................................................................2005 Crankshaft.....................................................................................................2006 Available Main Bearing.........................................................................................2007 UNDERSIZE..................................................................................................2007 Available Connecting Rod Bearing...............................................................................2008 CONNECTING ROD BEARING.....................................................................................2008 UNDERSIZE..................................................................................................2008 Miscellaneous Components.......................................................................................2008 BEARING CLEARANCE..........................................................................................2008 fe.....................................................................................................................2009 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents..................................................................................................2009 PREPARATION........................................................................................................2010 Special Service Tool...........................................................................................2010 Commercial Service Tools.......................................................................................2010 ACCELERATOR CONTROL SYSTEM.........................................................................................2011 Removal and Installation.......................................................................................2011 REMOVAL....................................................................................................2011 INSTALLATION...............................................................................................2011 INSPECTION AFTER INSTALLATION..............................................................................2011 FUEL SYSTEM........................................................................................................2012 Removal and Installation.......................................................................................2012 Fuel Tank......................................................................................................2013 REMOVAL....................................................................................................2013 INSTALLATION...............................................................................................2013 Fuel Pump, Fuel Level Sensor Unit and Fuel Filter..............................................................2014 REMOVAL....................................................................................................2014 INSTALLATION...............................................................................................2016 EXHAUST SYSTEM.....................................................................................................2017 Removal and Installation.......................................................................................2017 foldout................................................................................................................2019 QUICK REFERENCE INDEX.............................................................................................. 0 SUPER MULTIPLE JUNCTION (SMJ)......................................................................................2019 FUSE BLOCK - JUNCTION BOX (J/B)....................................................................................2021 FUSE AND FUSIBLE LINK BOX..........................................................................................2022 ELECTRICAL UNITS...................................................................................................2023 JOINT CONNECTOR (J/C)..............................................................................................2024 QUICK REFERENCE CHART..............................................................................................2025 gi.....................................................................................................................2027 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents..................................................................................................2027 PRECAUTIONS........................................................................................................2029 Precautions....................................................................................................2029 PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"................2029 PRECAUTIONS FOR IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM - NATS)..........................................2029 GENERAL PRECAUTIONS........................................................................................2030 PRECAUTIONS FOR MULTIPORT FUEL INJECTION SYSTEM OR ENGINE CONTROL SYSTEM...................................2032 PRECAUTIONS FOR THREE WAY CATALYST.........................................................................2032 PRECAUTIONS FOR HOSES......................................................................................2032 PRECAUTIONS FOR ENGINE OILS................................................................................2033 PRECAUTIONS FOR FUEL.......................................................................................2034 PRECAUTIONS FOR AIR CONDITIONING...........................................................................2034 HOW TO USE THIS MANUAL.............................................................................................2035 HOW TO READ WIRING DIAGRAMS........................................................................................2037 Sample/Wiring Diagram - EXAMPL -...............................................................................2037 OPTIONAL SPLICE............................................................................................2038 CONTROL UNIT TERMINALS AND REFERENCE VALUE CHART...........................................................2039 Description....................................................................................................2040 CONNECTOR SYMBOLS..........................................................................................2042 SWITCH POSITIONS...........................................................................................2043 DETECTABLE LINES AND NON-DETECTABLE LINES..................................................................2043 MULTIPLE SWITCH............................................................................................2044 REFERENCE AREA.............................................................................................2045 HOW TO CHECK TERMINAL..............................................................................................2047 Connector and Terminal Pin Kit.................................................................................2047 How to Probe Connectors........................................................................................2047 PROBING FROM HARNESS SIDE..................................................................................2047 PROBING FROM TERMINAL SIDE.................................................................................2048 How to Check Enlarged Contact Spring of Terminal...............................................................2048 Waterproof Connector Inspection................................................................................2049 RUBBER SEAL INSPECTION.....................................................................................2049 WIRE SEAL INSPECTION.......................................................................................2049 Terminal Lock Inspection.......................................................................................2050 HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT......................................................2051 Work Flow......................................................................................................2051 Incident Simulation Tests......................................................................................2052 INTRODUCTION...............................................................................................2052 VEHICLE VIBRATION..........................................................................................2052 HEAT SENSITIVE.............................................................................................2053 FREEZING...................................................................................................2053 WATER INTRUSION............................................................................................2054 ELECTRICAL LOAD............................................................................................2054 COLD OR HOT START UP.......................................................................................2054 Circuit Inspection.............................................................................................2054 INTRODUCTION...............................................................................................2054 TESTING FOR "OPENS" IN THE CIRCUIT.........................................................................2055 TESTING FOR "SHORTS" IN THE CIRCUIT........................................................................2056 GROUND INSPECTION..........................................................................................2057 VOLTAGE DROP TESTS.........................................................................................2057 CONTROL UNIT CIRCUIT TEST..................................................................................2059 HOW TO FOLLOW TROUBLE DIAGNOSES....................................................................................2061 How to Follow Test Groups in Trouble Diagnoses.................................................................2062 Harness Wire Color and Connector Number Indication.............................................................2063 TYPE 1: HARNESS WIRE COLOR AND CONNECTOR NUMBER ARE SHOWN IN ILLUSTRATION..................................2063 TYPE 2: HARNESS WIRE COLOR AND CONNECTOR NUMBER ARE SHOWN IN TEXT..........................................2063 Key to Symbols Signifying Measurements or Procedures...........................................................2064 CONSULT-II CHECKING SYSTEM.........................................................................................2066 Function and System Application................................................................................2066 Nickel Metal Hydride Battery Replacement.......................................................................2067 Checking Equipment.............................................................................................2067 CONSULT-II Start Procedure.....................................................................................2068 CONSULT-II Data Link Connector (DLC) Circuit...................................................................2068 INSPECTION PROCEDURE.......................................................................................2068 IDENTIFICATION INFORMATION.........................................................................................2070 Model Variation................................................................................................2070 PREFIX AND SUFFIX DESIGNATIONS.............................................................................2070 Identification Number..........................................................................................2071 VEHICLE IDENTIFICATION NUMBER ARRANGEMENT..................................................................2071 IDENTIFICATION PLATE.......................................................................................2072 ENGINE SERIAL NUMBER.......................................................................................2072 AUTOMATIC TRANSAXLE NUMBER.................................................................................2072 Dimensions.....................................................................................................2073 Wheels and Tires...............................................................................................2073 LIFTING POINTS AND TOW TRUCK TOWING................................................................................2074 Preparation....................................................................................................2074 SPECIAL SERVICE TOOLS......................................................................................2074 Board-on Lift..................................................................................................2074 Garage Jack and Safety Stand...................................................................................2075 2-pole Lift....................................................................................................2076 Tow Truck Towing...............................................................................................2077 VEHICLE RECOVERY (FREEING A STUCK VEHICLE).................................................................2077 TIGHTENING TORQUE OF STANDARD BOLTS................................................................................2078 RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS.........................................................................2079 SAE J1930 TERMINOLOGY LIST.........................................................................................2080 SAE J1930 Terminology List.....................................................................................2080 ha.....................................................................................................................2085 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents..................................................................................................2085 PRECAUTIONS........................................................................................................2086 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....................2086 Precautions for Working with HFC-134a (R-134a).................................................................2086 General Refrigerant Precautions................................................................................2087 Precautions for Leak Detection Dye.............................................................................2087 Identification.................................................................................................2087 Precautions for Refrigerant Connection.........................................................................2088 Precautions for Servicing Compressor...........................................................................2091 Precautions for Service Equipment..............................................................................2091 Wiring Diagrams and Trouble Diagnosis..........................................................................2093 PREPARATION........................................................................................................2094 Special Service Tools..........................................................................................2094 HFC-134a (R-134a) Service Tools and Equipment..................................................................2095 DESCRIPTION........................................................................................................2098 Refrigeration System...........................................................................................2098 V-6 Variable Displacement Compressor...........................................................................2099 Component Layout...............................................................................................2103 Introduction...................................................................................................2104 Features.......................................................................................................2104 Overview of Control System.....................................................................................2107 Control Operation..............................................................................................2107 Discharge Air Flow.............................................................................................2109 System Description.............................................................................................2110 TROUBLE DIAGNOSES..................................................................................................2111 Component Location.............................................................................................2111 Circuit Diagram................................................................................................2113 Wiring Diagram - A/C, A -......................................................................................2114 Auto Amp. Terminals and Reference Value........................................................................2118 Self-diagnosis.................................................................................................2120 How to Perform Trouble Diagnoses for Quick and Accurate Repair.................................................2130 Operational Check..............................................................................................2131 A/C System.....................................................................................................2134 Mode Door Motor................................................................................................2137 Air Mix Door Motor.............................................................................................2144 Intake Door Motor..............................................................................................2147 Blower Motor...................................................................................................2150 Magnet Clutch..................................................................................................2159 Insufficient Cooling...........................................................................................2165 Insufficient Heating...........................................................................................2173 Noise..........................................................................................................2174 Self-diagnosis.................................................................................................2175 Memory Function................................................................................................2176 ECON (ECONOMY) Mode............................................................................................2177 Ambient Sensor Circuit.........................................................................................2177 In-vehicle Sensor Circuit......................................................................................2181 Sunload Sensor Circuit.........................................................................................2184 Intake Sensor Circuit..........................................................................................2188 Air Mix Door Motor PBR Circuit.................................................................................2190 SERVICE PROCEDURE..................................................................................................2191 HFC-134a (R-134a) Service Procedure............................................................................2191 Maintenance of Lubricant Quantity in Compressor................................................................2193 Compressor.....................................................................................................2196 Compressor Clutch..............................................................................................2196 Heater Unit (Heater Core)......................................................................................2200 Blower and Cooling Unit (A/C Evaporator).......................................................................2201 Refrigerant Lines..............................................................................................2202 Fluorescent Dye Leak Detector..................................................................................2206 Belt...........................................................................................................2207 In-cabin Microfilter...........................................................................................2207 SERVICE DATA AND SPECIFICATIONS (SDS)..............................................................................2208 Compressor.....................................................................................................2208 Lubricant......................................................................................................2208 Refrigerant....................................................................................................2208 Engine Idling Speed (When A/C is ON)...........................................................................2208 Belt Tension...................................................................................................2208 SUPER MULTIPLE JUNCTION (SMJ)...................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B).................................................................................... 2 FUSE AND FUSIBLE LINK BOX.......................................................................................... 3 ELECTRICAL UNITS................................................................................................... 4 JOINT CONNECTOR (J/C).............................................................................................. 5 idx....................................................................................................................2209 QUICK REFERENCE INDEX.............................................................................................. 0 GI - General Information........................................................................................... 0 MA - Maintenance................................................................................................... 0 EM - Engine Mechanical............................................................................................. 0 LC - Engine Lubrication & Cooling Systems.......................................................................... 0 EC - Engine Control System......................................................................................... 0 FE - Accelerator Control, Fuel & Exhaust Systems................................................................... 0 AT - Automatic Transaxle........................................................................................... 0 AX - Front & Rear Axle............................................................................................. 0 SU - Front & Rear Suspension....................................................................................... 0 BR - Brake System.................................................................................................. 0 ST - Steering System............................................................................................... 0 RS - Restraint System.............................................................................................. 0 BT - Body & Trim................................................................................................... 0 HA - Heater & Air Conditioner...................................................................................... 0 SC - Starting & Charging System.................................................................................... 0 EL - Electrical System............................................................................................. 0 lc.....................................................................................................................2217 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents..................................................................................................2217 ENGINE LUBRICATION SYSTEM..........................................................................................2218 Precautions....................................................................................................2218 PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"................2218 LIQUID GASKET APPLICATION PROCEDURE........................................................................2218 Preparation....................................................................................................2219 SPECIAL SERVICE TOOLS......................................................................................2219 Lubrication Circuit............................................................................................2220 Oil Pressure Check.............................................................................................2222 Oil Pump.......................................................................................................2222 REMOVAL AND INSTALLATION...................................................................................2222 DISASSEMBLY AND ASSEMBLY...................................................................................2223 OIL PUMP INSPECTION........................................................................................2223 REGULATOR VALVE INSPECTION.................................................................................2224 Oil Filter.....................................................................................................2224 Oil Cooler.....................................................................................................2225 REMOVAL AND INSTALLATION...................................................................................2225 INSPECTION.................................................................................................2225 Service Data and Specifications (SDS)..........................................................................2226 OIL PRESSURE...............................................................................................2226 REGULATOR VALVE............................................................................................2226 OIL PUMP...................................................................................................2226 ENGINE COOLING SYSTEM..............................................................................................2227 Precautions....................................................................................................2227 LIQUID GASKET APPLICATION PROCEDURE........................................................................2227 Preparation....................................................................................................2227 SPECIAL SERVICE TOOLS......................................................................................2227 Cooling Circuit................................................................................................2228 System Check...................................................................................................2228 CHECKING COOLING SYSTEM HOSES..............................................................................2228 CHECKING RADIATOR..........................................................................................2228 CHECKING RADIATOR CAP......................................................................................2229 CHECKING COOLING SYSTEM FOR LEAKS..........................................................................2229 Water Pump.....................................................................................................2230 REMOVAL AND INSTALLATION...................................................................................2230 REMOVAL....................................................................................................2230 INSPECTION.................................................................................................2232 INSTALLATION...............................................................................................2232 Thermostat.....................................................................................................2234 REMOVAL AND INSTALLATION...................................................................................2234 INSPECTION.................................................................................................2234 Water Outlet and Water Piping..................................................................................2235 REMOVAL AND INSTALLATION...................................................................................2235 Radiator.......................................................................................................2236 REMOVAL AND INSTALLATION...................................................................................2236 Cooling Fan Control System.....................................................................................2237 Refilling Engine Coolant.......................................................................................2237 Radiator (Aluminum type).......................................................................................2237 PREPARATION................................................................................................2237 DISASSEMBLY................................................................................................2238 ASSEMBLY...................................................................................................2238 INSPECTION.................................................................................................2240 Overheating Cause Analysis.....................................................................................2241 Service Data and Specifications (SDS)..........................................................................2242 THERMOSTAT.................................................................................................2242 RADIATOR...................................................................................................2242 ma.....................................................................................................................2243 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents..................................................................................................2243 PRECAUTIONS........................................................................................................2244 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....................2244 PREPARATION........................................................................................................2245 Special Service Tool...........................................................................................2245 Commercial Service Tool........................................................................................2245 GENERAL MAINTENANCE................................................................................................2246 PERIODIC MAINTENANCE...............................................................................................2248 Schedule 1.....................................................................................................2249 EMISSION CONTROL SYSTEM MAINTENANCE........................................................................2249 CHASSIS AND BODY MAINTENANCE...............................................................................2250 Schedule 2.....................................................................................................2251 EMISSION CONTROL SYSTEM MAINTENANCE........................................................................2251 CHASSIS AND BODY MAINTENANCE...............................................................................2252 RECOMMENDED FLUIDS AND LUBRICANTS..................................................................................2253 Fluids and Lubricants..........................................................................................2253 SAE Viscosity Number...........................................................................................2253 GASOLINE ENGINE OIL........................................................................................2253 Anti-freeze Coolant Mixture Ratio..............................................................................2254 ENGINE MAINTENANCE.................................................................................................2255 Checking Drive Belts...........................................................................................2255 Changing Engine Coolant........................................................................................2256 - DRAINING ENGINE COOLANT -................................................................................2256 - REFILLING ENGINE COOLANT -...............................................................................2256 - FLUSHING COOLING SYSTEM -................................................................................2257 Checking Fuel Lines............................................................................................2257 Changing Air Cleaner Filter....................................................................................2258 VISCOUS PAPER TYPE.........................................................................................2258 Changing Engine Oil............................................................................................2258 Changing Oil Filter............................................................................................2259 Changing Spark Plugs...........................................................................................2259 Checking EVAP Vapor Lines......................................................................................2261 CHASSIS AND BODY MAINTENANCE.......................................................................................2262 Checking Exhaust System........................................................................................2262 Checking A/T Fluid.............................................................................................2262 Changing A/T Fluid.............................................................................................2263 Balancing Wheels (Bonding Weight Type).........................................................................2263 REMOVAL....................................................................................................2263 WHEEL BALANCE ADJUSTMENT...................................................................................2263 Tire Rotation..................................................................................................2265 Checking Brake Fluid Level and Leaks...........................................................................2265 Checking Brake Lines and Cables................................................................................2265 Checking Disc Brake............................................................................................2265 ROTOR......................................................................................................2265 CALIPER....................................................................................................2266 PAD........................................................................................................2266 Checking Steering Gear and Linkage.............................................................................2266 STEERING GEAR..............................................................................................2266 STEERING LINKAGE...........................................................................................2266 Checking Power Steering Fluid and Lines........................................................................2266 Axle and Suspension Parts......................................................................................2267 Drive Shaft....................................................................................................2267 Lubricating Locks, Hinges and Hood Latches.....................................................................2267 Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters................................................2268 SERVICE DATA AND SPECIFICATIONS (SDS)..............................................................................2269 Engine Maintenance.............................................................................................2269 BELT DEFLECTION AND TENSION................................................................................2269 SPARK PLUG.................................................................................................2269 Chassis and Body Maintenance...................................................................................2269 WHEEL BALANCE..............................................................................................2269 rs.....................................................................................................................2271 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents..................................................................................................2271 SEAT BELTS.........................................................................................................2273 Precautions....................................................................................................2273 PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"................2273 PRECAUTION FOR SEAT BELT SERVICE...........................................................................2273 Front Seat Belt................................................................................................2274 REMOVAL AND INSTALLATION...................................................................................2274 Rear Seat Belt.................................................................................................2276 REMOVAL AND INSTALLATION...................................................................................2276 Seat Belt Inspection...........................................................................................2278 AFTER A COLLISION..........................................................................................2278 PRELIMINARY CHECKS.........................................................................................2278 SEAT BELT RETRACTOR ON-VEHICLE CHECK.......................................................................2279 SEAT BELT RETRACTOR OFF-VEHICLE CHECK......................................................................2279 Tether Anchor Plate............................................................................................2281 REMOVAL AND INSTALLATION...................................................................................2281 Isofix Child Restraint Anchorage...............................................................................2282 REMOVAL AND INSTALLATION...................................................................................2282 SUPPLEMENTAL RESTRAINT SYSTEM (SRS)................................................................................2283 Precautions....................................................................................................2283 PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"................2283 PRECAUTIONS FOR SRS "AIR BAG" AND "SEAT BELT PRE-TENSIONER" SERVICE........................................2283 WIRING DIAGRAMS AND TROUBLE DIAGNOSIS......................................................................2283 Preparation....................................................................................................2284 SPECIAL SERVICE TOOLS......................................................................................2284 SRS Configuration..............................................................................................2285 Seat Belt Pre-tensioner with Load Limiter......................................................................2286 Side Air Bag...................................................................................................2286 SRS Component Parts Location...................................................................................2287 Diagnosis Sensor Unit..........................................................................................2287 REMOVAL AND INSTALLATION...................................................................................2287 Seat Belt Pre-tensioner........................................................................................2288 REMOVAL AND INSTALLATION...................................................................................2288 Crash Zone Sensor..............................................................................................2288 REMOVAL AND INSTALLATION...................................................................................2288 Satellite Sensor...............................................................................................2289 REMOVAL AND INSTALLATION...................................................................................2289 Driver Air Bag Module and Spiral Cable.........................................................................2290 REMOVAL AND INSTALLATION...................................................................................2290 REMOVAL....................................................................................................2290 INSTALLATION...............................................................................................2292 Front Passenger Air Bag Module.................................................................................2292 REMOVAL....................................................................................................2292 INSTALLATION...............................................................................................2293 Side Air Bag Module............................................................................................2294 REMOVAL....................................................................................................2294 INSTALLATION...............................................................................................2295 Disposal of Air Bag Module and Seat Belt Pre-tensioner.........................................................2295 CHECKING DEPLOYMENT TOOL...................................................................................2296 DEPLOYMENT PROCEDURES FOR AIR BAG MODULE (OUTSIDE OF VEHICLE)..............................................2297 DEPLOYMENT PROCEDURES FOR SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE).....................................2299 DEPLOYMENT OF AIR BAG MODULE AND ACTIVATION OF SEAT BELT PRE-TENSIONER WHILE MOUNTED IN VEHICLE............2300 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER....................................................2301 Trouble Diagnoses Introduction.................................................................................2302 DIAGNOSIS FUNCTION.........................................................................................2302 DIAGNOSIS MODE FOR CONSULT-II..............................................................................2302 HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II..........................................................2303 HOW TO CHANGE SELF-DIAGNOSIS MODE WITHOUT CONSULT-II.......................................................2303 HOW TO ERASE SELF-DIAGNOSIS RESULTS........................................................................2304 How to Perform Trouble Diagnoses for Quick and Accurate Repair.................................................2305 INFORMATION FROM CUSTOMER..................................................................................2305 PRELIMINARY CHECK..........................................................................................2305 WORK FLOW..................................................................................................2306 Schematic......................................................................................................2307 Wiring Diagram - SRS -.........................................................................................2308 SRS Operation Check............................................................................................2311 DIAGNOSTIC PROCEDURE 1.....................................................................................2311 Trouble Diagnoses with CONSULT-II..............................................................................2312 DIAGNOSTIC PROCEDURE 2.....................................................................................2312 DIAGNOSTIC PROCEDURE 3.....................................................................................2315 DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2).............................................2317 DIAGNOSTIC PROCEDURE 5.....................................................................................2317 Trouble Diagnoses without CONSULT-II...........................................................................2321 DIAGNOSTIC PROCEDURE 6.....................................................................................2321 DIAGNOSTIC PROCEDURE 7.....................................................................................2326 DIAGNOSTIC PROCEDURE 8 (CONTINUED FROM DIAGNOSTIC PROCEDURE 6).............................................2328 Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn Off....................................................2329 DIAGNOSTIC PROCEDURE 9.....................................................................................2329 Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn On.....................................................2331 DIAGNOSTIC PROCEDURE 10....................................................................................2331 Collision Diagnosis............................................................................................2332 FOR FRONTAL COLLISION......................................................................................2332 FOR SIDE COLLISION.........................................................................................2334 SUPER MULTIPLE JUNCTION (SMJ)...................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B).................................................................................... 2 FUSE AND FUSIBLE LINK BOX.......................................................................................... 3 ELECTRICAL UNITS................................................................................................... 4 JOINT CONNECTOR (J/C).............................................................................................. 5 sc.....................................................................................................................2337 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents..................................................................................................2337 PRECAUTIONS........................................................................................................2338 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....................2338 Wiring Diagrams and Trouble Diagnosis..........................................................................2338 PREPARATION........................................................................................................2339 Special Service Tool...........................................................................................2339 BATTERY............................................................................................................2340 How to Handle Battery..........................................................................................2340 METHODS OF PREVENTING OVER-DISCHARGE.......................................................................2340 CHECKING ELECTROLYTE LEVEL.................................................................................2340 SPECIFIC GRAVITY CHECK.....................................................................................2341 CHARGING THE BATTERY.......................................................................................2342 Trouble Diagnoses with Battery/Starting/Charging System Tester.................................................2343 DIAGNOSTIC RESULT ITEM CHART...............................................................................2345 STARTING SYSTEM....................................................................................................2346 System Description.............................................................................................2346 Wiring Diagram - START -.......................................................................................2347 Trouble Diagnoses with Battery/Starting/Charging System Tester.................................................2348 DIAGNOSTIC RESULT ITEM CHART...............................................................................2349 WORK FLOW..................................................................................................2350 DIAGNOSTIC PROCEDURE 1.....................................................................................2351 DIAGNOSTIC PROCEDURE 2.....................................................................................2353 MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERATURE..................................2354 Construction...................................................................................................2354 Removal and Installation.......................................................................................2354 REMOVAL....................................................................................................2354 INSTALLATION...............................................................................................2355 Pinion/Clutch Check............................................................................................2355 CHARGING SYSTEM....................................................................................................2356 System Description.............................................................................................2356 Wiring Diagram - CHARGE -......................................................................................2357 Trouble Diagnoses with Battery/Starting/Charging System Tester.................................................2358 DIAGNOSTIC RESULT ITEM CHART...............................................................................2360 WORK FLOW..................................................................................................2361 DIAGNOSTIC PROCEDURE 1.....................................................................................2362 DIAGNOSTIC PROCEDURE 2.....................................................................................2363 DIAGNOSTIC PROCEDURE 3.....................................................................................2364 MALFUNCTION INDICATOR......................................................................................2364 Construction...................................................................................................2365 Removal and Installation.......................................................................................2365 REMOVAL....................................................................................................2365 INSTALLATION...............................................................................................2365 SERVICE DATA AND SPECIFICATIONS (SDS)..............................................................................2366 Battery........................................................................................................2366 Starter........................................................................................................2366 Alternator.....................................................................................................2366 SUPER MULTIPLE JUNCTION (SMJ)...................................................................................... 0 FUSE BLOCK - JUNCTION BOX (J/B).................................................................................... 2 FUSE AND FUSIBLE LINK BOX.......................................................................................... 3 ELECTRICAL UNITS................................................................................................... 4 JOINT CONNECTOR (J/C).............................................................................................. 5 st.....................................................................................................................2367 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents..................................................................................................2367 PRECAUTIONS........................................................................................................2368 Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....................2368 Precautions for Steering System................................................................................2368 PREPARATION........................................................................................................2369 Special Service Tools..........................................................................................2369 Commercial Service Tool........................................................................................2370 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...............................................................2371 NVH Troubleshooting Chart......................................................................................2371 ON-VEHICLE SERVICE.................................................................................................2372 Checking Steering Wheel Play...................................................................................2372 Checking Neutral Position on Steering Wheel....................................................................2372 PRE-CHECKING...............................................................................................2372 CHECKING...................................................................................................2372 Front Wheel Turning Angle......................................................................................2372 Checking Gear Housing Movement.................................................................................2372 Checking and Adjusting Drive Belts.............................................................................2373 Checking Fluid Level...........................................................................................2373 Checking Fluid Leakage.........................................................................................2373 Bleeding Hydraulic System......................................................................................2373 Checking Steering Wheel Turning Force..........................................................................2374 Checking Hydraulic System......................................................................................2375 STEERING WHEEL AND STEERING COLUMN.................................................................................2376 Components.....................................................................................................2376 Removal and Installation.......................................................................................2376 STEERING WHEEL.............................................................................................2376 STEERING COLUMN............................................................................................2377 Disassembly and Assembly.......................................................................................2379 Inspection.....................................................................................................2380 TILT MECHANISM.............................................................................................2380 POWER STEERING GEAR AND LINKAGE....................................................................................2381 Components.....................................................................................................2381 Removal and Installation.......................................................................................2382 Disassembly....................................................................................................2384 Inspection.....................................................................................................2385 BOOT.......................................................................................................2385 RACK.......................................................................................................2385 GEAR SUB-ASSEMBLY..........................................................................................2385 GEAR HOUSING CYLINDER......................................................................................2385 TIE-ROD OUTER AND INNER SOCKETS............................................................................2385 Assembly.......................................................................................................2386 Adjustment.....................................................................................................2389 POWER STEERING OIL PUMP............................................................................................2391 Components.....................................................................................................2391 Pre-disassembly Inspection.....................................................................................2391 Disassembly....................................................................................................2392 Inspection.....................................................................................................2393 Assembly.......................................................................................................2393 SERVICE DATA AND SPECIFICATIONS (SDS)..............................................................................2395 General Specifications.........................................................................................2395 Steering Wheel.................................................................................................2395 Steering Column................................................................................................2395 Steering Gear and Linkage......................................................................................2396 Power Steering.................................................................................................2397 su.....................................................................................................................2399 QUICK REFERENCE INDEX.............................................................................................. 0 Table of Contents..................................................................................................2399 FRONT SUSPENSION...................................................................................................2400 Precautions....................................................................................................2400 PRECAUTIONS................................................................................................2400 Preparation....................................................................................................2400 SPECIAL SERVICE TOOLS......................................................................................2400 COMMERCIAL SERVICE TOOLS...................................................................................2400 Noise, Vibration and Harshness (NVH) Troubleshooting...........................................................2402 NVH TROUBLESHOOTING CHART..................................................................................2402 Components.....................................................................................................2403 On-vehicle Service.............................................................................................2404 FRONT SUSPENSION PARTS.....................................................................................2404 FRONT WHEEL ALIGNMENT......................................................................................2404 Coil Spring and Shock Absorber.................................................................................2407 COMPONENTS.................................................................................................2407 REMOVAL AND INSTALLATION...................................................................................2408 DISASSEMBLY................................................................................................2408 INSPECTION.................................................................................................2408 ASSEMBLY...................................................................................................2409 Stabilizer Bar.................................................................................................2409 REMOVAL AND INSTALLATION...................................................................................2409 Transverse Link and Lower Ball Joint...........................................................................2410 REMOVAL AND INSTALLATION...................................................................................2410 INSPECTION.................................................................................................2411 Service Data and Specifications (SDS)..........................................................................2412 GENERAL SPECIFICATIONS (FRONT).............................................................................2412 FRONT WHEEL ALIGNMENT (UNLADEN*1)..........................................................................2413 LOWER BALL JOINT...........................................................................................2413 WHEELARCH HEIGHT (UNLADEN*)................................................................................2414 WHEEL RUNOUT...............................................................................................2414 REAR SUSPENSION....................................................................................................2415 Precautions....................................................................................................2415 PRECAUTIONS................................................................................................2415 Preparation....................................................................................................2415 COMMERCIAL SERVICE TOOLS...................................................................................2415 Noise, Vibration and Harshness (NVH) Troubleshooting...........................................................2415 Components.....................................................................................................2416 On-vehicle Service.............................................................................................2417 REAR SUSPENSION PARTS......................................................................................2417 REAR WHEEL ALIGNMENT.......................................................................................2417 Removal and Installation.......................................................................................2419 REMOVAL....................................................................................................2420 INSTALLATION...............................................................................................2420 Coil Spring and Shock Absorber.................................................................................2421 REMOVAL AND INSTALLATION...................................................................................2421 DISASSEMBLY................................................................................................2421 INSPECTION.................................................................................................2421 ASSEMBLY...................................................................................................2422 Torsion Beam, Lateral Link and Control Rod.....................................................................2422 DISASSEMBLY................................................................................................2422 INSPECTION.................................................................................................2422 ASSEMBLY...................................................................................................2423 Service Data and Specifications (SDS)..........................................................................2424 GENERAL SPECIFICATIONS (REAR)..............................................................................2424 REAR WHEEL ALIGNMENT (UNLADEN*)............................................................................2424
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
G.P
✹
What Our Customers Say
★★★★★
Live reviews from customers
Loading customer reviews...
🌟 Related Products
Discover more professional manuals for your equipment

2013 INFINITI G Convertible V36 Series Service Manual PDF DOWNLOAD
★★★★★
(60 reviews)
$24.95

2011 INFINITI G Convertible V36 Series Service Manual PDF DOWNLOAD
★★★★★
(190 reviews)
$24.95
-63% OFF


