2006 SUZUKI GSX R750 GSX R750 GSXR750 K6 DIY SERVICE REPAIR WORKSHOP MANUAL – PDF DOWNLOAD

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2006 SUZUKI GSX R750 GSX R750 GSXR750 K6 DIY SERVICE REPAIR WORKSHOP MANUAL

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LANGUAGE:ENGLISH
PAGES:522
DOWNLOADABLE:YES
FILE TYPE:PDF

2006 SUZUKI GSX R750 GSX R750 GSXR750 K6 DIY SERVICE REPAIR WORKSHOP MANUAL – PDF DOWNLOAD:

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DESCRIPTION:

2006 SUZUKI GSX R750 GSX R750 GSXR750 K6 DIY SERVICE REPAIR WORKSHOP MANUAL

FOREWORD :

This manual contains an introductory description on the SUZUKI GSX-R750 and procedures for its inspection/service and overhaul of its main components. Other information considered as generally known is not included. Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its maintenance. Use this section as well as other sections to use as a guide for proper inspection and service. This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable service.

•  This manual has been prepared on the basis of the latest specifications at the time of publication. If modifications have been made since then, differences may exist between the content of this manual and the actual motorcycle.
•  Illustrations in this manual are used to show the basic principles of operation and work procedures. They may not represent the actual motorcycle exactly in detail.
•  This manual is written for persons who have enough knowledge, skills and tools, including special tools, for servicing SUZUKI motorcycles. If you do not have the proper knowledge and tools, ask your authorized SUZUKI motorcycle dealer to help you.

HOW TO USE THIS MANUAL
TO LOCATE WHAT YOU ARE LOOKING FOR:
1. The text of this manual is divided into sections.
2. The section titles are listed in the GROUP INDEX.
3. Holding the manual as shown at the right will allow you to find the first page of the section easily.
4. The contents are listed on the first page of each section to help you find the item and page you need.

TABLE OF CONTENTS:

2006 SUZUKI GSX R750 GSX R750 GSXR750 K6 DIY SERVICE REPAIR WORKSHOP MANUAL

99500-37130-01E GSX-R750 SERVICE MANUAL............................................  1
	FOREWORD_GROUP INDEX...........................................................  2
		HOW TO USE THIS MANUAL.....................................................  3
			TO LOCATE WHAT YOU ARE LOOKING FOR:....................................  3
			COMPONENT PARTS AND WORK TO BE DONE....................................  3
			SYMBOL.................................................................  4
		ABBREVIATIONS USED IN THIS MANUAL..........................................  5
	01 GENERAL INFORMATION.........................................................  8
		COUNTRY AND AREA CODES.....................................................  8
		WARNING/CAUTION/NOTE.......................................................  9
		GENERAL PRECAUTIONS........................................................  9
		SUZUKI GSX-R750K6 (’06-MODEL).............................................. 11
		SERIAL NUMBER LOCATION..................................................... 11
		FUEL, OIL AND ENGINE COOLANT RECOMMENDATION................................ 12
		BREAK-IN PROCEDURES........................................................ 14
		CYLINDER IDENTIFICATION.................................................... 14
		INFORMATION LABELS......................................................... 15
		SPECIFICATIONS............................................................. 16
	02 PERIODIC MAINTENANCE........................................................ 18
		PERIODIC MAINTENANCE SCHEDULE.............................................. 19
		MAINTENANCE AND TUNE-UP PROCEDURES......................................... 21
		COMPRESSION PRESSURE CHECK................................................. 49
		OIL PRESSURE CHECK......................................................... 50
		SDS CHECK.................................................................. 51
	03 ENGINE...................................................................... 54
		ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE........................... 55
		ENGINE REMOVAL AND INSTALLATION............................................ 56
		ENGINE DISASSEMBLY......................................................... 67
		ENGINE COMPONENTS INSPECTION AND SERVICE................................... 80
		ENGINE REASSEMBLY..........................................................127
	04 FI SYSTEM DIAGNOSIS.........................................................157
		PRECAUTIONS IN SERVICING...................................................159
		FI SYSTEM TECHNICAL FEATURES...............................................166
		ECM TERMINAL...............................................................171
		SELF-DIAGNOSIS FUNCTION....................................................173
		FAIL-SAFE FUNCTION.........................................................177
		FI SYSTEM TROUBLESHOOTING..................................................179
		SENSORS....................................................................261
	05 FUEL SYSTEM AND THROTTLE BODY...............................................264
		FUEL DELIVERY SYSTEM.......................................................265
		FUEL SYSTEM................................................................266
		THROTTLE BODY..............................................................276
	06 EXHAUST SYSTEM..............................................................291
		EXHAUST SYSTEM.............................................................292
		EXCVA (EXHAUST CONTROL VALVE ACTUATOR) AND EXCV (EXHAUST CONTROL VALVE)....294
	07 COOLING AND LUBRICATION SYSTEM..............................................305
		ENGINE COOLANT.............................................................306
		COOLING CIRCUIT............................................................307
		RADIATOR AND WATER HOSES...................................................308
		COOLING FAN................................................................310
		ECT SENSOR.................................................................311
		THERMOSTAT.................................................................313
		WATER PUMP.................................................................315
		LUBRICATION SYSTEM.........................................................321
	08 CHASSIS.....................................................................326
		EXTERIOR PARTS.............................................................328
		FRONT WHEEL................................................................334
		FRONT FORK.................................................................342
		STEERING DAMPER............................................................353
		STEERING...................................................................355
		HANDLEBARS.................................................................361
		REAR WHEEL.................................................................365
		REAR SHOCK ABSORBER........................................................373
		REAR SUSPENSION............................................................379
		FRONT BRAKE................................................................389
		REAR BRAKE.................................................................400
		TIRE AND WHEEL.............................................................410
		DRIVE CHAIN................................................................414
	09 ELECTRICAL SYSTEM...........................................................418
		CAUTIONS IN SERVICING......................................................420
		LOCATION OF ELECTRICAL COMPONENTS..........................................423
		CHARGING SYSTEM............................................................425
		STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK SYSTEM....................429
		IGNITION SYSTEM............................................................437
		COMBINATION METER..........................................................446
		LAMPS......................................................................452
		RELAYS.....................................................................454
		BATTERY....................................................................457
	10 SERVICING INFORMATION.......................................................460
		TROUBLESHOOTING............................................................461
		WIRING HARNESS, CABLE AND HOSE ROUTING.....................................476
		TIGHTENING TORQUE..........................................................496
		SERVICE DATA...............................................................500
	11 EMISSION CONTROL INFORMATION................................................510
		EMISSION CONTROL SYSTEMS...................................................511
		PAIR (AIR SUPPLY) SYSTEM AND EMISSION CONTROL SYSTEM INSPECTION............515
		PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING......................................517
		HO2 SENSOR INSPECTION (For E-02, 19).......................................518
	12 WIRING DIAGRAM..............................................................519

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]