2007 Beta EVO 4T Service Repair Manual
FILE DETAILS:
2007 Beta EVO 4T Service Repair Manual
LANGUAGE:ENGLISH
PAGES:78
DOWNLOADABLE:YES
FILE TYPE:PDF
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DESCRIPTION:
2007 Beta EVO 4T Service Repair Manual
This publication is addressed to the user of the motorcycle and to technical assistance staff. It has been written with the objective of making known, and comprehensible, the operations involved in the inspection, maintenance and repair of the motorcycle it deals with. N.B. Read this manual carefully and from start to finish before carrying out any work on the engine. A good knowledge of all the components that make up the engine, and of all the procedures to be followed during the various inspection and maintenance jobs, will help to prolong the life of the engine. The manual has been made as comprehensive as possible through the addition of diagrammatic illustrations that help clarify the subject at hand
TABLE OF CONTENTS:
2007 Beta EVO 4T Service Repair Manual
CHAPTER 1
LUBRICATION CIRCUIT
1 LUBRICATION CIRCUIT6
1.1 ENGINE OIL 6
1.2 CHECKING THE ENGINE OIL LEVEL 7
1.3 CHANGING THE ENGINE OIL 7
CHAPTER 2
ENGINE REMOVAL AND REFITTING
2 ENGINE REMOVAL AND REFITTING 10
2.1 ENGINE REMOVAL10
2.2 REFITTING THE ENGINE17
CHAPTER 3
DISMANTLING
3 DISMANTLING18
3.1 DRAINING THE OIL18
3.2 IGNITION19
3.3 CYLINDER HEAD19
3.4 CYLINDER 22
3.5 FLYWHEEL22
3.6 OIL PUMP (LEFT-HAND CRANKCASE) 23
3.7 CLUTCH 24
3.8 PRIMARY TRANSMISSION 26
3.9 KICKSTART 27
3.10 SHIFTING MECHANISM27
3.11 OIL PUMP (RIGHT-HAND CRANKCASE) 28
3.12 TIMING SPROCKET29
3.13 SPLITTING THE CRANKCASE 29
3.14 GEARBOX AND SHIFTING MECHANISM30
3.15 CRANKSHAFT31
CHAPTER 4
ASSEMBLY
4.1 RIGHT-HAND CRANKCASE 32
4.2 LEFT-HAND CRANKCASE34
4.3 CLUTCH CASING 35
4.4 GEARBOX AND SHIFTING MECHANISM 37
4.4.1 Mainshaft 37
4.4.2 Layshaft38
4.5 CRANK ASSEMBLY 40
4.6 CLOSING THE CRANKCASE41
4.7 SHIFTING MECHANISM42
4.8 TIMING SPROCKET44
4.9 OIL PUMPS45
4.10 KICKSTART 48
4.10.1 Preassembly of kickstart shaft48
4.10.2 Assembling the kickstart 49
4.11 PRIMARY TRANSMISSION GEAR49
4.12 CLUTCH50
4.13 FLYWHEEL53
4.14 PISTON AND CYLINDER 54
4.14.1 Measurements and checks 54
4.14.1.1 Cylinder 54
4.14.1.2 Piston54
4.14.2 Fitting 56
4.14.2.1 Studs 56
4.14.2.2 Piston56
4.14.2.3 Cylinder57
4.15 CYLINDER HEAD COVER 58
4.16 CYLINDER HEAD 59
4.16.1 Checks59
4.16.2 Fitting61
4.17 VALVEGEAR 62
4.17.1 Pre-assembly of camshaft 62
4.17.2 Fitting the valvegear 63
4.18 CLUTCH CASING 66
4.19 IGNITION 68
4.20 FINAL DETAILS
PLEASE NOTE:
⦁ This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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