2007 Eaton Fuller Synchromesh Transmissions TRSM6109 Service Manual – PDF DOWNLOAD

Description

2007 Eaton Fuller Synchromesh Transmissions TRSM6109 Service Manual – PDF DOWNLOAD

DESCRIPTION:

2007 Eaton Fuller Synchromesh Transmissions TRSM6109 Service Manual – PDF DOWNLOAD

Principle of Operation :

• If the annulus is held stationary and the sun gear is rotated. the planet gears are driven round the annulus at a speed governed by the size of the sun gear and planet gears relative to the annulus. The planet gears turn on their axes and force the carrier to rotate in the same direction as. but slower than. the sun gear. The output shaft. being an integral part of the carrier rotates with it.
• Practical Application. In the Eaton 9-speed transmissions. the ‘LOW RANGE’ or reduction mode ratio is achieved by sliding the range change synchroniser sleeve and the annulus into mesh with a flange which is secured by a reaction plate to the transmission rear case. This locks the annulus, and the output shaft therefore rotates in the same direction as. but slower than, the mainshaft.
• In the ‘HIGH RANGE’ or direct dn’ve mode the synchroniser sleeve is slid out of mesh with the reaction plate and into mesh with a flange splined to the planet gear carrier. As the annulus and the planet carrier are now locked together. the planet gears are no longer able to rotate. and the whole epicyclic assembly rotates as a single unit.

TABLE OF CONTENTS:

2007 Eaton Fuller Synchromesh Transmissions TRSM6109 Service Manual – PDF DOWNLOAD

Section 1 General
1/1 Model Designation
1/2 General Description – Features
1/2 Epicyclic Reduction Gear
1/3 Gear Change Pattem
1/5 Power Flow Diagrams
1/6 Technical Data
1/10 Lubrication
1/11 Recommended Lubricants
1/13 Torque Tightening Recommendations
1/17 Disassembly Precautions and Inspection of Expendable Parts
1/19 Reassembly Precautions
1/20 Gear End Floats
1/21 Special Tools
1125 Localy Made Tools
Section 2 Air System
211 General Description – 9 Speed
23 Single H Pattern Gear Change Air Connections
213 Single H Pattern Gear Change Air Connections – Mecman
213 Double H Pattern Gear Change Air Connections
2/4 r-“ilter Pressure Regulator
2/5 Selector Valve – Removal and Refitment
2/6 Slave Air Valve – Function
2/6 Slave Valve Renewal
218 Range Change – Shift Cylinder Operation
2/8 Range Change Cylinder -Trouble Shooting Hints
ZIQ Air system – General Identification
2/10 Range Change Shift Air Circuit Diagrams – Double H
2l11 Range Change Shift Air Circuit Diagrams – Single H
2/13 Air System – Single H
2/14 Range Change Shift Air Circuit Diagrams (continued)
2/17 Air System – Single H (Mecman)
Section 3 Shifting Controls
311 Remote Control. Single H – Exploded \fiew
3/2 Remote Control Disassembly
3/4 Remote Control Reassembly
3]? Remote Control. Double H – Exploded View
3/8 Remote Control Disassembly
3/10 Remote Control Reassembly
Section 4 Main Transmission Overhaul
4/1 Transmission Case – Exploded View (horizontal transmissior
412 Transmission Case – Exploded View (vertical transmission)
4/3 Main Transmission Disassembly
4112 Casing Bushes Renewal
4113 Rear Case Assembly – Exploded \fiew
4114 Rear Case Disassembly
4118 Planet Gear Carrier Disassembly
4119 Planet Gear Carrier Reassembly
4121 Rear Case Reassembly
4/27 Input Shaft Disassembly
4128 Input Shaft Reassembly
4129 Layshaft Disassembly
4130 Layshaft Reassembly
4132 Mainshaft – Exploded View
4133 Mainshaft Disassembly
4137 Mainshaft Reassembly
4144 Selector Shaft – Single H – Disassembly
4/45 Selector Shaft – Single H – Reassembly
4146 Selector Shaft – Double H – Disassembly
4147 Selector Shaft – Double H – Reassembly
4149 Transmission Case Reassembly
Section 5 Changing the Input Shaft
511 Input Shaft Disassembly
5/2 Input Shaft Reassembly
Section 6 Clutch Housmg
611 Clutch Housing – Disassembly
612 Clutch Housing – Reassembly

2007 EATON FULLER SYNCHROMESH TRANSMISSIONS TRSM6109 SERVICE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.