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2008-2012 Moto Guzzi Griso 1200 8V Shop Manual – PDF Download
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2008-2012 Moto Guzzi Griso 1200 8V Shop Manual
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Description
2008-2012 Moto Guzzi Griso 1200 8V Shop Manual
FILE DETAILS:
2008-2012 Moto Guzzi Griso 1200 8V Shop Manual
LANGUAGE:ENGLISH
PAGES:266
DOWNLOADABLE:YES
FILE TYPE:PDF
2008-2012 MOTO GUZZI GRISO 1200 8V SHOP MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
- 2008-2012 Moto Guzzi Griso 1200 8V Shop Manual
- This manual provides the main infom1ation to cany out regular maintenance operations on your vehicle. This manual is intended to Moto Guzzi Dealers and their qualified mechanics; several concepts have been deliberately omitted as they are considered unnecessary.
- As it is not possible to include complete mechanical notions in this manual, users should have basic mechanical knowledge or minimum knowledge about the procedures involved when repairing scooters. Wrthout this knowledge, repairing or checking the vehicle may be inefiicient or even dangerous.
- As the vehicle repair and check procedures are not described in detail, be extremely cautious so as not to damage components or injure individuals. In order to optimise customer satisfaction when using our vehicles, Moto Guzzi spa. commits itself to continually improve its products and the relative documentation.
- The main technical modifications and changes in repair procedures are communicated to all Motio Guzzi Sales Outlets and its International Subsidiaries. These changes will be introduced in the subsequent editions of the manual.
- In case of need or further queries on repair and check procedures, consult Moto Guzzi CUSTOMER DEPARTMENT, which will be prepared to provide any information on the subject and any further communications on updates and technical changes related to the vehicle.
TABLE OF CONTENTS:
2008-2012 Moto Guzzi Griso 1200 8V Shop Manual
Man: GRISO 8V - 1200..................................... 5 Cap:Characteristics.................................. 6 Sez:Rules........................................ 7 Sez:Safety rules................................. 7 Sez:Maintenance rules............................ 8 Sez:Running-in................................... 10 Sez:Vehicle identification....................... 10 Sez:Dimensions and mass.......................... 11 Sez:Engine....................................... 11 Sez:Transmission................................. 12 Sez:Capacities................................... 12 Sez:Electrical system............................ 12 Sez:Frame and suspensions........................ 13 Sez:Brakes....................................... 13 Sez:Wheels and tyres............................. 13 Sez:Supply....................................... 14 Sez:Tightening Torques........................... 14 Sez:Overhaul data................................ 19 Sez:Assembly clearances.......................... 19 Sez:Cylinder - piston assy....................... 19 Sez:Piston rings................................. 19 Sez:Crankcase - crankshaft - connecting rod...... 20 Sez:Slot packing system.......................... 20 Sez:Recommended products chart................... 21 Cap:Special tools.................................... 23 Cap:Maintenance...................................... 30 Sez:Maintenance chart............................ 31 Sez:Transmission fluid........................... 32 Sez:Check........................................ 32 Sez:Replacement.................................. 32 Sez:Engine oil................................... 33 Sez:Check........................................ 33 Sez:Replacement.................................. 34 Sez:Engine oil filter............................ 35 Sez:Gearbox Oil.................................. 35 Sez:Inspection................................... 35 Sez:Replacement.................................. 36 Sez:Air filter................................... 36 Sez:Checking the valve clearance................. 38 Sez:Braking system............................... 39 Sez:Level check.................................. 39 Sez:Top-up....................................... 40 Cap:Electrical system................................ 0 Sez:Components arrangement....................... 43 Sez:Electrical system installation............... 44 Sez:Central part................................. 44 Sez:General wiring diagram....................... 45 Sez:Checks and inspections....................... 48 Sez:Dashboard.................................... 48 Sez:Diagnosis.................................... 48 Sez:Battery recharge circuit..................... 51 Sez:Checking the stator.......................... 51 Sez:Start-up system check........................ 51 Sez:level indicators............................. 52 Sez:Lights list.................................. 52 Sez:Fuses........................................ 53 Sez:Control unit................................. 53 Sez:Battery...................................... 56 Sez:Speed sensor................................. 56 Sez:Engine rpm sensor............................ 57 Sez:Throttle position sensor..................... 59 Sez:Engine temperature sensor.................... 60 Sez:Air temperature sensor....................... 62 Sez:Lambda sensor................................ 64 Sez:Injector..................................... 66 Sez:Coil......................................... 68 Sez:Engine oil pressure sensor................... 70 Sez:Neutral sensor............................... 71 Sez:Clutch lever sensor.......................... 72 Sez:Side stand sensor............................ 73 Sez:Bank angle sensor............................ 74 Sez:Air temperature sensor - instrument panel.... 75 Sez:RUN/STOP switch.............................. 76 Sez:Connectors................................... 77 Sez:Dashboard.................................... 77 Cap:Engine from vehicle.............................. 0 Sez:Vehicle preparation.......................... 81 Sez:Removing the engine from the vehicle......... 81 Sez:Installing the engine to the vehicle......... 86 Cap:Engine........................................... 93 Sez:Gearbox...................................... 94 Sez:Diagram...................................... 94 Sez:Gearbox...................................... 96 Sez:Removing the gearbox......................... 96 Sez:Gearbox shafts............................... 98 Sez:Disassembling the gearbox.................... 98 Sez:Removing the primary shaft...................103 Sez:Removing the secondary shaft.................105 Sez:Checking the primary shaft...................107 Sez:Checking the secondary shaft.................108 Sez:Checking the desmodromic drum................108 Sez:Checking the forks...........................108 Sez:Fitting the primary shaft....................109 Sez:Fitting the secondary shaft..................109 Sez:Assembling the gearbox.......................109 Sez:Generator....................................110 Sez:Removing the generator.......................111 Sez:Tensioning the belt..........................115 Sez:Installing the generator.....................116 Sez:Starter motor................................120 Sez:Removing the starter motor...................120 Sez:Clutch side..................................120 Sez:Disassembling the clutch.....................121 Sez:Checking the clutch actuator.................123 Sez:Assembling the clutch........................124 Sez:Head and timing..............................125 Sez:Removing the head cover......................128 Sez:Removing the cylinder head...................128 Sez:Cylinder head................................131 Sez:Removing the overhead camshaft...............131 Sez:Removing the rocker arms.....................132 Sez:Removing the valves..........................133 Sez:Checking the valve guides....................133 Sez:Checking the cylinder head...................134 Sez:Installing the valves........................135 Sez:Installing the rocker arms...................136 Sez:Installing the overhead camshaft.............136 Sez:Timing.......................................137 Sez:Removing the phonic wheel....................137 Sez:Service shaft removal........................138 Sez:Installing the service shaft.................139 Sez:Installing sliders...........................140 Sez:Cam timing...................................141 Sez:Measuring air gap............................143 Sez:Cylinder-piston assembly.....................144 Sez:Removing the cylinder........................145 Sez:Disassembling the piston.....................146 Sez:Fitting the piston...........................147 Sez:Installing the cylinder......................148 Sez:Installing the cylinder head.................150 Sez:Installing the head cover....................154 Sez:Crankcase - crankshaft.......................154 Sez:Removing the crankshaft......................155 Sez:Disassembling the connecting rod.............156 Sez:Inspecting the crankshaft components.........156 Sez:Checking the connecting rod..................157 Sez:Assembling the connecting rod................159 Sez:Installing the crankshaft....................160 Sez:Refitting the crankcase halves...............161 Sez:Lubrication..................................162 Sez:Conceptual diagrams..........................162 Sez:Oil pump.....................................163 Sez:Removing.....................................163 Sez:Installing...................................165 Sez:Removing the oil sump........................167 Sez:Refitting the oil sump.......................170 Sez:Blow-by......................................173 Cap:Power supply..................................... 0 Sez:Circuit diagram..............................176 Sez:Injection....................................177 Sez:Diagram......................................177 Sez:Cylinders synchronisation....................179 Sez:Recovery function............................181 Sez:Using axone for injection system.............181 Sez:Injection....................................181 Sez:Iso screen page..............................181 Sez:Engine parameter reading screen page.........182 Sez:Device status screen page....................183 Sez:Devices activation screen page...............183 Sez:Errors display screen page...................184 Sez:Adjustable parameters screen page............185 Cap:Suspensions......................................186 Sez:Front........................................187 Sez:Removing the front wheel.....................187 Sez:Front fork...................................188 Sez:Diagram......................................188 Sez:Adjustment...................................189 Sez:Removing the fork legs.......................190 Sez:Draining oil.................................191 Sez:Disassembling the fork.......................193 Sez:Checking the components......................196 Sez:Reassembling the fork........................197 Sez:Filling oil..................................201 Sez:Steering bearing.............................203 Sez:Adjusting play...............................203 Sez:Rear.........................................207 Sez:Removing the rear wheel......................207 Sez:Shock absorbers..............................208 Sez:Adjusting....................................208 Sez:Removing.....................................209 Cap:Chassis..........................................212 Sez:Swinging arm.................................213 Sez:Removing.....................................213 Sez:Checking.....................................215 Sez:Installing...................................215 Sez:Bevel gears..................................218 Sez:Removing.....................................218 Sez:Checking.....................................219 Sez:Installing...................................233 Sez:Exhaust......................................235 Sez:Removing the tail pipe.......................236 Sez:Removing the manifold - tail pipe............237 Sez:Removing the exhaust manifold................237 Sez:Engine oil cooler............................238 Sez:Removing.....................................239 Sez:Installing...................................240 Cap:Braking system................................... 0 Sez:Rear brake calliper..........................243 Sez:Front brake calliper.........................243 Sez:Front brake pads.............................244 Sez:Removal......................................244 Sez:Installing...................................245 Sez:Rear brake pads..............................246 Sez:Removal......................................246 Sez:Installing...................................248 Sez:Bleeding the braking system..................249 Sez:Front........................................249 Sez:Rear.........................................250 Cap:Bodywork.........................................254 Sez:Rider footrest plate.........................255 Sez:Air box......................................257 Sez:Fuel tank....................................259 Cap:Pre-delivery..................................... 0 Sez:Aesthetic inspection.........................262 Sez:Tightening torques inspection................262 Sez:Electrical system............................262 Sez:Levels check.................................263 Sez:Road test....................................263 Sez:Static test..................................264 Sez:Functional inspection........................264
PLEASE NOTE:
⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]
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