2008 Doosan DX60R Excavator Shop Manual – Service Repair PDF (S/N 50001-Up)

Description

Doosan DX60R Shop Manual – Complete Factory Service Documentation

This is the genuine 899-page Doosan DX60R shop manual, publication number K1042957E, covering machines from serial number 50001 and up. Originally issued in 2008, this Doosan DX60R service manual is the same reference technicians use to diagnose, repair, and rebuild this compact hydraulic excavator from the ground up. Delivered as an instant PDF download, this DX60R shop manual puts factory-level repair information directly on your computer, tablet, or phone.

File Details

• Manual type: Shop Manual (workshop/service manual)
• Brand / Model: Doosan DX60R
• Publication number: K1042957E
• Applicable serial number range: 50001 and Up
• Copyright / edition date: 2008
• Language: English
• Page count: 899 pages
• File format: PDF

Chapters Covered in This DX60R Shop Manual

• Safety
  • Track Excavator Safety
• Specifications
  • Specification for DX60R
• General Maintenance
  • General Maintenance Procedures
  • Standard Torques
• Upper Structure
  • Cabin
  • Swing Bearing
• Lower Structure and Chassis
  • Track Assembly
• Engine and Drive Train
  • Engine
  • Drive Coupling (Main Pump)
• Hydraulics
  • Accumulator
  • Center Joint (Swivel)
  • Cylinders
  • Swing Motor
  • Travel Motor
  • Main Control Valve
  • Main Pump
  • Remote Control Valve (Work Lever / Joystick)
  • Dozer Valve
  • Travel Control Valve
  • Pedal Valve
  • Hydraulic Schematic
• Electrical System
  • Electrical System
  • Electrical Schematic (DX60R/DX80R)
• Attachments
  • Boom and Arm
  • Bucket

Taken together, these sections give a technician everything needed to work on the machine as a complete system: safety and pre-service precautions, full factory specifications, the general maintenance and torque standards used throughout every other chapter, and dedicated teardown, inspection, and reassembly coverage for the cabin and swing bearing, undercarriage and track assembly, the Yanmar diesel engine and drive coupling, the full hydraulic circuit from pump to valves to cylinders, the complete electrical and wiring schematic set, and the boom, arm, and bucket attachment hardware.

IMAGES PREVIEW

Specifications Data Included

This DX60R shop manual includes the full factory specification tables, not just narrative repair steps. Buyers get the documented operating weight (6.0-6.13 tons depending on arm length), bucket capacities of 0.175 m³ and 0.151 m³, overall transport dimensions, working range charts (maximum digging reach, depth, height, and bucket pin height for both the 1.48 m and 1.9 m arm configurations), swing speed of 9.58 rpm, travel speeds of 2.07 km/h and 3.9 km/h, drawbar pull of 5,300 kg, and main hydraulic relief settings of 230/210 kg/cm2. The engine section documents the Yanmar 4TNV98-ESDB6, a 4-cylinder, 3.319-liter, water-cooled diesel rated at 37.6 kW (50.4 hp) at 2,200 rpm, along with compression ratio, fuel injection timing, lubrication system data, oil capacity, cooling system details, and starting system specifications including the 130E41 battery and 500W air heater starting aid. A full page of engine performance curves plots torque, output, smoke, exhaust gas temperature, and specific fuel consumption against engine speed, giving a technician a factory reference point when diagnosing an underperforming or smoking engine.

Excavator Performance Standards and Testing

Beyond static specifications, this Doosan DX60R service manual documents the actual excavator performance standards used to evaluate a machine coming out of service or repair. It lays out the required test conditions, hydraulic fluid temperature range, and engine speed settings for valid testing, then provides basic value tables (with tolerance ranges) for boom up/down speed, arm dump/crowd speed, bucket dump/crowd speed, dozer blade up/down speed, boom swing speed left and right, full swing time for three revolutions, travel speed and travel deviation over a 20-meter run at both 1-speed and 2-speed, and jack-up speed for three turns of the track. These figures let a technician confirm whether a repaired cylinder, motor, or valve is actually performing back to factory tolerance rather than guessing.

Hydraulic System Coverage

The hydraulics section is one of the most extensive parts of this DX60R shop manual, with individual chapters dedicated to the accumulator, center joint (swivel), all cylinders, the swing motor, travel motor, main control valve, main pump, remote control (joystick) valve, dozer valve, travel control valve, and pedal valve, finishing with a complete hydraulic schematic. This depth of coverage supports diagnosing slow or drifting cylinders, swing motor leakage, travel motor imbalance, or main pump output issues, and gives the internal component breakdowns needed to rebuild these parts rather than simply replace them outright.

Electrical System and Wiring

The electrical system chapter documents the DX60R’s wiring architecture along with a dedicated electrical schematic shared with the related DX80R model, useful for chasing starting circuit faults, gauge or warning light issues, and general troubleshooting of the machine’s 12-volt electrical system.

Get the DX60R Shop Manual Instantly

Whether you are troubleshooting a hydraulic fault, rebuilding the swing motor, chasing down a wiring issue, or simply verifying factory torque specs before reassembly, this Doosan DX60R shop manual gives you the correct procedures and specifications the first time, helping you avoid the guesswork, comebacks, and wasted parts that come from working without accurate documentation. Because it follows Doosan’s own factory format, this DX60R service manual is trusted by independent shops, fleet technicians, and DIY excavator owners alike. This is a digital PDF download only – there is nothing physical shipped, so you get instant access after checkout. The file can be viewed on a laptop, tablet, or phone, and it can be printed in whole or in part if you prefer a paper copy at the bench.