2009 Pro Marine Inboard & Sterndrive Engine Parts Catalog – MerCruiser OMC Volvo

Description

2009 Pro Marine Inboard & Sterndrive Engine Parts Catalog

The 2009 Pro Marine Inboard & Sterndrive Engine Parts Catalog is a comprehensive 459-page parts reference covering engine components, drive systems, and accessories for MerCruiser, OMC/Volvo, and Chrysler marine applications. Whether you’re replacing a worn starter, sourcing the correct gasket set for a 5.7L V8, or tracking down a hard-to-find trim cylinder, this catalog provides the part numbers, OE cross-references, and application details needed to complete the job.

File Details

• Manual type: Parts Catalog
• Brand: Pro Marine, Inc.
• Coverage: Inboard and sterndrive engines (MerCruiser, OMC/Volvo, Chrysler)
• Language: English
• Page count: 459
• File format: PDF
• Publication year: 2009

Chapters Covered

• Rigging: Control Cables (6-13), Steering System (14-19)
• Tools: Special Tools (20-35), Shop Supplies (40-42), Oetiker Clamps & Pincers (43)
• Anodes: 368-371
• Cooling: Thermostats & Housings (72-77), Pumps/Hoses/Pulleys/Belts (78-87)
• Electrical: Starters & Alternators (44-54), Ignition Components (55-71)
• Engine: Gaskets (116-121), Couplers & Mounts (122-123)
• Exhaust: Hoses/Flappers/Gaskets (88-91), Manifolds & Elbows (92-103)
• Fuel: Filters (104-105), Carburetion (106-109), Fuel Pumps (110-111)
• Steering Systems: Cables (6-15), Control Cables (6-13), Rotary Systems (14-19)
• MerCruiser 2.5L/3.0L & 3.7L 4-Cylinder: Starters (124), Alternators (125), Solenoids/Fuses/Senders (126), Ignition System (127-135), Cooling & Exhaust System (136-137), Cooling System (138-141), Exhaust System (139-143), Fuel System (144-147), Engine & Couplers (148-153)
• MerCruiser 4.3L 262 V6: Solenoids/Fuses/Senders (154), Starters & Alternators (155), Ignition System (156-161), Cooling System (162-170), Exhaust System (171-175), Fuel & Carburetion (176-179), Engine/Mounts & Couplers (180-183)
• MerCruiser 5.0L/5.7L 305/350 V8: Solenoids/Fuses & Senders (184), Starters (185), Alternators (186), Belts (189), Ignition System (190-195), Cooling System (196-203), Exhaust System (204-211), Fuel & Carburetion (212-217), Engine/Mounts & Couplers (218-223)
• MerCruiser 7.4L 454/502 V8: Solenoids/Fuses & Senders (224), Starters (225), Alternators (226), Belts (228), Ignition System (230-235), Cooling System (236-243), Exhaust System (244-250), Fuel & Carburetion (251-255), Engine/Mounts & Couplers (256-261)
• MerCruiser R/MR Alpha I: Bell Housing & Transom (262-269), Upper Drive Shaft Housing (270-275), Lower Gearcase (276-287), Power Trim & Tilt (288-295)
• MerCruiser Alpha I Gen II: Bell Housing & Transom (296-305), Upper Drive Shaft Housing (306-315), Lower Gearcase (316-327), Power Trim & Tilt (328-335)
• MerCruiser Bravo I/II/III: Bell Housing & Transom (336-345), Upper Drive Shaft Housing (346-353), Lower Gearcase (354-359), Power Trim & Tilt (360-367)
• OMC/Volvo Cooling: Thermostats (392-393), Circulating Pumps (395), Seawater Pump Kits (394)
• OMC/Volvo Electrical: Starters (372-374), Alternators (375), Solenoids & Senders (376), Spark Plug Wires (383-385), Ignition (386-390), Shift Modules (391)
• OMC/Volvo Engine: Engine Gaskets (412-415), Oil Filters & Couplers (416)
• OMC/Volvo Exhaust: Exhaust Manifolds (396-403)
• OMC/Volvo Fuel: Fuel Filters (404), Fuel Pumps (405), Carburetor Kits (406-407), Carburetors (408-409), Flame Arrestors (410-411)
• OMC/Volvo Outdrives: Cobra & SX Transom (424-427), Cobra & SX Upper (428-431), Stringer Upper (419-423), Trim Motors (433), Cobra Water Pump (432), Cobra Lower Gear Housing (435-439), Volvo Lower Gear Case Parts (449), Early Volvo Drive Parts (450), Volvo Anodes (451), Trim Pumps & Motors (452-453)
• Chrysler: Small Block V8 Manifolds (455-456)

This table of contents reflects the catalog’s structure: it moves from universal rigging and tooling through system-level categories like cooling and electrical, then breaks into engine-family-specific sections with their own electrical, cooling, exhaust, fuel, and drive components. The MerCruiser coverage alone spans six distinct engine/drive families, each with dedicated part listings and application notes. The OMC/Volvo section follows a similar pattern, and the Chrysler section rounds out the small-block V8 manifold options.

For a technician or parts counter professional, the catalog’s value lies in the cross-referencing. Each entry typically pairs a Pro Marine part number with the original equipment number, model application, and listed price. The drive sections (Alpha I, Gen II, Bravo) include exploded diagrams for the bell housing, upper gear housing, lower gearcase, and trim system, making it possible to identify individual bearings, seals, gears, and hardware by position. The electrical sections include application charts by engine serial number range, which is useful when a particular starter or alternator changed mid-year.

The catalog also details custom sterndrive engine rebuild kits, configured to fit specific applications and drawing on internal components from manufacturers such as Clevite, Cloyes, Federal Mogul, Fel-Pro, Hastings, Melling, Sealed Power, Perfect Circle, and Victor Reinz. These kits are presented as complete engine parts packages for rebuilds or repairs, with individual components also listed separately in the relevant sections.

Who This Catalog Is For

This catalog is written for marine mechanics, boatyard parts departments, and DIY owners who need to order the right component for a MerCruiser, OMC/Volvo, or Chrysler inboard or sterndrive engine. It assumes you already know the engine family and drive model — or can identify them from the boat — and need to find the matching part. The serial number charts and OEM cross-references help narrow the selection when a particular part changed across model years.

The catalog also serves as a reference for special tools. Sections cover gimbal bearing pullers and installers, dial indicators and adapters for gear lash measurement, drive shaft preload tools, bearing carrier wrenches, and other service tools specific to MerCruiser Alpha and Bravo drives. For OMC/Volvo, the tool coverage includes seal drivers, shift shaft bushing tools, and water pump service kits.

What This Catalog Enables

With 459 pages of part numbers, OEM cross-references, application charts, and exploded diagrams, the 2009 Pro Marine Inboard & Sterndrive Engine Parts Catalog supports the full range of parts identification tasks: matching a starter to a serial range, sourcing the correct gasket set for a 4.3L or 7.4L engine, finding the right trim cylinder for an Alpha or Bravo drive, cross-referencing an OEM number to a Pro Marine part, and identifying the special tools required for a given service procedure.

Because it’s a PDF, you can search by part number or engine model, print the pages you need for the shop, and carry the file on a phone or tablet. The catalog is available for immediate download after purchase — no shipping, no waiting for a physical book. Whether you’re rebuilding an engine, replacing a drive component, or stocking a parts department, this catalog provides the reference data to get the right part in hand.

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